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Design of Spoon Mold Using Flow Analysis and Higher End Design Software
Design of Spoon Mold Using Flow Analysis and Higher End Design Software
Design of Spoon Mold using Flow Analysis and Higher End Design
Software
2
Bhushan Manikrao Gadhe1, Dr. A. Yadao
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 153
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 06 ISSUE: 08 | AUG 2019 WWW.IRJET.NET P-ISSN: 2395-0072
mould design, the product was designed into two standard bags, suitcases and are manufactured
changeable inserts to produce two different types of exclusively by the injection moulding process all around
plastic product in one mould base. Before proceeding to the world. Modelling in done by using Unigraphics (NX
injection machine and mould design, this part was 6.0). The material used is Polypropylene (PP) for the
analyzed and simulated by using ANSYS 15.0. From the outer part and Thermoplastic Elastomer for the Outer
analysis and simulation we can define the most suitable cover. Guide bush is used which acts as a sleeve is made
injection location, material temperature and pressure for by material Derlyin. The elements of injection moulding
injection. Ajaykumar and Abhishek [3] have explain the tool has designed and analyzed. A Design of Experiments
factors that affect the quality of a molded part can be (DOE) of the moulding process parameters is used to
classified into four categories: part design, mold design, identify key moulding parameters by analyzing a multi
machine performance and processing conditions. This cavity injection system.
dissertation work covers the Design of multi cavity
Injection Molding Tool for the Production of torch body Vishwanath and Ramegowda [6] have studied injection
using hydraulic side core. The design of injection moulding is one of the techniques used to produce
molding systems for plastic parts relies heavily on plastic products by forcing the molten plastic material
experience andintuition. The main important thing in under pressure into a mould, where it is solidified and
mold design is the location of gate (Optimum gate subsequently released by opening the two halves of the
location). So it is necessary to go for a design mould. The tool design and development is a specialized
optimization methodology. Design Optimization and critical area. This paper presents the conceptual
methodology, which tackles the design of an injection design of plastic injection mould. The method
mold by integrating the structural, feeding, ejection and represented here is for the design of a two-plate and
heat-exchange sub-systems to achieve significant split-cavity injection mould. The material used for the
improvements. The objective of this work is to provide production of the component is Nylon 66 GF30. The
statistical evidence for optimizing parameters of an technique is incorporated to produce a good quality
injection molding machine. The machine parameters to component considering the ease of manufacturability
be investigated include cooling time, back pressure, and and positive ejection of the component within the
plasticizing limit. These parameters are evaluated minimum possible time and cost. Desired product to be
against the problem of decreasing the cycle time for each manufactured requires mold and tool. So, the tool design
part. should be such that so as to match the machine
specifications and should be accurate and economical for
Pathan et al. [4] have concluded the past mold design successful life of the component or product.
process was time taking as well as hectic. At first
Drawing board, then 2D software’s were used after 3. PROBLEM DEFINATION
which patterns were made. But in this case the results
were not considerable most of the times. Thus the design To increase the productivity, there are several factors
to market time increased immensely and also project like best method of doing job, time taken to do it, labour
cost required was on a higher side. Due to the efforts, eliminating all unnecessary movements,
technological advancement the process of Mold Design improvements in design, product development, etc.
has fastened and also the results are considerable. With Many companies produce ice-cream In old design of
the help of 3D software we can create Parametric Design, spoon manufacturing die, as shown in Figure
Which are editable. Also we can look at number of productivity was less as only 4no. Of spoons were
possibilities for designing a mold. Most importantly the manufactured in 1 cycle. Thus labour time was wasted in
process of Drawing Creation for Mold Design becomes pouring and ejection again and again
very easy. In a 3D software Visualization of our design is
easy possible. Thus our project aims at the awareness of
developments of the new age technology of 3D
CAD/Mold Wizard for Mold Design.
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 154
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 06 ISSUE: 08 | AUG 2019 WWW.IRJET.NET P-ISSN: 2395-0072
4. METHODOLOGY A] Spoon
5. DRAFTING
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 155
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 06 ISSUE: 08 | AUG 2019 WWW.IRJET.NET P-ISSN: 2395-0072
D] BOM
6. FLOW ANALYSIS
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 156
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 06 ISSUE: 08 | AUG 2019 WWW.IRJET.NET P-ISSN: 2395-0072
Material Supplier Reliance Industries Limited Time Required For One Spoon ( In Sec)
Confidence: High
COMPARISION OF
Injection Time: 0.54 sec 6 NEW & OLD MOLD5
Injection 4 Old Mold New Mold
33.69 MPa 2.5
Pressure: 2.16
2 1.16 1
0.75 0.750.41
Weld Lines: Yes 0.33 0.25
0
Air Traps: Yes
Shot Volume
27.33 cu.cm ( 19.61, 7.72 )
(cavity, runner):
Filling Clamp
31.33 tonne
Force:
Fig. 11. Graphical Representation Of Result (Time In
Packing Clamp Second)
Force Estimate ( 6.74 )MPa 12.17 tonne
@20%: C] ACHIEVED RESULT:
Clamp Force Area: 177.08 sq.cm Decrease In Production Time = (2.84 X 100) / 5 =
56.80%.
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 157
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 06 ISSUE: 08 | AUG 2019 WWW.IRJET.NET P-ISSN: 2395-0072
REFERENCES:
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 158