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Piccolo: Operating and Maintenance Instructions For The Deck Oven
Piccolo: Operating and Maintenance Instructions For The Deck Oven
doc
Version 07, August 2010
1. Application---------------------------------------------------------------------------------------------------------------------------------- 4
2. Technical Data ---------------------------------------------------------------------------------------------------------------------------- 4
2.2 Water ----------------------------------------------------------------------------------------------------------------------------------------- 5
2.3 AquaQuell Purity - Data------------------------------------------------------------------------------------------------------------------ 5
2.4 Overflow ------------------------------------------------------------------------------------------------------------------------------------- 5
2.5 Exhaust air ---------------------------------------------------------------------------------------------------------------------------------- 6
2.6 Exhaust air system------------------------------------------------------------------------------------------------------------------------ 6
2.7 Electrical connection --------------------------------------------------------------------------------------------------------------------- 7
3. General notes------------------------------------------------------------------------------------------------------------------------------ 7
3.2 Steam application ------------------------------------------------------------------------------------------------------------------------- 8
3.3 Temperature -------------------------------------------------------------------------------------------------------------------------------- 9
3.4 Exhaust -------------------------------------------------------------------------------------------------------------------------------------- 9
3.5 Colour ---------------------------------------------------------------------------------------------------------------------------------------- 9
4. Operation ----------------------------------------------------------------------------------------------------------------------------------- 10
4.1 Operation of manual deck control----------------------------------------------------------------------------------------------------- 10
4.2 Operation of the DMS clock ------------------------------------------------------------------------------------------------------------ 12
4.2.1 Setting the time ------------------------------------------------------------------------------------------------------------------------ 13
4.2.2 Setting the start or night start time. ----------------------------------------------------------------------------------------------- 13
4.2.3 +/-keys.----------------------------------------------------------------------------------------------------------------------------------- 13
4.3 Operation of DMS – Master 100------------------------------------------------------------------------------------------------------- 14
4.3.1 On, off, night start --------------------------------------------------------------------------------------------------------------------- 14
4.3.2 The hood fan---------------------------------------------------------------------------------------------------------------------------- 15
4.3.3 Entering baking programs----------------------------------------------------------------------------------------------------------- 15
4.4 Operation with Master EM -------------------------------------------------------------------------------------------------------------- 17
4.4.1 Energy management by history---------------------------------------------------------------------------------------------------- 17
4.4.2 Energy management using the Eco-key ---------------------------------------------------------------------------------------- 17
4.4.3 Setting the current time -------------------------------------------------------------------------------------------------------------- 18
4.4.4 Energy management by means of readiness-for-baking time ------------------------------------------------------------- 18
4.4.5 Selecting readiness-for-baking time ---------------------------------------------------------------------------------------------- 18
4.4.6 Off and more---------------------------------------------------------------------------------------------------------------------------- 19
4.4.7 Entering and changing baking programs---------------------------------------------------------------------------------------- 19
4.4.8 Changing or entering names ------------------------------------------------------------------------------------------------------- 20
4.4.9 Changing or entering program parameters ------------------------------------------------------------------------------------- 20
4.4.10 Using the eco-key --------------------------------------------------------------------------------------------------------------------- 21
4.5 DMS 2 deck control ----------------------------------------------------------------------------------------------------------------------- 22
4.6 DMS 3 deck control ----------------------------------------------------------------------------------------------------------------------- 25
5. Design --------------------------------------------------------------------------------------------------------------------------------------- 28
6. Operation ----------------------------------------------------------------------------------------------------------------------------------- 29
6.1 First start-up -------------------------------------------------------------------------------------------------------------------------------- 30
6.2 Close down --------------------------------------------------------------------------------------------------------------------------------- 30
6.3 Start-up after a standstill ---------------------------------------------------------------------------------------------------------------- 31
7. Daily Operation ---------------------------------------------------------------------------------------------------------------------------- 31
7.1 Switching on -------------------------------------------------------------------------------------------------------------------------------- 31
7.2 Readiness for operation ----------------------------------------------------------------------------------------------------------------- 31
7.3 Charging ------------------------------------------------------------------------------------------------------------------------------------- 32
7.4 Baking ---------------------------------------------------------------------------------------------------------------------------------------- 32
7.5 End of baking time ------------------------------------------------------------------------------------------------------------------------ 32
7.6 Switching off -------------------------------------------------------------------------------------------------------------------------------- 32
8. The Proofing Cabinet -------------------------------------------------------------------------------------------------------------------- 33
8.1 Control --------------------------------------------------------------------------------------------------------------------------------------- 33
8.2 Function-------------------------------------------------------------------------------------------------------------------------------------- 33
8.3 The steam generator for the proofing chamber ----------------------------------------------------------------------------------- 34
9. Maintenance ------------------------------------------------------------------------------------------------------------------------------- 35
9.1 Safety precautions ------------------------------------------------------------------------------------------------------------------------ 35
9.2 Decalcifying the steam system -------------------------------------------------------------------------------------------------------- 35
9.3 Cleaning and replacing the lamps ---------------------------------------------------------------------------------------------------- 35
9.4 Removing and cleaning the door panes--------------------------------------------------------------------------------------------- 37
9.5 Cleaning the baking chamber ---------------------------------------------------------------------------------------------------------- 37
9.6 Cleaning the proofing cabinet ---------------------------------------------------------------------------------------------------------- 37
9.7 Cleaning the hood fan-------------------------------------------------------------------------------------------------------------------- 37
9.8 Cleaning the casing----------------------------------------------------------------------------------------------------------------------- 38
9.9 Avoid the following ------------------------------------------------------------------------------------------------------------------------ 38
10. Customer Service------------------------------------------------------------------------------------------------------------------------- 38
11. Faults and their causes ----------------------------------------------------------------------------------------------------------------- 39
11.1 . . . for Piccolo with analog control --------------------------------------------------------------------------------------------------- 39
11.2 . . . for Piccolo with DMS control------------------------------------------------------------------------------------------------------ 39
11.2 . . . .for the proofing cabinet ------------------------------------------------------------------------------------------------------------ 41
12. CE - Declaration of conformity -------------------------------------------------------------------------------------------------------- 42
13. GS - Prüfbescheinigung----------------------------------------------------------------------------------------------------------------- 44
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Operating Instructions PICCOLO
200
100 300
400
0 °C
JUMO
30
20 40
10 50
0 60
AUS
min JUMO
200
100 300
400
0 °C
JUMO
200
100 300
400
0 °C
JUMO
30
20 40
10 50
0 60
AUS
min JUMO
200
100 300
400
0 °C
JUMO
200
100 300
400
0 °C
JUMO
30
20 40
10 50
0 60
AUS
min JUMO
200 P
100 300
400
0 °C
JUMO
200
100 300
400
0 °C
JUMO
30
20 40
10 50
0 60
AUS
min JUMO
200
100 300
P
400
0 °C
JUMO
STOP
STOP
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Operating Instructions PICCOLO
1. Application
The ovens of the PICCOLO series are designed for baking various goods and
are primarily used for instore bakery and pastry baking. The user is warned
against heating goods other than dough (foods) in the oven. Due to its modular
design the PICCOLO series can be extended. PICCOLO is offered in a number of
deck widths and depths. This oven is a production machine (technical working
appliance) not suitable for private use
Options:
- Hood equipped with a fan
- Lower-level proofing cabinet with temperature regulation and moisture dosage
2. Technical Data
Baking chamber Weight Width Depth Height Baking Output Output Output
in kg in mm in mm in mm area deck steam total
Mini-Piccolo EK H 120 975 840 335 0.24m² 2.2kW 1.2kW 3.9kW
Mini-Piccolo DK N 180 975 840 485 0.48m² 4.4kW 2.4kW 7.8kW
Piccolo I EK H 150 975 1240 335 0.48m² 4.1kW 1.2kW 5.3kW
Piccolo I DK N 260 975 1240 485 0.96m² 8.2kW 2.4kW 10.6kW
Piccolo II EK H 200 1560 1240 335 0.96m² 8.0kW 2.2kW 10.2kW
Piccolo II EK N 195 1560 1240 255 0.96m² 8.0kW 2.2kW 10.2kW
EK = single chamber, DK = dual chamber, H = high chamber (220 mm) N = low chamber (140 mm).
Proofing cabinet Weight Width Depth Height Baking Output Output Output
in kg in mm in mm in mm area deck steam total
Mini-Piccolo 80 975 840 535 5 units 0.9 kW 0.75kW 1.7 kW
Piccolo I 120 975 840 535 5 units 0.9 kW 0.75kW 1.7 kW
Piccolo II 150 1560 1240 535 5 units 0.9 kW 0.75kW 1.7 kW
For all Piccolo ovens the noise level is less than 74dB.
2.1 Location
The oven must be set up in a way that it is out of children's reach. The oven must
be placed on a safe, level, non-tilting base. In the case of installation against walls
or integration into shop furniture, care must be taken that fuses in the oven (at the
control side) remain accessible. A clearance of at least one metre must be ensured
in front of the oven so that it can be pulled forwards for maintenance work. Escape
routes must not be restricted by the oven.
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Operating Instructions PICCOLO
2.2 Water
The water connection (3/4" male thread) must be made via a hose so that the oven
can be moved forwards for maintenance purposes. A pressure reducer reducing the
water pressure to a maximum of 1 bar flow pressure must be provided by the
customer. A water conditioning system (approx. 2.856 mval/l) prevents excessive
calcifying of the steam system and thus lowers maintenance costs. Depending on
the water hardness and steam quantity, the steam system must be decalcified in
periods from every three months to one year. Caution! The feed and discharge
hoses must not be buckled. Refer to the separate installation plan for the
connections! The connections may only be modified or extended by an authorised
expert! Many decalcifying systems demineralise the water. This makes the water
corrosive, which attacks the steam generator since the water becomes saturated
with minerals in the steam system. Brita system AquaQuell 2 or 3.
Model Model
AquaQuell AquaQuell
Purity 600 Purity 1200
Output in l at 10°KH approx. 5,110 approx. 9,360
Device dimensions:
Height in mm 519 540
Diameter in mm 247 288
max. water temperature approx. 30°C approx. 30°C
max. pressure approx. 6 bar approx. 6 bar
Delivery of corresponding AquaQuell-Purity including installation fittings (hoses, stop
cock, sleeve nipple and display unit).
AguaQuell – tested food grade quality according to Fresenius. All water-carrying parts
are foodsafe and possess TÜV / GS test certificates.
Guaranteed function only in connection with controlled service. Device replacement
depending on operation output, but necessary at least once a year. Replacement may
only be carried out by an authorised BRITA expert dealer. Please note that water
conditioning systems and salt-based decalcifying can attack and destroy all metals if
not appropriately adjusted.
2.4 Overflow
The overflow of the steaming system must be led into a siphon. Plastic parts may
not be used for this purpose, because the overflow water may have a temperature
of 100 °C and steam may escape as well. Refer to the installation plan for the
connections! The connections may only be modified or extended by an authorised
expert!
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
If the oven is equipped with a lower-level proofing cabinet, then the latter has a
separate supply lead (phase, N, PE, 220V~50Hz) which must be connected to an
interchange-proof CEE plug. If the proofing cabinet is connected without plug care
must be taken not to interchange phase and neutral conductor.
Note!
Multideck ovens must be connected to a sub-distribution (if necessary, in the Ci
casing) where the supply leads can be fused individually. Thus, the possibility is
given of de-energizing all decks in the event of danger. Refer to the installation plan
for the connections! The connections may only be modified or extended by an
authorised expert!
3. General notes
Notes
The ovens of the -Piccolo series are ideal for shop baking purposes and
are extremely easy to operate. Nevertheless, you and your staff have to familiarise
yourselves with the operation of the oven. Read the operating instructions and the
following important points carefully (9.1, page 30) prior to the first start-up of the
oven:
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
3.3 Temperature
It is important to rapidly empty the baking chamber immediately at the end of
the baking period so that the temperature does not decrease too much. It is
even more important to charge the oven quickly so that no skin forms on the
dough first put into the oven due to the high temperature in the baking
chamber. Once a skin has formed on the dough it does not absorb any steam.
3.4 Exhaust
Whereas the exhaust is often opened shortly after steaming when baking
bread, the exhaust may only be opened in the last 2 to 3 minutes when baking
rolls and baguettes. A better result for baguettes is obtained by applying steam
5 - 10 seconds after closing the door of the baking chamber. Baguettes should
form a thin skin.
3.5 Colour
Quality takes time. The baking time for rolls should never be less than 18
minutes and not more than 22 minutes. The dough is not properly baked
through inside if the baking time is too short and frequently an irregular
colour shows if the temperature has been set too high.
For ovens with the STIR S&Q system the baking time (according to the dough
weight) normally is between 12 and 15 minutes.
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Operating Instructions PICCOLO
4. Operation
4.1 Operation of manual deck control
Thermostat for upper
heat
200
150 250
100 300
50 350
400
0 °C
On/off switch for this
baking chamber
10 50
0 60
OFF On/off switch for steam heating.
Signal lamp is on when the steam
heating is switched on.
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
⑥ The start time and the start day briefly flash on the display when the oven is
switched off. When the oven switches on automatically, the night start key flashes
until the On key (Pos.3) is pressed (take over oven control). If the key is not
pressed within the next two hours, the oven switches off again and restarts at the
next night start time (automatic function for public holidays).
⑦ Hood fan 0. This key is used to switch off the hood fan.
⑧ Hood fan 1. This key is used to switch on the hood fan (stage 1, slow speed).
⑨ Hood fan 2. This key is used to switch on the hood fan (stage 2, full speed).
⑩ -key. This key is used to reset the time as well as the first and second night start
times.
⑪ +key. This key is used to advance the time as well as the first and second night
start times.
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Operating Instructions PICCOLO
4.2.3 +/-keys.
If kept pressed the tens digits run slowly. Individual steps are performed by pressing
singly.
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Operating Instructions PICCOLO
① One step back. Press this key to go one step back if you wish to change your
entry (programming times, program names, etc.).
② One step forwards. Press this key to proceed to the next step, e.g. if you do not
wish to change your entry when changing baking programs, and when changing
times, program names, etc.
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Operating Instructions PICCOLO
⑩ -key. The -key is used to set the time, start times, temperature and time setpoint
values. If the key is kept pressed for longer than 3 seconds the tens digits are
adjusted.
⑪ +key. The +key is used to set the time, start times, temperature and time setpoint
values. If the key is kept pressed for longer than 3 seconds the tens digits are
adjusted.
⑫ P–key. Baking programs can be entered and changed after pressing the P-key.
⑬ The display shows the next night start time or "Off" when switched off. When
switched on it shows the time and date. The dialog text appears here when
entering baking programs.
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Operating Instructions PICCOLO
Adjust the lower heat in the same way or continue with the > key. If you discover that
you have entered an incorrect setpoint value you can go back with the < key to correct
your error.
A baking program consists of a maximum of 5 temperatures (upper and lower heat) and
the corresponding baking times. You do not have to set all temperatures if only one is
needed. If a number of temperatures have been entered, the deck for which the
st
corresponding baking program has been loaded initially heats up to the 1 temperature.
On expiry of the corresponding baking time for the 1 temperature, and if a 2nd
st
temperature (upper and lower heat) and 2nd baking time have been saved, the oven
then heats up to this on expiry of the 1st baking time.
The sum total of the set baking times is shown in the baking time display of the DMS
oven control. At the end of the last set baking time the baking time end signal is heard.
Input can be terminated at any time by pressing the P-key. The baking program is then
saved. The steam can be set after having entered the temperatures. A delay can be set
for baguettes and other goods to be baked which do not receive steam immediately. A
further steam break and a second steaming time can be set in the same way.
Do not set more than 8 seconds! Move to the next
Delay: 0000 s
parameter, the exhaust time, with the > key. The
1. Steaming: 005 s
closed-time initially flashes and you can set how
End and save P long the exhaust is to remain closed after the start
< back forwards > of the baking program with +/-.
1. Exhaust closed:
017min
1. Exhaust opened:
003min
End and save P
< back forwards >
Press the > key to move to the open-time. Enter the time for which the exhaust is to
remain open here. Press the > key again to move to the last setting, the second
exhaust time. You can terminate or abort programming at any time by pressing the P-
key. If you wish to change an existing baking program, proceed to the parameter you
wish to modify and then press the P-key after having changed the corresponding
parameter.
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Operating Instructions PICCOLO
P
When a baking time has been started in a deck, the symbol appears in front of the
deck number. The symbol always appears in front of the deck number when a break
time has been set using the eco-key during which the deck is not needed.
If the symbol (darker eco) precedes deck no. , this deck is in energy saving mode
and does not heat. If the symbol (light eco) precedes deck no. , this deck is in
energy saving mode and heats. The deck heats despite energy saving mode when the
temperature is too low prior to the set baking time. The deck heats despite energy
saving mode when upon switching on energy saving mode, the setpoint temperature
has not yet been reached and/or cannot be reached within the set time.
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
P
4.4.7 Entering and changing baking programs
Change baking program Programming
Select program When the oven is switched on and the P-key pressed
Granary rolls the screen on the left appears. A used program position
Triangular whole meal (to be changed) or an empty one can be selected from
rolls the list to enter a new baking program. The right arrow
Crusty rolls keys are used to move the cursor in the program list.
_ The keys are pressed when the program name is to
Rolls be entered. The keys are pressed to enter the
Soup rolls program parameters such as temperature, baking time,
etc. The key is used to copy a baking program to
COPY
another empty program site. This function helps to shift the programs or to facilitate
work, when a similar baking program is to be created.
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
Change baking program Finally, the time for steam exhaust is set. The
06: Cr oissant 60 min electrically operated steam exhaust is an option. The
Exhaust closed 02 min. sum of the baking times from the temperature phases
Exhaust open 13 min. is indicated on top as a reference.
Exhaust closed 35 Min. Program entry can be quitted at any time by pressing
Exhaust open 10 Min. OK (change is saved) or (without saving).
0 P
Even in this case, the readiness-for-baking time is displayed. If the deck is to be used
however, all that is needed is to press any key on the deck.
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Operating Instructions PICCOLO
⑭ The baking time can be set using the +/-keys when the baking time key is pressed.
The adjustment can be continued as long as the display flashes. The set value is
saved approx. 5 seconds after the last change. The baking time can be extended,
when the horn is switched off using the baking time key and the baking time
prolonged with the +key. This extension is not saved.
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Operating Instructions PICCOLO
⑮ The baking time display shows various times: the baking time if the start key , is
not pressed, the remaining baking time if the start key is pressed, the exhaust
open and closed time ⑯ and the steaming time (in sec.) when it is set.
⑯ The exhaust key opens and closes the steam exhaust. When a program is started
(baking time runs) the position of the exhaust (open or closed) can be changed
using this key. When no program or manual program has been started a closed-
time can be entered (the top display reads CLOSED) after pressing this key and
when pressed again one open-time can be entered (the word "OPEN" appears in
the upper heat display). When the start key has been pressed the exhaust remains
closed for the set time (in minutes) and opens then for the set open-time to close
afterwards. To open and close the exhaust in the case of a baking program which
⑯ has not been started the key must be
pressed for longer than 3 seconds.
The LED in the key comes on when
the exhaust is opened.
⑰ Every single deck of an oven can be
switched off with the deck key. The
key position is saved. This means
that after switching the oven on via
the DMS clock or DMS Master, only
those decks are switched on which
were on when the oven was last
switched off. The key thus functions
like a mechanical switch.
⑱ The P-key has two functions. It is
used to switch the deck light on and
off. If the oven is connected to a PC
or equipped with a Master (options),
the P-key is used to load programs. In
this case the deck light automatically
switches on when the oven is
switched on. The P-key functions like
a mechanical switch and its setting is
saved as in the case of the deck key
⑰.
⑲ The setting of the steam heating key
is also saved. The key is used to
switch on the steam heating.
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Operating Instructions PICCOLO
⑲ An LED in the top right-hand corner of the key indicates that the heating is
switched on. Another LED in the bottom left-hand corner lights up until the heating
has reached the preset temperature (LED off, steam generator ready).
The manual steam key is used to
⑳ open the solenoid valve for steam
generation. The solenoid valve
remains open as long as the key is
pressed (manual steam application is
possible at any time).
When the steaming time key is
pressed, the steaming time (in sec.) is
indicated on the baking time display
⑮. The time can be adjusted using
the +/-keys. Set a maximum of 8
seconds! The steaming time must be
set to 000 if steaming is not required
or if the steam is to be controlled
manually. The LED in the key
flashes when a steaming time has
been saved.
The following preset times run down
in parallel when the start/stop key is
pressed: baking time, steaming time,
exhaust-closed-time and then
exhaust-open-time. The start/stop key
is used to terminate the baking
program when the baking time end
signal is heard. A baking program can
be stopped when the start/stop key is
pressed prior to the end of the
program. If a baking program is to be
extended the start/stop key may not
be pressed. Instead of the start/stop
key the baking time key is pressed
and a new time set. If no time
is set the baking time end signal sounds after one minute.
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
⑭ The original value (if nothing has been changed) or the new value is saved approx.
5 seconds after the last change. The baking time can be extended, when the horn
is switched off using the baking time key and the baking time prolonged with the
+key. This extension is not saved
⑮ The baking time display shows various
times: the baking time, if the start key
has not been pressed, the remaining
baking time, if the start key has been
pressed (the last minute of a baking
program runs down in seconds [59 – 0]
and at the end of the baking time all
three zeros in the display flash. The
exhaust closed and open-time and the
steaming time (in sec.) are only shown
in the manual program and can only be
adjusted in the manual program. Only
one baking time can be set in the
manual program .
⑯ The exhaust key opens or closes the
steam exhaust when the baking
program is started. The LED in the key
comes on when the exhaust is open. If
the manual program has not been
started the exhaust closed-time can be
set the first time the exhaust key is
pressed (the upper heat display shows
"CLOSED" and the closed-time flashes
in the baking time display). If the
exhaust key is pressed again the word
"OPEN" appears in the upper heat
display and the exhaust open-time can
be set.
⑯ Only one open and closed-time can be set in the manual program. Baking
programs can only be altered at the DMS Master or PC.
⑰ Every single deck of an oven can be switched off with the deck key. The key
position is saved. This means that after switching the oven on via the DMS clock
or DMS Master, only those decks are switched on which were on when the oven
was last switched off. The key thus functions like a mechanical switch.
⑱ The deck lighting is switched on and off with the light key. The light key does not
function like a mechanical switch, the light is always off when the oven is switched
on. However, the light can still be switched on even if the corresponding deck is
switched off. The LED in the switch comes on when the light is switched on.
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Operating Instructions PICCOLO
⑲ Steam heating is switched on and off with the steam heating switch. The steam
heating switch does not function like a mechanical switch, the steam heating is
always switched on when the oven is switched on.
⑲ The upper LED in the switch comes on when steam heating is switched on. A
further LED in the lower left part of the key comes on until the heating has reached
the pre-set temperature (LED off means steam generator ready).
The manual steam key is used to open
⑳ the solenoid valve for steam generation.
The solenoid valve remains open as
long as the key is pressed (manual
steam application is possible at any
time). The LED in the key flashes when
the solenoid valve is opened.
When the steaming time key is pressed,
the steaming time (in sec.) is flashing
on the baking time display (Pos. 15).
The time can be adjusted using the +/-
keys. Set a maximum of 8 seconds! The
steaming time must be set to 000 if
steaming is not required or if the steam
is to be controlled manually. The LED in
the key flashes when a steaming
time has been saved.
The following pre-set times run down in
parallel when the start/stop key is
pressed: baking time, steaming time,
exhaust-closed-time and then exhaust-
open-time.
The corresponding baking program is
loaded from the DMS Master to the
DMS deck control after pressing the
program select key (only if is not
already loaded). The loaded program
number is shown when the manual key
(or the +/-key) is pressed.
The symbols on the keys can be printed according to your requirements. There are
numerous symbols which we can arrange as required.
Even baking programs with names and baking times etc. can be entered as
desired, so that you can start immediately as soon as your new wachtel oven is
connected.
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Operating Instructions PICCOLO
5. Design
In all models the oven front, side panels and steam hood are made of polished or
brushed stainless steel.
Heating
The goods to be baked are heated by heating bars which are located in the deck ceiling
and below the hot plate. The heating bars are dimensioned so that the oven can be
heated in 30 - 60 minutes. The temperature decreases when the door is opened and
goods are placed in the oven. Steam heating is interlocked in the PICCOLO oven
series, thus reducing the connected load. However, ex works the ovens are supplied in
a non-interlocked state.
The power output of the steam heating ensures that the steam generator is heated to
the preset temperature within 20 minutes.
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Operating Instructions PICCOLO
Special features
There is an opening in the rear right part of the baking chamber to extract the steam. It
is manually controlled via a slide rod (separately for each deck). Ovens with DMS
control can also be equipped with a motor-controlled steam exhaust. The drive for the
electrical steam exhaust is located at the rear of the operator side above the steam
generator.
A halogen lamp (35W-12VAC) is installed on the operator side of the oven for each
deck. The oven light can be switched on and off separately for each individual deck.
(Refer to the Chapter "Maintenance" for instructions on changing bulbs.)
The PICCOLO is not equipped with a steam hood as a standard feature. The scope of
supply for the hood comprises an axial fan (Ø 150 mm). It is advisable to consult a
ventilation specialist if the steam hood is to be connected to an existing exhaust air
system or to a high chimney or if the exhaust air duct is very long.
Safety features
All ovens are insulated with high-quality mineral wool thermal insulation of the
carcinogenic index class <40 between the baking chamber and outer panelling in order
to prevent heat losses. This means that there is no suspicion of carcinogenic effects.
The ovens are subjected to quality control and tested for electrical safety before
delivery. A copy of the test report is among the documents received with the oven.
6. Operation
Please read the complete Operating Instructions before
starting work.
Open door of baking chamber
Open the door lock at arm's length by pressing down the door lever. Use protective
gloves for this purpose. Open the door only to a small gap so that heat and steam
can escape. When the door is fully open it is held in place by springs.
Close door of baking chamber
The door lever is lifted and slowly moved upwards to close the door.
Take care that the lower door stop is clean and there are no foreign bodies
between door stop and door pane. The glass door may break if there are foreign
bodies in front of the door stop.
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
7. Daily Operation
7.1 Switching on
Switch on the required deck and set both temperature controllers to the
desired baking temperature. Then switch on the steam generator. Leave the
oven for approx. 15 minutes before charging it for the first time after heating it
to the required baking temperature (upper or lower heat) for the first time. The
signal lamp (or LED) in the steam key must be extinguished in order to bake with
steam. The oven can then be charged continuously.
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Operating Instructions PICCOLO
7.3 Charging
Open the deck door and fill the oven using setters, trays, charging paddles or
other means. Ensure that there are no baking goods and no trays in the first 5
cm behind the door, as this prevents the oven door from being closed. Close the
door and release the steam required for the goods to be baked using the steam
key.
When the oven is equipped with DMS control only the baking program
must be started.
7.4 Baking
The baking time must be set after closing the deck door. If the steam exhaust is
to be opened at the end of the baking time it is sensible to set the time until
opening at the baking time clock. The baking time end signal is heard when the
exhaust is to be opened. Now open the steam exhaust (right-hand, next to the
deck door) and then set the residual baking time with the baking time clock so
that the signal sounds at the end of the correct baking time.
In the case of a DMS oven the exhaust must only then be drawn when
the oven has no electrical steam exhaust. Without electrical steam
exhaust the procedure is the same as for manual control.
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Operating Instructions PICCOLO
8.2 Function
The air heating (encircling the fan) is located in
the rear of the proofing cabinet. The heating
temperature is thermostatically controlled. A
~ -
+~
Hygrostat
Temperatur-
Thermostat
begrenzer
Westernbuchse
Signal
Taster
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Operating Instructions PICCOLO
2 = free
3 = Neutral conductor
12 4 = PE (protective earth)
6
10 Sek. -
3 = Neutral conductor
Hygrostat
Temperatur-
Thermostat
thermostat
Wasser-
begrenzer
Westernbuchse
Signal
Taster
4 = PE (protective earth)
vierpolige
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Operating Instructions PICCOLO
9. Maintenance
PICCOLO deck-type ovens are largely maintenance-free. The maintenance work
described below must be carried out by a qualified electrician in compliance with
the VDE regulations.
1. Switch off the oven (never use the fuse disconnector under load for
this purpose!).
2. Disconnect the oven from the mains by means of the fuse
disconnector and ensure that it cannot be switched on again (if
necessary, remove the fuses and lock the disconnector).
3. Check the absence of electrical power (measured at the terminals).
4. Ground and short-circuit the terminals.
5. Cover any adjacent electrical equipment which has been exposed by
opening the disconnector, control cabinet, subdistribution or meter
boards.
Important!
The steam generator may also be damaged if using aggressive chemical
decalcifiers. The biological decalcifiers for coffee-makers may be used (but
observe the dosage instructions).
Approximately 2.5 litres of decalcifier are required per steam generator
(depending on the oven model). A Brita filter system is better than decalcifying
as it reduces the amount of detergent or chemical decalcifiers used and cuts
maintenance costs, reduces machine downtimes and the impact on the
environment. The door pane of the oven need not be cleaned so often since no
limescale precipitates inside.
If necessary, have the steam system be decalcified by our customer service
engineers.
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Operating Instructions PICCOLO
Now the lamp holder can be pulled out. The new bulb is
wrapped and should not be touched directly (use a dry and clean
cloth). Pull out the defective bulb and put a new one into the
base.
Now insert the lamp holder into the holding openings with the
side provided with two holding lugs (bottom).
Grasp the bulb (with a cloth) between the thumb and index
finger and subsequently push the individual lug slightly
rearwards with the index finger. If you now carefully push the
bulb slightly upwards, it will remain in place by itself.
Clean glass ball and gasket ring and then reinsert them. The
gasket ring must be in perfect condition (replace if necessary);
otherwise the bulb will be defective again after a short while.
The deck lighting is installed in the baking chamber (side wall) on the operator side.
To increase service life the bulb is protected against moisture, steam and dust by a
glass ball with good sealing properties. If the light does not come on after
replacing the bulb check the microfuse on the rear of the DMS control unit. For
this purpose first disconnect the power supply (observe the safety rules on
previous page).
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
Machine service
Company Telephone Name
Water damage
Company Telephone Name
Electrical faults
Company Telephone Name
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Operating Instructions PICCOLO
Oven does not function but no fault Check fuses. Check microfuse at the power supply
message either. unit.
Oven switches off after being switched
Oven has not been taken over in manual
on via the timer. control after night start (read page 12, 4.2 and
page 14, 4.6). Press the On-key.
No steam, the lower LED in the steam Check miniature circuit-breaker. Press steam
heating key lights up. key and check whether steam generator drain
is free.
No steam, the lower LED in the steam Check water pressure and solenoid valve.
heating key does not light up. Check steam heating key - switched on?
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
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Operating Instructions PICCOLO
89/392/EEC
91/368/EEC
EN60204 / EN60335-1 / EN60335-2 / EN60335-6
IEC335-2-12
The technical committee on food and luxuries “Test and Certification Body” has
checked the aforementioned product of the "deck-type baking oven" series. A test
report has been filed under no. 95034 ( 612.17 Be/Ba 057.01 ).
Signature
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Operating Instructions PICCOLO
We hereby confirm that the materials used by us and listed below are
physiologically harmless, are permissible for use in the foodstuffs sector, are
not harmful to humans and can be easily cleaned.
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Operating Instructions PICCOLO
13. GS - Prüfbescheinigung
D
Diig
giitta
alliissiie
errtte
eKKo
oppiie
e Fachausschuss
Nahrunds- und Genussmittel
Prüf- und Zertifizierungsstelle
im BG-PRÜFZERT
Produktbezeichnung: Etagenbacköfen
Das geprüfte Baumuster stimmt mit den in § 4 Absatz 1 des Geräte- und Produktsicherheitsgesetzes genannten
Anforderungen überein.
Das Baumuster entspricht somit auch den einschlägigen Bestimmungen der Richtlinie 98/37/EG (Maschinen).
Der Bescheinigungsinhaber ist berechtigt, das umseitig abgebildete GS-Zeichen an den mit dem geprüften Baumuster
übereinstimmenden Produkten anzubringen. Der Bescheinigungsinhaber hat dabei die umseitig aufgeführten Bedingungen
zu beachten.
Diese Bescheinigung einschließlich der Berechtigung zur Anbringung des GS-Zeichens wird spätestens ungültig am:
25.05.2011
Weiteres über die Gültigkeit, eine Gültigkeitsverlängerung und andere Bedingungen regelt die Prüf- und
Zertifizierungsordnung vom April 2004.
...............................................
Unterschrift (Zertifizierer)
Postadresse: Hausadresse: Tel: (0621)4456-3430
Postfach 10 04 41 Dynamostraße 7-11 Fax: (0621)4456-3470
PZB03D
05.04 68136 Mannheim 68165 Mannheim
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