P

ARTS MANUAL

This manual contains standard production

Product Identification Numbers.

Special Engineered Options not included.

55D MN
Single Stage Mast

FOR PARTS AND SERVICE:

TELEPHONE: (888) 946-3330

Manual Number:
235893 R1

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
 About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number (PID) stamped on the front upper tie bar on the left hand side. This
number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER

XXX-XX-XXX

01
0
MN-
5D-
5

EXAMPLE MA5356.eps

Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers. To
place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -

To order parts and service literature contact:

LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406

Page 2 05/26/04
 Contents
Cover ................................................................................................................................................................................... 1
Introduction ........................................................................................................................................................................ 2
Safety Decals ...................................................................................................................................................................... 3
Freelift Cylinder .................................................................................................................................................................. 4
Weldments .......................................................................................................................................................................... 6
Hoist Chain Routing ........................................................................................................................................................... 7
Lowering Control Valve ...................................................................................................................................................... 8
Load Backrest ..................................................................................................................................................................... 9
4 Roller Carriage ............................................................................................................................................................... 10
6 Roller Carriages ............................................................................................................................................................. 11
Recommended Spare Parts List ...................................................................................................................................... 12

Safety Decals

1 - 684166 "WARNING

MA2611.eps

05/26/04 Page 3
 Freelift Cylinder

23

21

9
10
22
20
1

12

11
5
13 16
18 15
19 F
L
O
17 W

14

6
4
MA2333.eps

7
3

Page 4 05/26/04
 Freelift Cylinder

LPFL-1
LOW
PRESSURE
OCL (in) FREE LIFT
CYLINDER
QTY 1
80 582829
92 582853
93 582855
94 582857
95 582859
109 582887
OCL - Outer channel Length

Common Parts
LPFL-4
Item # QTY Part # Description Item # QTY Part # Description
1 1 N/A Plunger 13 1 3 Check Valve
2 1 642649 Fitting 14 1 3 O-Ring
3 1 222630 Fuse Piston 15 1 3 Circlip
4 1 264107 Spring Guide 16 1 3 Washer
5 1 1,2 Pull in Wire 17 1 1,2 Wear Ring
6 1 769018 Roll Pin 18 1 1 Nylon Ring
7 1 222629 Spring 19 1 1 Piston Seal
8 1 N/A Shell Assembly 20 1 1 O-Ring
9 1 1 Plunger Wiper 21 1 559983 Retainer
10 1 1 Plunger Seal 22 1 1 Backup Ring
11 1 2 Piston 23 1 3133 Snap Ring
12 1 N/A Tube
1 - Included in Seal Kit P/N 560350. 3 - Included in Check Valve Kit P/N 1003161.
2 - Included in Piston Kit P/N 561243.

05/26/04 Page 5
 Weldments
See Chart W-1

4 16
22 9 5
17
1
1 3
19
10
13 18 2
7
6
B
11
21

12
20 14
15

MA2609.eps
8

Page 6 05/26/04
 Weldment Common Parts
W-1
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
A 1 1 Outer Weldment 11 2 681238 Lockwasher M10
B 2 1 Freelift Cylinder 12 2 683823 Capscrew M10 X 50
1 4 200006 Nut 13 2 201558 Capscrew
2 4 206321 Capscrew M6 X 16 14 2 786881 Hex Nut
3 4 206323 Lockwasher M6 15 1 200869 Cylinder Band
4 1 3133 Snap Ring 29mm 16 2 660051 Sheave Assembly
5 2 3140 Snap Ring 40mm 17 4 678667 Pin Chain Anchor
6 1 601250 Fitting #8 18 2 207482 Chain Guard
7 3 601378 Fitting Plug 19 1 207475 Crosshead
8 1 642649 Fitting 900 20 1 1 Hose Assembly
9 4 6508 Cotter Pin 21 1 684812 Lowering Control Valve
10 2 6518 Cotter Pin 22 2 678661 Chain Anchor
1 - See chart below for part numbers.

W-2
OCL OUTER FREELIFT FREELIFT
UPRIGHT CHAIN HOSE
(in) QTY 1 QTY 2 QTY
80 231335 678657 217524
92 231336 683773 217524
93 231337 678656 231341
94 231338 683765 321341
95 231339 683765 231341
112 236928 683783 217524
OCL - Outer Channel Length.

Hoist Chain Routing

MA2610.eps

05/26/04 Page 7
 Lowering Control Valve

See Chart LCV-1

LCV-1
LOWERING CONTROL VALVE
REF QTY PART# DESCRIPTION
1 684812 Lowering Control Valve Assembly
2 1 684152 Valve Body
3 684154 Valve Cartridge
* - Item 1 includes items 2 and 3.

Page 8 05/26/04
 Load Backrest

Backrest-2.eps 3
2

See Chart LBR-1

LBR-1
Class II Load Backrests
REF QTY PART # DESCRIPTION
684772 *Backrest, 37" x 36"
684773 *Backrest, 37" x 48"
684774 *Backrest, 37" x 60"
1 1
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
684777 *Backrest, 41" x 60"
2 1 200173 Capscrew, M16x2,0x35-8.8
3 1 684586 Lockwasher, M16
* - Item 1 includes item 2 and 3.

05/26/04 Page 9
 4 Roller Carriage

1
4 11
3 12
2

6
7

8
See Chart C-1 5 9
10
MA0705.eps

12 13

Carriage drawing is for reference only, specific carriage may look different.

CARR-1
55D MN 4 Roller Carriage Common Parts
REF QTY Part # Description REF QTY Part # Description
222903 37" Cushion Carriage Weldment 2 14 206174 Capscrew
222904 41" Cushion Carriage Weldment 3 14 684660 Lockwasher
1 1
222905 37" Pneumatic Carriage Weldment 4 14 683819 Thrust Roller Assembly
222906 41" Pneumatic Carriage Weldment 5 2 678661 Chain Anchor
* - Quantity will vary. 6 2 678667 Chain Pin
1 - Included in Service Kit p/n 219485. 7 4 6508 Cotter Pin
8 2 6518 Cotter Pin
9 2 200007 Nut, Hex Jam
10 2 200006 Nut, Hex full
11 1 *24 631881 Shim
12 14 662145 Roller Assembly
13 1 219400 Forkstop Kit

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 10 05/26/04
 6 Roller Carriages
1

4
3 10
2
11
12

6
7

5
8 13
14
15
9
16
MA0706.eps

Carriage drawing is for reference only, specific carriage may look different.
CARR-2
55D MN 6 Roller Carriage Common Parts
REF QTY Part # Description REF QTY Part # Description
222907 37" Cushion Carriage Weldment 2 14 206174 Capscrew
222908 41" Cushion Carriage Weldment 3 14 684660 Lockwasher
1 1
222909 37" Pneumatic Carriage Weldment 4 14 683819 Thrust Roller Assembly
222910 41" Pneumatic Carriage Weldment 5 2 6518 Cotter Pin
* - Quantity will vart. 6 2 678667 Chain Pin
1 - Included in Service Kit p/n 219484. 7 4 6508 Cotter Pin
8 2 678661 Chain Anchor
9 1 *24 631881 Shim
10 14 662145 Roller Assembly
11 12 658378 Retainer Plate
12 14 680218 Capscrew
13 2 200007 Nut, Hex Jam
14 2 200006 Nut, Hex full
15 12 660050 Roller Assembly
16 1 219400 Fork Stop Kit

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
05/26/04 Page 11
 Recommended Spare Parts List

55D Single Stage Mast

MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
FREELIFT LIFT CYLINDERS
n FreeLift Cylinder Assembly 0 0 1
n Seal Kit 2 4 8
n Check Valve Kit 2 4 8
UPRIGHTS
6508 Cotter Pin 4 8 16
688661 Chain Anchor 1 2 4
200006 Nut 2 2 2
678667 Chain Pin 2 4 8
6518 Cotter Pin 4 8 16
CROSSHEAD
661551 Chain Sheave 4 8 16
3133 Retainer Clip 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE AND CHAINS
n Free Lift Chains
683819 Carriage Side Thrust Roller 4 8 16
664125 Roller 2 4 8
631881 Shim, .03 in. 16 32 64
678661 Chain Anchor 1 2 4
6518 Cotter Pin 4 8 16
678667 Chain Pin 2 4 8
6508 Cotter Pin 4 8 16
200006 Nut 2 2 2
n See Specific charts for part numbers

Page 12 05/26/04
05/26/04
PARTS ORDERING LOG
PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #

Page 13
 Manual Change Summary
R0 - Release.

R1 - 05/26/04
Update layout.
 Do you have any questions that need to be answered right now?

Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: +1(864) 647-1119
Fax: +1(864) 647-5406

Customer Service
(North America Toll Free)
1-888-946-3330

Other Lift Technologies Locations

Lift Technologies Inc. Lift -Tek Elecar Srl

Corporate Head Office 29015 Castel. San. Giovanni (PC)
251 Woodlawn Road W., Unit 217 Via G. Galilei
Guelph, ON N1H 8J1 Canada Italy
Tel: +1-519-823-4545

© Lift Technoloies Inc. 11-2003 www.lift-tekelecar.com