In-depth ESP Management

IATMI Young Professional Presentation

The 43rd IPA Convention and Exhibition 2019
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Komponen utama ESP
• Multistages centrifugal pump
• Gas Separator
• Seal-chamber section
• Three-phase induction motor
• Downhole Sensor
• Power cable

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 Pemilihan Tipe Artificial Lift
Progressive Cavity Electrical Submersible
Sucker Rod Pump Gas Lift Plunger Lift Jet Pump
Pump pump

Operating depth (ft TVD) 100-16000 2000-6000 5000-15000 8000-19000 5000-15000 1000-15000
Well deviation Vertical Horizontal Deviated <20 deg Deviated Horizontal
Operating rate (bpd) 5-5000 5-4500 200-30000 1-5 300-15000 200-30000
Operating temperature (F) 100-550 75-250 100-400 120-900 100-500 100-400
Corrosion handling Good to Excellent Fair Good to Excellent Excellent Excellent Good
Gas handling Fair to Good Good Excellent Excellent Good Poor to Fair
Solids handling Fair to Good Excellent Good Poor to Fair Good Poor to Fair
GLR: 300 scf/bbl/1000 ft
Fluid gravity (API) >8 <35 >15 >8 >10
depth
wellhead
Servicing Workover/pulling rig Workover/pulling rig Wireline/workover rig Hydraulic or Wireline Workover/pulling rig
catcher/wireline

Prime mover Gas or Electric Gas or Electric Compressor Reservoir energy Multicylinder or Electric Electric motor

Offshore apllication Limited Good Excellent N/A Excellent Excellent

Overall system efficiency (%) 45-60 45-70 10-30 N/A 10-30 35-60
High for power High for compressor High for power
Capital cost low to moderate Moderates low to moderate
generation and distribution generation
Moderate for power
Operating cost Low to moderate Moderate to High Low Low Moderate to High
fluid pump
Facilities Footprint Medium Small Large for compressor Large Large Small
Flexibility Excellent Excellent with VSD Excellent Poor Good To Excelent Excellent with VSD

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

Kriteria Pemilihan ESP offshore

Source: Romer M.C., et al. Offshore ESP Selection Criteria SPE 146652

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

Problem Pada Operasi ESP

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 modal

2%
O&M

16%
Instalasi

37% Alokasi Biaya Operasi

*Biaya pertahun pada lapangan offshore dengan skema ESP sewa
Energi

45%

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 PENGAWASAN

PEMASANGAN

PERAKITAN

DESAIN

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 Kebutuhan
Hitung stages
• Forecast • Pump Curve listrik • Umur ESP
• IPR • TDH • Power factor • Biaya total
• Masalah sumur • Pump Curve • Losses • produksi

Target
Hitung HP Keekonomian
produksi

DESAIN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
DESAIN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 100000

10000
Laju alir (BFPD)

1000

100

10
VH H M L VL

1
-100% -80% -60% -40% -20% 0% 20% 40% 60% 80% 100%
Deviasi Laju Alir
*studi kasus lapangan PHE OSES

DESAIN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 100%
90% ---- Normal pump
80%
70% ___ Wide range pump

Efficiency (%)
60%
50%
40%
30%
20%
10%
0%
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 26000 28000
Rate (BFPD)
100%
90%
80%
70%
Efficiency (%)

IM 1
60%
50% IM 2
40% IM 3
30%
20% IM 4
10% PMM
0%
DESAIN 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Motor Load
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Logistik Pengetesan
•Stages •Pompa •Pengepakan
•HP •Stok •Motor •Pompa •Tranportasi
•etc •Kondisi peralatan •Protector •Motor
•Kabel
•Sensor
ESP design Perakitan Pengiriman

PERAKITAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Others, WOE, 10.80,
16.20, 16% 11%

WOWS Non Productive Time

*Data pada bulan juli pada lapangan offshore dalam jam

WOW, 73.00,
73%

PERAKITAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 “Quality Management System
(QMS)” • Contract review
• Planning
• Risk Assesment & management
• Design & Development
“QMS for Manufacturing
• Contingency Planning
Organizations for the Petroleum
and Natural Gas Industry" • Purchasing
• Execution of services
• Control of Testing, Measuring, Monitoring & Detection of Equipment
• Service Performance Validation
“QMS for Service Supply
Organizations for the Petroleum • Control of Nonconforming Product
and Natural Gas Industries” • Management of Change

PERAKITAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Pencabutan Pemasangan
• Kondisi dan • Clean-up • Pengepakan
kelengkapan • Kondisi • Stimulasi • Persiapan • Tranportasi
setelah peralatan • Run in hole
pengiriman
Pengkondisian
Cek barang Start -up
sumur

PEMASANGAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 300000 25
USD
250000 20
Jam
200000
15
Biaya

Jam
150000
10
100000
50000 5

0 Mobilization Rig Up Kill well Retrieve Pull out ESP Make Up ESP Install ESP Rig Down Clean Up
0
packer

Waktu vs Biaya penggunaan RIG

PEMASANGAN *Data tipikal pekerjaan pemasangan ESP baru pada lapangan offshore

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 Tubing Deployment S/L Deployment Coil tubing / Cable Deployment

PEMASANGAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Alarm Optimisasi
•Parameter ESP •Gas venting •Installation data
•Laju produksi •Manipulasi parameter •Failure data
•Kondisi abnormal ESP •Pengaturan parameter
ESP •Performa ESP
•Shut down ESP
•Membersihkan tubing
•Pengaturan fasilitas
permukaan

Status Sumur Troubleshooting Database

PENGAWASAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Oilfield

PENGAWASAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Predictive Reservoir Surveillance

ESP
Alarm
Machine learning ESP
troubleshooting
Machine learning
Digital Oilfield Accountable Well optimization
work process

Real-time data

Surface Facilities
Parameters

Fleet & logistic status

Realtime ESP
Parameters

Static Engineering
Multi Database

PENGAWASAN
Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto
 Digital Oilfield

Trouble
Target Desain Rekondi Optimis
Logistik Cabut shootin
produksi ESP si sumur asi
g

Stages Keekono Cek

Pompa mian
Rakit barang Pasang Alarm Database

HP Kebutuh Transpo Status Review

an listrik
Tes Start up
motor rtasi Sumur Sumur

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

 Digital Oilfield

Trouble
Target Desain Rekondi Optimis
produksi ESP
Future Skill
Logistik Cabut
si sumur
shootin
g
asi

Adaptive
Basic Skill
Stages
Pompa
Keekono
mian
Data analytic
Petroleum
Rakit
Eng. Cek
barang
Pasang Alarm Database

cooperation
IOT know how
HP
motor
Kebutuh
an listrik Value engineering
Tes
Transpo
rtasi
Start up
Status
Sumur
Review
Sumur

Optimisasi Operasi ESP • IATMI Young Professional Presentation • Marda Vidrianto

TERIMA KASIH
Marda.vidrianto@pertamina.com