Professional Documents
Culture Documents
Rural Infrastructure 1 Chapter 6 - 9
Rural Infrastructure 1 Chapter 6 - 9
Rural Infrastructure 1 Chapter 6 - 9
Chapter 6: Introduction
Nepal : facts and figures (2015)
• Total population (million) - 28
• Population density (person/sq. km) – 190
• Population (annual change, %) – 1.4
• Migration & urbanization rate ( %) – 14.1 & 18.5
• Unemployment rate (%) – 3.1
• Poverty rate (%) , 2010 – 48.4 & 15.0 for < $ 3.1 and < $
1.9 per day
• Healthcare ( in 1000 population) – Physician (0.21) &
Hospital beds (5)
• Electricity Production (million kW-hr)
Production- 3559,
Export – 3,
Import-1072,
Consumption-3444 2
Nepal: Facts and figures (2015)
• Govt. expenditures (billion rupees)
General public services- 102.9
Education- 79.8 ( 3.8 % of GDP)
Transport and communications- 44.9
Health- 29.5 (1.4 % of GDP)
Housing and community amenities -15.3
Electricity, gas, and water- 4.9
8
Seven sectors of Rural (Local) Infrastructures in Nepal
9
10
Local Infrastructure and Poverty reduction
Poverty Reduction
Rural Development
13
14
Agriculture for Food security
Rural housing system
Food loss
18
Factors responsible for storage losses of food
grains:
• Insects: cause qualitative as well as quantitative
values,
• Rodents: cause serious problem by eating and
breaking the grains into pieces,
• Dampness: in the structure through floor and side
walls,
• Leakage of water through roof,
• Excessive oxidation: causing rise in temperature of
the grain, heating and cake formation,
• Moisture: encourages fungus, mould, and termite
growth; at times rendering the entire grain stock
unfit for human consumption,
19
Requirements of good storage structures: it should
1. Provide adequate protection from rodents,
birds, insects, and mites etc.
2. Permit aeration and fumigation, when required.
3. Prevent losses due to temperature and moisture
(with each 1 % moisture content increase or 5
deg. C temperature increase the storage life of
grain is reduced to half).
4. Permit easy inspection.
5. Facilitate proper cleaning and should be self
cleaning if it is silo.
6. Be economical on unit storage cost basis. 20
Grain storage system:
• Grain is stored either in bags or in bulk.
• Bag-cum-bulk system is also practiced.
• In villages the bulk storage system is more common than the
bag storage which is used for grain storage in the Govt. godowns
as well as in trade.
• Size of the gunny bag is large enough and contains 93 kg of
grain.
Bulk storage of grain is done in one of the following structures:
1. Bukhari type structure.
2. Kothar type structure.
3. Morai type structure.
4. Grain bins:
a) Cylindrical bins
b) Rectangular bins
c) Pusa bins.
21
Location of Stores:
1. The structure should be located at the point where there
is no chance of flood.
2. The structure should be at least 500 m far from kilns,
bone crushing mills, garbage dumping ground, and
tanneries.
3. The structure should be at least 30 m away from the dairy
and poultry farms and at least 150 m away from factories
and others possible source of fire.
4. There should not be trees near the structure to avoid
chance of damage due to roots.
5. It should be near a main road. There should be sufficient
parking space.
6. The structure should always be clean.
7. If the structure is near the railway station there should be
loading and unloading facilities.
22
Some of the major considerations in building a storage structure to
minimize losses are:
• The structure should be elevated and away from
moist places in the house, no chance of flood;
• As far as possible, the structure should be airtight,
even at loading and unloading ports;
• Rodent-proof materials should be used for
construction of rural storages;
• The area surrounding the structure should be
clean to minimize insect breeding; and
• The structure should be plastered with an
impervious clay layer to avoid termite attack, or
attack by other insects.
23
Measures for good storage
I. Proper drainage of rain water.
II. Repair of cracks, crevices, and corners where insect
can hide.
III. Fumigation of storage space and surroundings.
IV. Protection from fire and rodent attacks.
V. Movements are not restricted for inspection and
fumigation.
VI. Preventing rats from entering the store by raising
plinth or providing over hangs.
VII. Grain moisture should be less than the
recommended for safe storage.
VIII. Inspection of the storage at least once a month.
IX. Insects properly controlled.
24
Advantages of bulk storage bins over bag storage
• Handling and quality control are easier and less expensive.
• Less space required for construction.
• Expenses on ward and watch are minimum.
• Bag cost is eliminated.
• Automation and mechanization introduced to hasten
transactions and maintain quality of the stored product.
• Losses due to insects, birds, and rodents are avoided
completely.
Classification of bins depending upon dimensions are
classified into two groups :
1. Deep bins
2. Shallow bins
3. Bunkers 25
Shallow and Deep Bins
26
27
28
Bulk storage systems
1. Bukhari type structure.
2. Kothar type structure.
3. Morai type structure.
4. Grain bins:
a) Cylindrical bins
b) Rectangular bins
c) Pusa bins.
Management for bag storage
1. Prevent damp (moisture) from floor and walls by stacking the
bags on pallets off the ground and away from walls. Damp
from roof is avoided through proper ventilation and using
damp absorbing materials.
2. Stack the bags properly to allow:
• Optimal use of space.
• Ease of sweeping floors.
• Ease of inspection for rodents and insects.
• Ease of counting the bags.
3. Control of insects and rodents:
• Make sure that the building is rodent frook.
• Treat the building and protect against pests.
• Keep the warehouse clean.
• Close all the holes in doors, roof, and windows.
• Repair cracks in walls where pests can hide.
• Remove and destroy any infested residues. 30
Bag storage structure
31
32
Stacking system in bag storage
Bulk storage of food grains
• The grain is stored in bulk: mainly by traders, big
farmers, cooperatives and government agencies
such as the Food Corporation of India (FCI).
• The available storage capacity of these sectors is
of the order of 18.55 million tons which is about
12% of total production and 41% of surplus (i.e.
30% of total production) production which comes
to market for sale.
34
Community Storage Structures
• Bulk storage structures of higher capacity,
ranging from 25-100 t are termed community
storage structures (Birewar, 1985).
• They are made from reinforced bricks,
corrugated galvanized sheets and aluminium
sheets.
• Capacities: 25 to 57 t.
35
Rural Godown
• The rural godown are primarily meant for providing
warehousing facilities to the farmers.
• Capacity: 100 to 1000 t.
• They are owned by FCI, central and state warehousing
corporations, market committees, or cooperatives looking
to the need for having storage structures or facilities for
agricultural produce.
• The Government of India (GOI) appointed an expert
committee (1979-1980) which concluded that there was a
need for storage facilities for 2 million tons of food grain.
• The GOI, keeping in view these recommendations, has
given a 50% subsidy for the construction of rural godowns.
• Therefore, godown are being constructed on a large scale
in Indian villages.
36
Cover and Plinth (CAP) Storage
• This is an improved arrangement for storing food
grains in the open, generally on a plinth which is
damp- and rat-proof
• The grain bags are stacked in a standard size on
wooden dunnage
• The stacks are covered with 250 micron LDPE
sheets from the top and all four sides
• Food grains such as wheat, maize, gram, paddy,
and sorghum are generally stored in CAP (cover
and plinth) storage for 6-12 month periods
• It is the most economical storage structure and is
being widely used by the FCI for bagged grains.
37
Silo System: Constitutes
a) Receiving Platform
b) Moisture meter
c) Magnetic separator(s)
d) Grain cleaner(s)
e) Grain dryer(s)
f) Silos
g) Temperature detecting system
h) Aeration blower
i) Grain conveyor
j) Motor controls
38
Types of silos
a) Flat Bottom Type
b) Hopper Bottom Type
Classification of Silos:
a) Metal silos
b) Concrete silos – 150 % more expensive than metal silos.
Advantages of silo system:
• Negligible loss of grain than in CAP, godown storage, and
handling.
• Quality of grain is maintained.
• Operational cost is lower as mechanical handling used.
• Economical as bags are not used.
39
Comparison between silo and godown storage
Item Silo Godown
Construction M.S. all welded or bolted Bricks, concrete, Asbestos
roof, R.C.C.
Ancillary system Cleaning, drying, aeration, No provision for ancillary
conveying, temperature system
detection etc
Handling Mechanical Manual
Losses due to:
I. Drainage Controlled Can not be controlled
II. Humidity Controlled Can not be controlled
III. Pests and rodents Controlled Can not be controlled
IV. Birds Bird proof Difficult to avoid
V. Pilferage NIL Yes, due to manual
Quality of stored product Good Deteriorated
Fumigation Not necessary Essential
Pesticide/fungicide Not necessary Essential
40
Bulk storage has advantages over bag storage, as follows:
• low running costs
• low labor requirements
• rapid handling
• low through spoillage and rodents
• efficient and effective fumigation operation
• less land area requirement
• complete control of aeration
• possible to store the grain for longer periods
• possible to mechanize all operations, and
• possible to store moist grain for short periods.
41
Storage structures for semi-perishable
• A very high percentage of animal produce is wasted due to
inadequate and poor storage and transport systems.
• Potatoes, onions, apples, and green vegetables need to be
stored in modified environments.
• Semi-perishables are harvested at comparatively higher
moisture contents, 60 – 90 % and the self life is short.
• Storage requirement of potatoes is to preserve culinary
properties and to prevent the tuber from sprouting.
• Storage temperature of 4 deg C and RH of 85 – 90 % is
best suitable for potato storage.
• Lower temperature below 4 deg C (0 deg) increases
storage life, but, also increases its sweetness.
• By means of evaporative cooling system, 20 tons of
potatoes can be stored for 4 months at about 25 deg. C
and 90 % RH. 42
Contd….
• The Nasik types of storage structure, though traditional is
quite suitable for onion storage.
• The structure is 16.5 m in length and 3.1 m in width with 1
m centrally alley.
• Proper natural ventilation is created to remove respiratory
heat from onion bulk stored on both sides of alley.
• A sloppy roof prevents rain water entering into the
storage, and is constructed out side the rural settlements
in an open space for natural wind blowing.
• A base for 2 m high heap onion stack of 25 cm thick sand
layer and 10 cm reed matting is prepared .
• The sand offers cooling effect and the mat permits the
flow of air. The rotten and cut onions are removed from
the bulbs before storing. The same structure can be used
for potato and onion. Humidifier is disconnected while
using for onion.
43
Desirable Environmental Conditions for Perishable Products
Product Temp Relative Storage life Product Temp Relative Storage life
⁰C Humidity ⁰C Humidity
% %
Apple 1.0 89 – 90 5 months Cabbage 0 90 – 95 15 months
44
Problems
• Ten tonnes of apple, having specific heat of 0.85, are to be
cooled from 30 ⁰C to 15 ⁰C in 24 hrs. The heat of respiration per
24 hrs is 750 Kcal per tonne. Two men will work for 4 hrs and
lightening load is estimated to be 100 watts. Air charge load can
be assumed as 1000 Kcal in 24 hrs. The store measures 6m X 6m
X 3m on the inside and is constructed of bricks laid in cement
mortar. Wall thickness is 45 cm and there is 10 cm thick cork
insulation on the inside of the four walls. The cement plaster is 1
cm thick. The heat transfer coefficient for the ceiling is 20 %
more than that for the walls. The outside design temperature is
35 ⁰C and the inside is maintained at 5 ⁰C . Estimate the plant
capacity needed in tonnes of refrigeration.
Thermal conductivity of brick = 0.5 Kcal/hr/m ⁰C
Thermal conductivity for cork = 0.025 Kcal/hr/m ⁰C
Thermal conductivity for cement plaster = 0.28 Kcal/hr/m ⁰C
Heat of respiration for persons doing light work at room
temperature = 165 Kcal/hr
Assume no heat transfer through the floor.
45
Solution
I. Heat for cooling the apples = 10000 X 0.85 (30 – 15) =
1,27,500 Kcal in 24 hrs
II. Heat of respiration from apples = 750 X10 = 7500 Kcal in
24 hrs
III. Heat load due to air charge = 1000 Kcal in 24 hrs
IV. Heat load due to lights = (100 x 24 x 3.6)/4.1868 = 2060
Kcal in 24 hrs
V. Heat load due to workers = 2 x 165 x 3 = 990 Kcal in 24 hrs
VI. Heat load due to conduction from four walls
Q = U x A x ∆T, where,
Q= rate of heat transfer,
U = overall surface coefficient of heat transfer,
A = surface area,
∆T = difference of inside and outside temperatures 46
Contd….
The overall surface coefficient of heat transfer, U, can be computed from
the relationship 1/U = 1/ Ub +1/ Up +1/ Uc
Where, subscripts b, p, c stand for brick, plaster, and cork, respectively
In general, U = k/x , where, k = thermal conductivity and x = thickness of
the layer, substituting the values of k and x , we get
1/U = (0.45/0.5) + (0.01/0.28) + (0.1/0.025)
Or, U = 0.2025 Kcal/m2 /hr ⁰C
Surface area of walls = 4 x 6 x 3 = 72 m2
Heat transfer through walls = 0.2025 x 72 x (35-5) x 24 = 10, 500 Kcal in 24
hrs
vii. Heat load due to conduction of ceiling is 20% higher than that of walls
Uc = 1.2 x U = 1.2 x 0.2025 = 0.243Kcal/m2 /hr ⁰C
Area of ceiling = 6 x 6 = 36 m2
Heat load through ceiling = 0.243 x 36 x (35-5) x 24 = 6285 Kcal in 24 hrs
Total heat load = 127500 + 7500 + 1000 + 2060 + 990 + 10500 + 6285
= 155835 Kcal in 24 hrs
Because, 1 tonne of refrigeration = 3000 Kcal/hr
Therefore, Plant Capacity = 155835/(3000 x 24) = 2.16 Tonnes
47
Chapter 7
Rural Housing
Types of rural housing:
A) Private: (a) residential (b) shops ( c) factories (d)
godowns (e) Mills (f) banquets (g) cinema hall etc.
B) Public: (a) schools/college (b) hospitals/healthposts (c )
party places (recreational buildings) (d) market (e)
temples/mosque/church/
Primary objectives of Farmstead Planning:
1. Sanitation
2. Well-being of human beings and animals
3. Economy of labor management
4. Economy of initial cost
5. Low cost of maintenance.
Types of houses
Location of farm stead:
(1) Farmstead should be located at the center of the farm
or in the middle of the long side for proper
management. It is possible only on large farm where
labors live near the farmstead.
(2) Location at one side or at the corner is helpful in
procurement of the farm supplies and in disposal of
farm produce.
(3) A high elevation site with good drainage be selected.
(4) The stead location should be near permanent water
supply. An existing water well is advantageous while
selecting farmstead.
(5) The site should have trees around to protect from
wind storm and also provide shades for human beings
and animals.
Good residential-house must have the following
facilities:
- Bed rooms depending upon the family size.
- Sitting room.
- Verandah both for sitting and house work.
- A kitchen with good ventilation.
- Food grain store.
- Fuel wood store.
- Animal shelter.
- Animal fodder store.
51
Factors influencing livestock production
Feed Quality Temp.
Nutrition
Husbandry Quantity Radiation
(Management) Water
Nutritional Humidity
Balance Air
Environment
Quality move.
Physical Quantity Rain
Total
To man
factors on
Chemical Climatical Space
animal To other
production species Mechanical Furnis
hing
To same Acostical
species Social relation Equip
ment
Heritage Optical
Virus/ Natural
(Genetic light
Bacteria Toxic gases
factors)
Dust Artificia
Parasite Microbiological l light
52
Animal Environment Requirement:
• Capacity of an animal to produce differs between species,
breeds, and strains as a result of genetic factors.
• However, a complex of interrelated factors in the animal
husbandry will influence the animal’s ability to utilize that
capacity for growth, development, and production.
• Heat regulation: all domestic livestock are homeotherms
i.e. they maintain relatively constant internal body
temperatures within a 1 to 2 deg C range.
• Body temperature of an animal is higher than
environmental temperature.
• They maintain their body temperature by balancing
internal heat production and heat loss to environment.
• At low ambient temperature, conversion of feed to heat
energy is increased, while, at high ambient temperature
blood circulation in skin and respiration (rate and volume)
increased. 53
Contd…
• Variation in body temperature results in changed behavior.
• Animal activities reduced at hot environment e.g. pigs lie in cluster in
cold and spread out in hot. Therefore, more space requirement for
tropical climate.
• Body tolerate heat stress for short period, but, can be fetal for longer
period.
• When feed is converted by animal metabolism for production of milk,
egg, meat, off-spring, heat is produced as a bi-product.
• Feeding fibre-rich, low digestible feed like hay will result in high heat
production.
• In hot climate, increased share of concentrates in feed may reduce heat
stress in animals.
• Heat is produced centrally deep in the body, surplus is conducted to
skin surface and is given up to atmosphere as sensible heat and as
latent heat by means of evaporation of moisture from lungs and skin.
• Less heat loss when the temperature difference between body an
ambient is less and vice-versa.
• The heat and moisture produced by animals in a house/structure must
be removed by ventilation.
54
Contd…
• In tropics, sufficient ventilation flow is provided
by open sided structures.
• The minimum ventilation rate should remove the
moisture produced, but, retain the sensible heat
as much as possible during cold periods.
• The maximum ventilation rate should remove
enough sensible heat produced so that the temp
difference between inside and outside is small,
usually in the range of 2-4 deg C.
• Ventilation alone can maintain the building
temperature slightly above ambient.
55
Normal body temperature of domestic animals and human
Animals Temperature (deg C)
Average Range
Dairy cow 38.6 38.0 - 39.3
Beef cow 38.3 36.7 - 39.1
Pig 39.2 38.7 - 39.8
Sheep 39.1 38.3 - 39.9
Goat 39.7 38.7 – 40.7
Horse 37.9 37.2 – 38.2
Chicken 41.7 40.6 – 43.0
Human 37.0 - 56
Animal Housing Design:
is mainly concerned with the physical
environment i.e. climatic, mechanical and other
factors consideration for good layout where
healthy and high yielding animals can be
provided with:
• Correct feeding
• Easy handling
• Producing without stress
• No physical harm
57
Climatic factors:
1. Temperature:
• It is the over riding environmental factor affecting the
physiological functions of animals.
• For most farm animals, the mean daily temp range between
10-20 deg C is referred as the “comfort zone”.
• In this range, the animal’s heat exchange can be regulated by
physical means such as constriction and dialation of blood
vessels in the skin, ruffling of fur or feathers, and regulation of
evaporation from lungs and skin.
• At upper or lower critical temperature, the body temp can not
be maintained by physical regulation and the animals must
increase or decrease its metabolic heat production.
• A very young animal, lacking fully developed temp regulating
mechanisms, particularly the ability to increase heat
production by increased metabolism, is much more sensitive
to its thermal environment and requires higher temperature.
58
Climatic factor:
2. Humidity:
• Poultry do not have sweat glands so all evaporative heat
loss must be through respiratory tract. Other livestock
species have varying abilities to sweat and in descending
order. They are: horse, donkey, cattle, buffalo, goat, sheep
and pigs.
• In hot-dry climate, evaporation is rapid, but, in hot-humid
climate, the ability of air to absorb additional moisture is
limited and the inadequate cooling may result in heat
stress.
• Too low humidity in air may cause irritation of mucous
membrane, while, too high humidity cause growth of
fungus infections.
• High humidity may cause decay of structures.
• Thus, keep the humidity between 40-80 % range.
59
Climate:
3. Radiation:
• The heat load on grazing animals can be increased by
direct solar radiation and radiation reflected from clouds
and the ground.
• A white hair coat will absorb less radiant energy than dark,
but, the heat penetration is deeper in white loose coat.
• Air movement dispel the heat and reduce the differences.
• Solar radiation may adversely affect the skin of the
animals.
• Heat gain by solar radiation can be efficiently reduced by
provision of shaded area. It should be sufficiently large to
provide enough space between the animals.
• Grassland surrounding the shade will reflect less radiation
than the bare land.
60
Climate:
4. Air movement:
• A wind velocity of 0.2 m/sec is regarded as the
minimum requirement, but, could be 1 m/sec when
the temperature is nearing the upper critical or
more when it goes beyond that.
• Air movement assist in heat loss by evaporation and
by conduction/convection as the air temperature is
lower.
• When air temp reaches body temp, fast air
movement is experienced as comfortable, but, at
low temp fast air movements will lead to excessive
cooling of unprotected skin areas (cold drought).
• Air movements are required to remove toxic and
noxious gases and to supply fresh air for breathing.
61
Climate:
5. Precipitation:
• Heavy rain may penetrate the fur of an animal
and decrease its insulation value. A strong wind
in such circumstances lead to excessive cooling.
However, a naturally greasy hair coat will resist
water penetration.
• Provision of shelter will avoid this problem.
62
Animal Housing:
1. Dairy Cattle Housing
2. Poultry Housing
3. Swine Housing
4. Sheep and Goat Housing
63
General housing requirements:
Protection from extreme heat i.e. temperature
of 25 – 30 deg C and direct sunshine.
Sun-shades needed in tropical and sub-tropical
areas.
Free from mud and manure to avoid hoof
infection.
Concrete floor and pavements need.
Ample space.
Earth yard.
Proper slope for good drainage.
64
Sun-shade:
• Shade structure: 2.5-3 sq. m./head.
Roof area: 3 x 7 sq. m/10 cows
Roof height: 3 m
Floor: paved with concrete (1:2:4)
• Size of the floor area depends upon the orientation of the
shade structure.
• East-West orientation: floor area should be extended 1/3
of its length on the east and on the west, a paved surface
will be provided for the shaded area at all times.
• If the orientation is North – South: the paved area is 3
times the roof area, i.e. 1/3 to east, 1/3 to west, and 1/3
underneath, which mean it is more expensive.
65
Deciding factors for shade orientation:
1. East – West Orientation: the feed and water trough will be in the
shade and the cows will eat and drink at any time of the day. However,
the shaded area should be 3-4 sq. m./cow and is increased. As feed
consumption is higher, more manure will be dropped in turn, it will
lead to dirty cows.
2. North – South orientation: sunlight will fall at every part of the floor
area and on either side of the roof area during day time which helps in
keeping the floor dry.
3. If paved area is too costly, the N –S orientation is the best choice to
keep the floor dry.
4. If the daily average temperature is 30 deg C or more for up to 5
hrs/day during some period of the year, E – W is the best orientation
and beneficial.
5. Gaveled roof is more beneficial than a single pitch roof and allows for
a centre vent.
6. A woven mat of local material can be installed between rafter and CI
roof to reduce radiation from the sheet and lower temperature just
under the roof by 10 deg C or more.
66
Floors of cowshed:
It should be higher than surrounding land area.
It must be laid to follow the inclination of the fall of
the dung channel- 1 in 70
The fall on the standing from manger to the dung
channel should be 1 inch; 1.5 inch is better.
Standing should be insulated.
Length of the standings: 5 ft + adjustment of the
ties ; for small breeds: 4.5 ft; for large breeds: 5.25 ft
Non-skid floors: 1 inch top of the floor should be
granolithic concrete – 2.5 parts granite chippings + 1
part cement; finish the floor with wooden float.
67
Floors of milking parlors:
• Do not requires insulation.
• Slope of floor: 2 to 5 inches.
• It is usual to hose-down parlors.
• More effective to have a trough of water
behind the cows.
• Dip the bucket into the trough and water
thrown to remove cow pat easily.
68
Floors for pig houses:
• It should be so constructed that the dunging
passes will stand up to the hard traffic of constant
cleaning, either by hand or mechanically.
• The floor should not be insulated.
• Width of floor: not less than 3 ft.
• Drainage should be arranged for each pen.
• Each pen should be insulated.
• Feeding passes should not be less than 3 ft with a
general slope towards doors so that draining
water used for cleaning is easy.
• It makes the building far from too damp and cold.
69
Mangers and Troughs:
• These are the two main internal fittings which for integral parts of
farm buildings.
• Increased use of bulky food for cows does not change so much
the internal measurements of the cowshed mangers.
• If the shed site is firm, 4 to 5 inches of PCC is enough; 6 inch thick
PCC is needed for the buildings used for heavy machineries.
• Floor slope: 1 inch in 12 ft length.
• Concrete mixture: 1:2:4 can be placed in position by barrow or
mounted mixture.
• Then the floor is tempered down.
• Curing the PCC for 1 week in summer.
• Curing is avoided in cold weather (frost).
• Hardening is done by a solution of Tironal - Dur mixed with water
(2.5 lbs to 1 gallon) and is poured, spread or brushed over surface
at an interval of not less than 8 hrs.
• Hardened floor is impossible to scratch with nail or sharp
instrument.
70
Slatted floors:
• Calves were often reared on slats in the west
countries.
• The area below slats must be sealed to prevent
draughts blowing up.
• No reduction in milk yield.
• Concrete slat is the best.
• There is doubt that narrower the width of slat the
cleaner it keeps.
Disadvantage of slatted floors:
• Damage to teats
• Cows seem reluctant to lie down
• Cows do not keep quite so clean
71
Size of slat:
• Roosting hens: tapering 1 to ¾ inch with 1 in. gap
• Pigs (dung passage): ,, 2.5 to 1.5 ,, ,, ,, ,, ,,
• Calves upto 5 months: ,, 2 to 1.5 ,, ,, ,, ,, ,,
• Cows of yearlings: ,, 4-8 to 3-5 ,, ,, ,, ,, ,,
Slat Area required:
• Roosting hens: 1 sq. ft per bird
• Calves : 10 – 15 sq. ft per animal
• Yearlings : 15 – 25 ,, ,, ,, ,,
• Cows : 40 ,, ,, ,, ,,
• Sheep :4 ,, ,, ,, ,, 72
Dung removal: slat
• Use of removable slats is satisfactory for calves, but,
difficult for large stock.
• For cattle, it is ideal to have the floor at a height which
enables a front mounted fork or scoop to clean out under
the slates.
• Wide feeding trough is best used to prevent food spilling
and wastage.
• In winter, 4 ft build-up of dung is expected from a cattle.
• For pigs, dung passage having a fall of 1 in 50, then pump
the dung out.
• In dry weather, some water may be needed and no
bedding straw should be used.
• Using rubber faced slats would reduce the risk of damage
to teats or feet and make the stock more comfortable. 73
Floors and fittings: steps for laying
• The area must be roughly leveled.
• Any hollows need making up.
• The leveled area needs rolling.
• A garden roller will be sufficient, but, tractor will do the job
faster with good results.
• Forms of wood will be set up.
• Timber flats 1.5 to 2 inch thickness of required depth is
needed for the frame.
• If the site is firm 4 to 5 inches of PCC is enough, 6 inches
thick PCC is needed for buildings to be used for heavy
machinery.
• Floor slope: 1 inch in 12 ft
• Concrete mixture: 1:2:4 can be placed in position by
barrow or mounted mixture.
• Then, the floor will be tempered down 74
Contd…
• Curing of the PCC for a week in summer.
• PCC curing is avoided in cold weather (frost).
• Hardening is done by a solution of Tironal –
Dur mixed with water (1.5 lb to 1 gallon) and
is poured, sprayed or brushed over surface at
an interval of not less than 8 hrs.
• Hardened floor is impossible to scratch with
nail or sharp instrument.
75
Insulated floors:
• Concrete floors, where animals lie, are best
insulated. Hollow bricks are expensive.
• Jam jars, bottles, card-board, tubes, or
corrugated asbestos sheets can be used. In
each case.
• In each case insulating materials will be placed
on hardcore and then covered with a thin
layer (1.5 inch) of concrete.
• Air space should be sealed.
76
Simple way of insulating floors:
• Make the soil loose by hand or machinery.
• Spread paper on the whole area. Cement bags
opened out will do.
• Make “carrot holes” by driving an iron bar through
the paper into the soil.
• Cover the whole area of paper with concrete to a
depth of 2 inch working it well into the holes.
• When the concrete sets, the earth under the paper
will dry and shrink leaving the concrete supported
on the concrete carrots. These need to be about 6
inch apart in each direction.
• Care should be taken not to tread the loose earth
too much while making the holes and filling with
concrete.
77
Use of electric heating for floors:
• Floors can be insulated and electrically heated.
• The current is supplied through a transformer
and goes into the wire at 6 volts.
• Similar to the soil heating wires used in green
houses for propagation work.
• Ordinary wires are not used.
• Put Figures here.
78
Cattle housing:
• Dairying in East and South east Africa occurs at an altitude
of 1500 m or more.
• A good cattle housing provides favorable conditions for
good management, proper feeding, and good hygiene.
• Nomadic herdsmen graze their entire herd as one unit.
• The smaller holder with a few herd may keep his heifer
calves for replacement or sell them.
• The commercial dairy producer has about 80% of his cows
for milking and 20% waiting for calving.
• While, heifers 10 months to calving age + calves of
different ages will approx equal the number of milkers.
• Matured dairy cows are bred annually and are milked for
300-330 days after calving.
79
Herd profile: A herd of 24 cows
• Calving be evenly distributed throughout the year.
• A 12 months calving interval.
• Two calves should born/month, on an average.
• Caves are kept in individual pen, therefore, 4-6 pens are
required.
• The need for calve pens is reduced to half, assuming 50%
of calves are male and removed or sold at 2-3 week age.
• A longer calving interval and high mortality of calves will
decrease the required number of calf-pens.
• While, a concentration of calving season in the herd will
require more number of pens (doubled).
• As cows are culled each year for reasons of low milk yield,
infertility, disease, old age etc. These cows are replaced by
young stock from their own herd which avoids risk of
disease in outside heifers.
80
Contd…
• Cows are culled after 3 – 5 lactations, replacement rate is 20 –
30 % per year.
• A maximum replacement rate is 40 % per year.
• First calving age of heifers is 24-27 months (European breeds)
and 36 + for Zebu cattle.
• Maturing heifers require little of no housing facilities in tropical
areas.
• Heifers are introduced to housing at least a couple of months
earlier to their calving to become adjusted.
• In loose housing systems with free stalls (cubicals) or in the tie
barns, this may slightly increase the need for stalls.
Special calving Pen:
One special calving pen for 30 cows.
One special calving pen for 20 cows for concentrated calving
Size of calving pen: 3.3 m x 3.3 m
81
Yards:
• If the space is severely limited and only 4 -5 sq.m./animal
is available then paved floor is desirable, PCC (1:2:4).
• If the available space is 40 – 60 sq. m./cow, then earthen
yard is sufficient provided feed and shade area is paved.
• Well drained yard is most desirable.
• If a farmer can not afford paving and improved structure,
then earthen mounds in the yard with good drainage
ditches will be satisfactory.
• The soil in the mounds can be stabilized by chopped straw
+ manure.
• Spacing of 20 -30 sq.m./cow will keep them free from
mud.
• Fig. here.
82
Deep Bedded Shades:
• In a deep bedded system, straw, sawdust, shavings
or other bedding material is periodically placed in
the resting area so that a mixture of bedding and
manure builds up in a thick layer.
• Although, this increases bulk of manure, but, it is
easier to handle than wet manure alone.
• This method is most practical when bedding is
plentiful and cheap.
• By designing the building to be partially enclosed on
the Ease and West, the shading characteristics can
be improved. Such a building is cost effective than
shadded area with paving.
83
Area for Bedded shed and dimensions of free stalls (cubicals)
Animal Age Weight Bedded shade Free stall
(month) ( kg) area/animal (sq.m) dimension (m)
A B Length Width
Young stock 1.5-3 70-100 1.5 1.4 1.2 0.6
Young stock 3–6 100-175 2.0 1.8 1.5 0.7
Young stock 6 – 12 175-250 2.5 2.1 1.8 0.8
Young stock 12 – 18 250-350 3.0 2.3 1.9 0.9
Bred heifer & small milking - 400-500 3.5 2.5 2.1 1.1
cows
Milking cow - 500-600 4.0 3.0 2.2 1.2
89
Site selection: Location
• The best site is the one that is
- Well drained,
- Elevated and fairly leveled.
- Adequate drinking water supply.
• Irrespective of type and size of housing system, the
construction site should be selected for
- Adequate ventilation,
- Protection from strong wind,
- Cooler area with low growing crops.
• High trees providing shades and increasing ground level
breezes.
• Bushes on windward corner and also at diagonally opposite
corner which will induce air currents within the buildings.
• As the buildings tend to produce odors, they should be located
down wind from nearby dwellings.
90
Contd…
• The poultry houses should be separated by 10-15
m to avoid disease spreading.
• Brooding house should be separated from other
poultry houses by 30 m or more and they should
be self contained for feed supplies and
equipments.
• Disinfectant foot bath should be kept at the
entrance of the brooding house.
• The roads near the building should not be muddy
during rainy seasons.
91
Environmental requirements for poultry:
• The birds of the flock must be kept cool in tropical areas. They
should be provided with:
- Shade
- Good ventilation with natural breezes
- Freedom from roof radiation and
- Indirect radiation from ground
• In the temperate area, they should be protected from wind
and low temperatures.
• Very low humidity causes objectionably dusty condition, while,
very high humidity with temperature above 27 deg C interfere
the physiological cooling mechanism and increases mortality.
• Day old chicks require 33 -35 deg C and is maintained for a
week and is lowered gradually to ambient temperature by the
end of 5 weeks.
• The house should be protected from predators, theft, rodents,
and birds.
92
Contd…
• The rodents and birds will consume the feed up to economic losses.
• A 40-watt electric bulb is needed per 15 sq. m. floor area in a
position 2.2 m above floor level.
• 14 hrs of light/day throughout the laying period is optimum.
• Gradually decreasing lighting hrs may be used in windowless houses
for maturing pullets. This postpones laying, but, results in bigger eggs
production.
• In warm climates near the equator, houses are open for natural
ventilation. The pullets start to lay at 14-18 weeks of age and the egg
size is smaller at first, gradually increases during the first 3 months.
• Broiler houses are provided light for all 24 hrs a day.
• Proper designing and management is needed for prevention of
diseases in the flocks.
• Dry and dust free litter is better to be used.
• Floor surface should be kept cleaned. 93
Construction Details:
• In hot climate: cool breeze is required rather than
protection from chilling wind.
• Wall:
- Construction of solid base for protection from indirect
radiations from ground.
- An open space covered with wire mesh above it on all four
walls.
- A hessian or reed curtain can be dropped on windward
side, if installed on east and west side protect from direct
sunlight.
- In high altitude areas, off-cuts may be used on the gable
ends, but, 15 -20 mm space is left between them for
proper ventilation.
- Width of wall: not more than 9 m.
- Lower wall design up to 1 m: of solid masonry units. 94
Contd…
• Bag washing gives smooth cleaned finish
• Adobe blocks require extra protection of plastering to
prevent wall pecking
• Upper wall design: the total wall height should be 2 m
including the solid base
• Gum posts/poles: treated with preservative and set 0.5 m
deep in concrete sufficient for roof and upper wall
structure supporting
• Wire mesh: 18 mm sufficient for rodent and bird control.
• Door: tight fitting essential
• Floor: PCC, gravel, or well drained soil. PCC is the best
(1:2:4 or 1:3:5)
• Floor thickness: 8 – 10 cm
• Floor foundation thickness: 15 cm above ground level.
95
Recommended minimum floor, feed, and water space requirement
for chicken
Floor space stocking density Feeding space Water
Low High Trough Tube space
(birds/sq.
(birds/sq. m.) (birds/sq. m.) (birds/sq. m.) (birds/sq. m.)
m.)
Chicks and Pullets
1 -4 weeks age 15 - 20 25 - 30 40 40 150
5 -10 weeks age 8 – 11 12 - 15 15 - 20 25 75
11 – 15 weeks age 5-6 7-8 9 - 10 12 50
16 weeks age 3 -4 5-7 7-8 10 40
Brooders 3-4 5-6 6-8 9 15
Layers 6 -7 8 10 - 20 - -
Semi-intensive
House-run
House 3 4 -5
Run 0.04 – 0.08 0.1 – 0.13
96
Floor space stocking density Feeding space Water
space
Low High Trough Tube (birds/sq.
(birds/sq. m.) (birds/sq. m.) (birds/sq. m.) (birds/sq. m.)
m.)
Straw yard:
Straw 3 4 -5
Yard 1.5 2.5
Fold system 2 2
Intensive system:
Deep litter floor 3-4 5 -7
Wire floor 7-8 9 – 10
Combination floor 5-6 7–8
Cage incl. alleys 8 - 12 15 - 25 7 - 10
97
Roof structure: with span
• Roofing material : CS sheet.
• Insulation below roof: wooven mat.
• Thatch roof: for better cooling.
• Roof overhang: 0.5 m.
• Ventilation opening: along the ridge supplied in
layer house, but, not in brooder house.
• Transfer pullets from rearing to laying
accomodation: 17 – 18 weeks age.
• Egg laying age: 20 -24 weeks old.
98
Design considerations for housing system
1. Comfort
2. Protection
3. Efficiency
4. Production
5. Labor efficient
6. Reasonable investment
7. Easy manageable
99
Types of housing of Layers:
1. Semi-intensive
2. Deep litter
3. Slatted or wire floor
4. Combination of slatted and deep litter
5. Cage or battery system
100
101
Open House Type
102
1. semi-intensive system:
• Used by the small scale producers and are characterized by one or more pens in
which the birds can forage on natural vegetation and insects to supplement the
feed supplies.
• It is desirable to provide atleast two runs for alternating use to avoid build up of
disease and parasites.
• Each run should allow at least 10 – 15 sq.m. per hen and fence.
• But, area requirement will be 40-80 sq.m./hen where they acquire substantial
part from forage.
• A simple and small house which allows 0.3 – 0.4 sq. m./hen with thatched roof
and littered earth floor and slatted or chicken wire walls on at least 3 sides will
provide protection from inclement weather, from predators at night and shade
in the day time.
• For convenience, the house should be situated so that access to each of the
runs can be provided with small outlet “ popholes”.
• The shelter should be large enough to enter to collect eggs and be equipped
with nest boxes, feeders, drinkers, and perches.
• Advantages: low cost, run provided with fencing, have rat guards and ant
protection legs, equipped with skids or wheels for movement as one unit.
• Disadvantages: Egg production and growth of bird is lesser thancloser
confinement, loss of bird by predators, lesser eggs and losses due to laid in
bushes.
103
2. Deep Litter System:
• To confine the birds in a house, deep litter system is used.
• If well designed with low masonary walls set on a concrete floor
and wire mesh completing upper parts of the walls, the house
will exclude rats and birds.
House dimension:
Width: 9 m
Length: any length
Bird density: 4 – 5 birds/sq.m.
Solid walls: prevailing wind
• Merits: easy access of feeding, watering, and egg gathering,
good protection, and reasonable cost.
• Demerits: Needs high quality litters, litters and manures must
be removed periodically, if produced by the owner, it is of little
significance.
• Figure here
104
3. Slatted or Wire Floor System:
• Alternatively wire mesh is used for the floor.
• Treated wooden piers provided above 0.8 – 1 m above the ground.
• Ventilation and manure removal facilities are provided.
• No litter required.
• Bird density: 6 – 8 birds/sq.m.
• Feeding, watering, and egg collection is done from outside.
• Gaveled thatched roof or single pitch CI sheet may be used with the eaves of 1.5 m
above the floor.
• In CI sheet, insulation is needed below the roof.
• Deed troughs equipped with hinged covers.
• Rat guards are installed at the top of the each pier.
• House dimension:
Width of house: 2 m
Building orientation: E – W
Length of house: any, needed
Slatted floor: strong for a person walk.
If length > 5 m: nests needed to be put on sides
Floor is removable for cleaning.
• This type of house is cooler.
• Cost is higher with difficult management ;
• Figures here
105
4. Combination of Slatted Floor and
Deep Litter System:
• Half of the floor area is covered with small gun
pole slats or with wire mesh.
• This area is raised by 0.5 m.
• Cleaning and manure under the slatted portion is
done from outside without disturbing the birds.
• Feeders and waterers can be handled from the
litter area.
• Width of floor: 3 to 4 m
( Figure here) 106
Merits and Demerits of combination of slatted and deep
litter system:
Merits Demerits
1. More birds/unit area ( 5 – 7 /sq. m. ) 1. Added expense for material and labor
cost
Pullets Broiler
112
Low Cost /Cost Effective Housing
• The structure should be:
Strong
Functional
Durable
Cheaper/Affordable by the targeted groups
Source: FNCCI
Nepalese hydropower potential
River Basin Number of project Economic potential
sites [MW]
Sapta Koshi 40 10,260
Total 66 42,133
Compaction of underlying
Reduction of vegetative Pulverization of soil
layer
cover Surface cover
Wind erosion
Increase in run-off Poor root
Reduction of
development
water infiltration
Flood
Low yield
Erosion
High production
cost
Inefficient use of water Environmental
and fertilizers pollution
Primary Tillage Implements
• A mould board (MB) plough is very common implement
used for primary tillage operation.
• It is generally used in areas where there is sufficient
rainfall and is heavily weed infested and needs to be
turned over.
• It is used for incorporating manures and over turning the
green manure crops.
• This plow performs several functions at a time.
Functions of MB Plow:
Cutting the furrow slice,
Lifting the soil,
Turning the furrow slice, and
Pulverizing the soil
1. Mould Board (MB) Plow
Mould Board Plow
Animal-drawn MB plow Tractor-drawn MB plow
4 Sub-soiler
• It is also used for deeper plowing (24 -28 inch) to
overcome the problem of plow pan formation during
soil puddling.
Chisel Plow
Secondary Tillage Implements
1) Harrow
• A harrow is an implement that cuts the soil to a
shallow depth for smoothening and pulverizing
the soil as well as to cut the weeds and to mix
amendments with soil
• It is used to break the clods formed during
primary tillage, to collect trash from the plowed
fields, and to level the seed bed
• Harrowing is secondary tillage operation which
pulverizes, smoothens and packs the soils in
seed bed preparation and/or control weeds
Animal-drawn disc harrow
• It is drawn by a pair of bullocks
• There are six circular steel discs on two
rotating shafts
• It is provided by a beam and operator seat
• It is used for dry soil harrowing and puddling.
Animal-drawn Disc Harrow: Consists of
Tractor drawn harrow
• Disc harrow is found suitable for hard ground, full of
stalks and grasses
• It cuts the lumps of soil, clods, and roots
• Discs are mounted on one, two or more axles which
may be set at a variable angle to the line of motion
• As the harrow moves forward, the discs rotates at
the ground
• Depending upon the disc arrangements, disc harrows
are divided into three classes:
a) Single action disc harrow
b) Double action disc harrow
c) Offset disc harrow
Tractor drawn harrow
Spring Tyne Harrow (contd…)
• The spring tynes are bolted staggered on the
frame to avoid clogging during operation
• Spike tooth and spring tyne harrows do not
require lubrication
• The shovels of the spring tyne are reversed upside
down when they are worn out
• Teeth may also be removed for sharpening by
grinding
• The spikes are either square or diamond shaped
and are of self-sharpening type.
Spring Tooth Harrow
Secondary Tillage Implements: Cultivator
Rotary Tillage Tool/Rotavator
• It is an implement that cuts and pulverizes the soil by impact
forces through a number of rotary tines or knives mounted on
a horizontal shaft
• It is also called rotary tiller and suitable for weed control and
shallow cultivation
• It consists a power driven shaft on which knives are mounted
to cut the soil and trash. The shaft rotates at 200- 300 rpm
• Generally sharp edges L-shaped blades are used on the rotor
• They are classified as animal-drawn, engine operated, and
tractor drawn
• One to two operations are sufficient for good pulverization
depending upon soil type and crop condition.
• It is not meant for sandy soil
• The power from the engine to the rotor is transmitted through
chain
• A clutch is provided in transmission system for engaging or
disengaging power.
Tractor-drawn Rotavator
Power transmission system in rotavator
Problems
1) Problem: A three-bottom, 40 cm, mould board plow
is working at a depth of 16 cm. Calculate the unit
draft, actual horsepower required and actual field
capacity if the draft is 1440 kg. Take the speed of
the tractor 4.5 km/hr and the field performance
index as 0.75.
Given: Cutting width of single bottom = 40 cm
No. of bottoms = 3
Depth of cut = 16 cm
Draft (P) = 1440 kg
Speed of the tractor = 4.5 km/hr
Field performance index = 0.75
Solution
The cross sectional area of cut
= Depth of cut x Width of the implement x No. of
bottom
= 16 x 40 x 3 = 1920 sq. cm
The unit draft = Draft/Area = 1440/1920 kg/sq. cm
= 0.75 kg/sq. cm
Actual horsepower required (HP)
= (Draft x Speed)/(75 x 60 x 60)
= 1440 x 4500/75 x 60 x 60 kg-m/sec
= 24 HP/sec
Contd..
Theoretical field capacity
= Width of cut x Speed
= 3 x 40/100 x 4500 m x m/hr
= 5400 sq. m/hr
= 5400/10000 ha/hr ( as 1 ha = 10000 sq. m)
= 0.54 ha/hr
Field performance index
= Actual field capacity/Theoretical field capacity, or
Actual field capacity = Theoretical Field capacity x Field
performance index
= 0.54 x 0.75 ha/hr
= 0.405 ha/hr
Seeding and Planting Machines
• Seeding or sowing is an art of placing seeds in properly tilled
bed, at uniform depth, at uniform spacing so that the
recommended seed rate is maintained to have good
germination
• Factors affecting seed germination and emergence are:
i. Viability of the seed
ii. Soil temperature
iii. Soil moisture availability to seed
iv. Soil aeration and soil resistance to seedling emergence
These factors are influenced by soil type, physical condition of
soil, depth of sowing, soil and seed contact, the degree of
compaction of soil, and surface crust formation after
sowing. Final field emergence stand is influenced by pre-
emergence, physical losses by birds and the post
emergence losses due to diseases, insects and adverse
environmental conditions.
Seeding and Planting Machines (contd…)
Methods of sowing:
1) Broadcasting: It is the seed tossing on the soil
surface after land preparation. Row spacing is
not maintained and intercultural operation is
possible only with hand tools. Millets, upland
rice and other rainfed crops are broadcasted.
This system is adopted for nursery raising in the
low land rice cultivation.
2) Dibbling: It is the process of placing the seeds in
holes at definite depth made in seed bed and
covering them. The tool used is dibbler. This
method is generally used for vegetable crops.
Seeding and Planting Machines (contd…)
Methods of sowing:
3) Seed dropping: Seed is dropped behind the plow in
furrow opened by indigenous plow. A man or
woman following the plow drops seed by hand
which is covered when the next furrow is opened.
4) Drilling: Dropping the seeds in the furrows through
send tubes. Metering of seed is either done
manually or mechanically. Accuracy of seeding
depth, spacing and amount of seed sown are much
higher than other methods. Some times the seed
may get damaged and tubes may get clogged.
Drilling can be done either mechanically or
manually.
Seeding and Planting Machines (contd…)
Methods of sowing:
5) Hill dropping: Here row to row and plant to
plant distance are maintained. Seed dropping in
rows is not continuous.
6) Check rowing: Here, the spacing between the
rows is the same as that between the plants.
Inter culture operation is possible from both
directions.
7) Transplanting: It is done for paddy, vegetables,
and flower plants. Produces higher yields, but, is
time and labor intensive operation. Transplanter
machine is used for this operation.
Power Transmission Mechanism
Zero-till Seed-cum-Fertilizer Drill
Problem 2: A plot of 1000 x 700 m is to be drilled/planted to sow
maize at a speed of 2 km/hr. The planter is having 4 rows with a
spacing of 100 cm. Assume that the time lost in each turn is 10 sec
and time lost in filling the seed hopper and other interruptions is 10
minutes per hectare. Take an overlap of 10 cm in each run. Calculate,
the total drilling time, actual capacity for the drill, and drilling
efficiency.
Given:
Size of the field to be drilled = 1000 x 700 m =700000 sq. m.
Speed of the planter = 2 km/hr = 2000 m/hr
No. of seeding tubes on the planter = 4
Spacing between two adjoining tubes = 100 cm = 1 m
Overlapping on coverage per run (or pass) = 10 cm = 0.1 m
Time loss in each turn (or pass) = 10 sec
Time loss for seed filling into the hopper and others = 10 min/ha
Contd…
Solution:
Total width of coverage or seeding in each turn (pass)
= No. of seeding tubes x tube spacing
=4x1=4m
When the planter is moving into the field length-wise, the
number of turns = (700 – 1)/4 = 174.75
= 175
Actual No. of passes = (700 – 1)/3.9 = 179.23 = 180
Theoretical time needed to cover the given area,
Tt = Given Area /(tractor forward speed x seeding width per
pass)
= (1000 x 700)/(2000 x 4) sq. m/m x m x hr-1
= 87.5 hrs = 87 hrs 30 minutes
Theoretical capacity of the drill = Total Area/Theoretical time
= 70 ha/87.5 hrs = 0.8 ha/hr
Contd…
But, the actual sowing width is (4 – 0.1 ) = 3.9 m
Therefore, actual sowing time to cover whole area
= (1000 x 700)/(2000 x 3.9) m x m x hr/m x m
= 89.75 hr
Time loss on 180 passes = 180 x 10/60 x 60 = 0.5 hr
Time loss for grain filling = 70 x 10/60 = 11.67 hrs
Therefore, total time required to plant maize on the
given fields (70 ha) = 89.75 + 0.5 + 11.67 hrs
= 101.92 hrs = 101 hrs and 55 min
Actual capacity of the planter in this situation =
70/101.92 = 0.68 ha/hr
Planting efficiency(%) = (Actual capacity/Theoretical
capacity) x 100 = (0.68/0.8) x 100 = 85 %
Problem 3 : A minimum-till seed drill is used to sow wheat
at the rate of 120 kg seed/ha on a square field of 1 ha. The
sowing width of the drill is 1.2 m with 6 rows and is
operated at a speed of 2.4 km/hr. Assume that the sowing
depth is 5 cm, overlap is negligible, and tire slippage is 15
%. Calculate the time to finish the Job.
Given:
Sowing width (w) = 1.2 m
= No. of openers x spacing between two adjoining
openers
= 6 x 20 cm = 120 cm = 1.2 m
Speed of the seed drill = 2.4 km/hr = 2400 m/hr
Seed rate = 120 kg/ha
Sowing area = 1 ha = 10000 sq. m. = 100 m x 100 m
Solution:
• No. of passes or turns the seed drill requires to cover
the field width = (100 - 0.2)/1.2 m/m = 83.17
• Time required by the drill to cover the field length in
one pass (hr) = field length (m) / travel speed (m/hr)
= 100/2400 m x hr/m = 0.0417 hrs
• Time required in 83.17 passes, theoretically = 100 x
83.17/2400 = 3.465 hrs
• Actual time required to cover the field i.e. 1 ha
= theoretical time + time loss in slippage
= 3.465 + 15 x 3.465/100
= 3.465 + 0.5197 hrs
= 3.985 hrs
= 4 hrs
Manual Rice Transplanting:
(energy and time consuming practice)
Rice Transplanting
• Two methods are used for growing rice crop such
as: (i) Upland Rice/Direct Seeded Rice (ii) Wetland
Rice (a. Sprouted Seed Sowing and b. Seedling
Transplanting).
• Manual transplanting is time and energy
consuming, labor intensive, and tedious farm
operation.
• Attempts have been made to develop manual as
well as self-propelled transplanter for rice
transplanting.
Components of Manual Rice Transplanter
Manual rice transplanter consists:
1) Main frame: with which all the components are attached
2) Movable tray: On which the seedling mats are placed at uses
3) Seedling pickers: 3 - 4 seedlings are picked up and transplanted in
each stroke
4) Handle: helps in pulling the machine backward and is used for
pushing the pickers downward
5) Tray: On which seedling mats are put
6) Feeding frame: helps in guiding the seedlings and pickers in
transplanting
7) Skids: help the machine in skidding
8) Row guide: helps in marking in the field for easy and straight
moving of the machine in following passes
Manual Rice Transplanter
Rice drum seeder in operation
Power rice transplanter
Jab seeder
Manual weeding
Operation of manual weeder
Technologies for rice…….
• Weed management
including mechanical
weeder + herbicides
Crop harvesting methods
1) Manual harvesting- using
(a) sickle: (A) smooth edged
(B) serrated edged
(b) Droppers: (A) Small axe
(B) Gandasa
(C ) Dav
(c ) Push type harvester: developed in Japan, consists
of two serrated blades mounted at an angle of 30 deg,
to each other, a mechanism to retain harvested plants,
and lever to drop them, capacity: 0.2 ha/day, used in
standing posture.
Crop harvesting methods (contd…)
(d) Scythe: uses single smooth edge blade of sickle
shape but bigger in size and mechanism to retain
harvested crops, attached at the end of a
wooden handle. The operator handles it with a
force from right to left and move forward. At the
end of the swath, it is tilted when the cut plants
dropped.
2) Animal drawn:
(a) Reapers: Proved successful for wheat harvesting.
But, because of small plots and high cost of
gathering harvested crops, it proved
uneconomical and unacceptable
(b) Country ploughs/cultivators: used for digging of
root crops e.g. groundnut, potato etc.
Power- tiller (PT) operated reapers
• Front mounted and riding type
• Cutting force is two elements impact action
• Depending upon the size of prime mover, the
cutter-bar width is about 1.3 m (Nepalese
context)
• Source of power: diesel engine, 10-12 hp
• Field capacity – about 0.2 ha/hr in flat,
• Diesel consumption : 1.25 lit/hr
• Minimum cutting height : 7.5 cm (adjustable)
Power-tiller Operated Reaper
Tractor operated reapers
• Tractor front mounted reapers are suitable for harvesting of
rice and wheat crops,
• Reaping capacity: 0.6 to 0.7 ha/hr, depending on field crop
conditions
• Fuel consumption: 3 – 4 lit./hr, depending upon tractor size
• Cutting force is two elements impact action
• Principle of operation is similar to PT reapers, but, cutter bar
length varies between 1.9 to 2.1 m,
• Tractor engine power is supplied to the reaper through
tractor power take off (PTO) shaft,
• Reaper lifting and lowering is executed by tractor hydraulic
system,
• In operation, the reaper is lifted at the corners of the field,
• Harvested crops are collected manually making bundles are
carried to the threshing yard for threshing.
Tractor Operated Reaper
Tractor operated reaper
Reaper/Harvester for Hills and Valley
• Operated by mini tiller
Harvesting capacity of reapers
Harvesting capacity varies with: (a) machine
size (b) operator skills (c ) field and crop
condition (d) weather condition
• PT reapers: 0.3-0.4 ha/hr
• Tractor reaper: 0.5- 0.7 ha/hr
Crop Threshing
• Threshing is the removal of grain from the harvested plants by
striking, treading, or rubbing.
• Threshing is accomplished either by treading the grain under the
feet of men or the hooves of the animals, or striking the grains with
stick or peg/ loop of threshing machine or removing the grain by
rubbing between stone or wooden rollers on a threshing floor or
between the rasp bars and concave of a combine.
• Methods of threshing: are
a) Rubbing action
b) Impact action and/or
c) Stripping action or by their combinations
Types of threshers:
a) Hold-on type- where the operator grabs the shief/bundel and
holds the panicle end against the wire loops of the rotating
drum.
b) Throw-in type- where whole plants are fed into the thresher,
now, most of the threshers are throw-in type
Allowable total grain loss from a mechanical thresher: (BIS)
- not more than 5 %
- broken grains not more than 2 %
- foreign matter not more than 2 %
Major components of a mechanical thresher:
1. Feeding device/chute
2. Threshing cylinder
3. Concave
4. Blower/Aspirator
5. Sieve-shaker/Straw walker, and
6. Grain elevator (optional)
7. Fly wheel
Factors affecting thresher performance:
a) Crop factors- grain moisture, straw length, variety etc.
b) Machine factors- size, proper functioning of components
c) Operational factors- feeding rate
d) Human factors – working mood, vigor
Mechanized threshing in hills
General Purpose Thresher
Types of Threshing Cylinder
Multi-crop Thresher
Combine harvesters:
•A combine or combine harvester is a reaper-cum-thresher put
together to harvest, thresh, and clean the grain from the straw
in one operation.
• Real beginning of the combine for harvesting, threshing and
cleaning was in 1835,
• Steam-tractor-drawn combines were introduced on a large
scale in the wheat areas during the first world war, or 1916,
• Self-propelled combine was commercially introduced in 1938.
• The size of a self propelled combine is indicated by the width
of its cut and ranges from 1.5 to 2.1 m (small size) and may be
over 4.0 m width (large size).
•The total power requirement for the pulled type combine is 2
kW per 30 cm cut and 3 kW per 30 cm cut for the self-propelled.
• The first combine owner of Nepal is Mr. Dan Bahadur
Chaudhary from Kapilvastu district.
Combine: can be classified, depending
upon source of power, as
1. Self-propelled type
2. Tractor PTO operated or trailed type
Functions of a combine, more precisely, can be stated as :
1. Harvesting.
2. Feeding of the cut crop to the threshing unit.
3. Threshing the grain from the head/panical/spike.
4. Separating the threshed grain from the straw.
5. Cleaning the grain from the chaff.
6. Storing the cleaned grain, temporarily in a tank and
delivering it in the trolley.
Combine harvester on road
Mini combine harvester
Mini combine harvester
• Field test at AIRC, Birganj: 0.1 ha/hr rice
• Fuel consumption : 2-2.5 lit/hr
• Supply agent : ASB International,
Kathmandu
• Unit price at BIRGANJ : 5.25 lakh ???