1310 3011 77 (Xas750cd6) Parts Book

XAS 750 Cd 6
XAHS 500 Cd 6 Engine CAT C6.6

XAMS 600 Cd 6
Parts List for Portable Compressors

English
XAS 750 Cd 6
XAHS 500 Cd 6 Engine CAT C6.6
XAMS 600 Cd 6
Parts Index ............................................................................................... 5
Warranty and Liability ............................................................................ 9
Safety Precautions for Portable Compressors .....................................11
Ordering Spare Parts............................................................................. 15
Parts Lists ............................................................................................... 17
Printed Matter N°
ATLAS COPCO - COMPRESSORS LLC 1310 3011 77
10/2008
XAS 750 Cd6 - XAHS 500 Cd6 - XAMS 600 Cd6
4
µ
PARTS INDEX
PART PAGE PART PAGE

A E
ACTUATOR HYDRULIC BRAKE ............................................................... 64 ELBOW ..................................................................................................... 47, 77
ADAPTER ........................................................................................... 35, 37, 38 ELBOW COUPLING ...................................................................................... 37
ADAPTER FLANGE ............................................ 35, 44, 79, 80, 82, 84, 86, 81 ELBOW PIPE COUPLING............................................................................. 37
AFTERCOOLER............................................. 79, 80, 82, 83, 84, 85, 86, 87, 81 ELECTRICAL SYSTEM .......................................................................... 52, 53
AIR DUCT ...................................................................................................... 46 ELEMENT MOUNTING ................................................................................ 28
AIR FILTER .................................................................................................... 46 ENGINE COOLANT....................................................................................... 23
AIR FILTER ELEMENT ................................................................................ 46 ENGINE OIL ............................................................................................. 18, 19
AIR FILTER SAFETY CARTRIDGE ............................................................ 46 EMERGENCY STOP ...................................................................................... 52
AIR INLET...................................................................................................... 46 ENGINE........................................................................................................... 32
AIR INLET VALVE ........................................................................................ 77 ENGINE AND ACCESSORIES ............................................................... 32, 33
AIR OUTLET............................................................................................ 44, 45 ENGINE AIR AND WATER SYSTEM .................................................... 40, 41
ANCHOR PLATE ........................................................................................... 52 ENGINE AIR INLET PIPE ............................................................................. 54
ANTIVIBRATION PAD ................................................................................. 44 EXHAUST PIPE.............................................................................................. 32
AXLE......................................................................................................... 62, 64
F
B FAN.................................................................................................................. 38
BAFFLE .................................................................................................... 38, 60 FAN ADAPTER .............................................................................................. 38
BALL CAGE ................................................................................................... 75 FAN COWL ..................................................................................................... 38
BALL VALVE ............................................................. 44, 79, 80, 82, 84, 86, 81 FAN GUARD................................................................................................... 38
BATTERY ........................................................................................... 61, 62, 89 FAN GUIDE .................................................................................................... 38
BATTERY BOX ............................................................................................. 62 FILTER .................................................................................... 46, 80, 84, 86, 81
BATTERY CABLE ......................................................................................... 52 FRAME............................................................................................................ 30
BASE PLATE .................................................................................................. 48 FRAME AND MOUNTS ................................................................................ 30
BODYWORK AND MOUNTS ................................................................ 48, 49 FUEL GAUGE................................................................................................. 74
BREAKAWAY SWITCH ............................................................................... 62 FUEL HOSE ........................................................................................ 31, 40, 46
BUFFER .................................................................................................... 32, 76 FUEL SYSTEM............................................................................................... 31
FUEL TANK ASSEMBLY........................................................................ 31, 67
C FUEL FILTER ................................................................................................. 31
FUEL TANK.................................................................................................... 67
CABLE ................................................................................................ 52, 74, 77
CABLE STRIP ................................................................................................ 52
CAN PAROIL.................................................................................................. 22 G
CAP ................................................................................................................. 67 GAS SPRING .................................................................................................. 48
CATCH ............................................................................................................ 48 GEAR CASING............................................................................................... 34
CHAIN............................................................................................................. 67 GEAR SET....................................................................................................... 55
CIRCLIP.......................................................................................................... 70 GEAR CASING & MOUNTS......................................................................... 34
CIRCUIT BREAKER...................................................................................... 52 GEARS ............................................................................................................ 55
CLIP........................................................................................................... 38, 48 GROMMET ........................................................... 62, 64, 79, 80, 82, 84, 86, 81
CONNECTION ................................................................................... 67, 68, 77 GUIDE ............................................................................................................. 52
CONNECTION SET ..................................................................... 80, 84, 86, 81
CONTAINER .................................................................................................. 21 H
CONTROL BOX....................................................................................... 71, 74 HANDGRIP..................................................................................................... 48
CONTROL UNIT...................................................................................... 50, 71
HANDLE ......................................................................................................... 75
COMPRESSOR ELEMENT ........................................................................... 29
HEXAGON PLUG ...................................................... 35, 37, 42, 47, 67, 70, 73
COMPRESSOR OIL ........................................................................... 20, 21, 22 HINGE ....................................................................................................... 48, 74
COOLER AND FAN................................................................................. 38, 39
HOLDER ................................................................................................... 30, 52
CORE PLUG ................................................................................................... 72
HOSE ....................................................................................... 40, 46, 52, 77, 89
COUPLING ................................................................. 36, 79, 80, 82, 84, 86, 81 HOSE ASSEMBLY ........................................................... 42, 47, 44, 82, 84, 86
COUPLING HUB............................................................................................ 36
HOSE CLAMP ........................................................................ 31, 40, 46, 67, 77
COUPLING RING .......................................................................................... 36
HOUSE MARK ............................................................................................... 51
COVER.................................................................................... 34, 38, 48, 73, 74 HOUSING............................................................................................ 35, 74, 75
COVER AIR FILTER...................................................................................... 46
HUMP HOSE................................................................................................... 46
CUBICLE ........................................................................................................ 52
I
D INFORMATION LABEL .......................................................................... 51, 89
DECAL ...................................................................................................... 57, 66 INLET SHUT DOWN VALVE ....................................................................... 77
DECAL ASSEMBLY ...................................................................................... 74
INSTRUCTION LABEL ................................................................................. 51
DIODE............................................................................................................. 52
INSULATING HOSE ...................................................................................... 89
DISPLAY......................................................................................................... 74 INTERCOOLER.............................................................................................. 38
DISTANCE PIECE.................................................................................... 46, 52
ISOLATOR ...................................................................................................... 52
DISTANCE SLEEVE...................................................................................... 48
DOOR.............................................................................................................. 48
DRAINS .......................................................................................................... 47 K
KEY ................................................................................................................. 48
KEY HOLDER ................................................................................................ 67
5
PARTS INDEX
PART PAGE PART PAGE

L REGULATING VALVE ASSEMBLY...................................................... 68, 75
LABEL .............................................................................. 62, 64, 82, 84, 86, 88 REGULATING SYSTEM................................................................................ 37
LEVEL GAUGE............................................................................................. 68 REGULATING VALVE.................................................................................. 26
LEVEL SENSOR ............................................................................................ 67 REHEATER ......................................................................................... 82, 84, 86
LEVEL SWITCH ............................................................................................ 38 RELAY....................................................................................................... 52, 77
LEVER .............................................................................. 79, 80, 82, 84, 86, 81 RESTRICTOR ................................................................... 79, 80, 82, 84, 86, 81
LICENCE PLATE LAMP......................................................................... 62, 64 RETAINER ..................................................................................................... 68
LID................................................................................................................... 69 RING.......................................................................................................... 34, 38
LIFTING EYE ................................................................................................. 30 ROLLER BEARING ....................................................................................... 34
LIGHT SIDE RED .................................................................................... 62, 64 ROOF ............................................................................................................... 48
LIGHT BAR ASSEMBLY........................................................................ 62, 64 RUBBER BUFFER.......................................................................................... 30
LOCK .............................................................................................................. 48
S
M SAFETY AND CONTROL ............................................................................. 50
MANIFOLD .............................................................................................. 37, 44 SAFETY CARTRIDGE............................................................................. 90, 91
MARKINGS .............................................................................................. 51, 66 SAFETY VALVE............................................................................................. 57
MINIMUM PRESSURE VALVE.................................................................... 44 SCREEN .......................................................................................................... 74
MUDFLAP ................................................................................................ 62, 64 SELECTOR SWITCH ..................................................................................... 74
MUDGUARD............................................................................................ 62, 64 SERVICE KIT ......................................................................... 24, 25, 26, 27, 28
MUFFLER....................................................................................................... 32 SERVICE STAGE ........................................................................................... 29
SILENCER......................................................................... 79, 80, 82, 84, 86, 81
SOLENOID VALVE ........................................................................................ 50
O
SPACER........................................................................................................... 34
OIL CAN ................................................................................................... 20, 21
SPARK ARRESTOR ....................................................................................... 76
OIL COOLER.................................................................................................. 38
SPHERICAL ROLLER BEARING................................................................. 34
OIL FILTER .................................................................................................... 56
SPRING ........................................................................................................... 35
OIL SEPARATOR ........................................................................................... 27
SPRING CLIP.................................................................................................. 48
OIL SEPARATOR ASSEMBLY AND BATTERIES ......................... 61, 68, 89
SPRING COVER............................................................................................. 75
OIL STOP VALVE ................................................................................... 24, 70
SPRING GUIDE ........................................................................................ 70, 75
OIL SYSTEM............................................................................................ 42, 43
SPRING SEAT................................................................................................. 75
STEEL DRUM........................................................................................... 20, 21
P STIRRUP ......................................................................................................... 48
PAD........................................................................ 31, 38, 79, 80, 82, 84, 86, 81 STRAIGHT PIPE COUPLING ................................................................. 37, 42
PANEL............................................................................................................. 48 STRIP......................................................................................................... 48, 30
PARALLEL KEY ...................................................................................... 34, 36 SUPPORT ............................................ 30, 46, 48, 78, 79, 80, 82, 84, 86, 81, 89
PARCOOL....................................................................................................... 23 SWIVEL WHEEL...................................................................................... 62, 64
PAROIL ......................................................................................... 18, 19, 20, 21
PD FILTER...................................................................................................... 90
T
PIN................................................................................................................... 34
TAIL LAMP ASSEMBLY ........................................................................ 62, 64
PIPE ............................................... 40, 46, 54, 57, 58, 77, 79, 80, 82, 84, 86, 81
TEE .............................................................................. 37, 79, 80, 82, 84, 86, 81
PIPE BEND ..................................................................................................... 57
TEMPERATURE SENSOR ............................................................................ 50
PIPE CLAMP ........................................................ 32, 40, 42, 48, 76, 82, 84, 86
THERMOSTATIC VALVE............................................................ 59, 82, 84, 86
PIPE COUPLING...................................................................................... 37, 57
TIRE ASSEMBLY .................................................................................... 62, 64
PISTON ........................................................................................................... 70
TOOLBOX....................................................................................................... 30
PLASTIC TUBE.......................................................... 37, 79, 80, 82, 84, 86, 81
TOP TANK ASSEMBLY ................................................................................ 40
PLATE ..................................................................................... 30, 38, 44, 46, 74
TOWING EYE........................................................................................... 62, 64
PLUG....................................................................................... 48, 52, 61, 70, 71
TRAILER ASSEMBLY................................................................. 62, 63, 64, 65
POWER SUPPLY BOX .................................................................................. 69
TUBE .............................................................................................................. 68
POWER SUPPLY BOX ASSEMBLY ...................................................... 52, 69
PRESSURE GAUGE....................................................................................... 74
PRESSURE SENSOR ..................................................................................... 50 U
PRESSURE VESSEL............................................................................... 68, 73 UNLOADER.................................................................................................... 25
PRINTED CIRCUIT BOARD ........................................................................ 74 UNLOADER ASSEMBLY ....................................................................... 35, 72
PROTECTION ................................................................................................ 38
PROTECTION CAP........................................................................................ 52 V
PROTECTIVE COLLAR................................................................................ 52 VALVE ....................................................................................................... 35, 72
PUSH LOCK ................................................................................................... 74 VALVE HOUSING .................................................................................... 35, 42
VALVES ON ELEMENT ................................................................................ 35
Q VALVES ON VESSEL .................................................................................... 57
QD FILTER ..................................................................................................... 91 VESSEL .......................................................................................................... 73
QUICK CONNECTION.................................................................................. 31 VESSEL AIR OUTLET PIPE ......................................................................... 58
R W
RADIATOR ..................................................................................................... 38 WARNING LABEL................................................................................... 51, 57
REDUCER....................................................................................................... 70 WARNING MARK.......................................................................................... 69
REFLECTOR RED ................................................................................... 62, 64 WARNING SWITCH ...................................................................................... 46
6
PARTS INDEX
PART PAGE PART PAGE

W
WHEELCHOCKS ........................................................................................... 88
WIRE ............................................................................................................... 52
WIRE HARNESS...................................................................................... 52, 74
WIRING .......................................................................................................... 52
7
8
INSTRUCTION MANUAL
Warranty and Liability Limitation

Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered
by Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising for modifica-
tions, additions or conversions made without the manufacturer's approval in writing.
Copyright 2008, Atlas Copco Compressors LLC, RockHill SC USA.

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings
Limitation de garantie et de responsabilité

Utiliser uniquement les pièces homologuées.
Tout dommage ou mauvais fonctionnement dû à l’utilisation de pièces non homo-
loguées n’est pas couvert par la garantie ou la responsabilité des produits défectueux.
Le fabriquant décline toute responsabilité en cas de dommage faisant suite à des
modifications, des ajouts ou des conversions effectués sans l’accord écrit du fabri-
quant.
Copyright 2008, Atlas Copco Compressors LLC, RockHill SC USA.

Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est
interdite.
Cette interdiction s’applique en particulier aux marques de commerce, aux dénomi-
nations des modèles, aux numéros des pièces et aux schémas.
Limitación de garantía y responsabilidad

Use sólo piezas autorizadas.
La garantía o responsabilidad del producto no cubre ningún daño o funcionamiento
defectuoso provocado por el uso de piezas no autorizadas.
El fabricante no acepta ninguna responsabilidad por los daños provocados por modi-
ficaciones, adiciones o conversiones realizadas sin la aprobación por escrito del fab-
ricante.
Derechos de reproducción 2008, Atlas Copco Compressors LLC, RockHill SC USA.

Está prohibida toda utilización o reproducción total o parcial no autorizada de estos
contenidos,
en especial de las marcas registradas, denominaciones de modelos, números de
piezas y planos
9
10
1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the
If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Atlas Copco equipment, the mechanics are expected to use safe condition.
engineering practices and to observe all relevant local safety requirements
12 Mind the markings and information labels on the unit.
and ordinances. The following list is a reminder of special safety directives
and precautions mainly applicable to Atlas Copco equipment. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air.
Processing of any other gas requires additional safety precautions typical to 14 Keep the work area neet. Lack of order will increase the risk of
the application and are not included herein. accidents.
Neglecting the safety precautions may endanger people as well as 15 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco.
11
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts
such as air outlet pipes or the engine exhaust. Do not smoke when
10 A hoist has to be installed in such a way that the object will be lifted
fuelling. When fuelling from an automatic pump, an earthing cable
perpendicular. If that is not possible, the necessary precautions must be
should be connected to the unit to discharge static electricity. Never spill
taken to prevent load-swinging, e.g. by using two hoists, each at
nor leave oil, fuel, coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
12
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
been removed, before the guards are securely reinstalled. 3 All maintenance work, other than routine attention, shall only be
17 Noise, even at reasonable levels, can cause irritation and disturbance undertaken when the unit is stopped. Steps shall be taken to prevent
which, over a long period of time, may cause severe injuries to the inadvertent starting. In addition, a warning sign bearing a legend such as
nervous system of human beings. ”work in progress; do not start” shall be attached to the starting
When the sound pressure level, at any point where personnel normally equipment.
has to attend, is: On engine-driven units the battery shall be disconnected and removed or
below 70 dB(A): no action needs to be taken, the terminals covered by insulating caps.
above 70 dB(A): noise-protective devices should be provided for On electrically driven units the main switch shall be locked in open
people continuously being present in the room, position and the fuses shall be taken out. A warning sign bearing a
below 85 dB(A): no action needs to be taken for occasional visitors legend such as ”work in progress; do not supply voltage” shall be
staying a limited time only, attached to the fuse box or main switch.
above 85 dB(A): room to be classified as a noise-hazardous area and 4 Before dismantling any pressurized component, the compressor or
an obvious warning shall be placed permanently at equipment shall be effectively isolated from all sources of pressure and
each entrance to alert people entering the room, for the entire system shall be relieved of pressure. Do not rely on non-return
even relatively short times, about the need to wear valves (check valves) to isolate pressure systems. In addition, a warning
ear protectors, sign bearing a legend such as ”work in progress; do not open” shall be
above 95 dB(A): the warning(s) at the entrance(s) shall be completed attached to each of the outlet valves.
with the recommendation that also occasional
visitors shall wear ear protectors, 5 Prior to stripping an engine or other machine or undertaking major
above 105 dB(A): special ear protectors that are adequate for this noise overhaul on it, prevent all movable parts from rolling over or moving.
level and the spectral composition of the noise shall 6 Make sure that no tools, loose parts or rags are left in or on the machine.
be provided and a special warning to that effect shall Never leave rags or loose clothing near the engine air intake.
be placed at each entrance.
7 Never use flammable solvents for cleaning (fire-risk).
18 Insulation or safety guards of parts the temperature of which can be in
8 Take safety precautions against toxic vapours of cleaning liquids.
excess of 80 °C (175 °F) and which may be accidentally touched by
personnel shall not be removed before the parts have cooled to room 9 Never use machine parts as a climbing aid.
temperature. 10 Observe scrupulous cleanliness during maintenance and repair. Keep
19 Never operate the unit in surroundings where there is a possibility of away dirt, cover the parts and exposed openings with a clean cloth,
taking in flammable or toxic fumes. paper or tape.
20 If the working process produces fumes, dust or vibration hazards, etc., 11 Never weld on or perform any operation involving heat near the fuel or
take the necessary steps to eliminate the risk of personnel injury. oil systems. Fuel and oil tanks must be completely purged, e.g. by
steam-cleaning, before carrying out such operations. Never weld on, or
21 When using compressed air or inert gas to clean down equipment, do so
in any way modify, pressure vessels. Disconnect the alternator cables
with caution and use the appropriate protection, at least safety glasses,
during arc welding on the unit.
for the operator as well as for any bystander. Do not apply compressed
air or inert gas to your skin or direct an air or gas stream at people. 12 Support the towbar and the axle(s) securely if working underneath the
Never use it to clean dirt from your clothes. unit or when removing a wheel. Do not rely on jacks.
22 When washing parts in or with a cleaning solvent, provide the required 13 Do not remove any of, or tamper with, the sound-damping material.
ventilation and use appropriate protection such as a breathing filter, Keep the material free of dirt and liquids such as fuel, oil and cleansing
safety glasses, rubber apron and gloves, etc. agents. If any sound-damping material is damaged, replace it to prevent
the sound pressure level from increasing.
23 Safety shoes should be compulsory in any workshop and if there is a
risk, however small, of falling objects, wearing of a safety helmet should 14 Use only lubricating oils and greases recommended or approved by
be included. Atlas Copco or the machine manufacturer. Ascertain that the selected
lubricants comply with all applicable safety regulations, especially with
24 If there is a risk of inhaling hazardous gases, fumes or dust, the
regard to explosion or fire-risk and the possibility of decomposition or
respiratory organs must be protected and depending on the nature of the
generation of hazardous gases. Never mix synthetic with mineral oil.
hazard, so must the eyes and skin.
15 Protect the engine, alternator, air intake filter, electrical and regulating
25 Remember that where there is visible dust, the finer, invisible particles
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
will almost certainly be present too; but the fact that no dust can be seen
is not a reliable indication that dangerous, invisible dust is not present in 16 When performing any operation involving heat, flames or sparks on a
the air. machine, the surrounding components shall first be screened with non-
flammable material.
26 Never operate the unit at pressures or speeds below or in excess of its
limits as indicated in the technical specifications. 17 Never use a light source with open flame for inspecting the interior of a
machine.
13
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly. 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions.
2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection
shall be applied. 3 When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
occurs.
23 Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
1.6 TOOL APPLICATIONS SAFETY Pressure vessels

(according to directive 87/404/EEC annex II § 2)
Apply the proper tool for each job. With the knowledge of correct tool use Maintenance/installation requirements:
and knowing the limitations of tools, along with some common sense, many 1 The vessel can be used as pressure vessel or as separator and is designed
accidents can be prevented. to hold compressed air for the following application:
Special service tools are available for specific jobs and should be used when - pressure vessel for compressor,
recommended. The use of these tools will save time and prevent damage to - medium AIR/OIL,
parts. and operates as detailed on the data plate of the vessel:
- the maximum working pressure ps in bar,
- the maximum working temperature Tmax in °C,
- the minimum working temperature Tmin in °C,
- the capacity of the vessel V in l.
2 The pressure vessel is only to be used for the applications as specified
above and in accordance with the technical specifications. Safety
reasons prohibit any other applications.
3 National legislation requirements with respect to re-inspection must be
complied with.
4 No welding or heat treatment of any kind is permitted to those vessel
walls which are exposed to pressure.
5 The vessel is provided and may only be used with the required safety
equipment such as manometer, overpressure control devices, safety
valve, etc.
6 Draining of condensate shall be performed regularly when vessel is in
use.
7 Installation, design and connections should not be changed.
8 Bolts of cover and flanges may not be used for extra fixation.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule).
14
ORDERING SPARE PARTS
ORDERING SPARE PARTS

Always quote the part number, the designation and the quantity of the
parts required, as well as the type and the serial number of the machine.
EXPLANATION OF THE COLUMNS
REF : REFERENCE CODE
Establishes the connection between a part in the list and a part in the illus-
tration.
"–" means that the part is not shown in the illustration.
PART NUMBER
If no part number is given, the part cannot be obtained as a spare part.
Parts marked with a dot are part of the assembly listed right above them.
DESIGNATION
Usually this is the name of the part. For standard parts, in addition to the
name, a number of characteristics are given.
QTY : QUANTITY
Indicates the quantity of the part concerned. "AR" stands for "As
Required".
COMMANDE DE PIÈCES DETACHEES

Toujours indiquer le numéro de pièce, la désignation, la quantité désirée
ainsi que le type et le numéro de série du groupe.
EXPLICATION DES INTITULES DES COLONNES
REF : CODE DE REFERENCE
Réfère à la pièce détachée spécifiée dans la liste et sur l’illustration. "–"
implique que la pièce n’est pas indiquée sur l’illustration.
PART NUMBER : NUMERO DE PIECE DETACHEE
Si le numéro n’est pas indiqué, la pièce n’est pas disponible en tant que
pièce de rechange.
Les pièces indiquées par un point gras font partie de l’ensemble se trou-
vant au-dessus des pièces détachées correspondantes.
DESIGNATION
En général, le nom de la pièce. S’il s’agit de pièces standard, outre la
désignation, un certain nombre de caractéristiques sont indiquées.
QTY : QUANTITE
Indique la quantité de la pièce détachée. “AR” indique “As required”,
c’est-à-dire la quantité à déterminer selon le cas.
PEDIDO DE PARTES
Siempre comunicar el número de parte, la designación y la cantidad
deseada así como el tipo y el número de serie de la máquina.
INFORMACIONES SOBRE LAS COLUMNAS
REF : CODIGO DE REFERENCIA
Establece la conexión entre una parte en la lista y una parte en la ilus-
tración.
"–" quiere decir que la parte no está ilustrada.
PART NUMBER : NUMERO DE PARTE
Si no se da ningún número, quiere decir que la parte no está disponible
como parte de recambio.
Partes marcadas con un punto son partes del conjunto indicado más arriba.
DESIGNATION : DESIGNACION
Principalmente el nombre de la parte. En caso de partes estándares, el
nombre es seguido por especificaciones.
QTY : CANTIDAD
Indica la cantidad de la parte correspondiente. La indicación "AR" sig-
nifica "As Required" (como sea requerido).
15
16
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- WITH UNIT SERVICE PAK 50H - 2912 4435 06 SERVICE PAK 1000H
(Not available separately) •A - FUEL PRE FILTER 1
•D - FILTER ELEMENT 2 •B - OILFILTER ENGINE 1
•C - FUELFILTER 1
•D - FILTER ELEMENT 2
•E - GASKET ENGINE COVER 1
•F - SEALING WASHER 2
- 2912 4434 05 SERVICE PAK 500H •G - FLAT GASKET 1
•A - FUEL PRE FILTER 1 •H - AIR FILT ELEMENT 1
•B - OILFILTER ENGINE 1 •J - SAFETY CARTRIDGE 1
•C - FUELFILTER 1 •K - AIR FILTER ELEMENT 1
•D - FILTER ELEMENT 2 •L - AIR FILTER SAFETY CARTRIDGE 1
•E - GASKET ENGINE COVER 1
•F - SEALING WASHER 2
•G - FLAT GASKET 1
•H - AIR FILT ELEMENT 1
•K - AIR FILTER ELEMENT 1
17
ENGINE OIL
PAROIL 5W40
A 1604 6060 01 PAROIL 5W40 5 LITER CAN 1

B 1604 6059 01 PAROIL 5W40 20 LITER CAN 1
18
ENGINE OIL
PAROIL 15W40
A 1615 5953 00 PAROIL 15W40 5 LITER CAN 1

B 1615 5954 00 PAROIL 15W40 20 LITER CAN 1
C 1615 5955 00 PAROIL 15W40 210 LITER BARREL 1
19
COMPRESSOR OIL
PAROIL M
PAROIL M
A 1615 5947 00 OIL CAN 5 L 1
B 1615 5948 00 OIL CAN 20 L 1
C 1615 5949 00 STEEL DRUM 210 L 1
20
COMPRESSOR OIL
PAROIL S
PAROIL S
A 1615 5950 01 OIL CAN 5 L 1
B 1615 5951 01 OIL CAN 20 L 1
C 1615 5952 01 STEEL DRUM 210 L 1
D 1604 7422 00 CONTAINER 1000 L 1
21
COMPRESSOR OIL
PAROIL S 68
PAROIL S 68
A 1604 7136 00 OIL CAN 20 L 1
B 1604 7136 00 STEEL DRUM 210 L 1
22
ENGINE COOLANT
PARCOOL EG
A 1604 5308 00 PARCOOL EG 5 LITER CAN 1

B 1604 5307 01 PARCOOL EG 20 LITER CAN 1
C 1604 5306 00 PARCOOL EG 210 LITER BARREL 1
D 1604 8159 00 PARCOOL EG CONCENTRATE 1
5 LITER CAN
23
SERVICE KIT
OIL STOP VALVE
2911 0109 00_01
- 2911 0109 00 SERVICE KIT OIL STOP VALVE

•10 - LOCK WASHER 2
•20 - SEALING WASHER 1
•40 - GASKET 1
•60 - COMPR.SPRING 1
•70 - O-RING 1
•80 - O-RING 1
•90 - O-RING 1
24 2911 0109 00/01

SERVICE KIT
UNLOADER
2911 0110 00_02
- 2911 0110 00 SERVICE KIT UNLOADER

•10 - PLAIN WASHER 6
•20 - FLAT GASKET 1
•60 - O-RING 1
•70 - GASKET 1
•80 - GASKET 1
•90 - GASKET 1
•100 - SEALRING 1
•110 - O-RING 1
2911 0110 00/02 25

SERVICE KIT
REGULATING VALVE
2911 0111 00_00
- 2911 0111 00 SERVICE KIT REGULATING VALVE

•10 - SPRING 1
•20 - BEARING BALL 1
•30 - MEMEBRANE 1
•40 - O-RING 1
•50 - O-RING 1
•60 - O-RING 1
26 2911 0111 00/00

SERVICE KIT
OIL SEPARATOR
2911 0112 00_02
- 2911 0112 00 SERVICE KIT OIL SEPARATOR

•10 - OIL SEP ELEMENT ASS'Y 1
•40 - O-RING 1
2911 0112 00/02 27

SERVICE KIT
ELEMENT MOUNTING
2911 0114 00_03
- 2911 0114 00 SERVICE KIT ELEMENT MOUNTING

•10 - O-RING 1
•20 - GASKET 1
•30 - O-RING 1
•40 - O-RING 1
•50 - GASKET 1
•60 - O-RING 1
•70 - GASKET 1
•80 - SPHERICAL ROLLER BEARING 1
•90 - BUSHING 1
•100 - LIP SEAL 1
•110 - O-RING 1
•120 - ROLLER BEARING 1
•130 - O-RING 1
•140 - O-RING 1
28 2911 0114 00/03

SERVICE STAGE
COMPRESSOR ELEMENT
2989 0163 00_00
20 2989 0163 00 SERVICE STAGE O. I. S. M-01 1
2989 0163 00/00 29

STANDARD
FRAME AND MOUNTS
See Page 34
1611 7021 41_02
20 1310 4209 80 FRAME 1 102 1503 1056 00 SEAL AR

21 - SILENCING FOAM (50 mm) 1 105 1619 2766 00 HEX. HEAD SCREW 2
22 - SILENCING FOAM (50 mm) 2 110 1310 4206 00 SUPPORT 2
24 - SILENCING FOAM (50 mm) 1 120 1619 6517 01 RUBBER BUFFER 2
27 - SILENCING FOAM (50 mm) 1 140 0301 2358 00 PLAIN WASHER 4
28 - SILENCING FOAM (50 mm) 1 150 1310 0355 98 BRACKET 1
30 1604 8265 00 LIFTING EYE 1 170 1310 0360 73 TOOLBOX 1
31 1202 5211 00 SEAL AR 175 1615 5664 00 HEX. HEAD SCREW 4
32 3315 0195 10 LOCK WASHER 8 230 1604 2206 00 HOLDER (DOCUMENT) 1
35 0211 1964 12 HEX SOCK. SCREW 8 235 1619 5898 01 HEX. HEAD SCREW 4
40 1310 0361 55 SUPPORT 1
45 0147 1400 03 HEX. HEAD SCREW 4
50 1615 5509 00 RUBBER BUFFER 2
55 0147 1476 03 HEX. HEAD SCREW 2 - 1079 0003 33 SILENCING FOAM
60 0147 1400 03 HEX. HEAD SCREW 4 2000 mm x 1500 mm x 50 mm
65 0301 2358 00 PLAIN WASHER 4
100 1310 0361 50 PLATE 1
30 1611 7021 41/02

STANDARD
FUEL SYSTEM
1611 7051 41_02
20 1310 4211 80 FUELTANK ASSY 1 190 1604 1384 00 HOSE NIPPLE 1

(For details see page 67)
23 1604 0205 00 PAD 2
25 1310 4215 00 CLAMP 2
30 0211 1330 03 HEX SOCK. SCREW 2
35 1619 2766 00 HEX. HEAD SCREW 2
100 1604 6812 00 FUELFILTER 1
105 0071 8402 90 FUEL HOSE AR
110 3176 3829 00 NIPPLE 1
115 1604 1384 00 HOSE NIPPLE 2
120 3176 3829 00 NIPPLE 1
125 0347 6104 00 HOSE CLAMP 2
130 0071 8403 01 FUEL HOSE AR
135 0347 6104 00 HOSE CLAMP 2
140 3176 3829 00 NIPPLE 1
145 0571 0020 40 HOSE NIPPLE 2
147 1604 8273 00 QUICK CONNECTION 1
160 0071 8402 68 FUEL HOSE AR
170 0347 6104 00 HOSE CLAMP 2
180 3176 3829 00 NIPPLE 1
1611 7051 41/02 31

STANDARD
ENGINE AND ACCESSORIES
1611 7081 41_02
32 1611 7081 41/02

STANDARD
ENGINE AND ACCESSORIES
20 1604 7646 00 ENGINE 1

60 1604 0134 00 BUFFER 4
70 0266 2110 00 HEXAGON NUT 4
80 1604 1724 02 MUFFLER 1
100 1604 7652 00 EXHAUST PIPE 1
105 0346 2900 21 PIPE CLAMP 1
1611 7081 41/02 33

STANDARD
GEARCASING AND MOUNTS
See Page 55
See Page 55
1611 7130 41_10
20 1616 4933 00 BUSHING 1 100 - SPHERICAL ROLLER BEARING 1

25 - O-RING 1 (Part of service kit, see page 28)
(Part of service kit, see page 28) 105 1616 4949 00 SPACER 1
30 1616 4939 00 COVER 1 110 1616 4944 00 BUSHING 1
35 0147 1362 15 HEX. HEAD SCREW 3 115 - LIP SEAL 1
40 1616 4932 00 BUSHING 1 (Part of service kit, see page 28)
45 0337 2293 23 PARALLEL KEY 1 120 1616 4946 00 COVER 1
50 1616 4936 00 SPACER 1 125 - O-RING 1
52 1604 1759 00 BUSHING 1 (Part of service kit, see page 28)
55 0147 1408 15 HEX. HEAD SCREW 1 130 0211 1360 03 HEX SOCK. SCREW 4
60 1616 4934 00 RING 1
65 - ROLLER BEARING 1
(Part of service kit, see page 28)
70 1616 4939 00 COVER 1
75 0147 1362 15 HEX. HEAD SCREW 3
80 1604 1300 00 GEAR CASING 1
85 1616 5187 00 PIN 2
90 - GASKET 1
95 0211 1964 16 HEX SOCK. SCREW 16
34 1611 7130 41/10

STANDARD
VALVES ON ELEMENT
1611 7160 41_13
20 2252 5502 89 UNLOADER ASS'Y 1 105 - O-RING 1

(For details see page 72) (Part of service kit, see page 24, 28)
25 1604 1309 01 ADAPTER 1 110 0211 1327 03 HEX SOCK. SCREW 4
30 - O-RING 1 115 - O-RING 1
(Part of service kit, see page 25, 28) (Part of service kit, see page 24, 28)
35 0211 1964 12 HEX SOCK. SCREW 4 120 1604 6109 80 HOUSING 1
45 - GASKET 1 (For details see page 70)
(Part of service kit, see page 25, 28) 125 - GASKET 1
50 0147 1363 03 HEX. HEAD SCREW 4 (Part of service kit, see page 24, 28)
55 0301 2344 00 PLAIN WASHER 4 135 0147 1375 03 HEX. HEAD SCREW 4
60 1613 9876 00 VALVE HOUSING 1 140 0686 3716 01 HEXAGON PLUG 2
65 - O-RING 1 150 0653 1062 00 FLAT GASKET 2
70 1613 9872 00 VALVE 1
75 1613 5165 00 SPRING 1
80 0147 1376 03 HEX. HEAD SCREW 4
85 0686 3716 01 HEXAGON PLUG 2
90 0661 1020 00 SEALING WASHER 2
100 1604 1786 00 ADAPTER FLANGE 1
1611 7160 41/13 35

STANDARD
COUPLING
BETWEEN ENGINE AND GEAR CASING
1611 7201 41_02
20 1604 1305 01 COUPLING HUB 1

25 0337 5264 00 PARALLEL KEY 1
30 1604 1306 00 WASHER 1
35 0147 1407 03 HEX. HEAD SCREW 1
40 1604 1308 00 COUPLING 1
45 0211 1401 00 HEX SOCK. SCREW 8
50 1604 1307 01 COUPLING RING 1
55 0211 5161 34 HEX SOCK. SCREW 8
60 0301 2344 00 PLAIN WASHER 8
70 0211 1964 15 HEX SOCK. SCREW 12
36 1611 7201 41/02

STANDARD
REGULATING SYSTEM
See Page 50
See Page 50
1611 7220 41_13
150 0661 1014 00 SEALING WASHER 1 255 0661 1014 00 SEALING WASHER 1
155 1604 0341 00 PIPE COUPLING 1 260 0582 1200 06 STRAIGHT PIPE COUPLING 1
160 0070 6002 10 PLASTIC TUBE AR 265 0070 6002 05 PLASTIC TUBE AR
165 0581 0000 67 STRAIGHT PIPE COUPLING 1 266 0581 1200 23 ELBOW PIPE COUPLING 1
170 0661 1020 00 SEALING WASHER 1 270 1604 1714 00 MANIFOLD 1
175 1503 2566 11 TEE 2 271 0603 4202 03 HEXAGON NIPPLE 1
176 0581 1200 30 ELBOW PIPE COUPLING 1 275 0653 1043 00 FLAT GASKET 1
177 0661 1020 00 SEALING WASHER 1 276 0686 4201 03 HEXAGON PLUG 1
178 0070 6002 10 PLASTIC TUBE AR 280 0653 1062 00 FLAT GASKET 1
179 0581 0000 67 STRAIGHT PIPE COUPLING 1 285 0603 5611 00 HEXAGON NIPPLE 1
180 0653 1062 00 FLAT GASKET 1 300 0653 1124 00 FLAT GASKET 2
181 1604 5758 00 ADAPTER 1 310 0605 8814 06 BUSHING 1
185 - FLAT GASKET 1
200 0661 1033 00 SEALING WASHER 1
205 0605 8814 06 BUSHING 1
210 0581 1200 23 ELBOW PIPE COUPLING 1
215 0070 6002 05 PLASTIC TUBE AR
220 0661 1014 00 SEALING WASHER 1
224 0583 8120 63 ELBOW COUPLING 1
1611 7220 41/13 37

STANDARD
COOLER AND FAN
See Page 40
1611 7261 41_02
38 1611 7261 41/02

STANDARD
COOLER AND FAN
20 1604 7691 01 ADAPTER 1

25 0211 1963 92 HEX SOCK. SCREW 6
30 1604 1346 00 FAN 1
35 1604 1726 00 RING 1
40 0147 1326 03 HEX. HEAD SCREW 6
45 0301 2335 00 PLAIN WASHER 6
50 1604 1369 00 RADIATOR 1
60 1604 1345 00 OILCOOLER 1
70 1604 1789 01 INTERCOOLER 1
100 1604 1351 00 PAD 1
105 1604 2128 00 PAD 2
110 0147 1321 03 HEX. HEAD SCREW 10
115 0300 8019 00 PLAIN WASHER 10
130 0147 1321 03 HEX. HEAD SCREW 10
135 0300 8019 00 PLAIN WASHER 10
140 1310 0360 39 BRACKET 2
142 1310 0360 57 BRACKET 1
144 1310 0360 56 BRACKET 1
150 1310 0356 29 FAN COWL 1
155 0147 1321 03 HEX. HEAD SCREW 15
157 0301 2335 00 PLAIN WASHER 15
165 1310 0360 55 PLATE 1
170 1310 0360 60 PLATE 1
175 1619 2766 00 HEX. HEAD SCREW 4
205 1089 0659 53 LEVEL SWITCH 1
210 0661 1023 00 SEALING WASHER 1
220 1604 1350 01 FAN GUIDE 1
222 0300 0274 91 PLAIN WASHER 16
225 1615 5664 00 HEX. HEAD SCREW 8
250 1604 1733 01 FAN GUARD 2
255 1615 5664 00 HEX. HEAD SCREW 8
260 - SILENCING FOAM (30 mm) 1
275 1615 7884 00 CLIP 9
300 1310 4200 00 PROTECTION 1
302 0147 1322 03 HEX. HEAD SCREW 1
304 0147 1359 03 HEX. HEAD SCREW 1
306 0147 1474 03 HEX. HEAD SCREW 2
320 1604 1715 00 BAFFLE 1
350 1310 4213 00 COVER 1
360 1615 5664 00 HEX. HEAD SCREW 6
- 1079 0003 32 SILENCING FOAM

2000 mm x 1500 mm x 30 mm
1611 7261 41/02 39

STANDARD
ENGINE AIR AND WATER SYSTEM
See Page 54
1611 7265 41_02
40 1611 7265 41/02

STANDARD
ENGINE AIR AND WATER SYSTEM
20 1604 7721 00 PIPE 1

25 1604 1280 01 HOSE 2
30 0347 6100 19 HOSE CLAMP 4
50 1604 7678 00 PIPE 1
55 1604 1280 01 HOSE 2
60 0347 6100 19 HOSE CLAMP 4
70 0346 1002 17 PIPE CLAMP 2
80 0075 4025 36 HOSE AR
85 0347 6110 00 HOSE CLAMP 2
90 0071 8402 90 FUEL HOSE AR
95 0347 6104 00 HOSE CLAMP 2
100 0071 8402 90 FUEL HOSE AR
105 0347 6104 00 HOSE CLAMP 2
110 0071 8402 90 FUEL HOSE AR
115 0347 6104 00 HOSE CLAMP 2
120 1604 7667 01 PIPE 1
122 1604 1356 00 HOSE 1
125 1604 7712 00 HOSE 1
130 0347 6131 00 HOSE CLAMP 3
135 0347 6100 19 HOSE CLAMP 1
142 1604 1356 00 HOSE 1
145 1604 2114 00 HOSE 1
150 0347 6100 23 HOSE CLAMP 4
160 1604 1762 84 TOP TANK ASSY (CAT) 1
•A20 1604 1762 03 TOPTANK 1
•A25 1615 5451 02 RADIATOR CAP 1
165 1615 5664 00 HEX. HEAD SCREW 4
170 1310 4219 00 CLAMP 2
175 0147 1325 03 HEX. HEAD SCREW 2
180 0266 2110 00 HEXAGON NUT 2
1611 7265 41/02 41

STANDARD
OIL SYSTEM
See Page 56
See Page 59
See Page 35
1611 7280 41_10
42 1611 7280 41/10

STANDARD
OIL SYSTEM
20 1310 0360 31 BRACKET 1

25 0147 1400 03 HEX. HEAD SCREW 2
30 0301 2358 00 PLAIN WASHER 2
35 0147 1402 03 HEX. HEAD SCREW 2
40 0301 2358 00 PLAIN WASHER 2
60 1613 8043 00 VALVE HOUSING 1
70 0686 3716 29 HEXAGON PLUG 1
150 0663 7135 00 O-RING 1
155 0147 1401 03 HEX. HEAD SCREW 2
160 1604 1354 00 HOSE ASSEMBLY 1
165 2250 4983 00 NIPPLE 1
170 0661 1049 00 SEALING WASHER 1
175 1604 1352 00 HOSE ASSEMBLY 1
180 0346 1000 15 PIPE CLAMP 2
182 1619 2766 00 HEX. HEAD SREW 2
185 0663 3130 00 O-RING 1
190 0147 1362 03 HEX. HEAD SCREW 2
195 0301 2344 00 PLAIN WASHER 2
200 2250 4983 00 NIPPLE 1
205 0661 1049 00 SEALING WASHER 1
210 1604 1353 00 HOSE ASSEMBLY 1
212 0346 1000 15 PIPE CLAMP 2
215 0663 3130 00 O-RING 1
220 0147 1362 03 HEX. HEAD SCREW 2
225 0301 2344 00 PLAIN WASHER 2
230 2250 4983 00 NIPPLE 1
235 0661 1049 00 SEALING WASHER 1
240 1604 1355 00 HOSE ASSEMBLY 1
245 2250 4983 00 NIPPLE 1
250 0661 1049 00 SEALING WASHER 2
255 2250 4983 00 NIPPLE 1
265 0581 0000 50 STRAIGHT PIPE COUPLING 1
270 0661 1026 00 SEALING WASHER 1
275 0575 0321 49 HOSE ASSEMBLY 1
280 0581 0000 47 STRAIGHT PIPE COUPLING 1
285 0661 1014 00 SEALING WASHER 1
1611 7280 41/10 43

STANDARD
AIR OUTLET
See Page 58
1611 7370 41_14
44 1611 7370 41/14

STANDARD
AIR OUTLET
20 1604 6481 00 HOSE ASSEMBLY 1

25 0663 7138 00 O-RING 1
35 0211 1402 03 HEX SOCK. SCREW 2
45 1604 1791 01 CLAMP 1
80 - MIN. PRESSURE VALVE 1
•A10 2914 8344 00 MPV 1
90 1604 1729 00 ADAPTER FLANGE 1
95 1604 1792 01 CLAMP 2
100 0653 1293 00 FLAT GASKET 1
170 1310 0360 43 PLATE 1
175 1615 5664 00 HEX. HEAD SCREW 4
180 1604 1703 02 MANIFOLD 1
185 1615 5664 00 HEX. HEAD SCREW 4
190 1619 6153 05 BALL VALVE 2
195 1619 6153 08 BALL VALVE 1
275 0266 2108 00 HEXAGON NUT 4
280 1604 2116 00 ANTIVIBR. PAD 2
285 0301 2321 00 PLAIN WASHER 4
290 0147 1247 03 HEX. HEAD SCREW 4
295 0147 1329 03 HEX. HEAD SCREW 2
296 0300 0274 91 PLAIN WASHER 2
330 0266 2108 00 HEXAGON NUT 2
335 1604 2116 00 ANTIVIBR. PAD 1
340 0301 2321 00 PLAIN WASHER 2
345 0147 1247 03 HEX. HEAD SCREW 2
350 0147 1329 03 HEX. HEAD SCREW 1
351 0300 0274 91 PLAIN WASHER 1
1611 7370 41/14 45

STANDARD
AIR INLET
See Page 48
1611 7411 41_02
20 1615 9464 02 FILTER 1 150 1604 7649 01 PIPE 1

•A10 2914 5023 00 AIR FILTER ELEMENT 1 155 2250 8002 00 HUMP HOSE 1
•A20 2914 5024 00 AIR FILTER SAFETY CARTRIDGE 1 160 0347 6119 00 HOSE CLAMP 2
•A30 2914 8663 00 COVER AIR FILTER 1
165 0347 6115 00 HOSE CLAMP 1
25 1310 0356 20 SUPPORT 1
167 0347 6100 23 HOSE CLAMP 1
30 1615 5664 00 HEX. HEAD SCREW 4
170 1604 7651 01 HOSE 1
35 1310 4202 00 CLAMP 1
180 1604 1711 01 PLATE 1
40 0147 1328 03 HEX. HEAD SCREW 2
50 1604 0120 01 AIR FILTER 1
185 0147 1322 03 HEX. HEAD SCREW 4
•A10 2914 5017 00 AIR FILTER ELEMENT 1
•A20 2914 5018 00 AIR FILTER SAFETY CARTRIDGE 1 190 0301 2335 00 PLAIN WASHER 4
•A30 2914 8602 00 COVER AIR FILTER 1 195 0266 2110 00 HEXAGON NUT 4
55 1310 0356 12 SUPPORT 1 200 1604 1324 02 BRACKET 1
60 1615 5664 00 HEX. HEAD SCREW 4 205 1615 5664 00 HEX. HEAD SCREW 1
65 1310 4201 00 CLAMP (AIRFILTER) 1 210 0347 6119 00 HOSE CLAMP 1
70 0147 1330 03 HEX. HEAD SCREW 2
90 1089 0607 06 WARNING SWITCH 1
95 0661 1014 00 SEALING WASHER 1 - 1079 0003 33 SILENCING FOAM
120 1604 1706 00 AIR DUCT 1 2000 mm x 1500 mm x 50 mm
135 0347 6121 00 HOSE CLAMP 1
145 0347 6122 00 HOSE CLAMP 1
46 1611 7411 41/02

STANDARD
DRAINS
1611 7286 41_05
20 1604 1798 00 HOSE ASSEMBLY 1 200 0661 1020 00 SEALING WASHER 1

25 0627 5100 05 PRESSURE SCREW 1 210 0686 3716 01 HEXAGON PLUG 1
30 0653 1133 00 FLAT GASKET 2
35 1619 5509 00 NIPPLE 1
50 1604 1796 00 HOSE ASSEMBLY 1
55 0663 2108 90 O-RING 1
60 0627 5117 00 PRESSURE SCREW 1
75 1604 1793 02 NIPPLE 1
80 0653 1100 00 FLAT GASKET 2
85 0560 0200 01 ELBOW 1
95 1619 5509 00 NIPPLE 1
100 1604 1799 00 HOSE ASSEMBLY 1
105 0627 5100 05 PRESSURE SCREW 1
110 0653 1133 00 FLAT GASKET 2
115 1619 5509 00 NIPPLE 1
120 0661 1038 00 SEALING WASHER 1
150 0661 1038 00 SEALING WASHER 3
160 0686 3716 35 HEXAGON PLUG 3
1611 7286 41/05 47

STANDARD
BODYWORK AND MOUNT
See Page 60
See Page 30
See Page 60
1611 7430 41_23
48 1611 7430 41/23

STANDARD
BODYWORK AND MOUNT
20 1310 0700 21 PANEL 1 400 1604 1746 00 COVER 1

25 - SILENCING FOAM (50 mm) 1 405 0129 3174 01 BLIND RIVET 3
35 - SILENCING FOAM (50 mm) 1 415 1615 5692 00 LOCK 1
37 - SILENCING FOAM (50 mm) 1 430 1612 1574 00 SPRING CLIP 1
40 - SILENCING FOAM (50 mm) 1 435 0129 3115 00 BLIND RIVET 1
43 - SILENCING FOAM (50 mm) 1 440 1089 9068 01 KEY 1
45 1615 7884 00 CLIP 2 450 1310 0355 91 PLATE 1
70 1310 0701 21 PANEL 1 460 1310 4203 00 BRACKET 1
87 - SILENCING FOAM (40 mm) 1 480 0266 2110 00 HEXAGON NUT 2
90 1615 7884 00 CLIP 4
100 1615 5664 00 HEX. HEAD SCREW 6
120 1310 0705 23 ROOF 1
122 1616 2987 00 PLUG 2
123 - SILENCING FOAM (50 mm) 1 - 1079 0001 91 SILENCING FOAM
125 - SILENCING FOAM (50 mm) 1 2000 mm x 1500 mm x 40 mm
126 - SILENCING FOAM (50 mm) 2 - 1079 0003 33 SILENCING FOAM
127 - SILENCING FOAM (50 mm) 1 2000 mm x 1500 mm x 50 mm
130 1615 5664 00 HEX. HEAD SCREW 9
132 1615 7884 00 CLIP 8
135 1615 7712 00 HINGE 4
140 0216 1324 03 HEX SOCK. SCREW 8
150 1310 0703 21 DOOR 2
164 1615 5664 00 HEX. HEAD SCREW 2
165 0216 1324 03 HEX SOCK. SCREW 8
170 1619 2665 00 SEAL AR
175 1604 4318 00 SEAL AR
180 1202 8673 00 HANDGRIP 2
185 0147 1246 03 HEX. HEAD SCREW 4
190 0333 3220 00 LOCK WASHER 4
195 0266 2108 00 HEXAGON NUT 4
200 1615 8605 00 STIRRUP 4
205 0129 3174 01 BLIND RIVET 8
210 1615 7717 00 GASSPRING 4
215 0147 1328 03 HEX. HEAD SCREW 4
220 0324 1000 16 DISTANCE SLEEVE 8
225 0147 1331 03 HEX. HEAD SCREW 4
230 0291 1110 00 LOCKNUT 4
250 1619 2980 01 BASE PLATE 4
255 0129 3174 01 BLIND RIVET 12
260 1619 2978 01 CATCH 4
265 0147 1214 03 HEX. HEAD SCREW 4
270 0291 1107 00 LOCKNUT 4
275 1310 4204 00 BRACKET 2
280 0226 9915 17 SQ. NECK BOLT 2
285 0333 3227 00 LOCK WASHER 2
290 0266 2110 00 HEXAGON NUT 2
315 1615 5664 00 HEX. HEAD SCREW 20
330 1310 0360 41 COVER 2
335 1619 5898 01 HEX. HEAD SCREW 8
340 1310 0360 42 COVER 2
1611 7430 41/23 49

STANDARD
SAFETY AND CONTROL
See Page 37
See Page 37
See Page 48
1611 7470 41_28
10 1089 0574 49 TEMP.SENSOR 1

22 0301 2321 00 PLAIN WASHER 4
30 1089 0620 21 SOLENOID VALVE 1
40 1604 4353 00 WASHER 4
100 1089 9579 54 PRESSURE SENSOR 1
110 1089 9579 60 PRESSURE SENSOR 1
200 1900 1005 28 CONTROL UNIT 1
205 5541 9781 00 HEX. HEAD SCREW 4
210 1604 3679 00 SEAL 1
50 1611 7470 41/28

STANDARD
MARKINGS
1611 7520 41_13
25 - DATA PLATE 1
(Not available separately)
30 0129 3270 34 BLIND RIVET 4
35 0690 1150 00 HOUSE MARK 2
40 1079 9905 51 INSTRUCTION LABEL 1
45 1079 9921 56 INFORMATION LABEL 1
50 1079 9902 29 WARNING LABEL 1
55 1079 9902 00 WARNING LABEL 1
65 1079 9903 84 WARNING LABEL 1
1611 7520 41/13 51

STANDARD
ELECRICAL SYSTEM
See Page 48
See Page 48
1611 7502 41_02
See Page 61
52 1611 7502 41/02

STANDARD
ELECRICAL SYSTEM
25 1615 6067 01 CLAMP 2 700 0348 0110 03 ANCHOR PLATE 3

30 1619 2766 00 HEX. HEAD SCREW 4 710 0129 3110 00 BLIND RIVET 3
50 1604 2157 03 BATTERY CABLE 1 720 1088 1301 03 CABLE STRIP 60
55 1604 2156 01 BATTERY CABLE 1 730 1088 1301 05 CABLE STRIP 5
60 1619 3729 00 PROTECT.CAP 1
70 1604 1389 01 CABLE 2
80 0333 3227 00 LOCK WASHER 2
85 0147 1319 03 HEX. HEAD SCREW 2
90 1604 8158 00 CABLE (ELEC) 1
100 1604 9283 00 WIRE HARNESS 1
103 1604 7921 00 WIRING 1
106 1089 0522 01 DIODE 1
110 1604 1760 02 CABLE 1
115 0147 1319 03 HEX. HEAD SCREW 1
120 1088 0019 01 CONTACT WASHER 1
125 0147 1360 03 HEX. HEAD SCREW 1
128 1088 0019 02 CONTACT WASHER 1
130 0697 9809 22 LOCK NUT 2
140 0697 9810 27 PLUG 3
150 1604 1735 01 GUIDE 1
155 1615 5664 00 HEX. HEAD SCREW 2
160 1604 2133 03 CUBICLE 1
162 0266 2110 00 HEXAGON NUT 4
165 1310 0360 58 BRACKET 1
167 0301 2335 00 PLAIN WASHER 4
170 0147 1322 03 HEX. HEAD SCREW 4
175 1619 2766 00 HEX. HEAD SCREW 5
180 1089 0475 02 RELAY 1
185 0147 1207 03 HEX. HEAD SCREW 2
200 1089 9206 32 CIRCUIT BREAKER 1
280 1089 0362 99 HOLDER 1
282 0697 9810 25 PLUG 1
283 0697 9809 20 LOCK NUT 1
285 1089 9422 07 EMERGENCY STOP 1
290 1089 0362 28 PROTECTIVE COLLAR 1
292 0663 6127 00 O-RING 1
293 0129 3108 00 BLIND RIVET 3
300 1310 4218 00 GUIDE 1
310 1615 5664 00 HEX. HEAD SCREW 1
350 1089 9530 01 CIRCUIT BREAKER 1
360 1089 9206 59 PROTECTION CAP 1
362 1089 0475 02 RELAY 1
364 0147 1207 03 HEX. HEAD SCREW 2
370 1604 1344 01 WIRE 1
372 1604 8366 00 CABLE (ELEC) 1
375 0147 1319 03 HEX. HEAD SCREW 1
380 0333 3227 00 LOCK WASHER 1
400 1604 2124 81 POWER SUPPLY BOX ASSY 1
420 1604 2121 01 STRIP 2
430 0324 1800 27 DISTANCE PIECE 2
435 0070 4024 14 HOSE 2
440 1089 9385 02 ISOLATOR 2
450 0301 2335 00 PLAIN WASHER 2
460 0147 1320 03 HEX. HEAD SCREW 2
470 0147 1323 03 HEX. HEAD SCREW 4
475 0333 3227 00 LOCK WASHER 4
480 1503 1056 00 SEAL AR
500 1310 4217 00 BRACKET 1
510 0147 1474 03 HEX. HEAD SCREW 2
520 1088 0019 04 CONTACT WASHER 2
1611 7502 41/02 53

STANDARD
ENGINE AIR INLET PIPE
FOR COMPRESSOR WITHOUT INLET STUTDOWN VALVE
See Page 40
See Page 40
1611 8078 41_00
10 1604 1794 00 PIPE 1
54 1611 8078 41/00

STANDARD
GEARS
I : 2,1304
See Page 34
1611 8134 41_00
20 1604 7559 80 GEAR SET 1

•Α20 1604 7559 00 GEAR 1
•Α25 1604 7560 00 GEAR 1
1611 8134 41/00 55

STANDARD
OIL FILTER
See Page 42
1611 8280 41_01
20 1619 3770 00 NIPPLE 2

25 1613 6105 00 OIL FILTER 2
56 1611 8280 41/01

STANDARD
VALVES ON VESSEL
FOR ASME
See Page 44
1611 8341 41_07
50 0832 1001 28 SAFETY VALVE 1

65 0562 4507 03 PIPEBEND 1
70 1604 2130 00 PIPE 1
80 1079 9902 47 WARNING LABEL 1
85 1613 3385 00 DECAL 1
90 1613 3384 00 DECAL 2
100 1310 1365 00 PIPE COUPLING 2
105 0603 4150 09 HEXAGON NIPPLE 1
1611 8341 41/07 57

STANDARD
VESSEL AIR OUTLET PIPE
FOR COMPRESSOR WITHOUT AFTERCOOLER
See Page 44
1611 8370 41_04
10 1604 1730 01 PIPE 1
58 1611 8370 41/04

STANDARD
THERMOSTATIC VALVE
FOR COMPRESSOR WITHOUT REHEATER
See Page 42
1611 8371 41_00
20 1202 5869 01 THERMOSTATIC VALVE 1
1611 8371 41/00 59

STANDARD
BAFFLES
FOR COMPRESSOR WITH NOISE REGULATION NOT CE
1611 8431 41_00
20 1310 0360 67 BAFFLE 4
60 1611 8431 41/00

STANDARD
OIL SEPERATOR ASSEMBLY AND BATTERIES
FOR COMPRESSOR WITHOUT COLD START EQUIPMENT FOR ASME
See Page 52
See Page 44
See Page 52
1611 8491 41_09
40 0975 8300 15 BATTERY 2

50 1604 1327 91 OIL SEPARATOR ASSY 1
300 0697 9810 32 PLUG 1
305 0697 9809 30 LOCKNUT 1
310 0697 9810 27 PLUG 1
315 0697 9809 22 LOCK NUT 1
1611 8491 41/09 61

STANDARD
TRAILER ASSEMBLY
ELECTRIC BRAKE
xxxx xxxx xx_xx
62 xxxx xxxx xx/xx

STANDARD
TRAILER ASSEMBLY
ELECTRIC BRAKE
1 0147 1401 03 HEX HEAD SCREW 10

2 0333 3237 00 LOCK WASHER 10
3 1310 0364 03 LIGHT BAR ASSEMBLY 1
4 0147 1401 03 HEX HEAD SCREW 2
5 0333 3237 00 LOCK WASHER 2
6 1310 0361 30 MUDGAURD LH 1
7 1310 0363 36 MUDGAURD RH 1
8 0147 1223 03 HEX HEAD SCREW 10
9 0301 2335 00 FLAT WASHER 10
10 1310 0464 34 LOCK WASHER 10
11 1310 0347 65 MUDFLAP 2
12 0144 3208 00 HEX HEAD SCREW 4
13 0301 2327 00 FLAT WASHER 4
14 0292 1304 00 LOCKNUT 4
15 0147 1958 96 HEX HEAD SCREW 12
16 0147 1495 03 HEX HEAD SCREW 4
17 0333 3244 00 LOCK WASHER 16
18 1604 1768 00 SWIVEL WHEEL 1
19 0147 1401 03 HEX HEAD SCREW 4
20 0301 2358 00 FLAT WASHER 4
21 0291 1112 00 LOCKNUT 4
22 1310 0354 94 LABEL-TIE DOWN 4
23 1079 9902 00 LABEL-TOBAR CONNECTION 1
24 9747 6013 00 LABEL-CAUTION 1
25 1310 0367 00 LABEL-TOWBAR TORQUE 1
26 1310 0343 89 LABEL-SAFETY CHAIN 1
27 1310 0362 15 TIRE ASSEMBLY 2
28 1310 0347 33 LICENSE PLATE LAMP 1
29 1310 0347 45 TAIL LIGHT ASSEMBLY 2
30 1310 0348 06 REFLECTOR-RED 2
31 1310 0346 89 GROMMET-SIDE MARKER 2
32 1310 0347 42 LIGHT-SIDE MARKER RED 2
33 1310 0346 73 TOWING EYE 1
34 1310 0354 81 BRACKET-SAFETY CHAIN 2
36 1310 0348 30 BREAKAWAY SWITCH 1
37 1310 0351 44 BATTERY BOX 1
38 1310 0351 45 BATTERY-GEL CELL 1
39 1310 0362 11 AXLE 1
xxxx xxxx xx/xx 63

STANDARD
TRAILER ASSEMBLY
HYDRAULIC BRAKE
xxxx xxxx xx_xx
64 xxxx xxxx xx/xx

STANDARD
TRAILER ASSEMBLY
HYDRAULIC BRAKE
1 0147 1401 03 HEX HEAD SCREW 10

2 0333 3237 00 LOCK WASHER 10
3 1310 0364 03 LIGHT BAR ASSEMBLY 1
4 0147 1401 03 HEX HEAD SCREW 2
5 0333 3237 00 LOCK WASHER 2
6 1310 0361 30 MUDGAURD LH 1
7 1310 0363 36 MUDGAURD RH 1
8 0147 1223 03 HEX HEAD SCREW 10
9 0301 2335 00 FLAT WASHER 10
10 1310 0464 34 LOCK WASHER 10
11 1310 0347 65 MUDFLAP 2
12 0144 3208 00 HEX HEAD SCREW 4
13 0301 2327 00 FLAT WASHER 4
14 0292 1304 00 LOCKNUT 4
15 0147 1958 96 HEX HEAD SCREW 12
16 0147 1495 03 HEX HEAD SCREW 4
17 0333 3244 00 LOCK WASHER 16
18 1604 1768 00 SWIVEL WHEEL 1
19 0147 1401 03 HEX HEAD SCREW 4
20 0301 2358 00 FLAT WASHER 4
21 0291 1112 00 LOCKNUT 4
22 1310 0354 94 LABEL-TIE DOWN 4
23 1079 9902 00 LABEL-TOBAR CONNECTION 1
24 9747 6013 00 LABEL-CAUTION 1
25 1310 0367 00 LABEL-TOWBAR TORQUE 1
26 1310 0343 89 LABEL-SAFETY CHAIN 1
27 1310 0362 15 TIRE ASSEMBLY 2
28 1310 0347 33 LICENSE PLATE LAMP 1
29 1310 0347 45 TAIL LIGHT ASSEMBLY 2
30 1310 0348 06 REFLECTOR-RED 2
31 1310 0346 89 GROMMET-SIDE MARKER 2
32 1310 0347 42 LIGHT-SIDE MARKER RED 2
33 1310 0346 73 TOWING EYE 1
34 1310 0354 81 BRACKET-SAFETY CHAIN 2
35 1310 0345 82 ACTUATOR-HYDRAULIC BRAKE 1
39 1310 0362 11 AXLE 1
xxxx xxxx xx/xx 65

STANDARD
MARKINGS
1611 8529 41_01
20 1310 0363 21 DECAL (750 CFM) 2

30 1310 0304 24 DECAL (600 CFM) 2
40 1310 4442 00 DECAL (500 CFM) 2
66 1611 8529 41/01

STANDARD
FUEL TANK ASSEMBLY
1310 4211 80_01
- 1310 4211 80 FUELTANK ASSY (From page 31)

•20 1604 1304 02 FUELTANK 1
•25 0661 1070 00 SEALING WASHER 2
•30 1604 1771 00 CONNECTION 2
•40 1615 7653 02 CAP 1
•50 1619 7461 00 KEY HOLDER 2
•60 2255 0049 00 CHAIN 1
•70 0347 0107 00 HOSE CLAMP 1
•80 0686 3716 29 HEXAGON PLUG 1
•85 0661 1070 00 SEALING WASHER 1
•90 1089 0659 05 LEVEL SENSOR 1
•100 0147 1212 03 HEX. HEAD SCREW 5
1310 4211 80/01 67

STANDARD
OIL SEPARATOR ASSEMBLY
ASME
1604 1327 91_00
- 1604 1327 91 OIL SEPARATOR (ASSY ASME)

(From page 61, 89)
•20 1604 2170 81 REGUL VALVE ASSY 1
•25 0661 1049 00 SEALING WASHER 1
•30 1604 1399 01 CONNECTION 1
•35 - SEAL (OIL SEPARATOR) 1
•40 1604 1331 02 TUBE 1
•45 1604 1378 83 PRESSURE VESSEL (ASME) 1
•50 - OILSEP.ELEMENT 1
•55 - SEAL (OILSEPARATOR) 1
•60 1604 1330 01 RETAINER 1
•65 1616 5108 00 LEVEL GAUGE 1
•70 1604 5745 00 RETAINER 1
•75 0147 1320 03 HEX. HEAD SCREW 1
68 1604 1327 91/00

STANDARD
POWER SUPPLY BOX ASSEMBLY
1604 2124 81_00
- 1604 2124 81 POWER SUPPLY BOX ASSY(From page 52)

•10 1604 2124 04 POWER SUPPLY BOX 1
•20 1604 2153 01 LID OF POWER SUPPLY BOX 1
•30 0301 2321 00 PLAIN WASHER 4
•40 0147 1249 03 HEX. HEAD SCREW 4
•50 1088 1001 02 WARNING MARK 1
1604 2124 81/00 69

STANDARD
OIL STOP VALVE
1604 6109 80_02
- 1604 6109 80 HOUSING (From page 35)

•20 - HOUSING 1
•25 1614 9921 00 VALVE OILSTOP 1
•30 2255 2813 00 PISTON 1
•35 2253 3565 00 REDUCER 1
((Part of service kit, see page 24)
•50 - COMPR.SPRING 1
•55 2252 6269 00 SPRING GUIDE 1
•60 0335 2145 00 CIRCLIP 1
•65 0686 3716 02 HEXAGON PLUG 1
•75 0686 3115 20 PLUG 1
70 1604 6109 80/02

STANDARD
CONTROL UNIT
1900 1005 25_17
- 1900 1005 28 CONTROL UNIT (From page 50)

•50 1604 1782 80 CONTROL BOX 1
1900 1005 25/17 71

STANDARD
UNLOADER ASSEMBLY
2252 5502 89_02
- 2252 5502 89 UNLOADER ASS’Y (From page 35)

•20 0147 1327 03 HEX. HEAD SCREW 4
•21 1619 2766 01 BOLT 2
•25 - PLAIN WASHER 6
•30 - UNLOADER HOUS. 1
•35 2252 5503 01 VALVE 1
•40 - SEALRING 1
•55 1604 6205 00 VALVE 1
•60 0686 2606 00 CORE PLUG 1
•65 1613 2913 00 PLUG 1
•70 - CONNECTION 1
•90 - GASKET 1
72 2252 5502 89/02

STANDARD
PRESSURE VESSEL
ASME
1604 1378 83_01
- 1604 1378 83 PRESSURE VESSEL (ASME) (From page 68)

•20 0129 3115 00 BLIND RIVET 4
•25 2250 2528 00 PLUG SCREW 1
•30 0653 1227 00 FLAT GASKET 1
•35 0147 1964 60 HEX. HEAD SCREW 12
•40 1604 1327 02 COVER 1
•45 - O-RING 1
•50 1604 1379 01 VESSEL ASME 1
•55 0661 1033 00 SEALING WASHER 1
•60 0686 3716 02 HEXAGON PLUG 1
1604 1378 83/01 73

STANDARD
CONTROL BOX
1604 1782 80_01
- 1604 1782 80 CONTROL BOX (From page 71) •220 1604 4271 00 SEAL 1
•10 1604 2738 00 HOUSING 1 •230 1604 1347 00 PLATE 1
•20 1604 1371 00 DISPLAY 1 •240 1604 2194 00 COVER 1
•30 0226 0300 48 TAPPING SCREW 12 •250 1604 2199 00 COVER 1
•40 1604 4299 80 PCB 1 •260 0301 2309 00 PLAIN WASHER 8
•43 1604 1758 00 WIRE HARNESS 1 •270 0211 1107 03 HEX SOCK. SCREW 8
•45 1604 5826 00 CABLE 1 •280 1604 1756 80 PCB 1
•50 1604 4270 00 SEAL 1 •290 1604 4300 00 SEAL 1
•60 1604 1795 00 PLATE 1 •300 1604 1757 00 HOUSING 1
•70 0333 3210 00 LOCK WASHER 14 •310 1604 2169 00 PLATE 1
•80 0211 1106 03 HEX SOCK. SCREW 6 •320 0211 1173 03 HEX SOCK. SCREW 14
•90 1089 0263 27 SELECTOR SWITCH 1 •330 1604 4274 00 SEAL 1
•100 1089 0565 40 PRESSURE GAUGE LP 1 •340 1604 2160 00 PLATE 1
•110 1089 0631 02 FUEL GAUGE 1 •350 0301 2315 00 PLAIN WASHER 10
•120 1604 1785 00 PLATE 1 •360 1604 1780 00 SCREEN, DE1091 1
•130 1604 2193 00 BRACKET 1 •370 1604 1781 80 DECAL ASSEMBLY 1
•140 1604 4146 00 HINGE 2 ••A10 1604 1781 00 DECAL 1
•150 1604 1784 00 PLATE 1 ••A20 1604 1782 00 DECAL 1
•160 0160 0996 17 CROSS REC SCREW 8 •380 1604 4246 00 SEAL 1
•170 1604 1336 00 LOCK WASHER 1
•180 1604 2173 00 PUSH LOCK 1
•190 1604 1755 80 PCB 1
•200 0333 3114 01 LOCK WASHER 23
•210 0211 1170 03 HEX SOCK. SCREW 9
74 1604 1782 80/01

STANDARD
REGULATING VALVE ASSEMBLY
1604 2170 81_02
- 1604 2170 81 REGUL VALVE ASSY (From page 68)

•20 1604 2170 01 HOUSING 1
•30 - SPRING 1
•40 - BEARING BALL 1
•50 - MEMBRANE 1
•60 - O-RING 1
•70 - O-RING 1
•80 2252 4058 00 SPRING GUIDE 1
•90 2252 1428 00 SPRING 1
•100 2252 4059 01 SPRING SEAT 1
•110 - O-RING 1
•120 1604 0848 03 SPRING COVER 1
•130 0266 2110 00 HEXAGON NUT 1
•140 1604 0849 02 SCREW 1
•150 0147 1247 03 HEX. HEAD SCREW 4
•160 1604 0850 03 HANDLE 1
•170 2252 4057 00 BALL CAGE 1
1604 2170 81/02 75

OPTIONS
SPARK ARRESTOR
See Page 32
1611 8070 41_02
10 1604 1360 00 SPARK ARRESTOR 1

30 1604 0134 00 BUFFER 3
40 0266 2110 00 HEXAGON NUT 6
50 0301 2335 00 PLAIN WASHER 3
60 0346 3001 16 PIPE CLAMP 1
76 1611 8070 41/02

OPTIONS
INLET SHUT DOWN VALVE
See Page 40
See Page 40
1611 8077 41_01
10 1604 1398 00 AIR INLET VALVE 1

20 1604 9164 00 PIPE 1
30 1604 9185 00 PIPE 1
50 1604 2112 00 HOSE 2
60 0347 6117 00 HOSE CLAMP 2
70 0347 6100 23 HOSE CLAMP 2
75 1604 3557 00 BRACKET 2
82 0147 1323 03 HEX. HEAD SCREW 4
85 0266 2110 00 HEXAGON NUT 4
90 1604 3673 00 CABLE 1
100 1089 0341 02 RELAY 1
110 0147 1204 03 HEX. HEAD SCREW 1
120 0333 3150 00 LOCK WASHER 1
130 1604 3742 00 CONNECTION 1
1611 8077 41/01 77

OPTIONS
SUPPORT
FOR COMPRESSOR WITH SUPPORT MOUNTED
1611 8650 41_02
20 1310 4427 00 SUPPORT 1

30 0147 1400 15 HEX. HEAD SCREW 10
40 0301 2358 00 PLAIN WASHER 10
50 1310 4428 00 SUPPORT 1
60 0147 1958 96 HEX. HEAD SCREW 4
70 0301 2378 00 PLAIN WASHER 4
80 0291 1114 00 LOCKNUT 2
90 1310 4429 00 SUPPORT 2
100 0147 1400 15 HEX. HEAD SCREW 6
110 0301 2358 00 PLAIN WASHER 6
120 0291 1112 00 LOCKNUT 6
78 1611 8650 41/02

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR
See Page 44
1611 8670 41_11
See Page 44
10 1604 2147 01 BRACKET 1 90 1604 1729 00 ADAPTER FLANGE 2

20 1619 2766 00 BOLT 2 95 0653 1293 00 FLAT GASKET 2
30 1604 2134 01 AFTERCOOLER 1 100 0605 8700 86 BUSHING 2
35 1604 1393 00 PAD 1 105 0653 1331 00 FLAT GASKET 2
40 1615 5664 00 SCRAPER BOLT 6 110 1604 2145 00 BRACKET 1
41 1604 2183 01 SUPPORT 1 120 1604 2146 00 BRACKET 1
43 0266 2110 00 HEXAGON NUT 1 126 0301 2378 00 PLAIN WASHER 4
44 1604 2184 01 SUPPORT 1 127 0266 2114 00 HEXAGON NUT 4
45 0147 1323 03 HEX. HEAD SCREW 3 130 1604 2142 00 WATERSEPARATOR 1
46 0266 2110 00 HEXAGON NUT 1 150 1619 2766 00 BOLT 2
47 0301 2335 00 PLAIN WASHER 6 160 1604 1792 01 CLAMP 3
48 0333 3227 00 LOCK WASHER 6 170 1604 2140 01 PIPE 1
50 1604 1792 01 CLAMP 3 280 0605 8700 62 BUSHING 1
60 1604 2135 01 PIPE 1 282 0661 1049 00 SEALING WASHER 1
70 1604 2126 01 BALL VALVE 1 285 1615 8619 01 COUPLING 2
71 1604 4139 00 LEVER 1 290 0070 6002 05 PLASTIC TUBE AR
72 9125 7729 00 HEXAGON NUT 1 295 1615 8620 00 RESTRICTOR 2
73 1088 0801 28 GROMMET 1 300 0803 5012 11 SILENCER 2
80 1604 2129 01 TEE 1
1611 8670 41/11 79

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR & PD FILTER
See Page 44
1611 8671 41_10

See Page 44
10 1604 2147 01 BRACKET 1 100 0605 8700 86 BUSHING 2

20 1619 2766 00 BOLT 2 105 0653 1331 00 FLAT GASKET 2
30 1604 2134 01 AFTERCOOLER 1 110 1604 2145 00 BRACKET 1
35 1604 1393 00 PAD 1 120 1604 2146 00 BRACKET 1
40 1615 5664 00 SCRAPER BOLT 6 125 0147 1476 03 HEX. HEAD SCREW 4
41 1604 2183 01 SUPPORT 1 126 0301 2378 00 PLAIN WASHER 4
42 0147 1323 03 HEX. HEAD SCREW 3 127 0266 2114 00 HEXAGON NUT 4
43 0266 2110 00 HEXAGON NUT 1 130 1604 2142 00 WATERSEPARATOR 1
44 1604 2184 01 SUPPORT 1 140 1604 2143 00 FILTER 1
45 0147 1323 03 HEX. HEAD SCREW 3 (For details see page 90)
46 0266 2110 00 HEXAGON NUT 1 160 1604 2154 00 CONNECTION SET 1
47 0301 2335 00 PLAIN WASHER 6 170 1619 2766 00 BOLT 2
48 0333 3227 00 LOCK WASHER 6 180 1604 1792 01 CLAMP 3
50 1604 1792 01 CLAMP 3 190 1604 2151 01 PIPE 1
60 1604 2135 01 PIPE 1 280 0605 8700 62 BUSHING 2
70 1604 2126 01 BALL VALVE 1 282 0661 1049 00 SEALING WASHER 2
71 1604 4139 00 LEVER 1 285 1615 8619 01 COUPLING 3
72 9125 7729 00 HEXAGON NUT 1 290 0070 6002 05 PLASTIC TUBE AR
73 1088 0801 28 GROMMET 1 295 1615 8620 00 RESTRICTOR 3
80 1604 2129 01 TEE 1 300 0803 5012 11 SILENCER 3
95 0653 1293 00 FLAT GASKET 2
80 1611 8671 41/10

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR & PD-QD FILTER
See Page 44
1611 8672 41_11
See Page 44
10 1604 2147 01 BRACKET 1 100 0605 8700 86 BUSHING 2

20 1619 2766 00 BOLT 2 105 0653 1331 00 FLAT GASKET 2
30 1604 2134 01 AFTERCOOLER 1 110 1604 2145 00 BRACKET 1
35 1604 1393 00 PAD 1 120 1604 2146 00 BRACKET 1
42 0147 1323 03 HEX. HEAD SCREW 3 127 0266 2114 00 HEXAGON NUT 4
43 0266 2110 00 HEXAGON NUT 1 130 1604 2142 00 WATERSEPARATOR 1
44 1604 2184 01 SUPPORT 1 140 1604 2143 00 FILTER 1
45 0147 1323 03 HEX. HEAD SCREW 3 (For details see page 90)
46 0266 2110 00 HEXAGON NUT 1 150 1604 2144 00 FILTER 1
47 0301 2335 00 PLAIN WASHER 6 (For details see page 91)
48 0333 3227 00 LOCK WASHER 6 170 1604 2154 00 CONNECTION SET 2
50 1604 1792 01 CLAMP 2 180 1619 2766 00 BOLT 2
60 1604 2135 01 PIPE 1 190 1604 1792 01 CLAMP 3
70 1604 2126 01 BALL VALVE 1 200 1604 2141 02 PIPE 1
71 1604 4139 00 LEVER 1 280 0605 8700 62 BUSHING 3
72 9125 7729 00 HEXAGON NUT 1 282 0661 1049 00 SEALING WASHER 3
73 1088 0801 28 GROMMET 1 285 1615 8619 01 COUPLING 4
80 1604 2129 01 TEE 1 290 0070 6002 05 PLASTIC TUBE AR
90 1604 1729 00 ADAPTER FLANGE 2 295 1615 8620 00 RESTRICTOR 4
95 0653 1293 00 FLAT GASKET 2 300 0803 5012 11 SILENCER 4
1611 8672 41/11 81

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR & REHEATER
See Page 42
See Page 44
See Page 44
1611 8675 41_11
82 1611 8675 41/11

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR & REHEATER
10 1604 2147 01 BRACKET 1 580 0564 0000 29 TEE 1

20 1619 2766 00 BOLT 2 590 2250 4983 00 NIPPLE 2
30 1604 2134 01 AFTERCOOLER 1 600 0346 1003 14 PIPE CLAMP 2
35 1604 1393 00 PAD 1 610 0147 1245 03 HEX. HEAD SCREW 1
40 1615 5664 00 SCRAPER BOLT 6 615 0261 1108 00 HEXAGON NUT 1
42 0147 1323 03 HEX. HEAD SCREW 3 700 1079 9922 44 LABEL 1
43 0266 2110 00 HEXAGON NUT 1
44 1604 2184 01 SUPPORT 1
45 0147 1323 03 HEX. HEAD SCREW 3
46 0266 2110 00 HEXAGON NUT 1
47 0301 2335 00 PLAIN WASHER 6
50 1604 1792 01 CLAMP 3
60 1604 2135 01 PIPE 1
70 1604 2126 01 BALL VALVE 1
71 1604 4139 00 LEVER 1
72 9125 7729 00 HEXAGON NUT 1
73 1088 0801 28 GROMMET 1
80 1604 2129 01 TEE 1
95 0653 1293 00 FLAT GASKET 1
100 0605 8700 86 BUSHING 1
105 0653 1331 00 FLAT GASKET 2
110 1604 2145 00 BRACKET 1
120 1604 2146 00 BRACKET 1
125 0147 1476 03 HEX. HEAD SCREW 4
126 0301 2378 00 PLAIN WASHER 4
127 0266 2114 00 HEXAGON NUT 4
130 1604 2142 00 WATERSEPARATOR 1
150 1619 2766 00 BOLT 2
170 1604 2149 03 BRACKET 1
175 1604 1396 00 PAD 1
190 1604 2139 03 REHEATER 1
200 1619 2766 00 BOLT 1
210 1604 1792 01 CLAMP 2
215 1604 2148 01 PIPE 1
260 1604 1792 01 CLAMP 2
270 1604 2138 02 PIPE 1
281 1604 2152 01 BRACKET 1
291 1619 2766 00 BOLT 1
301 0346 2900 22 U-BOLT 1
350 1604 2158 02 HOSE ASSEMBLY 1
360 0627 4224 03 PRESSURE SCREW 1
370 0653 1174 00 FLAT GASKET 2
381 1604 1774 00 HOSE ASSEMBLY 1
390 0627 4224 03 PRESSURE SCREW 1
400 0653 1174 00 FLAT GASKET 2
480 0605 8700 62 BUSHING 1
482 0661 1049 00 SEALING WASHER 1
485 1615 8619 01 COUPLING 2
495 1615 8620 00 RESTRICTOR 2
500 0803 5012 11 SILENCER 2
510 1619 6877 06 3-WAY BALL VALVE 1
520 0661 1049 00 SEALING WASHER 2
530 0603 4106 03 HEXAGON NIPPLE 1
540 2250 4983 00 NIPPLE 2
550 1604 1775 00 HOSE ASSEMBLY 1
560 0661 1049 00 SEALING WASHER 3
570 0571 0035 09 HEXAGON NIPPLE 1
1611 8675 41/11 83

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR - PD FILTER & REHEATER
See Page 42
See Page 44
1611 8676 41_04
See Page 44
84 1611 8676 41/04

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR - PD FILTER & REHEATER
10 1604 2147 01 BRACKET 1 550 1604 1775 00 HOSE ASSEMBLY 1

20 1619 2766 00 BOLT 2 560 0661 1049 00 SEALING WASHER 3
30 1604 2134 01 AFTERCOOLER 1 570 0571 0035 09 HEXAGON NIPPLE 1
35 1604 1393 00 PAD 1 580 0564 0000 29 TEE 1
40 1615 5664 00 SCRAPER BOLT 6 590 2250 4983 00 NIPPLE 2
41 1604 2183 01 SUPPORT 1 600 0346 1003 14 PIPE CLAMP 2
43 0266 2110 00 HEXAGON NUT 1 615 0261 1108 00 HEXAGON NUT 1
45 0147 1323 03 HEX. HEAD SCREW 3 700 1079 9922 44 LABEL 1
46 0266 2110 00 HEXAGON NUT 1
47 0301 2335 00 PLAIN WASHER 6
50 1604 1792 01 CLAMP 3
60 1604 2135 01 PIPE 1
70 1604 2126 01 BALL VALVE 1
71 1604 4139 00 LEVER 1
72 9125 7729 00 HEXAGON NUT 1
73 1088 0801 28 GROMMET 1
80 1604 2129 01 TEE 1
95 0653 1293 00 FLAT GASKET 1
100 0605 8700 86 BUSHING 1
105 0653 1331 00 FLAT GASKET 2
110 1604 2145 00 BRACKET 1
120 1604 2146 00 BRACKET 1
125 0147 1476 03 HEX. HEAD SCREW 4
126 0301 2378 00 PLAIN WASHER 4
127 0266 2114 00 HEXAGON NUT 4
140 1604 2143 00 FILTER 1
160 1604 2154 00 CONNECTION SET 1
170 1619 2766 00 BOLT 2
190 1604 1396 00 PAD 1
200 1604 2149 03 BRACKET 1
205 1604 2139 03 REHEATER 1
210 1619 2766 00 BOLT 1
215 1604 1792 01 CLAMP 2
220 1604 2136 02 PIPE 1
225 1604 2152 01 BRACKET 1
230 1619 2766 00 BOLT 1
240 1604 1792 01 CLAMP 2
245 1604 2138 02 PIPE 1
280 0605 8700 62 BUSHING 2
282 0661 1049 00 SEALING WASHER 2
285 1615 8619 01 COUPLING 3
295 1615 8620 00 RESTRICTOR 3
300 0803 5012 11 SILENCER 3
301 0346 2900 22 U-BOLT 1
350 1604 2158 02 HOSE ASSEMBLY 1
355 0627 4224 03 PRESSURE SCREW 1
360 0653 1174 00 FLAT GASKET 2
365 1604 1774 00 HOSE ASSEMBLY 1
370 0627 4224 03 PRESSURE SCREW 1
375 0653 1174 00 FLAT GASKET 2
510 1619 6877 06 3-WAY BALL VALVE 1
520 0661 1049 00 SEALING WASHER 2
530 0603 4106 03 HEXAGON NIPPLE 1
540 2250 4983 00 NIPPLE 2
1611 8676 41/04 85

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR - PD-QD FILTER & REHEATER
See Page 42
See Page 44
1611 8677 41_04

See Page 44
86 1611 8677 41/04

OPTIONS
AFTERCOOLER
WITH WATERSEPARATOR - PD-QD FILTER & REHEATER
10 1604 2147 01 BRACKET 1 570 0571 0035 09 HEXAGON NIPPLE 1

20 1619 2766 00 BOLT 2 580 0564 0000 29 TEE 1
30 1604 2134 01 AFTERCOOLER 1 590 2250 4983 00 NIPPLE 2
35 1604 1393 00 PAD 1 600 0346 1003 14 PIPE CLAMP 2
41 1604 2183 01 SUPPORT 1 615 0261 1108 00 HEXAGON NUT 1
42 0147 1323 03 HEX. HEAD SCREW 3 620 0301 2321 00 PLAIN WASHER 1
43 0266 2110 00 HEXAGON NUT 1 700 1079 9922 44 LABEL 1
44 1604 2184 01 SUPPORT 1
45 0147 1323 03 HEX. HEAD SCREW 3
46 0266 2110 00 HEXAGON NUT 1
47 0301 2335 00 PLAIN WASHER 6
50 1604 1792 01 CLAMP 3
60 1604 2135 01 PIPE 1
70 1604 2126 01 BALL VALVE 1
71 1604 4139 00 LEVER 1
72 9125 7729 00 HEXAGON NUT 1
73 1088 0801 28 GROMMET 1
80 1604 2129 01 TEE 1
95 0653 1293 00 FLAT GASKET 2
100 0605 8700 86 BUSHING 2
105 0653 1331 00 FLAT GASKET 2
110 1604 2145 00 BRACKET 1
120 1604 2146 00 BRACKET 1
125 0147 1476 03 HEX. HEAD SCREW 4
126 0301 2378 00 PLAIN WASHER 4
127 0266 2114 00 HEXAGON NUT 4
140 1604 2143 00 FILTER 1
150 1604 2144 00 FILTER 1
170 1604 2154 00 CONNECTION SET 2
180 1619 2766 00 BOLT 2
190 1604 1396 00 PAD 1
200 1604 2149 03 BRACKET 1
205 1604 2139 03 REHEATER 1
210 1619 2766 00 BOLT 1
215 1604 1792 01 CLAMP 2
240 1604 1792 01 CLAMP 2
245 1604 2138 02 PIPE 1
280 0605 8700 62 BUSHING 3
282 0661 1049 00 SEALING WASHER 3
285 1615 8619 01 COUPLING 4
295 1615 8620 00 RESTRICTOR 4
300 0803 5012 11 SILENCER 4
350 1604 2158 02 HOSE ASSEMBLY 1
355 0627 4224 03 PRESSURE SCREW 1
360 0653 1174 00 FLAT GASKET 2
365 1604 1774 00 HOSE ASSEMBLY 1
370 0627 4224 03 PRESSURE SCREW 1
375 0653 1174 00 FLAT GASKET 2
510 1619 6877 06 3-WAY BALL VALVE 1
520 0661 1049 00 SEALING WASHER 2
530 0603 4106 03 HEXAGON NIPPLE 1
540 2250 4983 00 NIPPLE 2
550 1604 1775 00 HOSE ASSEMBLY 1
560 0661 1049 00 SEALING WASHER 3
1611 8677 41/04 87

OPTIONS
WHEELCHOCKS
1611 8690 27_02
70 1202 9354 01 BRACKET 2

80 0147 1244 03 HEX. HEAD SCREW 8
81 0301 2321 00 PLAIN WASHER 8
82 0291 1108 00 LOCKNUT 8
90 1202 9353 01 WHEELCHOCKS 2
100 1079 9902 64 LABEL 1
88 1611 8690 27/02

OPTIONS
OIL SEPARATOR ASSEMBLY
FOR COMPRESSOR WITH COLD START EQUIPMENT FOR ASME
See Page 42
See Page 42
See Page 42
1611 8771 41_11
40 0975 8300 16 BATTERY 2

50 1604 1391 00 SUPPORT (BATTERY) 1
55 1619 2766 00 HEX. HEAD SCREW 2
70 1604 1327 91 OIL SEPARATOR (ASSY ASME) 1
80 1604 1390 01 HOSE 1
200 1617 0255 04 INSULATING HOSE 1
1611 8771 41/11 89

OPTIONS
PD FILTER
1604 2143 00_01
- 1604 2143 00 FILTER (From page 80, 81, 84, 86)

•20 2914 5027 00 SAFETY CARTRIDGE 1
90 1604 2143 00/01

OPTIONS
QD FILTER
1604 2144 00_01
- 1604 2144 00 FILTER (From page 81, 86)

•20 2914 5028 00 SAFETY CARTRIDGE 1
1604 2144 00/01 91

PARTS FROM SERVICE PAK
(ACTUAL SIZE)
- - PARTS FROM SERVICE PAK

•F - SEALING WASHER
•G - FLAT GASKET
92
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Printed in Belgium 10/2008 - 1310 3011 77

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XAS 750 Cd 6

XAHS 500 Cd 6 Engine CAT C6.6

Parts List for Portable Compressors

Parts Index ............................................................................................... 5

Warranty and Liability ............................................................................ 9

Safety Precautions for Portable Compressors .....................................11

Ordering Spare Parts............................................................................. 15

Parts Lists ............................................................................................... 17

ATLAS COPCO - COMPRESSORS LLC 1310 3011 77

PART PAGE PART PAGE

PART PAGE PART PAGE

PART PAGE PART PAGE

Warranty and Liability Limitation

Copyright 2008, Atlas Copco Compressors LLC, RockHill SC USA.

Limitation de garantie et de responsabilité

Copyright 2008, Atlas Copco Compressors LLC, RockHill SC USA.

Limitación de garantía y responsabilidad

Derechos de reproducción 2008, Atlas Copco Compressors LLC, RockHill SC USA.

1.6 TOOL APPLICATIONS SAFETY Pressure vessels

ORDERING SPARE PARTS

COMMANDE DE PIÈCES DETACHEES

A 1604 6060 01 PAROIL 5W40 5 LITER CAN 1

A 1615 5953 00 PAROIL 15W40 5 LITER CAN 1

A 1604 5308 00 PARCOOL EG 5 LITER CAN 1

2911 0109 00_01

- 2911 0109 00 SERVICE KIT OIL STOP VALVE

24 2911 0109 00/01

2911 0110 00_02

- 2911 0110 00 SERVICE KIT UNLOADER

2911 0110 00/02 25

2911 0111 00_00

- 2911 0111 00 SERVICE KIT REGULATING VALVE

26 2911 0111 00/00

2911 0112 00_02

- 2911 0112 00 SERVICE KIT OIL SEPARATOR

2911 0112 00/02 27

2911 0114 00_03

- 2911 0114 00 SERVICE KIT ELEMENT MOUNTING

28 2911 0114 00/03

2989 0163 00_00

20 2989 0163 00 SERVICE STAGE O. I. S. M-01 1

2989 0163 00/00 29

1611 7021 41_02

20 1310 4209 80 FRAME 1 102 1503 1056 00 SEAL AR

30 1611 7021 41/02

1611 7051 41_02

20 1310 4211 80 FUELTANK ASSY 1 190 1604 1384 00 HOSE NIPPLE 1

1611 7051 41/02 31

1611 7081 41_02

32 1611 7081 41/02

20 1604 7646 00 ENGINE 1

1611 7081 41/02 33

1611 7130 41_10

20 1616 4933 00 BUSHING 1 100 - SPHERICAL ROLLER BEARING 1

34 1611 7130 41/10

1611 7160 41_13

20 2252 5502 89 UNLOADER ASS'Y 1 105 - O-RING 1

1611 7160 41/13 35