Download as pdf or txt
Download as pdf or txt
You are on page 1of 304

OPERATOR’S MANUAL

580M

TRIM THIS EDGE


580M TURBO
580 SUPER M
580 SUPER M+
590 SUPER M
SERIES 2 LOADER BACKHOE

Issued December, 2006


Book/Form Number 87592031 NA • Printed in U.S.A. • Bur
Copyright © 2006. CNH America, LLC. All Rights Reserved.

TRIM THIS EDGE

Title Page - Right-Hand Page (First Page)

Bur 87592031
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY
MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL,
CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO
THE POSSIBILITY OF DEATH OR SERIOUS INJURY
M171D

Safety Decals on this machine use the words Danger, Warning, or Caution, which are
defined as follows:
• DANGER: Indicates an immediate hazardous situation that, if not avoided, will result
in death or serious injury. The color associated with Danger is RED.
• WARNING: Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury. The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoidance of the hazard.
• Background color is YELLOW

TRIM THIS EDGE

Prohibition symbols such as and STOP if used, are RED.

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS


INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY
OPERATOR:
• Is instructed in safe and proper use of the machine.
• Reads and understands the Manual(s) pertaining to the machine.
• Reads and understands ALL Safety Decals on the machine.
• Clears the area of other persons.
• Learns and practices safe use of machine controls in a safe, clear area before
operating this machine on a job site.
It is your responsibility to observe pertinent laws and regulations and follow the
manufacture’s instructions on machine operation and maintenance.

CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects, and other reproductive harm.
Battery post, terminals and related accessories contain lead and lead compounds.
Wash hands after handling.

TRIM THIS EDGE

Title Page - Left-Hand Page (Second Page)

Bur 87592031
TABLE OF CONTENTS
TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
M SERIES 2 LOADER BACKHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OPERATOR MANUAL STORAGE COMPARTMENT . . . . . . . . . . . . . . . . . . 3
RIGHT, LEFT, FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . . 4
IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CAST DUCTILE IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FRONT CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
STANDARD TRANSMISSION CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 51
POWERSHIFT TRANSMISSION CONTROLS (IF EQUIPPED) . . . . . . . . . 52

TRIM THIS EDGE


FOOT PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
LOADER CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
RIGHT SIDE CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
BACKHOE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
AUXILIARY HYDRAULIC ATTACHMENT CONTROL FOR BACKHOES. . . 88
SEAT BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
STANDARD PEDESTAL SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
MECHANICAL SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
AIR SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CAB AIR LOUVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
CAB AND CANOPY OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
RUN-IN PERIOD FOR A NEW MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . 103
ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
POWERSHIFT TRANSMISSION CONTROL MODULE
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TRANSPORTING THE MACHINE ON A TRAILER . . . . . . . . . . . . . . . . . . 119
OPERATING IN COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
OPERATING IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
LOADER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
LOADER HYDRAULIC COUPLER
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

TRIM THIS EDGE

RIGHT PAGE (Chapter First Page)

Bur 87592031na
BACKHOE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
VANDAL LOCKUP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WHEELS/TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
GENERAL SAFETY BEFORE YOU SERVICE . . . . . . . . . . . . . . . . . . . . . 161
ENGINE HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
SUPPORT STRUT FOR LOADER LIFT ARMS . . . . . . . . . . . . . . . . . . . . 163
FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . 167
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM . . . . . . . . . . . . . . 169
THE ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
LOADER GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
BACKHOE GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
ENGINE OIL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
ENGINE SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
AIR FILTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
TRIM THIS EDGE

DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189


HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
FOUR WHEEL DRIVE FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
MAINTENANCE/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
PARKING BRAKE ADJUSTMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
LOADER RETURN-TO-DIG ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 208
FAN DRIVE BELT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
SPARK ARRESTER MUFFLER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . 210
RIDE CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
PILOT CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
CAB AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . 213
FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
BULB REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
ACCESSORY OUTLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
STORAGE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
REMOVAL FROM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
II

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
BACKHOE BUCKETS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
580 M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
580M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
LIFT CAPACITIES 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
SPECIFICATIONS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
BACKHOE BUCKETS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
580 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
580 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
LIFT CAPACITIES 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
SPECIFICATIONS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
BACKHOE BUCKETS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . 261

TRIM THIS EDGE


580 SUPER M + DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
580 SUPER M + OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 265
LIFT CAPACITIES 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
SPECIFICATIONS - 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
BACKHOE BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
590 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
590 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
LIFT CAPACITIES 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

III

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TRIM THIS EDGE

IV

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
TO THE OWNER

M SERIES 2 LOADER BACKHOES

TRIM THIS EDGE


BD05C033

This manual contains important information about the safe operation, adjustment
and maintenance of your Case Loader Backhoe. Refer to the Detail Index at the
end of this manual for locating specific items about your machine. The Loader
Backhoe conforms to current safety regulations.
Use this manual as a guide. Your Loader Backhoe will remain a reliable working
tool as long as it is kept in working condition and serviced properly.
DO NOT operate or permit anyone to operate or service this machine until you or
the other persons have read and understand the safety, operation and
maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely.

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
TO THE OWNER

TRIM THIS EDGE

BD03K067

The attachments and equipment available for use with this machine are intended for
general earth moving purposes, handling, ditch digging, etc. Read the manual(s)
provided with the attachment to learn safe maintenance and operation of the
machine. Make sure the machine is suitably equipped for the type of work to be
performed.
DO NOT use this machine for any application or purpose other than those
described in this manual. If the machine is to be used in an application that
involves special attachments or equipment, such as forestry, etc., consult an
authorized dealer. Consult an authorized dealer on changes, additions or
modifications that can be required for this machine to comply with various country
regulations and safety requirements. Unauthorized modifications will cause
serious injury or death. Anyone making such unauthorized modifications is
responsible for the consequences.
This Operators Manual is to be stored in the manual compartment equipped on
this machine. Make sure this manual is complete and in good condition. Consult
your Dealer to obtain additional manuals or manuals in other languages. A
SAFETY VIDEO is included with each machine. Take the time to watch this safety
video and understand its content.
Consult your Dealer for any further information or assistance about your machine.
Your dealer has approved service parts.

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
TO THE OWNER

OPERATOR MANUAL STORAGE COMPARTMENT


READ THIS MANUAL COMPLETELY
and make sure you understand the
controls. All equipment has a limit.
Make sure you understand the speed, 1
brakes, steering, stability and load
characteristics of this machine before
you start to operate.
DO NOT remove this manual or the
safety manual from the machine. See
your dealer for additional manuals.

BD03H030
1. OPERATORS MANUAL STORAGE
COMPARTMENT

TRIM THIS EDGE


BD03H042

Always face the machine and use the


hand rails and steps when getting on or
getting off. Do not rush.

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TO THE OWNER

RIGHT, LEFT, FRONT AND REAR OF MACHINE


Right-hand, left-hand, front, and rear, when used in this manual, indicate the right
and left sides of the machine as seen from the operators seat.

2 2

1 3 1 3
TRIM THIS EDGE

Basic Machine Backhoe


and Loader

B890918J / B890917J

1. LEFT-HAND 2. FRONT 3. RIGHT-HAND 4. REAR

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
TO THE OWNER

IDENTIFICATION NUMBERS
Write the Product Identification Number (P.I.N.) and the engine serial number on
the lines provided below. If needed, give these numbers to your Dealer when you
need parts or information for your machine. Keep a record of these numbers and
your Manufacturers Statement of Origin in a safe place. If the machine is stolen,
report the numbers to your local law enforcement agency.
MACHINE MODEL NUMBER .................................................................................
PRODUCT IDENTIFICATION NUMBER ................................................................
ENGINE SERIAL NUMBER ...................................................................................
ROPS CAB .............................................................................................................
ROPS CANOPY .....................................................................................................
TRANSMISSION ....................................................................................................
REAR AXLE ............................................................................................................
FRONT DRIVE AXLE
(Four Wheel Drive Machines) .............................................................................
4-IN-1 LOADER BUCKET (Part Number) ..............................................................

TRIM THIS EDGE


STANDARD LOADER BUCKET (Part Number) .....................................................
BACKHOE BUCKET (Part Number) ......................................................................

P.I.N. Engine Serial Number

BD03H009 BD03F016

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TO THE OWNER

ROPS Cab ROPS Canopy

BD00J045 BD03K063

Front Axle Standard Transmission


(Four Wheel Drive Axle
Shown)
TRIM THIS EDGE

BP98J008

BD00J123
Powershift Transmission
Rear Axle

BD00J134

BD00J127

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
TO THE OWNER

4-In-1 Loader Bucket Standard Loader Bucket


(Part Number) (Part Number)

BP98J011
BP98J010

Backhoe Bucket
(Part Number)

TRIM THIS EDGE


BD00J114

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TO THE OWNER

MACHINE COMPONENTS

9
3 4

8
1
7

5
TRIM THIS EDGE

2
6
BD00G124
1. LIFT ARM SUPPORT STRUT
2. STABILIZER
3. BOOM
4. EXTENDABLE DIPPER
5. BACKHOE BUCKET
6. FUEL TANK AND STEP
7. STANDARD LOADER BUCKET
8. ENGINE HOOD
9. ROPS CAB

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
TO THE OWNER

MACHINE COMPONENTS

3 2
1

TRIM THIS EDGE


5
6
BD00G122
1. LOADER CONTROLS
2. LOADER LIFT ARMS
3. BACKHOE CONTROLS
4. EXHAUST PIPE
5. HYDRAULIC TANK
6. BATTERY BOX AND TOOL BOX (IF EQUIPPED)

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TO THE OWNER

NOTES

TRIM THIS EDGE

10

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY RULES
Most accidents involving machine operation and maintenance can be avoided by
following basic rules and precautions. Read and understand all the safety
messages in this manual, the AEM (Association of Equipment Manufacturers)
Safety Manual, the safety decals on the machine and the Safety Video, before you
operate or service the machine. See your Dealer if you have any questions.
READ THIS MANUAL COMPLETELY
and make sure you understand the
1 characteristics of speed, stability,
steering, and operation of this machine.
Do not remove this manual or the safety
manual from this machine. See your
Case dealer for additional manuals. Also
see the inside of the rear cover of this
manual for detailed information for
ordering manuals.
The safety information given in this

TRIM THIS EDGE


BD00F137
manual does not replace safety codes,
1. OPERATOR’S MANUAL STORAGE insurance regulations, or federal, state/
Safety messages in this section point out provincial, or local laws. Make sure your
situations which can be encountered machine has the correct equipment
during the normal operation and according to these rules or laws.
maintenance of your machine. These IMPORTANT: The safety messages in
safety messages also give possible ways this section point out situations which
of dealing with these conditions. can happen during the normal
Additional safety messages appear in the operation and maintenance of your
manual to indicate specific safety machine. These safety messages also
hazards. give possible ways of dealing with
these conditions.
Additional safety messages are used in
the text of the manual to show specific
safety hazards.

WARNING: This safety alert symbol indicates important safety messages in


this manual. When you see this symbol, carefully read the message that
follows and be alert to the possibility of personal injury or death.
M171B

11

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

UTILITY SAFETY
Safety precaution MUST be followed when working near buried Utility Lines.
During operation it is likely that you will
be working around or near buried utility
lines which may include, but are not
limited to:
• Electrical Power Line
• Gas Line
• Water Line
• Communication Line - Telephone or
Cable Television
Before beginning any trenching,
drilling or other construction work it
is your responsibility to be aware of
all such utility lines buried in the
area of your project and to avoid
TRIM THIS EDGE

them.
A LWAY S h a v e a l l l o c a l u t i l i t y RH99G001
companies mark the location of their CALL ALL LOCAL UTILITY COMPANIES
BEFORE YOU TRENCH/DRILL
lines.
Know the utility color code (U.S.A. and
In U.S.A. and Canada call one of many Canada):
“One Call System Director” services. If
Electric ........................................... Red
you do not know the local number, call
t h e n a t i o n a l nu m b e r ( U. S. A . a n d Gas, Oil, or Petroleum................ Yellow
Canada only): 1-888-258-0808. Communication, Telephone,
Television ..................................Orange
Check with local authorities for laws,
Water............................................. Blue
regulations and/or strict penalties
requiring you to locate and avoid Sewer .............................. Green/Brown
existing utilities. Proposed Excavation .................. White
Surveying ...................................... Pink
Reclaimed Water and Slurry ...... Purple
After locating the utility lines, carefully
dig a hole by hand and/or automatic
vacuum equipment to the utility line to
verify the location and depth of the line.

12

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

PERSONAL SAFETY
Safety Decals on this machine use the words Danger, Warning or Caution,
which are defined as follows:
• DANGER: Indicates an immediate hazardous situation which, if not avoided,
will result in death or serious injury. The color associated with Danger is RED.
• WARNING: Indicates a potentially hazardous situation which, if not avoided
will result in serious injury. The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices. The color associated with Caution is YELLOW.
ISO two panel pictorial symbol decals are defined as follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoidance of the hazard.
• Background color is YELLOW.

TRIM THIS EDGE


Prohibition symbols such as and STOP if used are RED.

13

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

OPERATOR PRECAUTIONS
Personnel
• If your machine is equipped with pilot controls you must always know which
contol pattern is engaged before actuating the hydraulics.
• Be prepared for emergencies. Always have a first aid kit and a working fire
extinguisher with you and know how to use each.
• Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose
personal articles.
• Know and use the protective equipment that is to be worn when operating this
machine. Hard hats, protective glasses, protective shoes, gloves, reflector type
vests, respirators and ear protection are examples of typed of equipment that
may be required.
• Certain protective equipment should be replaced and renewed upon age and
wear. Old hard hats may not afford the original users intention. Faded and
soiled vest are no longer as highly visible as original intent. See the
manufacture’s recommendation.
TRIM THIS EDGE

• Do not rush. Walk, do not run.


• Know and use the hand signals required for particular jobs and know who has
the responsibility for signaling.

General
• It is the responsibility of the operator to read and understand the Operator’s
Manual and other information provided and use the correct operating
procedure. Machines should be operated only by qualified operators.
• Do not operate this machine or perform maintenance work if you have not had
appropriate training and read and fully understand the instructions and
warnings in this manual.
• Wear the seat belt to maximize the protection capability of a ROPS (Roll Over
Protective Structure) when the machine is so equipped.
• Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their
integrity.
• Do not permit riders on the machine.
• Make sure that all protective guards, canopies, doors, etc. are in place and
secure.
• Remove all loose object stored in the machine. Remove all objects which do
not belong in or on the machine and its equipment.

14

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Mounting And Dismounting Precautions


• Use the recommended hand holds and steps with at least three points of
support when getting on and off the machine. Keep steps and platform clean.
Face the access system when climbing up and down
• Do not jump off the machine.
• Do not dismount while the machine is in motion.
• Foreign material or grease on the steps and hand rails can cause an accident.
Keep the steps and hand rails clean.

TRIM THIS EDGE


BD03H042

15

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Starting And Stopping Precautions


• Walk around the machine and warn all personnel who may be servicing the
machine or are in the machine path prior to starting. Do not start until all
personnel are clearly away from the machine. Sound the horn, if equipped,
before starting.
• Walk around the machines tool, attachment, or furthermost contact point to
view operation danger area from the worksite personnel view and angle.
• Check that the parking device is applied, place the transmission in neutral or
park as specified by the manufacturer, and disengage the PTO, if so equipped,
before starting the machine.
• Adjust, secure and latch the seat and fasten the seat belt before starting the
machine. Make sure that, when sitting firmly against the back of the seat, you
can operate all control, brakes and necessary functions, through there entire
range of motion.
• Start and operate the machine only from the operator’s station.
• Do not bypass the machine’s neutral-start system. The neutral-start system
must be repaired if it malfunctions.
TRIM THIS EDGE

• Use jumper cables only in the recommended manner. Improper use can result
in battery explosion or unexpected machine motion. Ventilate the battery area
before using jumper cables. Make sure that using jumper cables will not
interfere or harm electronic processing or computer devices.
• Do not operate the engine in an enclosed area without adequate ventilation.
• Park the machine on level ground whenever possible and apply the parking
brake. On grades, park the machine with the wheels or track securely blocked.
• Before leaving the operator’s station, place the transmission in the park
position, lower the equipment to the ground or put in the locked position,
disengage the PTO, if so equipped, set the parking device and shut off the
engine.
• Remove the starter key or master electrical disconnect switch, (if equipped),
when leaving the machine parked or unattended.

Operating Precautions
• Check brakes, steering and other machine control devices in accordance with
maintenance instructions, prior to starting operation. Observe all gauges or
warning instruments for proper operation. Operate all controls to insure proper
operation. If any malfunctions are found, remove the starter key or disconnect
switch key. Place a do not operate tag on the machine until the malfunction is
corrected.

16

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

• If a failure that causes loss of control such as steering, service brakes or


engine occurs, stop the machine motion as quickly as possible, remove the
starter key or disconnect switch key. Place a do not operate tag on the machine
and keep it securely parked until the malfunction is corrected or the machine
can be safely towed.
• Understand the machine limitations and keep the machine under control.
• Operate and drive the machine with care and at speed compatible with
conditions. Use extra caution when operating over rough ground, on slopes,
and when turning.
• Note and avoid all hazards and obstructions such as ditches, underground
lines, trees, cliffs, overhead electrical wires or areas where there is danger of a
slide.
• Carry loads in recommended positions for maximum stability.
• Never lift loads in excess of capacity.
• Use the recommended machine ballast and counterweighting.
• Know and understand the job site traffic flow patterns and obey signalmen,
road signs and flagmen.

TRIM THIS EDGE


• Know and understand that job site conditions may change on an hourly basis.
Hills of dirt, debris or obstructions may grow and change from the time you
began the day. It is your responsibility to monitor the changes and keep the
machine, tools and attachments, etc. a safe distance.
• Watch for bystanders and never allow anyone to be under or to reach through
the machine and its equipment while operating.
• Select a gear that will prevent excessive speed when going downhill. Do not
coast downhill.
• When roading a machine, know and use the signaling devices required on the
machine. Provide and escort for roading where required.
• On machines with independently operated wheel brakes, lock the brake pedals
together when roading to provide equalized brake application.
• Use the recommended transport devices when roading the machine.
• Use the approved drawbar and / or attachment point, (if equipped), when using
the machine for towing. If a cable or chain is used, keep people away from the
tow line.
• Before you operate at night, check that all lamps illuminate.
• Engine exhaust fumes can cause death. If you operate this machine in an
enclosed area, make sure there is ventilation to replace the exhaust fumes with
fresh air.
• If your machine has a cab make sure that all windows are clean and that the
windshield wipers work correctly.

17

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

• Check all controls in a clear area and make sure the machine is operating
correctly.
• Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop
the machine or decrease the speed until you can see.
• Contact with high voltage power lines, underground cables, etc., can cause
serious injury or death from electrocution.
• Before you drive or operate in an area with high voltage lines, cables, or a
power station, tell the power or utility company what you are going to do. You
MUST HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING
DISTANCE from the lines, cables, or power station. Keep all parts of the
machine at least 4.6 m (15 feet) away from the power source. You must also
know any federal, state/provincial, or local safety codes or regulations that
apply to the job site.
• If a part of the machine touches high voltage power:
1. Warn other workers NOT TO TOUCH THE MACHINE and to stay away from
the machine.
2. If you can break contact, reverse the operation that caused contact with the
TRIM THIS EDGE

high voltage power, and move the machine away from the danger area. If you
cannot break contact stay in the machine until the utility company de-
energizes the line and tells you that the power is off.
• If you have extreme conditions, such as a fire, etc., and you are forced to leave
the machine, do not step off the machine. Jump as far from the machine as
possible with your feet together and do not touch the ground with your hands.
• Do not operate the machine if you do not feel well. This can be dangerous for
you and for the people around you.
• You must make a judgment if weather, road, or earth conditions will permit safe
operation on a hill, ramp, or rough ground.
• Stay away from hazardous areas such as ditches, overhangs, etc. Walk around
the work area before you start and look for hazards.
• Be alert and always know the location of all workers in your area. Keep all other
persons completely away from your machine. Injury or death can result if you
do not follow these instructions.

18

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Maintenance Precautions
• Do not attempt repairs unless trained. Refer to manuals and experienced repair
personnel for help.
• Before you service the machine, put a Do Not Operate tag on the key switch.
The Do Not Operate tag is included with your new machine. Addition tags, part
number 321-4614 are available from your Case dealer.

TRIM THIS EDGE


BD05C034 / 321-4614
• Wear protective glasses and other required safety equipment when servicing or
repairing the machine.
• Wear gloves to protect hands when handling cable.
• Disconnect the battery before working on the electrical system. Know the
consequences of disconnecting any electronic or computer devices.
• Avoid lubrication or mechanical adjustments with the machine in motion or the
engine operating. If the engine must be in operation to make certain
adjustments, place the transmission in neutral, apply the parking device, place
the equipment in a safe position, securely block the wheels and use extreme
caution.
• Securely block the machine or any component that may fall before working on
the machine or component. If possible, use a back up or secondary blocking
device, also.
• To prevent unexpected movement, securely block working elements when
repairing or changing working tool parts such as cutting edges.
• Never make repairs on pressurized components, fluid, gas or mechanical until
the pressure has been relieved according to the manufacturer’s instructions.
• Use extreme caution when removing radiator caps, drain plugs, grease fittings
or pressure taps. Park the machine and let it cool down before opening a
pressurized tank.

19

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

• Release all pressure before working on systems which have an accumulator.


Use a piece of cardboard, newspaper, or wood to check for pressurized leaks
to prevent fluid penetrating the skin. Repressurize accumulators with the
proper gas according to manufacturers recommendations.
• When inflating tires, use a self-attaching inflation chuck with remote shutoff and
stand clear of the tire. Position yourself beside the tire and not beside the rim.
• When absolutely necessary to tow the machine, do not exceed the
recommended towing speed. Be sure the towing machine has sufficient
braking capacity to stop the towed load. If the towed machine cannot be
braked, a towbar must be used or two towing machines must be used. - one in
front pulling and one in the rear to act as a brake. Avoid towing over long
distances.
• Observe proper maintenance procedures.
• Whenever servicing or replacing hardened pins, etc, use a brass drift or other
suitable material between the hammer and pin.
• Keep the brakes and steering systems in good operating condition.
• Replace all missing, illegible or damaged safety signs. Keep all safety signs
TRIM THIS EDGE

clean.

Fuel Handling Precautions


• Do not smoke or permit open flames while fueling or near fueling operations.
• Never remove the fuel cap or refuel gasoline engine powered machines with
the engine running or hot. Never allow fuel to spill on hot machine components.
Never allow fuel to spill on the environment.
• To avoid spilling fuel maintain control of the fuel filler nozzle when filling the
tank.
• Do not fill the fuel tank completely to the top. Allow room for expansion.
• Clean up spilled fuel immediately and dispose of contaminated material in an
environmentally correct manner.
• Tighten the fuel tank cap securely. Should the fuel cap be lost, replace it only
with the original manufacturers approved cap. Use of a non-approved cap
without proper venting may result in pressurization of the tank.
• Never use fuel for cleaning purposes.
• Use the correct fuel grade for the operating season.

20

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Burn Prevention

WARNING: BATTERY ACID CAUSES SEVERE BURNS. Batteries


contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Antidote: EXTERNAL - Flush with water.
Antidote: INTERNAL - Drink large quantities of water or milk.
DO NOT induce vomiting. Seek medical attention immediately.
EYES - Flush with water for 15 minutes and seek medical attention
immediately.
WARNING: BATTERIES PRODUCE EXPLOSIVE GASES. Keep sparks,
flame, cigars and cigarettes away. Ventilate when charging or using in
enclosed area. Always wear eye protection when working near batteries.
Wash hands after handling. KEEP OUT OF REACH OF CHILDREN.
M144B

• When the battery electrolyte is frozen, the battery can explode if, you try to
charge the battery, or you try to jump start and run the engine. To prevent the
battery electrolyte from freezing, try to keep the battery at full charge. If you do

TRIM THIS EDGE


not follow these instructions, you or others in the area can be injured
• Hot coolant can spray out if the radiator cap is removed. To remove the radiator
cap, let the cooling system cool, turn to the first notch, wait until the pressure is
released, then remove the radiator cap.

Hazardous Chemical Precautions


• If you are exposed to or come in contact with hazardous chemicals you can be
seriously injured. The fluids, lubricants, paints, adhesives, coolants, etc., used
with your machine can be hazardous.
• Material Safety Data Sheets (MSDS) provide information about the chemical
substances within a product, safe handling procedures, first aid measures and
procedures to be taken when the product is accidentally spilled or released.
MSDS are available from your dealer.
• Before you service your machine, check the MSDS for each fluid, lubricant,
etc., used in this machine. This information indicates what the risks are and
how to service the machine safely. Follow this information when servicing the
machine.
• Before you service this machine and before you dispose of the old fluids and
lubricants, always remember the environment. DO NOT put oil or fluids into the
ground or into containers that can leak.
• Check with your local environmental or recycling center or your dealer for
correct disposal information.

21

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Transporting Precautions
• Know the rules, laws, and safety equipment necessary for transporting this
machine on a road or highway.
• Never transport the machine without the transport pin in position to lock the
boom.
• If the machine must travel on public roads, all lights must be in working order
and adjusted correctly. A rotating beacon is recommended.

Wheel And Tire Safety


DO NOT weld to wheel or rim when a tire is installed. Welding will cause an
explosive air/gas mixture that will be ignited with high temperatures. This can
happen to tires inflated or deflated. Removing air or breaking bead is not
adequate. The tire MUST be completely removed from the rim prior to welding.
• Explosive separation of the tire and/or rim parts can cause injury or death.
When tire service is necessary, have a qualified tire mechanic service the tire.

Roll-Over Protective Structure


TRIM THIS EDGE

• Do NOT modify the ROPS in any manner. Unauthorized modifications such as


welding, drilling, cutting, or adding attachments can weaken the structure and
reduce your protection. Replace ROPS if it is subjected to roll-over or damage.
Do not attempt to repair.

WARNING: Securely fasten your seat belt. Your machine is equipped with
a ROPS cab, ROPS canopy or ROPS frame for your protection. The seat
belt can help insure your safety if it is used and maintained. Never wear a
seat belt loosely or with slack in the belt system. Never wear the belt in a
twisted condition or pinched between the seat structural members.
M437

22

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

Seat Belt Precautions

2
3

BP98J021 / BP98J022
1. RIGHT BELT STRAP METAL END
2. LATCH MECHANISM
3. RELEASE BUTTON
1. To latch the seat belt, pull the right 3. To unlatch the seat belt, press the
belt strap from the retractor. red button on the left side latch
2. Insert the metal end into the latch mechanism.

TRIM THIS EDGE


mechanism on the left side of the 4. The seat belt will automatically
seat. retract.

WARNING: Before starting the engine ensure seat belts are securely
fastened. The seat belt can help insure your safety if it is used and properly
maintained. Never wear a seat belt loosely or with slack in the belt system.
Never wear the belt in a twisted condition or pinched between the seat
structural members.
M422A

Specific Precautions To This Machine


• Keep the load or tool as low as possible while moving the machine around the
jobsite.
• Adjust the rear window before actuating the backhoe hydraulics. The rear
window may come into contact with the control lever.
• Pilot control machines are equipped with TWO backhoe control patterns. You
must know which pattern the machine is in, before, actuating the hydraulics.
• Release all hydraulic pressure before servicing the machine.
• You must know which circuits have accumulators and how to release pressure
properly.

23

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

CAST DUCTILE IRON

1
6

2
5
8

7 4
TRIM THIS EDGE

BD00G121

1. BOOM 5. STABILIZERS
2. STEERING LINKS 2WD 6. EXTENDABLE DIPPER
3. DUMP LINKS 7. SWING TOWER
4. FRONT AXLE 8. BUCKET LINKAGE
• Before you weld, cut, or drill holes in a part on this machine, make sure the part
is not cast ductile iron. See your Dealer if you do not know if a part is cast
ductile iron. Also see the following photograph for cast ductile iron parts.
• Unauthorized modifications to cast ductile iron parts can cause injury or death.
Welding, cutting, or drilling can cause cast ductile iron to break. Do not weld,
cut, or drill to repair or to attach items to cast ductile iron parts on this machine.

24

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

READ OPERATORS MANUAL


Decals which display the “Read Operators Manual” symbol are intended to direct
the operator to the Operators Manual for further information regarding safety,
maintenance, adjustments and/or procedures for specific areas of the machine.
When a decal displays the following symbol refer to the Operators Manual.

BC00G075
“READ SERVICE MANUAL”
When a decal displays the symbol
237187A1 shown above, refer to the appropriate
“READ OPERATORS MANUAL” page of the Service Manual.

TRIM THIS EDGE

25

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

SAFETY DECALS
WARNING: Injury or death can result if you cannot read a safety decal or if a
safety decal is missing. Replace any missing or damaged safety decal and
keep all safety decals clean. See your Case dealer for new safety decals.
SB002
Make sure that you read all the safety decals and all instructional decals. Check
these decals every day before you start. Clean these decals if you cannot read the
words.
When you clean the decals, use only a cloth, water, and soap. Do not use solvent,
gasoline, etc.
You must replace a decal if the decal is damaged, missing, or cannot be read. If a
decal is on a part that is replaced, make sure the decal is on the new part. Part
numbers are on the decal. See your Case dealer for new decals.
The following pages show the actual decal and the location of the decal on the
machine.
TRIM THIS EDGE

26

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

1
2

TRIM THIS EDGE


2

BD00F020 / 392375A1 / 392374A1


1. 392375A1- USED ON MACHINES EQUIPPED WITH RIDE CONTROL
2. 392374A1- USED ON MACHINES WITHOUT RIDE CONTROL

27

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

3
TRIM THIS EDGE

BD00G118 / 384269A1
3. 384269A1

4
! DANGER
3

Starting in gear can cause


4 death. Start engine only
from operator seat with
transmission control(s) in
NEUTRAL.

BD00F068 / 321-7040
3. 384269A1
4. 321-7040

28

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

TRIM THIS EDGE


5

BD00F086 / BD00F068 / 384267A1


5. 384267A1 (1 EACH SIDE)

BD05E127 / 321-6774
6. 321-6774

29

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

7
TRIM THIS EDGE

BD03H051 / 384258A1
7. 384258A1

BD00F045 / 321-7030
8. 321-7030 (1 EACH SIDE OF MACHINE)

30

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

9
9

BD00G048 / 383972A1
9. 383972A1

10 10

TRIM THIS EDGE


BD00G061 / 384264A1
10. 384264A1

11 11

BD00F072X / 384265A1
11. 384265A1 ONE EACH SIDE

31

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

12

12

BD00F037 / 384263A1
12. 384263A1
TRIM THIS EDGE

13

13

BD00F112 / 313238A1
13. 313238A1

14

14

BD00F144
14. 384271A1 ONE ON EACH POST

32

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

15

16
15

17 16

TRIM THIS EDGE


17

BD00H143 / RDL3127 / RDL3125 / RDL3108

4 IN 1 Bucket With Hydraulic Coupler (If Equipped)


15. RDL3125
16. RDL3108
17. RDL3127

33

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

18

18
19

19
TRIM THIS EDGE

BD00H145 / RDL3129 / RDL3141

4 IN 1 Bucket With Hydraulic Coupler (If Equipped)


18. RDL3129
19. RDL3141

34

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

20

21
20 21

TRIM THIS EDGE


BD00H045 / RDL3129 / RDL3139

4 IN 1 Bucket With Hydraulic Coupler (If Equipped)


20. RDL3129
21. RDL3139

35

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

22

22

BD00F133 / 384260A1

Ride Control (If Equipped)


22. 384260A1
TRIM THIS EDGE

23

23 24 24

BD03H058 / RDL3107 / RDL3141

Loader Hydraulic Coupler (If Equipped)


23. RDL3107
24. RDL3141

36

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

LOCATION A

25

TRIM THIS EDGE


26

LOCATION B

BD00F037 / D149826 / D149827


25. D149826 - DECAL
26. D149827 - DECAL
Location A
(D149826 Decal) - Machines with Mechanical Control Backhoe with Standard
Dipper.
(D149827 Decal) - Machines with Mechanical Control Backhoe with Extendahoe
Location B
(D149826 Decal) - Machines with Pilot Control Backhoe

37

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

27

27

BD03H030 / 144193A2
27. 144193A2
TRIM THIS EDGE

28

28

BD03H024 / 87305413
28. 87414205 (PILOT CONTROL MACHINES)

38

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

29
29

29

TRIM THIS EDGE

BD03H023 / BD03H024 / 87423813


29. 87423813 (ONE EACH SIDE)

39

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

30
TRIM THIS EDGE

30

BD03H064 / 384263A1

40

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

HAND SIGNALS
It is recommended that you and the flagman on the job use hand signals for
communications. Before you start, make sure that you both understand the
signals that will be used.

BI97D059 BI97D025
START ENGINE STOP ENGINE

TRIM THIS EDGE


BP97D022 BP97D023
COME TO ME ALL STOP AND HOLD
Move hands forward and rearward Move hands forward and rearward
(palms in) (palms out).

41

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

BP97D030 BP97D060
GO THIS FAR ALL STOP AND HOLD
TRIM THIS EDGE

BI97D029 BI97D021
STOP EMERGENCY STOP
Move one hand back and forth. Move both hands back and forth.

BI97D028 BI97D027
RAISE LOAD OR BUCKET LOWER LOAD OR BUCKET

42

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

BI97D020 BI97D026
RAISE LOAD OR BUCKET SLOWLY LOWER LOAD OR BUCKET SLOWLY

TRIM THIS EDGE


BI97D034 BI97D033
TURN MACHINE LEFT TURN MACHINE RIGHT
SWING LOAD LEFT SWING LOAD RIGHT
To stop movement, stop moving hand To stop movement, stop moving hand
and make a fist. and make a fist.

BI97D064 BI97D063
ROLL BACK LOADER BUCKET DUMP LOAD OR BUCKET SLOWLY

43

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

BI97D034 BI97D033
TURN MACHINE LEFT TURN MACHINE RIGHT
SWING LOAD LEFT SWING LOAD RIGHT
To stop movement, stop moving hand To stop movement, stop moving hand
and make a fist and make a fist.
TRIM THIS EDGE

BI97D041 BI97D032
MOVE BACKHOE DIPPER IN MOVE BACKHOE DIPPER OUT

BI97D054 BI97D031
BACKHOE BUCKET DIG BACKHOE DIPPER DUMP

44

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

BP97K062 BP97K063
EXTENDAHOE DIPPER RETRACT EXTENDAHOE DIPPER EXTEND

TRIM THIS EDGE

45

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SAFETY/DECALS/HAND SIGNALS

NOTES

TRIM THIS EDGE

46

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENTS/CONTROLS

FRONT CONSOLE CONTROLS


Use the Comfort Steer System in cyclic
loader work where operator fatigue
1 may be reduced. The Comfort Steer
System allows the operator to select
faster steering.
NOTE: Machine must be running to
engage Comfort Steer.
W h e n a n y o n e o f t h e fo l l o w i n g
requirements are met the Comfor t
Steer System will disengage and the
BD00F026
operator must re-activate following the
procedure.
1. COMFORT STEER • The system will disengage and
SWITCH: POWERSHIFT return to normal steer if the operator

TRIM THIS EDGE


TRANSMISSIONS ONLY pushes the left portion of the switch
Use this momentary switch and the lamp goes out. Press the
BS06K135
to activate the Comfor t switch to re-activate
Steer option. Push the
right side or icon portion of the switch
• The system will disengage and
default to OFF when the key switch is
to activate the system. The right portion
turned to the OFF position.
of the switch is momentary and it will
spring back to center. The lamp on the • The system will disengage when the
right side of the switch will illuminate to operator selects 3rd or 4th gear on
confirm the system is active. the Powershift transmission. If the
system is disengaged this way, the
WARNING: Quick response operator must select a lower gear
! steering may adversely affect and press the switch to re-activate
machine stability under some the Comfort Steer system.
operating conditions. DO NOT • See page 129 in the Operation
use this feature until you are Chapter of this manual for additional
completely accustomed to information.
faster response steering.
NOTE: Wheel movement, lock to lock,
Activate the system on level ground in with the Comfort Steering System
1st gear and operate the machine in a disengaged requires three full turns
safe, open area until comfortable with of the steering wheel. With the Comfort
the faster steering. Steering System engaged, the same
lock to lock wheel movement requires
The Comfort Steer System is based on
slightly less than one and a half
the selected gear as shown on the gear
turns of the steering wheel.
selection lever, NOT the engaged gear.

47

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

2
3

BD00F026

2. FRONT WIPER
SWITCH:
The front wiper switch is a
three position switch. Push
BC00G012
the rocker switch emblem
TRIM THIS EDGE

to the first position to turn


the front wiper to LOW. Push the rocker
switch emblem to the second position
to turn the front wiper to HIGH. Push
the opposite end of the rocker switch to
turn the front wiper OFF.

3. FRONT WINDSHIELD
WASHER SWITCH:
Push the rocker switch
BS98M034
emblem to activate the
front windshield washer.
Release the rocker switch to stop the
front windshield washer.

48

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

FRONT CONSOLE CONTROLS


6. FLASHER LAMP
SWITCH:
Push the rocker switch
emblem to illuminate the
BS98M063
flashers. Push the opposite
end of the rocker switch to
turn the flashers off.
4

BD03H063

4. LOADER
TOOL QUICK
COUPLER 6
SWITCH (IF
EQUIPPED):
Push the rocker

TRIM THIS EDGE


BD00F028
switch emblem on the left side to 7. ROTATING BEACON
disconnect the coupler. Push the rocker SWITCH (IF EQUIPPED):
switch emblem on the right side to
connect the coupler. Push the rocker switch
BC00B082
emblem to turn the rotating
beacon on. Push the
opposite end of the rocker switch to turn
the rotating beacon off.

5
7

BD00F028

5. FRONT WORK LAMP


SWITCH:
Push the rocker switch
emblem to turn the front
BS98M061
work lamps on. Push the BD00F014

opposite end of the rocker 8. HORN:


switch to turn the front work lamps off. Push the control in to
sound the horn.
BS98M064

49

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

FRONT CONSOLE CONTROLS

8
10

BD00F014 BD03H036

9. TURN SIGNAL 11. STEERING WHEEL TILT LEVER:


LEVER:
Pull the lever up toward the operator to
Push the control lever up
adjust the steering wheel.
to signal a left turn. Pull
BS96H047
the control lever down to
TRIM THIS EDGE

signal a right tur n. You


must move the control lever to the
center position to stop the signal.

BD00F014

10. DRIVING LAMP


SWITCH:
P u l l t h e c o n t r o l l eve r
toward you for ON, push
BS98M062
the control lever away
from you for OFF.

50

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

STANDARD TRANSMISSION CONTROLS

2
1
3

F
N
R
BD00F143 BD00F141

1. DIRECTION CONTROL LEVER: 2. TRANSMISSION SHIFT LEVER:


This lever controls the travel direction of The transmission has synchromesh in
the machine. The center position N is all four gears. You can shift to any gear
NEUTRAL. The top position F is without stopping the machine. Push the
clutch cutout button (3) on the

TRIM THIS EDGE


FORWARD. To travel forward, lift the
lever and push completely forward transmission shift lever before you shift.
toward the F position. The bottom Release the button to engage the
position R is REVERSE. To travel in clutch after the shift.
reverse, lift the lever and pull completely 3. CLUTCH CUTOUT BUTTON:
rearward. Make sure the direction control
lever is in N or NEUTRAL before you Push this button before you shift the
start the engine or before you operate the transmission gears. The transmission
backhoe is in NEUTRAL when this button is
pushed.
The direction control lever electrical circuit has an added feature which allows the
operator to move the machine a short distance in the event the direction control
lever receives intermittent signals that shift the transmission into neutral. By
shifting the direction control lever to the opposite direction of travel that is desired,
then back to the desired direction, the transmission will engage for approximately
5 seconds.

IMPORTANT: This procedure is to be used only in the event of an emergency


when the unit must be moved to a safe location. Have the machine repaired
immediately.

51

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

POWERSHIFT TRANSMISSION CONTROLS (IF


EQUIPPED)
In manual transmission mode the
1 machine will stay in the gear selected
2 until the operator changes the
selection. The operator may select
gears without stopping the machine.
• Position 1 - 1st gear, forward or
reverse
• Position 2 - 2nd gear, forward or
reverse
• Position 3 - 3rd gear, forward
BD05C035 • Position 4 - 4th gear, forward
1. DIRECTION CONTROL LEVER: In automatic transmission mode the
This lever controls the travel direction of machine will reach the maximum gear
the machine. The center position N is selected by the Gear Selection Lever.
• Position 1 - no automatic shifting,
TRIM THIS EDGE

NEUTRAL. The top position F is


FORWARD. The bottom position R is transmission will remain in 1st gear
REVERSE. To travel forward in 1st, 2nd, • Position 2 - no automatic shifting,
3rd, or 4th gear, lift the lever and push it transmission will remain in 2nd gear
a l l t h e way fo r wa r d toward the F
position. The bottom position R is • Position 3 - automatic shifting
REVERSE. To travel in reverse in 1st or between 2nd and 3rd gear
2nd gear, lift the lever and pull completely • Position 4 - automatic shifting
rearward. Make sure the direction control between 2nd, 3rd and 4th gear
lever is in N or NEUTRAL before you When operating in automatic mode,
start the engine or before you operate the some incline and load conditions may
backhoe. cause the transmission to shift from 4th
2. GEAR SELECTION CONTROL to 3rd and back to 4th, or from 3rd to
LEVER: 2nd and back to 3rd. If this happens
Rotate the lever hand grip to align the select a lower gear. Downshift as
number, which corresponds to each needed until the transmission
gear, with the indicator mark on the discontinues shifting between gears.
lever.
The Powershift Transmission allows the operator to select automatic or manual
mode by placing the Direction Control Lever in Neutral and engaging the kickdown
button, regardless of speed.

IMPORTANT: On start up the transmission mode will be automatic.

52

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

3
3

BD00F013 / BD05E509

3. TRANSMISSION KICKDOWN SWITCHES:


The transmission kickdown switch is used to change automatically from 2nd gear
to 1st gear, when in manual mode, to increase digging force. There are two
kickdown switches. One is a push button located at the end of the directional
control/gear selection lever. The other is a momentary rocker switch located in the

TRIM THIS EDGE


handle of the loader control lever. Press the button once to downshift from 2nd
gear to 1st gear. Press the button again to shift back to 2nd gear. If the button has
been pressed to downshift to 1st gear, changing directions from forward to reverse
will shift the transmission into 2nd gear reverse. Changing directions back to
forward will shift the transmission into 2nd gear forward.
Kickdown switches may also be used to move the transmission mode from
manual to automatic. Placing the transmission in neutral and engaging the
kickdown buttons will take the transmission from manual to automatic or automatic
to manual. The speed of the machine will have no affect on the selection.

53

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

B
C

BD05C036
A. POWERSHIFT DISPLAY SCREEN (SHOWN IN MANUAL MODE, NEUTRAL 1ST GEAR)
TRIM THIS EDGE

B. MODE SELECTION BUTTON


C. INDICATOR LAMPS T AND F
4. POWERSHIFT TRANSMISSION
CONTROL MODULE:
This module consists of a display screen, mode selection button and two indicator
lamps T and F. Changing the displayed information is done by pressing the M
Button. For detailed information on the Powershift Transmission Control Module
see Powershift Operating Instructions on page 111.

54

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

FOOT PEDALS

A B

3
4 2

TRIM THIS EDGE


BP00G002/BP00G003/BP00G004

1. FOOT THROTTLE: 4. BRAKE PEDAL LOCK:


Push down on the foot throttle to Move the lever up and slide the locking
increase the engine speed. Release to pin all the way to the right into the lock
decrease the engine speed. ENGAGED position. Move the lever up
and slide the locking pin all the way to
2. RIGHT BRAKE PEDAL:
the left into the lock DISENGAGED
(With Brake Pedal Lock Disengaged)
position.
Push this pedal to help turn the
machine to the right. A. Brake pedal lock engaged.
3. LEFT BRAKE PEDAL: B. Brake pedal lock disengaged.
(With Brake Pedal Lock Disengaged)
Push this pedal to help turn the
machine to the left.

WARNING: Always lock the brake pedals together before you travel on
! roads or when you operate the machine in 3rd or 4th gear. See the instructions
in this manual for brake pedals. You can cause an accident if you do not follow
these procedures.
SB051

55

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

PARKING BRAKE

1
2

BD00F019 BD00F018

1 . PA R K I N G B R A K E 2. PARKING BRAKE
ENGAGED: DISENGAGED:
Pull the parking brake Push the parking brake
control lever UP, as shown, control lever DOWN, as
BS03G345
BS96H049 to apply the parking brake. shown, to release the
parking brake.
TRIM THIS EDGE

NOTE: A warning alarm will sound if


you shift the direction control lever into
FORWARD or REVERSE while the
parking brake is engaged.

56

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

LOADER CONTROL LEVER

A
1
F B
A
F
B
D G E

D E

C C
G
BP00G039

1. LIFT ARM AND BUCKET


CONTROL:

TRIM THIS EDGE

B9410261

A. FLOAT: When in FLOAT, the C. RAISE: Moves the bucket up.


bucket can follow the level of the
D. ROLLBACK: Rolls the bucket
ground without movement of the
back.
control lever.
E. DUMP: Dumps the bucket.
B. LOWER: Moves the bucket
down.

57

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

A 1

F B

A
F
D G E
B

D E
C
G C
BP00G039
1. LIFT ARM AND BUCKET CONTROL: (CONTINUED)
TRIM THIS EDGE

F. RETURN-To-Dig: After the bucket is dumped, move the control to


ROLLBACK and FLOAT. When the bucket is at the height selected, pull the
control back to HOLD.
G. HOLD - NEUTRAL: The loader lift arms and bucket stop moving when the
control lever is in HOLD. When released, this control will return to HOLD
automatically. You must manually move this control from FLOAT to HOLD

58

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

A C B A B

B
BD00F015

2. CLAM CONTROL AND LOCKOUT


(IF EQUIPPED):
A. CLAM OPEN
B. CLAM CLOSED A
C. HOLD - NEUTRAL:

TRIM THIS EDGE


The clam stops moving when the
control handle is in HOLD. The clam
control handle is equipped with a lock
BS03H013 / B9410262
l a tc h . T h e l a tc h s ho u l d be i n th e
LOCKED position when the clam is not NOTE: The latch is not automatic - it
in use. must be manually engaged.

59

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

3
4

BD05E509 BD05E509

3. CLUTCH CUTOUT 4. DIFFERENTIAL LOCK


BUTTON: SWITCH:
P u s h t h e c l u t c h c u to u t To engage the differential
button to allow the engine l o c k u s e t h e fo l l o w i n g
TRIM THIS EDGE

BS98M066
BC00B098
to increase speed and procedure:
supply the loader with A. Before engaging the differential
more hydraulic oil for greater loader lock make sure neither rear
power and faster control function. wheel is spinning freely.
When you push the clutch cutout
B. Press and hold the differential
button, the transmission is disengaged
l o ck sw i t c h , l o c a t e d o n t h e
from the drive wheels. Release the
loader control lever.
clutch cutout button to engage the
transmission power. The machine can C. To disengage the differential
move freely when the clutch cutout lock, release the differential lock
button is pushed. If required, use the switch.
brake to stop the machine. NOTE: The differential lock will release
automatically when the load is removed.

60

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

RIGHT SIDE CONSOLE CONTROLS

BD03H065

1. AIR CONDITIONING

TRIM THIS EDGE


TEMPERATURE SWITCH
(IF EQUIPPED):
Tu r n t h e t e m p e r a t u r e
BC00B112
control clockwise to
decrease the temperature
in the cab. Turn the control completely
clockwise for the coldest temperature.
Tu r n t h e c o n t r o l c o m p l e t e l y
counterclockwise for the OFF position.
2. BLOWER FAN BD03F026
SWITCH (IF EQUIPPED): HEATER COOLANT SHUTOFF VALVE
Turn the switch clockwise Be sure the engine is shut off and cool
to increase the air flow in w h e n m a k i n g t h e fo l l o w i n g
BC00B127
the cab. Turn the switch adjustments. During warm weather,
counterclockwise to the turn the heater coolant shutoff valve
OFF position to stop the fan. clockwise to stop the flow of hot coolant
3. HEATER SWITCH (IF to the heater. Turn the heater coolant
EQUIPPED): shutoff valve counterclockwise when
Tu r n t h e h e a t c o n t r o l cold weather begins.
clockwise to increase the
BC00B128
temperature in the cab.
Tu r n t h e h e a t c o n t r o l
counterclockwise to decrease the
temperature.

61

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

RIGHT SIDE CONSOLE CONTROLS

BP00G019
4. KEY SWITCH: 4 5. 4WD FRONT AXLE
TRIM THIS EDGE

POSITION SWITCH (IF EQUIPPED):


A.ACC - Turn the key T h e f r o n t d r i ve a x l e i s
counterclockwise from the engaged and disengaged
BS98M067
B or OFF position to ACC, by a r o cke r sw i t c h . To
to give power to the accessories. engage the front drive axle,
push the rocker switch emblem. To
NOTE: See the notes on page 65 disengage the front drive axle, push the
concerning checking the condition of opposite end of the rocker switch.
the warning lamps.
NOTE: When the front drive axle is
B. OFF - To stop the engine, turn engaged, operate the machine only in
the key to the OFF position. first or second gear. It is recommended
After the engine has stopped, that you disengage the front drive axle
remove the key. before you operate on a hard surface or
C. ON - Turn the key clockwise to in third or fourth gear.
the ON position. Before you start
the engine, check the condition
of the warning lamps. Use the
voltmeter to check the condition
of the battery(ies).
D. START - Turn the key
completely clockwise to the
START position to actuate the
starter motor. After the engine
starts release the key. The key
will return automatically to the
ON position.

62

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

RIGHT SIDE CONSOLE CONTROLS

BP00G019 /
6. RIDE CONTROL When the ride control is activated the

TRIM THIS EDGE


SWITCH (IF EQUIPPED): loader down pressure is limited to the
Ride Control is a feature weight of the loader and the attachment
that improves the machine (bucket). The weight of the loader
BC00B094
ride over all types of terrain attachment (bucket) is hydraulically
with either an empty or cushioned during transport which is a
loaded bucket. Ride Control will reduce normal condition of the ride control.
fore and aft pitching motion during Ride control should not be used for fine
transpor t and material hauling grading with the loader bucket, during
operations, while allowing increased backhoe operation, or when precise
productivity and operator comfort. It placement of the loader is required.
a l s o r e d u c e s s h o ck l o a d s t o t h e
machine. To test the ride control refer to the
Service manual.
To engage, lower the loader bucket to
or near the ground line. Push the rocker WARNING: If the ride control is
switch emblem, the green switch lamp ! turned on, with the key switch in
will illuminate. There can be a slight the ON or ACC. position, the
loader arm drop when the ride control loader arms can drop slightly,
is activated. due to the hydraulic accumulator.
To disengage, push the opposite end of M511

the rocker switch, the green switch


lamp will go out.

63

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

RIGHT SIDE CONSOLE CONTROLS


7

BP00G019
7. REAR WORK LAMP
TRIM THIS EDGE

SWITCH:
Push the rocker switch
BS98M061
emblem to turn the rear
work lamps ON. Push the
opposite end of the rocker switch to
turn the rear work lamps OFF.

64

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

TRIM THIS EDGE


BD05C037

NOTE: With the key switch in the ON position and the engine NOT running the Air
Filter Restriction, Hydraulic Oil Filter, Alternator, and Low Engine Oil Pressure
Warning Lamps are illuminated.
NOTE: When the key switch is first turned to the ON position the Air Filter
Restriction Warning Lamp, Hydraulic Oil Filter Warning Lamp, Rear Axle Oil
Temperature Warning Lamp, Parking Brake Indicator Lamp and Air Conditioning
System Pressure Indicator Lamp, will illuminate for 3 seconds for a bulb self test.
The engine grid heater will remain on, as necessary, depending on the
temperature and may come on after the engine starts for post heating of the air.
This allows for smooth running conditions during cold weather warm up.
1. DRIVING LAMPS 2. AIR CONDITIONING
INDICATOR LAMP: SYSTEM PRESSURE
This indicator illuminates INDICATOR LAMP:
BS98M062
when the driving lamp BC00B112
This indicator illuminates
sw i t c h i s i n t h e O N when the air conditioner
position. has stopped due to refrigerant
pressures that are too high or too low.

65

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

5 6
4
3

TRIM THIS EDGE

BD05C037

3. PARKING BRAKE INDICATOR LAMP:


This indicator illuminates when the parking brake is applied.

BS96H049

4. LOW ENGINE OIL PRESSURE WARNING LAMP:


This warning lamp illuminates if, with the engine running there is no or
low oil pressure in the engine. Do not run the engine if this warning
lamp illuminates. The audible alarm will sound if this condition exists.
BS99D060

5. REAR AXLE OIL TEMPERATURE WARNING LAMP:


This warning lamp illuminates when the oil temperature in the rear
axle reaches 305°F (152° C). Take action to reduce the temperature
until the lamp stops illuminating. See page 200.
BC00H041

6. ALTERNATOR WARNING LAMP:


This warning lamp illuminates if, with the engine running the
alternator is not charging the batteries. See your Service Manual and
check the alternator.
BS98M032

66

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

7 8

TRIM THIS EDGE


BD05C037

7. HYDRAULIC OIL FILTER WARNING LAMP:


This indicator lamp illuminates when, with the engine running the
hydraulic filter is restricted and requires service. The hydraulic fluid
must be at operating temperature, see page 194.
BC00B113

8. AIR FILTER RESTRICTION WARNING LAMP:


This warning lamp illuminates when, with the engine running the air
filter element is restricted and requires service.
BS98M026

9. LOW FUEL LEVEL WARNING LAMP:


This warning lamp illuminates when the fuel level is low.

BS98M034

67

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

10
TRIM THIS EDGE

BD05C037

10. ENGINE COOLANT TEMPERATURE GAUGE:


The engine coolant temperature gauge indicates the coolant
temperature of the engine. The temperature of the coolant is normal
when the gauge needle is in the green area of the gauge. If the gauge
BS96H053
needle goes into the red area the audible alarm will sound, stop the
engine and check the level of the coolant in the coolant reservoir, or
check for debris on the radiator/oil cooler, or for a thermostat that does not operate
correctly.

WARNING: Hot coolant can spray out if the deaeration reservoir cap is
! removed. To remove the cap:
Let system cool, turn to first notch, then wait until all pressure is released.
Scalding can result from fast removal of the cap.
Check and service engine cooling system according to maintenance
instructions.
SA023

68

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

11

13
12

TRIM THIS EDGE


BD05C037

11. OIL TEMPERATURE GAUGE (TORQUE CONVERTER):


The oil temperature gauge indicates the oil temperature of the torque
converter. The temperature of the oil is normal when the gauge
needle is in the green area of the gauge. If the gauge needle goes
BS96H053
into the red area, move the direction control lever to the NEUTRAL
position and run the engine a full throttle. If this procedure does not
reduce the temperature of the oil, check the oil level and check for obstruction in
the radiator and oil cooler.
12. ENGINE HOURMETER:
The hourmeter shows the hours the engine has run.The digit all the way to the
right shows tenths of an hour.
13. TACHOMETER:
The tachometer shows the engine speed in revolutions per minute
(RPM). Each tick mark on the gauge is equal to 100 RPM. It is
recommended that the engine be run in the green area of the
n/min gauge.

69

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

INSTRUMENT PANEL

14
16

15

BD05C037
TRIM THIS EDGE

14. VOLTMETER GAUGE:


This gauge shows the condition of the electrical system. The
electrical system voltage is normal when the gauge needle is in the
green area of the gauge (11 to 15.3 volts) when the key switch is in
BS98M032
the ON position. If the gauge needle is in the lower red area, the
charge of the battery is too low or the alternator is not charging
enough. Damage to the battery can result if this condition continues.
NOTE: When the battery is in good condition and you turn the key switch to the
ON position, the gauge needle will move up to the bottom part of the green area.
When the engine starts, the needle will move up to the upper part of the green
area and stay there. If the gauge needle does not move up after the engine starts,
check the condition of the battery/alternator.
15. FUEL LEVEL GAUGE:
This gauge shows the amount of fuel that is in the fuel tank.
16. ENGINE GRID HEATER INDICATOR LAMP (IF EQUIPPED):
Turn the key switch to ON. When the incoming engine air needs to be
preheated, due to cold temperatures, the lamp will illuminate. Wait
until the indicator lamp goes off before turning the key switch to the
start position.

WARNING: If the machine is equipped with a grid heater, starting fluid


! must not be used.

70

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

AUDIBLE ALARM
This alarm will sound if, (1) the engine oil pressure is low, (2) the engine coolant
temperature is high, (3) the parking brake is applied and you shift the direction
control lever to the FORWARD or REVERSE position, and (4) the seat is turned
away from the driving position and the direction control lever is in FORWARD or
REVERSE position. See Seat Switch Alarm System on page 71.

SEAT SWITCH ALARM SYSTEM


This alarm will sound when the operator rotates the seat from the driving position
towards the backhoe position and leaves the direction control lever in gear.
A warning decal on the machine, repeated in this operators manual with additional
operating instructions, requires the operator to take certain precautions before
operating the backhoe. The seat switch alarm is an additional warning. The alarm
will sound if the seat is rotated approximately 15 to 20 degrees from the straight
forward position.
To make sure the system is working, the operator must know that the same alarm
will also sound if the parking brake is set and the direction control lever is in

TRIM THIS EDGE


forward or reverse.
Seat Alarm Test Procedure:
1. The operator must be in the seat in the driving position with the seat belt on.
2. Start the engine.
3. Park the machine on a level surface in a clean area. Make sure all other
persons are clear of the area.
4. Make sure the parking brake is OFF, and the transmission shift lever is in
NEUTRAL with the loader bucket on the ground.
5. Put your foot on the service brake and keep it there.
6. Move the direction control lever to the FORWARD position and turn the seat
approximately 15 to 20 degrees. The buzzer will sound. The same procedure
is repeated for REVERSE. The alarm and also the backup alarm will sound.
This will confirm if the seat switch alarm system is operating.

71

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

LEFT REAR CONSOLE CONTROLS


2
3

BP00G021X

1. HAND THROTTLE: 3. REAR WINDOW


TRIM THIS EDGE

WASHER SWITCH:
Push the hand throttle away from you to
Push the rocker switch
increase the engine speed. Pull the
emblem to activate the rear
hand throttle toward you to decrease BC00B083
window washer. Release
the engine speed.
the rocker switch to stop
2. REAR WIPER the rear window washer.
SWITCH:
The rear wiper switch is a
three position switch. Push
BC00G011
the rocker switch emblem
to the first position to turn
the rear wiper to LOW. Push the rocker
switch emblem to the second position
to turn the rear wiper to HIGH. Push
the opposite end of the rocker switch to
turn the rear wiper OFF.

WARNING: When you operate the backhoe, use the hand throttle to control the
! engine speed. You can have an accident if you use the hand throttle for any other
operation.
SB052

72

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

LEFT REAR CONSOLE CONTROLS

5
BP00G021

4. REAR HORN SWITCH:

TRIM THIS EDGE


Push the rocker switch emblem to activate the rear horn. Release the
rocker switch to stop the rear horn.
BS98M064

5. BACKHOE QUICK COUPLER SWITCHS (IF EQUIPPED):


A It is necessary to push both rocker switches at the same time to
activate the Backhoe Quick Coupler.
A.Push the top of the rocker switches to disengage/retract the
BC00G015
backhoe quick coupler pins.
B.Push the bottom of the rocker switches to engage/extend the
B backhoe quick coupler pins.
NOTE: See Backhoe Quick Coupler on page 147 of this manual.

BC00G016

73

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE CONTROLS

3
3
TRIM THIS EDGE

BD04C134
1. BACKHOE CONTROL TOWER WITH STANDARD BACKHOE CONTROLS
2. BACKHOE BOOM LATCH RELEASE LEVER
3. SWING PEDALS

74

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE CONTROLS WITH FOOT SWING

TRIM THIS EDGE

B902392J
1. LEFT SWING PEDAL 4. DIPPER
2. STABILIZERS 5. BOOM
3. BUCKET 6. RIGHT SWING PEDAL

75

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

EXTENDAHOE CONTROLS WITH FOOT SWING

TRIM THIS EDGE

B902394J
1. LEFT SWING PEDAL 5. BOOM
2. STABILIZERS 6. RIGHT SWING PEDAL
3. BUCKET 7. EXTENDAHOE
4. DIPPER

76

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE CONTROLS WITH HAND SWING

TRIM THIS EDGE


1
3
BD05C038
1. BACKHOE CONTROL TOWER - BACKHOE CONTROLS WITH HAND SWING
2. EXTENDABLE DIPPER FOOT CONTROL PEDAL (IF EQUIPPED)
3. AUXILIARY HYDRAULIC FOOT CONTROL PEDAL

77

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE CONTROLS WITH HAND SWING

TRIM THIS EDGE

B902393J
1. BOOM AND SWING
2. LEFT STABILIZER
3. RIGHT STABILIZER
4. BUCKET AND DIPPER

78

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE CONTROLS WITH HAND SWING AND


EXTENDABLE DIPPER

TRIM THIS EDGE


B902395J
1. BOOM AND SWING
2. LEFT STABILIZER
3. RIGHT STABILIZER
4. BUCKET AND DIPPER
5. EXTENDABLE DIPPER FOOT CONTROL PEDAL

79

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE WITH PILOT CONTROLS

3 9
2

1 8 7 10

4 16 11
5

12 14
15
TRIM THIS EDGE

6 13

BD03H064
LEFT AND RIGHT PILOT CONTROL TOWERS
1. LEFT CONTOL LEVER
2. HORN BUTTON
3. UNI DIRECTIONAL AUXILIARY HYDRAULIC BUTTON
4. ADJUSTABLE WRIST REST
5. WRIST REST ADJUSTMENT KNOB
6. LEFT / RIGHT STABILIZER SWITCHES
7. RIGHT CONTROL LEVER
8. RETRACT EXTENDAHOE
9. EXTEND EXTENDAHOE
10. TOWER FORE AND AFT POSITION CONTROL LEVERS
11. ADJUSTABLE WRIST REST
12. WRIST REST ADJUSTMENT KNOB
13. BOOM LATCH RELEASE PEDAL
14. HYDRAULIC CONTROL SWITCH
15. BACKHOE CONTROL PATTERN SELECTOR
16. NOT SHOWN LEFT AND RIGHT TOWER TIP ADJUSTMENT KNOBS (SEE PAGE 82)

80

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Left Tower Controls

4 3
1
2
1
2

BD03K058 / BD05C046

1. Left Control Lever:


This lever controls the backhoe functions for Boom and Swing or Dipper and
Swing. Pattern 2, or the excavator pattern, is engaged if the Control Pattern
Switch is illuminated. See the Right Tower Controls on page 83.

TRIM THIS EDGE


2. Horn Button
3. Bi- Directional Auxiliary Hydraulic Switches (If Equipped)
4. Uni-Directional auxiliary switch (not shown)

WARNING: This machine is equipped with two backhoe control function


! patterns. Check control functions before operating this machine. Failure to
check control pattern before operating can cause unexpected machine
movement, death or serious injury.
M956

81

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Left Tower Controls (continued)

5
8

6
7

BD04C136 / BD05C039

5. Left Wrist Rest Adjustment Knob:


Use this knob to adjust the height of the wrist rest for operator comfort.
6. Left Stabilizer Switch:
Pull back to bring the stabilizer up or push forward to lower.
Optional Auto Up:
TRIM THIS EDGE

Pull the switch all the way back momentarily past the detent position. Release the
switch and the stabilizer will automatically raise to the full transport position.
To cancel auto up:
Push the switch up or down.
7. Right Stabilizer Switch:
Pull back to bring the stabilizer up or push forward to lower.
Optional Auto Up:
Pull the switch all the way back momentarily past the detent position. Release the
switch and the stabilizer will automatically raise to the full transport position.
To cancel auto up:
Push the switch up or down.
NOTE: The optional Auto Up function allows the operator to automatically bring
the stabilizers up into the transport position much like the auto down feature on
car power windows.
NOTE: If the Auto Up feature is not installed on the machine the detent position is
still present but does not affect the stabilizer function.
8. Tower Tip Adjustment Knob:
The tower tip adjustment knob is located on the backhoe side of the tower. Turn
the knob counterclockwise and tip the upper part of the tower into position. Turn
the knob clockwise to lock the position.

82

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Right Tower Controls


WARNING: This machine is
! equipped with two backhoe
control function patterns.
Check control functions before
operating this machine. Failure
1 to check control pattern before
operating can cause
unexpected machine
movement, death or serious
injury.
M956

3
2 5

TRIM THIS EDGE


1
BD03K059 /BD03H011

1. RIGHT CONTROL LEVER: 4


T h i s l eve r c o n t r o l s t h e b a c k h o e
functions for Dipper and Bucket or
Boom and Bucket. Pattern 2, or the
excavator pattern, is engaged if the BD05C040

Control Pattern Switch is illuminated. 4. RIGHT WRIST REST


ADJUSTMENT KNOB:
2. EXTENDAHOE RETRACT
Turn the knob counterclockwise to
BUTTON (IF EQUIPPED)
adjust the Wrist Rest and tighten by
This button retracts the extendahoe. turning clockwise.
3. EXTENDAHOE EXTEND BUTTON 5. TOWER FORE AND AFT
(IF EQUIPPED) CONTROL HANDLES:
This button extends the extendahoe. Squeeze the handles together and
adjust the left and right towers fore and
aft. Release the handles to hold the
position. Make sure all rear window
adjustments have been made prior to
setting the pilot towers into position.

83

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BD03K060 / BD05C042

6. Pilot Control Switch:


This is a 3 position switch for the IMPORTANT: When turning the pilot
TRIM THIS EDGE

backhoe controls. control switch to ON there may be a


Position a ..................................... OFF momentary delay of less than 1/2
This position shuts off all backhoe second before being able to operate
controls. the Stabilizers, Extendahoe, (if
Position b....................................... ON equipped), or Bi-Directional Auxiliary, (if
Allows only the stabilizers to operate. equipped).
Position c ..............................ENABLE If the operator attempts to operate any
Momentary position which activates all of these functions sooner than the 1/2
backhoe functions. This position will second delay, they WILL NOT
illuminate when activated. OPERATE until the power switch is
cycled OFF and back ON again.

WARNING: This machine is equipped with two backhoe control function


! patterns. Check control functions before operating this machine. Failure to
check control pattern before operating can cause unexpected machine
movement, death or serious injury.

WARNING: Unexpected movement hazard. Before adjusting rear


! windows TURN OFF Pilot Controls.

84

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BD03K060 /BD05C043
7. BACKHOE CONTROL PATTERN
SWITCH: 2 POSITION
NOTE: The control pattern switch is
Use this switch to change the control illuminated when the switch is in

TRIM THIS EDGE


pattern of the backhoe. To change Position 2. (Excavator pattern)
switch positions, push the orange
locking tab up towards the center of the
switch to release the lock.

BD03H022

To c h a n g e c o n t r o l p a t t e r n s i t i s
necessar y to use two hands. This
fe a t u r e h e l p s p r eve n t a c c i d e n t a l
switching of patterns.

85

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE WITH PILOT CONTROL PATTERN 1

TRIM THIS EDGE 1 2

BD03H064

1. BOOM AND SWING 2. DIPPER AND BUCKET

86

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BACKHOE WITH PILOT CONTROL PATTERN 2

1 2

TRIM THIS EDGE

BD03H064

1. DIPPER AND SWING 2. BOOM AND BUCKET

87

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

AUXILIARY HYDRAULIC ATTACHMENT CONTROL


FOR BACKHOES (If Equipped)
These options allow the operator to install hydraulically actuated attachments on
the dipper when the bucket is removed.

BD00G086 AUXHYD
UNI-DIRECTIONAL AUXILIARY HYDRAULIC BI-DIRECTIONAL AUXILIARY HYDRAULIC
TRIM THIS EDGE

CONTROL PEDAL CONTROL LEVER


Push the pedal for uni-directional flow Push or pull the lever to the appropriate
to the hydraulic attachment. position for the hydraulic attachment.

88

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

SEAT BELTS

50 mm (2 Inch) and 76 mm (3 inch) Wide Belts


Due to local regulations, 76 mm (3 inch) belts are provided on some machines.
NOTE: The illustrations that follow show the correct procedure to fasten and
release the belt.
1. Fasten the belt end into the left- 2. To release the seat belt, push the
hand buckle. button on the buckle.

TRIM THIS EDGE


BP98J021
BP98J022

IMPORTANT: Make sure the belt end and buckle are securely fastened.

WARNING: You are protected by the ROPS system on this machine (Roll-
! Over Protective Structure). The seat belt is an important part of the ROPS
system. Before you operate this machine, always fasten the seat belt. If the
machine rolls over and you DO NOT have the seat belt fastened, you can be
crushed by the ROPS or the machine.
SA080
For seat belt maintenance see page 213.

89

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

STANDARD PEDESTAL SEAT


WARNING: An accident or sudden machine movement can cause injury or
! death. Always fasten the seat belt and adjust the seat before you start the
engine.
SB053

TRIM THIS EDGE

2
3
1

BD05E126
1. HEIGHT CONTROL
2. FORWARD / REARWARD CONTROL
3. SWIVEL CONTROL

1. HEIGHT CONTROL:
Pull the height control lever up and adjust the height of the seat. Release the
control lever and make sure the seat is locked in position.
2. FORWARD / REARWARD
2 3 CONTROL:
Lift the lever to move the seat forward
or rearward. Release the control lever
and make sure the seat is locked in
position.
3. SWIVEL CONTROL:
Lift the lever to rotate from the normal
dr iving position to the backhoe
operation position or from the backhoe
operation position to the normal driving
BD053125
position.

90

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

MECHANICAL SUSPENSION SEAT

WARNING: An accident or sudden machine movement can cause injury or


! death. Always fasten the seat belt and adjust the seat before you start the
engine.
SB053
The operators seat can be raised, lowered, moved forward and rearward, and can
be turned around to operate the backhoe or the loader. You can also adjust the
armrests, seat cushion and backrest. For added operator comfort there is lumbar
support adjustment and a weight adjustment for ride firmness.

TRIM THIS EDGE


2

BD05E510

1. SWIVEL CONTROL: 2. FORWARD/


Lift the lever to rotate REARWARD AND
from the normal driving SWIVEL CONTROL:
position to the backhoe Lift the lever to move the
o p e ra t i o n p o s i t i o n o r seat forward or rearward.
from the backhoe Release the control lever and make
operation position to the normal driving sure the seat is locked in position.
position.

91

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

BD05C022 BD05C025

3. BACKREST TILT 5. LUMBAR ADJUSTMENT


ADJUSTMENT CONTROL:
CONTROL: Tu r n t h e c o n t r o l w h e e l d o w n o r
Sitting in the seat, this clockwise to increase the lum bar
lever is located on the left s up p o r t . To d e c r e a s e t h e l u m b a r
side of the seat. Raise the lever and tilt suppor t turn the knob up or
TRIM THIS EDGE

the seat backrest until it is comfortable counterclockwise.


for you. Releasing the lever will lock it in
place.

BD05C026

6. ARMREST ADJUSTMENT
BD05C024 CONTROL: (1 EACH SIDE)
4. HEIGHT / WEIGHT ADJUSTMENT
The armrests may be folded completely
CONTROL:
up or completely down. The low or
Use the hand crank on the control b o t t o m a r m r e s t p o s i t i o n m ay b e
wheel to turn the height/weight adjusted to tip up. Turn the control knob
adjustment control knob either clockwise to raise the arm rest. To
clockwise (increase) or lower the ar m rest, tur n the knob
counterclockwise (decrease) to adjust counterclockwise.
the seats height and the suspension
firmness.

92

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

AIR SUSPENSION SEAT


The operators seat can be raised, lowered, moved forward and rearward, and can
be turned around to operate the backhoe or the loader. You can also adjust the
armrests, seat cushion and backrest. For added operator comfort there is lumbar
support adjustment and a weight adjustment for ride firmness.
2. SWIVEL CONTROL:
Lift the lever to rotate
from the normal driving
position to the backhoe
1 operation position or
from the backhoe
operation position to the normal driving
position.

BK97K183

1. ARMREST CONTROLS: (1 EACH


SIDE)

TRIM THIS EDGE


The armrests may be folded completely
up, as shown, or placed down.
To raise or lower the lowest, or down
position of the ar mrest rotate the 3
adjustment knob clockwise. Turn the
knob counterclockwise to lower the
armrest position. BD05C057

3. FORWARD/
REARWARD CONTROL:
Pull the control lever up
and move the seat forward
or rearward. To turn the
seat, pull the control lever up and turn
2 the seat. The seat can be rotated when
in any forward or rearward position.
Adjust the seat as required and release
the control.
BD05C057

93

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

5
4
7

BK97K182

4. LATERAL BK97K178
ISOLATOR CONTROL:
8. SEAT HEIGHT
Lift the lever to engage the ADJUSTMENT SWITCH:
lateral isolator. Push down Press the top of the switch
on the lever to lockout to raise the seat.
TRIM THIS EDGE

lateral seat movement.


Press the bottom of the
The lateral isolator can be locked 19 mm
switch to lower the seat.
(.75 in) to the right or left of the center
position.

5. SEAT BACKREST
ADJUSTMENT CONTROL:
Lift the lever up to release the
backrest. Lean rearward or 9
forward to adjust the backrest
position.

6. RIDE FIRMNESS
ADJUSTMENT CONTROL:
Rotate the control knob
c o u n t e r c lo ck w i s e fo r a
firmer ride. Rotate to the
mid-point for travel. BK97K184

9. SEAT LUMBAR
7. FORWARD/
ADJUSTMENT:
REARWARD ISOLATOR:
Lift the control lever up to Rotate the lumbar
adjustment control
e n g a g e t h e fo r w a r d / clockwise to increase the
rearward isolator. Push the lumbar support. Rotate the
c o n t r o l l ev e r d o w n t o adjustment control counterclockwise to
l o cko u t a n y fo r wa r d o r r e a r wa r d decrease the support.
movement.

94

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

CAB AIR LOUVERS


The air louvers in this cab are adjustable and can be completely closed. Move the
two bars in each louver to the center to stop air flow. Move each bar outward to
start air flow.
.

1 1

2
2

TRIM THIS EDGE


1

BD00H002

1. Defrost Louvers:
There are two louvers in the front of the cab and two in the rear of the cab. To get
maximum air flow, close the recirculation grill in the center of the cab and the two
main louvers by the center posts.
2. Main Louvers:
The two louvers by the center posts are used to direct the flow of air for heating
and cooling.
3. Recirculation Grill:
The grill between the main louvers is used for recirculation of the cab air. To get
maximum pressure in the cab, close the recirculation grill. To get maximum heat in
the winter and maximum cooling in the summer, open the recirculation grill.

95

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

4
4

BD00F051 BD00F052

4. Cab Lower Vents:


These vents in the center front of the cab are used to direct the flow of air for
heating and cooling. To get maximum air flow from the lower vents, close the
overhead louvers and grill.
NOTE: During some conditions, it is possible to have ice on the air conditioning
core. Ice can be caused by operating at LOW blower speed and MAXIMUM cold
setting of the temperature control. It is best to operate the MEDIUM or HIGH
TRIM THIS EDGE

speed setting of the blower and center range of the temperature control. If ice
does block the core, you will feel a reduction of air flow in the cab. Close the
recirculation louver, turn the temperature control to OFF and run the blower at
HIGH speed. Another cause of ice can be a restricted air filter in the cab.

96

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Dome Lamp Switch:

BD00H002
1. DOME LAMP SWITCH
Dome lamp bulb ....................... No. 211
The dome lamps switch has three
positions.
1. AUTO ON - When the switch is in
this position the dome lamp comes

TRIM THIS EDGE


ON whe n the doo r is o pen ed .
When the door is closed the dome
lamp is OFF.
2. OFF - When the switch is in this
position the dome lamp is always
OFF.
3. ON - When the switch is in this
position the dome lamp is always
ON.

97

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Door Latch Window Latch

1 1

BD00F021 BD00F044
1. PULL UP TO OPEN DOOR. 1. LATCH AND LATCH HANDLE
2. PARTIAL WINDOW HOLD OPEN (SHOWN
IN STORAGE POSITION)
Window Retainer Release Push the tab to release and open the
window.
TRIM THIS EDGE

BD00F025
1. PULL UP TO RELEASE WINDOW.
BD00F043
Push the window completely back to hold
1. PARTIAL WINDOW HOLD OPEN
the window in the OPEN position. (SHOWN IN USE)

NOTE: Always return the hold open rod


to the STORED position when not in
use.
IMPORTANT: Do Not transport
machine on trailer at highway speeds
with the windows in the partial open
position. Damage to cab windows could
occur.

98

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Rear Windows
2

BD05C045
1. REAR WINDOW HANDLE
BD03H048
1. ALL WINDOWS FULL DOWN
The rear windows in the cab have four
positions:

1. All closed - top window up and

TRIM THIS EDGE


bottom window 1/2 up.
2. Top window up and bottom window
full down.
3. Top window 1/2 down and bottom
window full down.
4. Both windows full down.

WARNING: UNEXPECTED
! MOVEMENT HAZARD: Before
adjusting windows Turn Off
Backhoe Control System.
To raise a window, use both handles
and raise the window. To lower a
window raise the window with both
handles, push down on the latch bars,
and lower the window. Use the handles
to raise or lower the windows.

WARNING: The window can


! interfere with pilot control levers
Make sure window adjustment is
locked into position before
actuating the hydraulics.
M955

99

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

Coat Hook Tether Strap

1
1

BD00F063 BD00F041
1. COAT HOOK 1. TETHER STRAP
After hanging coat on hook use the
tether strap to secure coat in place
against cab post.
IMPORTANT: Failure to use tether
strap could result in reduced visibility.
TRIM THIS EDGE

Rear View Mirror

BD00F054

100

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

CAB AND CANOPY OPTIONS


Radio Ready Package
The radio ready package includes the 2
radio mounting box, wiring harness,
speakers and antenna. Radio not
included.

BD00G122
2. ANTENNA LOCATION

BD00F035
1. RADIO BOX MOUNTING LOCATION

TRIM THIS EDGE


3 3

BD00F053
3. RADIO SPEAKERS

Sun Visor

2
BD00F048 BD00F047
1. SHOWN IN STORED POSITION 2. SHOWN IN FULL DOWN POSITION
The sun visor adjusts to a number of positions to accommodate varying seat
positions as well different operator characteristics.

101

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
INSTRUMENTS/CONTROLS

NOTES

TRIM THIS EDGE

102

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

RUN-IN PERIOD FOR A NEW MACHINE

Wheel Nuts and Bolts Parking Brake Check


When the machine is new or when a Check the operation of the parking
wheel is removed for service, check the brake a fte r th e first 100 ho urs o f
wheel nuts or bolts every 10 hours of operation. Make sure the area is clear
operation until the wheel nuts or bolts of other persons. Apply the parking
remain tight. For torque and mounting brake and shift the transmission to third
procedures see page 156 in the gear. Shift the transmission direction
Wheels/Tires Chapter. control to FORWARD and increase the
engine speed to 1500 rpm. The
Foot Brake Check machine must not move.
Check the operation of the foot brakes IMPORTANT: If the machine moves,
on a hard level surface after the first adjust the parking brake. See page
100 hours of operation. Make sure the 207.

TRIM THIS EDGE


area is clear of other persons. Lock
both pedals together with the brake Engine Operation
pedal lock and shift the transmission to
During the first 20 hours of operation,
s e c o n d g e a r. D r i ve t h e m a c h i n e
or if you rebuild the engine, make sure
fo rwar d a t fu ll t hr ott le. Whe n t he
you do the following:
m a c h i n e i s m ov i n g a t fu l l s p e e d ,
remove your foot from the throttle and 1. Operate the machine with normal
stop the machine. The machine must loads for the first 8 hours. Do not
stop smoothly in a straight line and the wo r k t h e e n g i n e h a r d a t s t a l l
brake pedal effort must feel firm. speeds (wheels slowly turning or
stopped and the engine running at
IMPORTANT: See the service manual full throttle).
for this machine or see your dealer if
the machine does not stop in a straight 2. Keep the engine at normal
line or if the brake pedal effort feels operating temperature.
soft. 3. Do not run the engine at idle
speeds for long periods of time.

103

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
OPERATING INSTRUCTIONS

ENGINE OPERATION
WARNING: Before starting engine, study operators manual safety
! messages. Read all safety signs on machine. Clear the area of other persons.
Learn and practice safe use of controls before operation. It is your
responsibility to understand and follow manufacturers instructions on machine
operation, service, and to observe pertinent laws and regulation. Operators
and service manuals can be obtained from your dealer.
SB055

Walk-Around Inspection Starting the Engine


Do the following each day before you NOTE: If the machine has not been run
start the engine. for several weeks, or if the engine oil
1. Check for leaks under the machine. filter has been replaced, prime the
turbocharger lines with oil. See page
2. Check the tires for damage. 105 for the instructions to fill the
3. Check the machine for broken, turbocharger lines with oil.
missing, or loose parts. 1. Make sure the seat is in the
TRIM THIS EDGE

4. Clean any debris from the LOADER position.


machine. Make sure the radiator 2. Adjust the seat and fasten the seat
area is clean. belt.
5. Clean or replace any safety or 3. Make sure the parking brake is
instructional decals that cannot be applied, the direction control lever
read. is in NEUTRAL and the engine
6. Clean the steps, hand rails, and hand throttle is pushed back to the
operators compartment. IDLE position.
7. Check the engine oil level. 4. Turn the key switch to ON and
check the engine oil pressure and
NOTE: If this is a new machine, or a
alternator warning lamps. Both
machine with a rebuilt engine, see Run-
l a m p s m u s t i l l u m i n a t e. I f t h e
In Period on page 103 for additional
machine is equipped with a grid
information.
heater wait until the lamp goes out
before proceeding.
5. Push the foot throttle 1/4 down and
turn the key switch to the START
position to actuate the star ter
motor. Before the engine starts,
check the air cleaner and hydraulic
fluid filter warning lamps. Both
lamps must illuminate.

104

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

6. If the engine starts and stops, do Starting Procedure -


not actuate the starter motor again Engine with Turbocharger
until the star ter motor stops
If the machine has not been run for
turning.
several weeks, or if the engine oil filter
NOTE: Do not operate the starter has been replaced, prime the
motor more than 30 seconds at one turbocharger lines with oil.
time. Let the starter motor cool for two
1. See the following photo and
minutes before you actuate the starter
disconnect the wire to the injection
motor again. While the starter motor is
pump solenoid. This will prevent
engaged, white or black smoke must be
the engine from starting.
seen at the exhaust pipe. If no smoke is
seen, check the fuel supply.
7. After the engine starts, check the
instr u ment s t o make sure t he
gauge indications are correct. Run
the engine at 1000 rpm until the
coolant temperature is warm.

TRIM THIS EDGE


BD05C027
2. Turn the key switch to START and
actuate the starter for 10 seconds.
3. Connect the wire to the injection
pump solenoid and star t the
engine. Follow the procedure on
page 104.
4. Run the engine at idle speed for
one or two minutes before moving
the machine.

Engine Speed
Do not run the engine at idle speed for
long periods. This can cause a low
operating temperature. Low operating
temperature can cause acids and
deposits in the engine oil. It is
recommended that you run the engine
at full throttle when operating
conditions permit and when safe.

105

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Parking the Machine and 4. Run the engine at idle speed for
Stopping the Engine two minutes or more if the engine
1. Before you leave the machine, has been working at full load. This
make sure the machine is parked procedure will cool the engine
on a level surface. The machine parts evenly.
must be on level ground before you NOTE: Turning the engine OFF at
do scheduled maintenance. higher than idle RPM will damage the
IMPORTANT: If you must temporarily turbocharger.
park the machine on a hillside, put the 5. Move the backhoe into the
front of the machine toward the bottom transpor t position or lower the
of the hill. Make sure the machine is backhoe bucket to the ground.
behind an object that will not move. Move the hand throttle to the IDLE
2. Lower the loader bucket to the position and stop the engine. See
ground. page 144 for backhoe transport.

3. Apply the parking brake and shift 6. Turn the key switch to OFF to stop
t h e d i r e c t i o n c o n t r o l l eve r t o the engine. Remove the key.
NEUTRAL.
TRIM THIS EDGE

WARNING: Jumping on or off the machine can cause an injury. Always face
! the machine, use the hand rails and steps, and get on or off the machine
slowly.
SA038

106

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Booster Battery Connection to Machine (Jump


Starting the Machine)
WARNING: When the battery electrolyte is frozen, the battery can explode if,
! (1) you try to charge the battery, or (2) you try to jump start and run the engine.
To prevent the battery electrolyte from freezing, try to keep the battery at full
charge. If you do not follow these instructions, you or others in the area can be
injured
SA039

WARNING: Batteries produce explosive gases. Keep sparks, flame, and


! cigarettes away. Ventilate when charging or using in an enclosed space.
Always shield eyes when working near batteries.
SA039
1. Sit in the operators seat and have
the other person make the
connections. Make sure the
booster batteries are 12 volt.
1
2. If using another machine for power,

TRIM THIS EDGE


make sure the two machines do not
touch.
3. Connect the positive (+) jumper
cable to the positive (+) terminal as
shown.
4. Connect the negative (−) jumper
BD03H061
cable to the frame, as far away as
1. PLACE THE POSITIVE JUMPER CABLE possible from the positive (+) cable.
HERE
5. Start the engine and have the other
Two persons are required for this person disconnect the negative (−)
procedure. Make sure the person jumper cable first and the positive
making the connection is wearing face (+) jumper cable last.
protection.

107

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

MACHINE OPERATION
WARNING: Before each period of operation, check the machine for correct
! operation of the steering, brakes, hydraulic controls, instruments, and safety
equipment. Check the NEUTRAL position of the transmission control lever. A
machine that runs correctly can prevent accidents. Make all necessary repairs
or adjustments before you operate the machine.
SB040

Adjusting the Seat 5. Release the parking brake and test


Before starting each day, adjust the the foot brakes in an open area on
position of the seat for the most comfort a hard level surface. Make sure the
and fasten the seat belt. Be sure that area is clear of other persons.
you are able to push the brake pedals A. Move the brake pedal lock to the
all the way down while sitting with your right to hold both pedals
seat belt fastened. together.
B. Shift the transmission to second
Before You Operate the gear and release the parking
Machine
TRIM THIS EDGE

brake.
When the engine is warm, decrease C. Shift the transmission direction
the engine speed to idle and do the c o n t r o l t o F O RWA R D a n d
following: increase the engine speed to full
1. Check the instrument panel. throttle.
2. Make sure the backhoe is in the D. When the machine is moving at
TRANSPORT position and the full speed in second gear, push
stabilizers are raised. the brake pedals and stop the
3. Raise the loader about 600 mm machine. The machine must
(two feet) above the ground and roll stop smoothly and the brake
the bucket back against the stops. pedal effort must feel firm.

4. Test the parking brake in an open S e e t h e s e r v i c e m a n u a l fo r t h i s


level area. Make sure the area is machine or see your dealer if you have
clear of other persons. problems with the machine.

A. Put the transmission control


lever in third gear.
B. Apply the parking brake and
shift the transmission direction
control to FORWARD.
C. Increase the engine speed to
1500 rpm. The machine must
not move.
NOTE: If the machine moves, adjust
the parking brake. See page 207.

108

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Selecting Transmission
Gears and Machine
Direction
1
Transmission
The transmission is synchronized in all
gears. You can shift to any gear without
stopping the machine. Before you shift
gears, push the clutch cutout button.
When you shift gears, always make
sure the engine speed remains in the
green area of the tachometer.
BD00F143
1. DIRECTION CONTROL LEVER
1
Differential Lock

1
2

TRIM THIS EDGE


BD00F141
1. TRANSMISSION SHIFT LEVER
2. CLUTCH CUTOUT BUTTON

Machine Direction BD05E509


1. DIFFERENTIAL LOCK SWITCH
For forward travel, lift up the direction
control lever and push completely The differential lock gives equal power
forward. To travel in reverse, lift up the to both rear wheels and is used in
d i r e c t i o n c o n t r o l l ev e r a n d p u l l conditions where traction is poor.
c o m p l e t e l y r e a r wa r d . T h e c e n t e r
When the Machine is Stuck
position is NEUTRAL. The
1. Make sure the rear wheels are not
transmission direction control lever
turning.
must be in the NEUTRAL position
before you can start the engine. 2. Push and hold down on the
differential lock switch.
NOTE: For Smooth operation before
you change directions, reduce the 3. Release the differential lock switch
engine speed. once traction has been regained.
NOTE: The differential lock will release
automatically when the load on the axle
is removed.

109

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Before You Operate Through a IMPORTANT: You can cause damage


Soft or Muddy Area to the rear axle if you try to engage the
NOTE: You can engage the differential differential lock when the machine is
lock when the machine is moving turning or if one rear wheel is rotating
straight. faster than the other rear wheel.
1. If you move the machine through Working on a Hill
an area that is soft or muddy, make Before you work the machine on a hill,
sure that the machine is moving in always put the transmission in a lower
a straight direction and that one of gear and test your brakes. DO NOT let
the rear wheels is not rotating the machine move down the hill with
faster than the other rear wheel. the transmission in NEUTRAL. DO
2. Push down the differential lock NOT let the engine speed increase
switch. Keep this switch pushed greater than 2500 rpm. Use caution if
down while you move the machine you must use the clutch cutout when
through the soft or muddy area. you are digging with the loader on a hill.
3. After you have moved through the
area, release the differential lock
switch.
TRIM THIS EDGE

WARNING: Hillside operations can be dangerous. Rain, mud, snow, ice,


! loose gravel, soft ground, etc., change the ground conditions. You must make
a judgment if your machine can be safely operated on any hillside or ramp.
SB013

WARNING: Excessive speed can cause loss of machine control. Do not


! coast down a hill with a transmission in NEUTRAL or let the engine speed
increase to more than 2500 RPM. Before operating or driving on a hill, always
shift to a lower gear. You or others around you can be injured.
sD056

110

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

POWERSHIFT TRANSMISSION CONTROL MODULE


(IF EQUIPPED)

3 4

BD05C028
1. DISPLAY SCREEN
2. MODE BUTTON
3. T TEST MODE AND FAULT INDICATOR LAMP

TRIM THIS EDGE


4. F RESET MODE INDICATOR LAMP

NOTE: Under normal conditions the T lamp will remain off. If it begins to blink
the operator must move the machine to a safe location and shut down. Sd will
display on the screen. Shut down and contact your dealer.

BD03G032 / BD03G033
At start up the F indicator and GA will illuminate momentarily as the powershift
module goes through a brief self check.
NOTE: At power up the powershift transmission will always be in automatic
mode. The operator may change to manual mode by pressing a kickdown
button while in neutral.

111

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Automatic Mode:
In automatic transmission mode the
machine will reach the maximum gear
selected by the Gear Selection Lever.
• Position 1 - no automatic shifting,
transmission will remain in 1st gear
• Position 2 - no automatic shifting,
transmission will remain in 2nd gear
• Position 3 - automatic shifting
between 2nd and 3rd gear
• Position 4 - automatic shifting
between 2nd, 3rd and 4th gear
BD03G034
NEUTRAL AUTOMATIC
After the module has gone through the
self test the left side of the display will
indicate the position of the Direction
Control Lever. This photo shows the N
TRIM THIS EDGE

position of the Direction Control Lever.

BD03G036
FORWARD AUTOMATIC
After moving the Direction Control
Lever to Forward the display will show
the letter F indicating the position is
confir med. The operator may now
choose the transmission range to
operate in by placing the Gear
Selection Control Lever in position 1
through 4.

112

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Changing to Manual Shift Mode:

BD03G039 BD03G040
SELECT LEVER MODE FORWARD 1ST GEAR
Press and release the mode button
until the SL appears on the display
screen or place the transmission in
neutral and press the kickdown button.

TRIM THIS EDGE


BD03G042
REVERSE 1ST GEAR

BD03G028
NEUTRAL 1ST GEAR
After releasing the button the display
will show the Neutral character and the
position the shift selector is in.

113

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Display Modes
To change the display mode, press the Mode button. While the button is held
down, the display mode is indicated. After the button is released, the data is
displayed. Four display modes are available.

BD03G044 / BD03G028

This mode shows actually engaged direction and range. If either or both differ
from the shift lever, the corresponding dot blinks. The example shows NEUTRAL
1st.
TRIM THIS EDGE

BD03G037 / BD03G038

This mode shows vehicle speed in km/h. For speeds below 10 km/h, speed is
shown with 0.1 km/h resolution. The example shows 2.2 km/h.

114

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

BD05C029 / / BD03G038

This mode shows vehicle speed in m.p.h. For speeds below 10 m.p.h., speed is
shown with 0.1 m.p.h. resolution. The example shows 2.2 m.p.h.

TRIM THIS EDGE


BD03G039 / BD03G028

This mode shows the current shift lever position. Only positions actually available
on the transmission are shown. If different from the transmission, the
corresponding dot blinks.

In Case Of Failure
When a failure in the Powershift electrical circuit is detected, the T indicator lamp
flashes. When the M key is pressed for more than two seconds a code is
displayed which identifies the most serious problem which has been detected.
If the transmission control module has an internal problem it will automatically
switch itself to the safety mode and all gear changes are then unmodulated.
Only first and second gears will be available. Move the machine to a place of
safety, lower the attachment to the ground and stop the engine.
Find the cause of the problem or report it to the responsible personnel and if
necessary take measures to prevent the use of the machine.
If repair is required contact your Dealer.

115

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Mode Identification
MODE INDICATOR LAMP T DISPLAY
Normal Operation Out See “Display”
Consult the service
Self Test On
manual
The screen dots flash
Safety Out
alternately
Shut Down Flashes Sd

System Test Modes


The transmission control module program has seven different test modes:
• Turbine speed monitoring.
• Battery voltage monitoring.
• Input test.
• Output test.
• Transmission temperature monitoring.
TRIM THIS EDGE

• Analog output 0 monitoring.


• Analog output 1 monitoring.
Consult the service manual.

116

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

MOVING A DISABLED MACHINE


WARNING: Personal injury or death can result when you tow a disabled
! machine incorrectly. Read the following recommendations.
CM100

IMPORTANT: Towing the Loader Backhoe is not recommended.


If your machine is disabled, you must make a judgement if the machine can be
moved without damage. If possible, repair the machine at the job site.
The towing machine must have power, steering and braking ability to stop both
machines. The speed at which the disabled machine is moved, must not exceed
1/2 mile per hour (2.4 km/h).
The machines must be attached as closely as possible.
The disabled machine must be moved only far enough to reach a safe repair
location or onto a trailer.
Before moving a disabled machine you must be able to answer these questions:

TRIM THIS EDGE


• Does the towing machine have braking and steering capacity for both
machines?
• Does the towing hardware, chains, cables, have the proper capacity to move
the machine safely?
• Will the disabled machine have steering and braking capability?
• Will moving the machine cause damage to drivetrain or moving parts that lack
lubrication?
Additional considerations:
• Be certain that all personnel involved are shielded in the event that towing
apparatus might break.
• An operator may only be allowed on the towed vehicle if it has steering and
braking capability.
• Always block the disabled machines wheels before releasing the brakes or
drivetrain component.

IMPORTANT: The loader/backhoe engine may not be started by towing the


machine. The drivetrain components will be damaged!

117

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Engine Running (2 and Engine Stopped (2 and


4wd) 4wd)
1. Engage the parking brake. 1. Engage the parking brake.
2. Block the wheels with wheel 2. Block the wheels with wheel
chocks. chocks.
3. Place the transmission in neutral. 3. Place the transmission in neutral.
4. Place the direction control lever in 4. Place the direction control lever in
neutral. neutral.
5. Place the 4wd switch in neutral, if
5. Place the 4wd switch in neutral, if
equipped.
equipped.
6. Raise all tools and attachments off
the ground. 6. Raise all tools and attachments off
the ground.
7. Attach a rigid drawbar to the
machine. Make sure the towing 7. Attach a rigid drawbar to the
machine has enough power and machine. Make sure the towing
braking ability to move and stop machine has enough power and
both machines. braking ability to move and stop
TRIM THIS EDGE

both machines.
8. Remove wheel chocks.
8. Disconnect the rear driveshaft on
9. Release the parking brake. 2wd machines and both front and
10. No riders - keep all other persons rear driveshafts on 4wd models.
completely out of the area. 9. Remove wheel chocks.
11. Tow the disabled machine at a 10. Release the parking brake.
maximum speed of 1/2 m.p.h. (2.4
km/h). Do not exceed this speed. 11. No riders - keep all other persons
completely out of the area.
12. Tow the disabled machine at a
maximum speed of 1/2 m.p.h. (2.4
km/h). Do not exceed this speed.

118

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

TRANSPORTING THE MACHINE ON A TRAILER


WARNING: The machine can slip and fall from a trailer or ramp and cause
! injury or death. Make sure the trailer and ramp are not slippery. Remove all oil,
grease, ice, etc. Carefully move the machine off or onto the trailer with the
machine centered on the trailer and ramp.
SB042

1 1

TRIM THIS EDGE


BP98J031
1. WHEEL BLOCKS

NOTE: The machine shown in the 4. Lower the backhoe bucket or rear
following procedure may be different attachment to the floor of the trailer
from your machine. The procedure is if possible.
the same. 5. Stop the engine and remove the
You must know the rules or laws for key.
safety that are used in each area that 6. Shift the transmission control to
you will be in. Make sure that your truck NEUTRAL.
and trailer a re e quipped with the
7. Put a block at the front and rear of
correct safety equipment. Park on a
each tire.
level surface.
8. Make sure all cab windows are
1. Put a block at the front and rear of
closed and latched.
the trailer wheels.
2. Put the backhoe in TRANSPORT, NOTE: If windows are open or in the
fasten your seat belt, shift the partial open latch position, wind
tra n s m i s s i o n t o 1s t g e a r, an d pressure can break the latch or the
slowly drive the machine onto the glass.
trailer. 9. Use chains and binders to fasten
3. Lower the loader bucket onto the the machine to the trailer.
trailer, shift the direction control
lever to NEUTRAL and apply the
parking brake.

119

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

1
2
BD03F024 BD00J043
1. TIE DOWN LOCATION - SIDE CHASSIS 2. TIE DOWN LOCATION - BACKHOE BOTH
BOTH SIDES SIDES
10. Measure the distance from the 11. After you have driven a few miles,
ground to the highest point of the stop the truck and check your load.
m a c h i n e . Yo u m u s t k n o w t h e Make sure the chains are still tight
clearance height of the machine. and that the machine has not moved
TRIM THIS EDGE

on the trailer.

Unloading A Machine
From A Trailer
A f t e r t h e c h a i n s a n d b l o ck s a r e
removed from the machine, put the
backhoe in the TRANSPORT position
or raise the rear attachment. Fasten
your seat belt, shift the transmission to
1st gear, release the parking brake and
drive slowly off the trailer.

120

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

OPERATING IN COLD WEATHER


Cold weather conditions cause special Make sure to check for water in the fuel
problems. During these conditions, system. Cold temperatures can cause
your machine will require special water to collect in the fuel tank. Check
attention to prevent serious damage. the main fuel filter for water every 50
Cold weather maintenance will extend hours of operation. If no water is found,
the service life of your machine. extend the interval. If water is found,
1. BATTERY AND ELECTRICAL check the fuel tank.
SYSTEM: Clean the battery and 4. COOLING SYSTEM: Check the
make sure the battery(ies) is at full coolant mixture before you operate
charge. in cold temperatures. A mixture of
50% ethylene g lycol and 50%
NOTE: A fully charged battery at 0° F
water must be used in this
(-18° C) has only 40 percent of the
machine. This mixture is used if the
normal starting power. Then, when the
lowest ambient temperature is above −−
temperature decreases to −20 ° F (-29° C),
34° F (37° C). I f t h e a m b i e n t
the battery has only 18 percent of the
temperature is lower, adjust the
power remaining.
mixture to 60% ethylene glycol and

TRIM THIS EDGE


If you add water to the battery(ies) and 40% water. It is recommended that
the temperature is below 32° F (0° C), ethylene glycol and water be used
make sure you charge the battery(ies) in your machine all year.
or run the engine for approximately two 5. GRID HEATER STARTING AID:
hours. This procedure will prevent Tur n the key switch to ON and
battery freezing. check the instrument panel. In cold
Inspect the batter y cables and temperture the engine Grid Heater
terminals. Clean the terminals and put Indicator Lamp will illuminate as
a coat of grease on each terminal to the heater conditions indrawn air.
prevent corrosion. Wait for the indicator lamp to go
OFF before turning the key switch
2. LUBRICANTS: Use the correct
to the START position. Turn the key
viscosity oil in each component.
switch to the START position until
As an example: SAE 30 engine oil
the engine starts, then release the
at 32° F (0° C) increases the
key.
star ting load by about 250
percent. Make sure you follow the WARNING: Do not use ether if your
recommended oil and filter service machine is equipped with a grid heater.
as shown in this manual.
3. FUEL SYSTEM: Check with your
fuel supplier for the correct cold
weather fuel. Engine power will be
reduced if wax particles are in the
fuel filters.

121

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

In cold Weather With The


Engine Cold:
When starting a cold engine at
temperatures below 29 ° F (- 1° C) open
the throttle fully. Turn the key switch to
the ON position and check the
instrument cluster. If the machine is
equipped with a grid heater, wait for the
cold start indicator light to go OFF
before turning the key switch to the
START position. Turn the key switch to
the START position until the engine
starts, then release the key.
If the engine fails to start after a
maximum of 30 seconds of cranking
repeat the starting procedure. Do not
operate the starting motor for more than
60 seconds.
NOTE: If the operator does not crank
TRIM THIS EDGE

the engine within 30 seconds, after the


grid heater lamp has gone out the
process should be started over. If the
engine is not cranked within 30
seconds the cycle process is aborted.
6. GENERAL: Before you operate,
move the machine slowly in LOW
gear. Then, stop the machine and
actuate the loader or backhoe
controls for about ten minutes or
until all cylinders work correctly.
If the engine fails to star t after two
attempts allow the battery to recover for
4 to 5 minutes before repeating the
procedure.

122

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

OPERATING IN HOT WEATHER


To prevent damage to the machine, do 4. Check the condition of the fan drive
the following: belt.
1. Keep the coolant at the correct 5. Use lubricants of the correct
level in the coolant reservoir and in viscosity.
the radiator. See page 187. 6. Use the correct solution of ethylene
2. See your Case dealer and have the glycol and water in the cooling
radiator cap tested before hot system.
weather starts. Replace the cap as 7. Check the dust cup more
required. frequently during extreme dust
3. Clean all dirt and debris from the conditions.
radiator and engine area.

TRIM THIS EDGE

123

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

LOADER OPERATION
WARNING: When you lower a loaded bucket, material can spill out if you do
! not manually roll back the bucket. The self-leveling feature does not roll back
the bucket automatically when the loader is lowered. Other persons in the
area can be injured if material spills from the bucket when the loader is
lowered.
CM101
This information for loader operation Clutch Cutout Switch
does not include all possible conditions.
This is basic information that you need to
operate the machine.
If you are a new operator, always operate 1
in a clear area at decreased engine
speed.

Safety When You Work


Be a careful operator. You can prevent
TRIM THIS EDGE

accidents. Fasten the safety belt before


you start the engine.
BD05E509
1. CLUTCH CUTOUT SWITCH

Push the clutch cutout switch to allow


1 the engine to increase speed and
supply the loader with more hydraulic
oil for greater loader power and faster
control function. When you push the
clutch cutout switch, the transmission is
disengaged from the drive wheels.
Release the clutch cutout switch to
engage the transmission power. The
machine can roll free when the clutch
BD03H047
cutout switch is pushed. If required, use
1. OPERATOR AND SEAT IN CORRECT the brake to stop the machine.
POSITION FOR LOADER OPERATION

124

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Bucket Level Indicators


Standard Bucket Level Indicator The bucket position indicator is located
on the bucket links. This shows you the
The standard bucket level indicator has
correct bucket angle when you use the
two pointers on the bucket links. The
bucket as a clam, loader, scraper, or
bucket is level on the ground when the
dozer. Put the loader bucket 12 inches
two pointers are opposite each other.
(304 mm) above the ground and tilt the
See the following photograph.
bucket to the desired position

1 1
3

TRIM THIS EDGE


BD05E508
1. STANDARD BUCKET LEVEL INDICATORS

4-In-1 Bucket Indicator

2
3

BD05E506
2. 4-IN-1 BUCKET POSITION INDICATOR
3. 4-IN-1 BUCKET POSITION INDICATOR
DECAL

398658A1
4-IN-1 BUCKET POSITION INDICATOR DECAL

125

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Clam Depth Indicator for the 4-In-1


Bucket
The clam indicator is located on the
right side of the bucket. This indicator is
used when the bucket is in the scraper
position. The bucket opening or “depth
of cut’’ is shown on this indicator. The
4-In-1 bucket can make a cut up to 102
mm (four inches) in depth.

3
TRIM THIS EDGE

BD05E507
4. CLAM DEPTH INDICATOR

126

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

4-IN-1 Bucket Operation Dozer


Scraper Put the bucket in the position shown
and open the clam completely.
Tilt the bucket to the scraper position
on the indicator and open the clam to
the desired depth of cut.

AS173

Clamshell
AS172 Put the bucket over the material to be
Standard Bucket moved. Close the clam on the material

TRIM THIS EDGE


Close the clam and the bucket is a to be moved.
standard bucket.

AS174

AS171

127

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Return-To-Dig
After you dump the load, use the return-to-dig to put the bucket in position for
another dig cycle.
The return-to-dig uses both the FLOAT and the ROLLBACK positions. To operate,
put the lift arm control in the ROLLBACK position and the FLOAT position. The
bucket will roll backward until the bottom of the bucket is level. Then, the bucket
will stop automatically.
The loader arms will continue to lower until (1) the bucket reaches the ground or
(2) you manually pull the lift arm control back to HOLD (NEUTRAL). See page 208
to adjust the return-to-dig.
1. MOVE THE CONTROL LEVER TO THE
FLOAT AND ROLLBACK POSITIONS FOR
RETURN-TO-DIG

1
TRIM THIS EDGE

BD05E509

1 2

B9410267
1. BUCKET IN FLOAT POSITION 2. BUCKET IN ROLLBACK POSITION

128

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Job Layout
Set up the work cycle as short as possible. Truck positioning is very important for
efficient cycles.
Spend a few minutes leveling off the work area, if necessary. Smooth runways for
the machine and a level parking area for trucks will speed up the job.

WARNING: Quick response steering may adversely affect machine


! stability under some operating conditions. DO NOT use this feature until
you are completely accustomed to faster response steering.

TRIM THIS EDGE


B9402464J

Comfort Steer System If conditions allow, the operator may


choose the Comfort Steer Option, in
cyclic work.
1 The Comfort Steer System gives the
operator faster steering with less turn of
the machines steering wheel.
NOTE: Wheel movement, lock to lock,
with the Comfort Steering System
disengaged requires three full turns
of the steering wheel. With the Comfort
Steering System engaged, the same
lock to lock wheel movement requires
slightly less than one and a half
BD00F026
turns of the steering wheel.
1. Comfort Steer Switch (see page
47)

129

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

WARNING: Operating a loader with a full bucket on a hillside can cause the
! machine to roll over. If possible, avoid turning the machine and always move
forward up the hill and back down. Always keep the load low. If you do not
follow these instructions, you can be injured or killed.
SA058

WARNING: When you operate the machine, keep the loader bucket as low
! as possible. This low position gives better balance and permits you to see
more clearly. If the bucket is full and you move the machine over ground that
is rough or surfaces that can cause the machine to slide, always operate at
slow speed. If you do not use this procedure, the machine can go out of control
and roll-over.
SA041

Lifting With the Loader


If you lift a load with the loader, be very careful. This machine is NOT a crane.

IMPORTANT: Make sure that you use rigging equipment that has the capacity to
TRIM THIS EDGE

lift the loads that you will be moving. Always check the rigging equipment each
day for damaged or missing parts. Be sure no other persons are under the load as
you move it.

BP95H017
1. LIFTING POINTS

130

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

LOADER HYDRAULIC COUPLER


(OPTIONAL)
The loader hydraulic coupler allows the
operator to change front end
attachments without the use of special
tools or additional manpower.

3
BD00F026
3. LOADER QUICK COUPLER SWITCH
3. This will retract the coupler lock
pins.

TRIM THIS EDGE


BK97K197

Installing An Attachment
4
1. Tilt the loader hydraulic coupler
forward and engage the top coupler
pins in the attachment upper
mounting hooks.

2
BK97K195
4. LOADER HYDRAULIC COUPLER LOCK
PINS SHOWN RETRACTED
1

BK97K199
1. TOP COUPLER PIN
2. ATTACHMENT UPPER MOUNTING HOOK
2. Press and hold the left side of the
loader quick coupler switch. See
the following photo.

131

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

4. Lift the loader arms and rotate the Removing An Attachment


coupler rearward until the coupler 1. With the attachment resting on the
lock pins are aligned with the ground, press and hold the left side
attachment lower mounting bores. of the loader quick coupler switch
Release the coupler switch and to retract the coupler lock pins.
press on the right side of the coupler
switch to allow the coupler pins to 2. Raise the attachment a maximum
engage in the attachment mounting of 1 to 2 inches (25.4 to 50.8 mm)
bores. off the ground and slowly rotate the
top of the attachment outward until
t h e l o ck p i n s a r e c l e a r o f t h e
attachment mounting bores.
R e l e a s e t h e l o a d e r hy d ra u l i c
coupler switch.
5
3. Carefully lower the attachment to
the ground while rotating the top of
the coupler outward.
4. When the upper coupler mounting
pins are free back away from the
TRIM THIS EDGE

attachment.
BK97K194
5. HYDRAULIC COUPLER LOCK PIN IN
ENGAGED POSITION
5. Visually confirm the lock pins have
secured the attachment.

132

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

BACKHOE OPERATION
Safety When You Work
Be a careful operator; you can prevent accidents. Read the following information.

WARNING: Always know the location of all workers in your area. Warn them
! before you start working the machine. Always keep all other persons away
from your area. Serious injury or death can result if you do not follow these
instructions.
SA015

WARNING: Uncontrolled machine movement can injure. Before you turn the
! operators seat around to the BACKHOE operating position, shift the direction
control lever and transmission control to NEUTRAL and apply the parking
brake.
SA050
Stabilizer Pads
If you dig next to a building, wall etc.,
1 change the position of the stabilizer

TRIM THIS EDGE


pads. See the photographs on the
following page. Do the following steps:
1. Remove a retaining ring from the
pin on each stabilizer pad.
2. Use a hammer and drift. Remove
each pin.
BD03H048 3. Put the stabilizer pads in the
1. OPERATOR IN CORRECT POSITION TO position shown. Install the pins and
OPERATE BACKHOE
retaining rings.
General IMPORTANT: Always position the
The backhoe will dig more material in stabilizer pads for maximum stability
less time when a smooth, short dig when you are not operating the
cycle is used. Keep each dig cycle backhoe next to a wall, building, etc.
smooth.
IMPORTANT: Be careful when you
When you force the bucket to dig a load swing the backhoe completely to the
that is too large, you will cause a side. In some positions, the backhoe
“hydraulic stall’’ (dipper control lever can contact the stabilizers and can
pulled back and the bucket is not cause damage.
moving). The main relief valve of the
hydraulic system will make a noise
w h e n “ h y d r a u l i c s t a l l ’’ o c c u r s .
“Hydraulic stall’’ will cause: (1) cycle
times to be longer, (2) the temperature
of the hydraulic oil to increase, and (3)
increases fuel consumption.
133

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Standard Two Position Stabilizer Pads


NOTE: Stabilizers viewed from left rear of machine.

BD00G092 BD00G092
WORKING NEXT TO BUILDINGS POSITION FOR MAXIMUM REAR STABILITY
AND MINIMUM WIDTH FOR TRAVELING

Cemetery Stabilizer Pads With Rubber Pads


TRIM THIS EDGE

BD03F030 BD03F031
RUBBER PAD DOWN DIRT PAD DOWN

134

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Combination Flip-Over Stabilizer Pads

BD00G089 BD00G089
RUBBER PADS DOWN DIRT PADS DOWN

Street Pads

TRIM THIS EDGE


BD05D008

135

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Before You Dig with the Backhoe

BD03H042 BD004019
1. Use hand rails and steps when 4. Make sure the parking brake is
getting onto the machine. applied.
TRIM THIS EDGE

BD00F143
BD00G095
2. Make sure the direction control is in 5. Remove the swing lock pin from the
NEUTRAL. transport position and place it in
the storage position shown.
WARNING: Windows must be placed
in the desired position and secured
before proceeding.
6. On pilot control machines, adjust
the windows before actuating the
backhoe hydraulics.

BD00F141
3. Make sure the transmission control
is in NEUTRAL.

136

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

10. Start the engine.


NOTE: If the machine is equipped with
ride control. Make sure the ride control
switch is in the OFF position.
11. Dump the loader and lower the
bucket to the ground. Raise the
front wheels above the ground.

BD03H066
7. On pilot control machines, adjust
t h e c o n t r o l t owe r s fo r wa r d o r
rearward.

TRIM THIS EDGE


BP98J041

NOTE: If required, bottom of bucket


can be positioned flat on the ground.
12. Increase the engine speed.

BD03H052
8. On pilot control machines, adjust
the upper towers left to right

BD00F022
1. HAND THROTTLE

BD03H048

9. Make sure all controls are easily


reached, the seat is locked into
position and the seat belt is secure.
137

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

WARNING: Put the stabilizers in the OPERATING position before you lower
! the boom and extend the dipper. The front of the machine can raise above the
ground and cause an accident if the stabilizers are not down in the
OPERATING position.
000000

WARNING: Before you raise the stabilizers from the OPERATING position
! do one of the following, (1) put the backhoe in the TRANSPORT position, (2)
completely retract the dipper and raise the boom, or (3) make sure the tires
are touching the ground and put the backhoe bucket on the ground. The
machine can become unstable and cause an accident if the stabilizers are
raised and the tires and backhoe bucket are not touching the ground.
000000
13. Lower the stabilizers. Use the
stabilizers to raise the level of the
machine until the rear tires are
above the ground.
TRIM THIS EDGE

BD00G098
1. BOOM CONTROL LEVER

BD00G094
14. Move the backhoe out of the
TRANSPORT position.
A. Push the boom control lever (1)
forward. At the same time step
down on the boom latch release 2
lever (2) toward you.

BD03K046
2. BOOM LATCH RELEASE

138

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

B. Pull the boom control lever (1) to


t h e r e a r t o m ove t h e b o o m
forward (over center).

BD00G100

Before each period of operation, check the backhoe for correct function of
! each control. A backhoe that operates correctly can prevent accidents. Make
all necessary repairs or adjustments before you operate the backhoe.
SA017

TRIM THIS EDGE


Do not dig the ground under the backhoe stabilizers. The machine can fall into
! the excavation if the bank falls in.
SA063

WARNING: When you operate the backhoe on the side of a hill, (1) make
! the machine level with the stabilizers and (2) put the earth from the trench
on the highest side of the trench. Failure to follow these instructions can
cause injury.
SA064

139

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Increased Rotation Backhoe Bucket Coupler


Coupler position #1 should be used as
a “Power Hole” but it has less total
rotation than coupler position #2.
4 Coupler position #2 has the most
speed, roll out, and roll in, but has less
bucket digging force than coupler
2 position #1. Coupler position #2 is the
3 most versatile and productive in all but
the hardest digging.
Coupler Position .................. #1 #2
Standard Dipper
1 Max. Roll Out .................. 8° 37°
BD00G109 Max. Roll In................. 156° 161°
1. BUCKET HOLE #1
2. BUCKET HOLE #2 (CANNOT BE USED Total Rotation .............. 164° 198°
WITH CASE BACKHOE BUCKET Extendahoe
COUPLER)
Max. Roll Out .................. 8° 29°
3. COUPLER POSITION #1
Max. Roll In................. 156° 161°
TRIM THIS EDGE

4. COUPLER POSITION #2
Total Rotation .............. 164° 190°
Bucket hole #2 on Case Universal
backhoe buckets CANNOT be used
with the Case backhoe bucket coupler.
NOTE: Attempting to attach a Case
bucket in the #2 bucket hole may
damage the coupler by bending or
breaking the hook.

140

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Extendahoe Lock Pin


Before you work the Extendahoe, put T h e n , b e fo r e t r a n s p o r t , l o ck t h e
the backhoe in the position shown and extendable dipper in the retracted
remove the Extendahoe lock pin. Put position with the lock pin.
the pin in the storage hole dur ing
operation.

BD00F117

TRIM THIS EDGE


BD00F118

Backhoe Danger Area


WARNING: Before you operate the backhoe in an area where your
! visibility is reduced, such as next to a building, etc., always install a guard
rail and warning signs to keep other persons away from your machine.
SA062

WARNING: A working backhoe can injure or kill. Before you start, always
! make sure that all persons are away from the DANGER AREA.
SA061

B890879J

141

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Digging with the Backhoe


WARNING: A working backhoe can injure or kill. Before you start, always
! make sure that all persons are away from the DANGER AREA.
SA061

Filling the Bucket


Fill the bucket by moving the dipper in. Keep the bottom of the bucket parallel with
the cut. Let the bucket teeth and cutting edge cut through the ground like a knife
blade. The type of material that you dig determines the depth of the cut.
TRIM THIS EDGE

B8400068
1. CORRECT
2. WRONG
3. CORRECT TRENCHING METHOD

IMPORTANT: Do not back fill a trench with the backhoe by swinging the bucket
against the soil.

142

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Moving the Machine Forward When


You Are Digging on Level Ground
You can use the backhoe to move the 4. Raise the stabilizers and loader
machine forward as you trench. bucket about 300 mm (one foot)
1. Make sure the front wheels of the above the ground.
machine are STRAIGHT forward. 5. Use the boom and dipper to move
2. Decrease the engine speed to the machine. Slowly move the
1200 rpm. Make sure the parking dipper out. At the same time, lower
brake is released and the the boom.
transmission controls are in 6. At the new position, lower the
NEUTRAL. stabilizers and loader bucket to the
3. Raise the boom and retract the ground and level the machine.
dipper. Move the boom as required 7. Apply the parking brake.
to put the bucket teeth on ground
that is firm. Lower the backhoe
bucket to the ground.

BD00H003 TRIM THIS EDGE


MOVING THE MACHINE FORWARD ON LEVEL GROUND

Moving the Machine Forward When


You are Digging on a Hill
WARNING: Be careful when you dig on the side of a hill. When you move
! the machine forward, the machine can go out of control and turn over. You
must be in the seat (seat in the loader position) when you drive the
machine forward. Always engage the parking brake and shift the
transmission and direction control to NEUTRAL before you operate the
backhoe.
SA065

143

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Putting the Backhoe in the Transport Position


Put the backhoe in transport before you B. When the boom reaches the
use the loader or before you move the vertical position, rapidly push the
machine on a road or highway. boom control lever forward. The
1. Make sure the direction control boom will continue to move
lever and transmission control are toward you until the boom stop is
in NEUTRAL. reached.

2. Make sure the parking brake is


applied.
3. Use the swing controls and put the
backhoe bucket straight behind the
machine.
4. If your machine has an extendable
dipper, retract the dipper and install
the extendahoe lock pin.
5. Make sure the stabilizers are down
and the rear wheels are above the
TRIM THIS EDGE

ground.
BD00G102
6. Use the hand throttle and run the
engine at about approximately NOTE: The boom lock will
1200 rpm. automatically engage. The boom,
dipper and bucket are now in the
7. Retract the dipper and curl in the TRANSPORT position.
bucket.
9. Raise the stabilizers completely.
8. During this next procedure, the Decrease the engine speed to idle.
backho e boom will be moving
toward you past the ver tical 10. Turn the operator’s seat to the
position. loader operating position.

A. Pull the boom control lever 11. Stop the engine.


rearward. 12. Install the swing lock pin.

BD00G101
BD03K061

144

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Case Backhoe Bucket Coupler


WARNING: Machine movement without an operator can cause injury or
! death. If you must service this machine with the engine running, have
another person help you and follow the instructions in the operators
manual or service manual. Do not leave the machine when the engine is
running.
SA066
NOTE: The machine shown in the
following procedure may be different
from your machine. The procedure is
the same.
1. Make sure the bucket or
attachment has a Case Coupler pin
installed.
2. Park the machine on a level
surface, lower the stabilizers to the
ground and level the machine.
BP00H161

TRIM THIS EDGE


Make sure all persons are away
5. Rotate the bucket out and lower to
from the machine.
the ground.
3. Rotate the bucket out as shown
leaving the bucket off the ground.

BP00H162

BP00H160
4. Remove the snap ring and the
bucket pin.

145

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

6. Rotate the coupler out of the 8. With the bucket suspended off the
bucket. ground retract the bucket cylinder
7. Pick up the next bucket and raise until the bucket starts to rotate out
the boom. as shown below. Install the bucket
pin.
IMPORTANT: Do not use the boom to
move the machine unless a bucket is
attached. Damage to the coupler may
occur.

BP00H161
9. Install the snap ring.
TRIM THIS EDGE

BP00H162

IMPORTANT: Attempting to attach a


Case bucket in the #2 bucket hole may
damage the coupler by bending or
breaking the hook. See page 140.

146

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Case Backhoe Bucket Quick Coupler


WARNING: Machine movement without an operator can cause injury or
! death. If you must service this machine with the engine running, have
another person help you and follow the instructions in the operators
manual or service manual. Do not leave the machine when the engine is
running.
SA066
NOTE: The machine shown in the 4. Push the top of the backhoe quick
following procedure may be different c o u p l e r r o c k e r sw i t c h e s t o
from your machine. The procedure is disengage/retract the backhoe
the same. quick coupler pins.
1. Make sure the bucket or
attachment has a Hydraulic Case
Coupler pin installed.
2. Park the machine on a level
BC00G015
surface, lower the stabilizers to the
ground and level the machine.

TRIM THIS EDGE


Make sure all persons are away
from the machine.
3. Rotate the bucket out as shown put
the bucket on the ground. 1 1
BD03H033
1. BACKHOE QUICK COUPLER ROCKER
SWITCHES

BD00H133

NOTE: It is necessary to push both


rocker switches at the same time to
2
activate the Backhoe Quick Coupler.
BD00H134
2. BACKHOE QUICK COUPLER PIN
RETRACTED

147

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

5. Hold down the top of the backhoe Bucket Installation


quick coupler rocker switches and IMPORTANT: Do not use the boom to
extend the bucket cylinder to rotate move the machine unless a bucket is
the backhoe bucket quick coupler attached. Damage to the coupler may
out of the bucket as shown. occur.

BD00H137

BD00H136
TRIM THIS EDGE

1. Move the backhoe into position to


pick up the bucket as shown.

BD00H135

2. Retract the bucket cylinder to


engage the bucket into the quick
coupler as shown.

148

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

1
1

1 1
BD03H033 BD03H033
1. BACKHOE QUICK COUPLER ROCKER
SWITCHES
5. Push the bottom rocker switches
to engage/extend the backhoe
3. Push the top of the backhoe quick quick coupler pins.
c o u p l e r r o c k e r sw i t c h e s t o
disengage/retract the backhoe
quick coupler pins.

TRIM THIS EDGE


4. Hold down the top of the quick
coupler rocker switches and lift the
bucket to allow the bucket to rotate
into the locking position. 1

BD00G116
1. BACKHOE QUICK COUPLER PIN
EXTENDED

NOTE: Visually check to make sure the


quick coupler pins are fully extended
into the bucket ears before operating
the backhoe.
BD00G117

149

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Lifting with the Backhoe


IMPORTANT: Make sure that you use
rigging equipment that has the capacity
to lift the loads that you will be moving.
Always check the rigging equipment
each day for damaged or missing parts.
Be sure no other persons are under the
load as you move it.

1
3

BD00G109
1. LIFT EYE
1. Install a clevis hook in the lift eye.
TRIM THIS EDGE

BP95H015
3. HOOK END OF COUPLER

The backhoe is NOT a crane. For this


reason, always be very careful when
you lift a load with the backhoe. Use the
backhoe lifting char ts in the
specifications section of this manual
and read the instructions below before
2 you lift a load with the backhoe.
BD00G108 1. Know and understand each signal
2. CLEVIS HOOK
from the signalman before you
2. Attach safety approved sling, cable start. See pages 41 through 45.
or chain to the clevis hook. 2. Always know the location of all
persons in your working area.

WARNING: Do not use the hook end of the coupler when lifting loads.
! The sling can come out of the coupler and the load can fall, injuring others
in the area.
SA079

150

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

3. Lower both stabilizers and raise the E. Move the load away from the
machine so that both rear tires are machine. Make sure you keep
about 25 to 50 mm (one to two the load 25 to 50 mm (one to two
inches) above the ground. Make inches) above the ground.
sure the machine is level. F. Lower the load to the ground if
NOTE: If the ground is soft, put a wide (1) one of the sta bilizers is
pad (wood boards) under each raised above the ground or (2)
stabilizer pad. there is any indication that the
stability of the machine is
4. Dump and lower the loader bucket
reduced.
to the ground.
7. Always move the load slowly. Do
5. Connect a hand line to the load
not move the load over the top of
before you star t. Make sure the
persons. Keep all persons away
person holding the hand line is
from the load. Do not exceed the lift
away from the load.
capacity for this machine shown in
6. Test the lift capacity before you the specifications section.
start your job:
8. When the load is raised, keep all
A. Put the machine close to the persons away until the load is

TRIM THIS EDGE


load. placed on blocks or is placed on
B. Use a cable or sling to fasten the the ground.
load to the end of the dipper at IMPORTANT: Make sure that you use
the lift eye. rigging equipment that has the capacity
C. Lift the load with the backhoe so to lift the loads that you will be moving.
the load is 25 to 50 mm (one or Always check the rigging material each
two inches) above the ground. day for damage or missing parts.
D. Swing the load all the way to one
side.

151

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Backhoe Auxiliary Hydraulics


With the engine stopped, connect the hydraulic lines for the attachment to the
fittings located on the dipper.
NOTE: Always read the manufacturers attachment instructions for proper setup.

1 2
TRIM THIS EDGE

BD05C030
1. PRESSURE SIDE OF CIRCUIT
2. RETURN SIDE OF CIRCUIT

The right side fitting is the PRESSURE connection and the left side fitting the
return fitting.
Mechanical Auxiliary Hydraulic Controls

1
2

BD05C041 BD00G086
1. HAND CONTROL LEVER FOR BI- 2. FOOT CONTROL SWITCH FOR UNI-
DIRECTIONAL AUXILIARY HYDRAULICS DIRECTIONAL AUXILIARY HYDRAULICS

WARNING: Reverse connection could cause hazardous and unintended


! operation of, or damage to the attachment. Follow the attachment
manufacturers instructions to avoid injury.
M481
Pilot Control Auxiliary Hydraulic Switches

152

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

Buttons on the left joystick will provide


control of the auxiliary attachments. Bi-
directional buttons are shown (1). 1

BD03H012

VANDAL LOCKUP KIT

Right Side Instrument Console

TRIM THIS EDGE


BD00F139 BD00F140
LOCKUP IN STORAGE POSITION LOCKUP IN LOCKED POSITION
When the lockup kit is installed the entire console is no longer accessible.

153

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
OPERATING INSTRUCTIONS

NOTES

TRIM THIS EDGE

154

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
WHEELS/TIRES
WARNING: Exploding tires and/or rim parts can cause injury or death. Keep
yourself and others out of the DANGER AREA. Stand on the tread side of the
! tire. Always use the correct air pressure and follow the instructions in this
manual for adding air or servicing the tires.
SD020

WARNING: Do NOT weld to wheel or rim when a tire is installed. Welding will
cause an explosive air/gas mixture that will be ignited with high temperatures.
! This can happen to tires inflated or deflated. Removing air or breaking bead is
not adequate. Tire MUST be completely removed from the rim prior to
welding.
SB134

WARNING: Explosive separation of the tire and/or rim parts can cause injury
or death. When tire service is necessary, have a qualified tire mechanic
! service the tire.
84-113

TRIM THIS EDGE


Check the air pressure and the condition 1. Before you add air, have the tire
of the tires every 100 hours of operation. correctly installed on the machine
See page 158 for the correct tire air or put the tire in a restraining
pressure. device (tire inflation cage).

Tire or Rim Service/


Inflating the Tire
Always have a qualified tire mechanic
ser vice the tires and r ims on this
machine. It is recommended that you
have this mechanic inflate the tires. To
p r eve n t a c c i d e n t s, a l way s u s e a
restraining device (tire inflation cage),
correct equipment, and correct
procedure. Explosive separation of the
BD03H044
tire can cause serious injury.
2. Use an air hose with remote shutoff
valve and a self-locking air chuck.
Adding Air to the Tires
3. Be sure to wear face protection.
This procedure is only for adding air to
Stand behind the tread of the tire
the tire. If the tire has lost all the air, or
and make sure all persons are
service to the tire or rim is required, do
away from the side of the tire
the following:
before you start to add air.
4. Inflate the tire to the recommended
air pressure. DO NOT inflate the
tire more than the recommended
pressure given on page 158.
155

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
WHEELS/TIRES

Front Wheel Nut and Bolt Torques


When the machine is new or when a front wheel is removed for service, check the
wheel nut or bolt torques every 10 hours of operation until the wheel nuts or bolts
remain tight.
2 Wheel Drive
Two wheel drive machines ....................... 115 to 150 pound-feet (156 to 203 Nm)
4 Wheel Drive
Front Wheel Mounting Nuts ............................................ 185 pound-feet (251 Nm)
Front Wheel Mounting Nut Torque Procedure

1 8
5
4
TRIM THIS EDGE

3
6
7 2

BD05C047
FRONT WHEEL MOUNTING NUT TORQUE SEQUENCE
1. Install all eight (8) mounting nuts. Tighten all mounting nuts, in the sequence
shown, until the wheel is snug against the axle hub.
2. Tighten the mounting nuts, in sequence shown, to a torque of 90 pound-feet
(122 Nm).
3. Then turn each nut in the tightening direction, in the sequence shown, an
additional 90 degrees to set the required pre-load on the front wheel mounting
nuts.
NOTE: The torque value that should be seen when the torque is checked is a
minimum of 185 pound-feet (251 Nm).

156

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
WHEELS/TIRES

Rear Wheel Mounting Nuts


Rear wheel mounting nut ............................................... 225 pound-feet ( 305 Nm)
Rear Wheel Mounting Nut Torque Procedure

1
8
5
4
9

10
3

7 6
2
BD05C048
REAR WHEEL MOUNTING NUT TORQUE SEQUENCE
1. Install all ten (10) wheel mounting nuts. Tighten all mounting nuts, in the

TRIM THIS EDGE


sequence shown, until the wheel is snug against the axle hub.
2. Tighten the mounting nuts, in the sequence shown, to a torque of 100 pound-
feet (136 Nm).
3. Then tighten the mounting nuts again, in the sequence shown, to a torque of
200 pound-feet (271 Nm).
4. Then turn each mounting nut in the tightening direction, in the sequence
shown, an additional 30 degrees to set the required pre-load on the rear
wheel mounting nuts.
NOTE: The torque value that should be seen when the torque is checked is a
minimum of 225 pound-feet (305 Nm).

IMPORTANT: The rear wheel mounting nuts on this machine are metric. Use only
the mounting nuts shown in the parts catalog for this machine.

157

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
WHEELS/TIRES

Tire Air Pressures - 580M/580 Super M/580 Super M +


Front Tires
Size Ply rating Type Tread Air Pressure
kPa, bar (psi)
11L x 16 (2WD) 10 F3 358, 3.6 (52)
12 x 16.5 (4WD) 8 SGLSS 345, 3.4 (50)
12.8 x 80 x 18 (M + only) 413, 4.1 (60)
Rear Tires
Size Ply rating Type Tread Air Pressure
kPa, bar (psi)
16.9 x 28 10 R4 220, 2.2 (32)
17.5L x 24 10 R4 220, 2.2 (32)
19.5L x 24 10 R4 193, 1.9 (28)

Tire Air Pressures - 590 Super M


Front Tires
Size Ply rating Type Tread Air Pressure
TRIM THIS EDGE

kPa, bar (psi)


14.5/75L x 16.1 (2WD) 10 F3 276, 2.8 (40)
14 x 17.5 (4WD) 10 SGLSS 379, 3.8 (55)
Rear Tires
Size Ply rating Type Tread Air Pressure
kPa, bar (psi)
21L x 24 10 R4 179, 1.8 (26)

158

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
WHEELS/TIRES

Procedure to Install the Tires


When the tire is installed on a wheel, make sure to have the tread of the tire in the
direction shown.

TRIM THIS EDGE


BD04A001

NOTE: The front wheels can be turned around (tread direction reversed) if more
traction is required in REVERSE.

159

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
WHEELS/TIRES

NOTES

TRIM THIS EDGE

160

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

GENERAL SAFETY BEFORE YOU SERVICE


WARNING: Improper service or repair can cause injury or death. If you do
not understand the service procedures for this machine, see your Case dealer
! or the Service Manual for this machine.
SA021
The following two chapters cover servicing the machine with recommended
lubricants, and coolants, under normal working conditions. To insure long service
and efficient operation follow the service intervals listed. Extreme working
conditions require that service intervals be shortened. Contact your Dealer with
any questions regarding the service and maintenance of this machine.
Read the safety decals and information decals on the machine. Read the
operator’s manual and safety manual. Understand the operation of the machine
before you start servicing.

TRIM THIS EDGE


BD05C034 / 321-4614

Before you service the machine, put a Do Not Operate tag on the steering wheel
or over the key switch. One Do Not Operate tag, is included with your new
machine. Additional tags, part number 321-4614, are available from your Case
dealer.
See the torque charts starting on page 281 for proper fastener values.

IMPORTANT: Before servicing any hydraulic related component be sure to


release all hydraulic pressure.

WARNING: Before attempting any service procedures on the machine it


! is your responsibility to know how many accumulators are on the machine
and how to properly release pressure of each. Not releasing pressure
properly can cause death or serious injury.
M959

161

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
LUBRICATION

ENGINE HOURMETER
Service your machine at the intervals and locations given in the Lubrication/
Maintenance Charts. When you service your machine, use only high quality Case
Akcela lubricants.
The engine hourmeter shows the amount of actual hours the engine has run. Use
the engine hourmeter along with the Lubrication/Maintenance Charts to service
your machine at the correct time periods.
TRIM THIS EDGE

BD05C049
(1) HOURMETER

162

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

SUPPORT STRUT FOR LOADER LIFT ARMS


WARNING: If you service the machine with the loader lift arms raised, always
use the support strut.
! 1. Empty the loader bucket, raise the loader lift arms to maximum height and
stop the engine.
2. Remove the rear pin from the support strut and lower the support strut onto
the cylinder rod.
3. Install the rear pin in the support strut.
4. Slowly lower the lift arms onto the support strut.
If you do not follow this procedure, you can cause serious injury or death if the
loader lift arms are lowered by accident.
SA068

Supporting Loader Lift Arms

TRIM THIS EDGE


BD03H038 BD03H040
3. Slowly lower the lift arms onto the
1. Raise the loader lift arms to
support strut.
maximum height and stop the
engine.

BD03H067
2. Remove the rear pin, and lower the
support strut onto the cylinder rod.
Install the rear pin.

163

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Lowering Loader Lift Arms

BD03H040 BD03H038
1. Raise the loader lift arms. Stop the 3. Start the engine and lower the loader
engine. Remove the pin from the to the ground.
support strut.
TRIM THIS EDGE

BD03H039
2. Raise the support strut up to the
STORAGE position and install the
pin.

164

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

FLUIDS AND LUBRICANTS


ENGINE CRANKCASE
M Series II Family:
Capacity ....................................................................................... 12.7 qts. (12 L)
Specifications ..............................................Case Akcela No. 1 15W-40 API CI-4
FUEL TANK
580M and 580 Super M:
Capacity ....................................................................................... 31.4 gal (119 L)
Optional tank ............................................................................... 40.0 gal (151 L)
Specifications ................................................................................... No. 2 diesel
580 Super M + and 590 Super M:
Capacity ....................................................................................... 42.0 gal (159 L)
Specifications ................................................................................... No. 2 diesel
COOLING SYSTEM

TRIM THIS EDGE


580 M:
Capacity with heater ................................................................. 17.8 qts (16.8 L)
Capacity without heater ............................................................. 17.0 qts (16.1 L)
Specifications .............................................. 50% water and 50% ethylene glycol
580 Super M, 580 Super M + and 590 Super M:
Capacity with heater ................................................................. 19.0 qts (18.0 L)
Capacity without heater ............................................................. 18.3 qts (17.3 L)
Specifications .............................................. 50% water and 50% ethylene glycol
HYDRAULIC SYSTEM
580 M:
Total system ................................................................................. 28.0 gal (106 L)
580 Super M and 580 Super M +:
Total system ................................................................................. 31.5 gal (119 L)
590 Super M:
Total system ............................................................................. 34.25 gal (130 L)
All machines add 6 qt (5.7 L) for extendahoe.
Specifications .......................................................... Case Akcela Hy-Tran® Ultra

165

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

TRANSMISSION
2 Wheel Drive
Total system capacity ......................................................... 19.5 qts (18.5 L)
Refill with or without filter change ......................................... 12.6 qts (11.9 L)
Type of Fluid .................................................... Case Akcela Hy-Tran® Ultra
4 Wheel Drive / Standard and Powershift
Total system capacity .......................................................... 22.0 qts (21.0 L)
Refill with or without filter change / Standard only................ 15.2 qts (14.4 L)
Refill with filter change / Powershift only .............................. 15.2 qts (14.4 L)
Refill without filter change / Powershift only ......................... 14.2 qts (13.4 L)
Type of Fluid (Standard Transmission)............. Case Akcela Hy-Tran® Ultra
Type of Fluid ( Powershift only)...........................................Case Trans - XHD

FRONT DRIVE AXLE - 4 WHEEL DRIVE


580M and 580 Super M:
Capacity - center bowl ................................................................... 5.8 qts (5.5 L)
Capacity - each wheel end ........................................................... 0.7 qts (0.66 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
TRIM THIS EDGE

580 Super M +:
Capacity - center bowl ................................................................... 8.0 qts (7.6 L)
Type of Fluid..........................................................Case Transaxle Fluid MS 1317
Capacity - each wheel end ............................................................. 0.75 qt (0.7 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ................................................................... 6.9 qts (6.5 L)
Capacity - each wheel end ............................................................... 1.1 qt (1.0 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
REAR AXLE
580M, 580 Super M and 580 Super M +:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................... 1.6 qt (1.5 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................. 2.0 qts (2.1 L)
Type of Fluid............................................................ Case Akcela Hy-Tran® Ultra
BRAKE MASTER CYLINDER
(Brake fluid supplied by hydraulic reservoir, see Hydraulic System.)

166

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

LUBRICATION/MAINTENANCE CHART
SERVICE INTERVAL IN HOURS
PAGE NUMBER

LUBRICATE

REPLACE
CHANGE
CHECK
INITIAL

CLEAN

DRAIN
SERVICE POINTS

185 Replace Air Filters if warning lamp is on ❉


194 Replace Hydraulic Oil Filter if warning ❉
lamp is on
155 Check Tire Pressure and Condition ❉
216 Inspect, lubricate, clean seat ❉
212 Check new belt tension 10
200 Engine Oil Level 10

TRIM THIS EDGE


171 Loader Grease Fittings 10
173 Backhoe Grease Fittings 10
172 Extendahoe Dipper Slides 10
197 Initial Transmission Fluid Check 20
200 Initial Rear Axle Oil Level 20
203 Initial 4WD Axle Oil Level 20
177 Front Axle Pivot Points 2 WD & 4WD 50
172 Hydraulic Coupler Lock Pins 50
172 4 in 1 Bucket Pivot Points 50
190 Fuel Filter (Drain Water) 50
187 Coolant Reservoir Fluid Level 50
194 Hydraulic Reservoir Fluid Level 50
194 Hydraulic Filter Change 100
198 Transmission Filter Change 100
176 Extendahoe Foot Pedal 100
176 Backhoe Swing Pedal Pivots 100
210 Spark Arresting Muffler (If Equipped) 100
220 Battery (ies) 250
212 A/C Drive Belt Tension (If Equipped) 250
❉ = As Required

167

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

SERVICE INTERVAL IN HOURS

PAGE NUMBER

LUBRICATE

REPLACE
CHANGE
CHECK
INITIAL

CLEAN

DRAIN
SERVICE POINTS

203 Front Axle Oil Level (4WD) 250


204 Front Axle Breather (4WD) 250
200 Rear Axle Oil Level 250
202 Rear Axle Breather 250
190 Fuel Tank (Drain Water and Sediment) 250
197 Transmission Oil Level 250
178 4 Wheel Drive Shaft 250
178 Rear Axle Drive Shaft 250
TRIM THIS EDGE

216 Inspect, Lubricate Seat


183 Engine Oil 500
183 Engine Oil Filter 500
215 ROPS Cab or, ROPS Canopy 500
191 Fuel Filter 500
SM Front Axle Bearings (2 Wheel Drive) 1000
SM Front Axle Seals (2 Wheel Drive) 1000
194 Hydraulic Filter 1000
196 Hydraulic Fluid 1000
220 Battery Fluid Level 1000
205 Cab Air Filter (If Equipped) 1000 2000
201 Rear Axle Oil 1000
198 Transmission Fluid and Filter 1000
204 Front Axle Oil (4 Wheel Drive) 1000
SM Engine Valve Clearances 1000
186 Air Filter Elements 1000
187 Engine Coolant 2000
SM = See Service Manual

168

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

SYSTEMGARD LUBRICATION ANALYSIS PROGRAM


Ask your Case dealer about our lubricant analysis program, Systemgard. Through
this service, your lubricants are tested in an independent laboratory. You simply
remove a sample of lubricant from your machine and send the sample to the
Systemgard laboratory. After the sample is processed, the laboratory will report
back to you and guide you with maintenance requirements. Systemgard can help
support your equipment up time and provide you with a service that can pay back
dividends when you trade for another piece of Case equipment.

TRIM THIS EDGE


BP97H063

Before you service this machine and before you dispose of the old fluids and
lubricants, always remember the environment. Do not put oil or fluids into the
ground or into containers that can leak.
Check with your local environmental or recycling center or your Case dealer for
correct disposal information.

169

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

THE ENGINE HOOD


To Open To Close
NOTE: Make sure the engine is OFF
before raising the engine hood.

BD03H043

1. Lower the hood.

IMPORTANT: To avoid damage to the


BD03H046
hood parts, always close the hood
TRIM THIS EDGE

1. Turn handle counterclockwise to before moving the loader.


release.

BD03H043
BD03H045

2. Lift hood and rotate forward. 2. Turn the handle clockwise to lock.

170

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

LOADER GREASE FITTINGS

1 3
4
2 5
5

2 6
BC00H033
Use Case Akcela Molydisulfide Grease
Lubricate the loader pivot points every 10 hours of operation or each day. If you
operate in severe conditions, lubricate more often. Clean the fittings before

TRIM THIS EDGE


lubricating.
10 HRS 10 HRS

1 3

BD00F104 BD00F109
1. Lift Arm Pivot ....... 4 (2 each side) 3. Bucket Link ................................ 2
10 HRS 10 HRS

5
4

2
BD00F105 BD00F106
2. Lift Cylinder - Closed End 4. Bucket Cylinder Trunnion ............ 2
and Rod End ...........4 (2 each side) 5. Dump Link (590SM Only) ............ 2

171

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

10 HRS 50 HRS

7 6
7
BD00F107 BP98J055
6. Bucket Cylinder Rod End..............2 4-in-1 Bucket - Clam
7. Bucket Pivots .............................. 4 Cylinder and Clam Pivot..................... 4
50 HRS
Extendahoe slides..................... 2 sides
Extend the dipper and coat the slides
with grease at 50 hours.
TRIM THIS EDGE

50 HRS

BP98J056
4-in-1 Bucket - Clam
Cylinder Closed End ........................ 2

BK97K198
Hydraulic Coupler Lock Pins ...............2

172

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

BACKHOE GREASE FITTINGS

20 21
7 10 11
13
8 9
14 17
3
15

6 2
1 5 4 12 19 17 16 18
BC00H034

NOTE: Extendable Dipper Not Shown


Use Case Akcela Molydisulfide Grease

TRIM THIS EDGE


Lubricate the backhoe pivot points every 10 hours of operation or each day. If you
operate in severe conditions, lubricate more often. Clean the fittings before
lubricating.
10 HRS 10 HRS

1
4
2 3
BD00F111 BD00F111
1. Stabilizer Cylinder Closed End .. 2 3. Trunnion ................ 4 (2 Each Side)
2. Boom Pivot ................................. 2 4. Swing Cylinder Rod End............. 2

173

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

10 HRS 10 HRS

11

5 10

12
6
BD00F111 BD00F116
5. Upper Swing Pivot ...................... 1 10. Boom Cylinder - Closed End ..... 1
6. Lower Swing Pivot .......................1 11. Dipper Cylinder - Rod End........... 1
10 HRS 12. Dipper Pivot ...........2 (1 Each Side)
10 HRS
TRIM THIS EDGE

7
13
8

BD00F121
7. Boom Release ............................ 1 BD00F119
8. Boom Cylinder - Rod End ........... 1 13. Bucket Cylinder Closed End ...... 1
10 HRS 10 HRS

14
9

BD00F120 BD00F114
9. Dipper Cylinder - Closed End .......1 14. Bucket Cylinder Rod End ........... 1

174

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

BACKHOE GREASE FITTINGS


20 21
7 10 11
13
8 9
14 17
3
15

6 2
1 5 4 12 19 17 16 18
BC00H034
10 HRS 10 HRS

16

TRIM THIS EDGE


15

16 18
BD00F114 BD00F114
15. Bucket Link ................................ 1 18. Bucket Pivot (Without Coupler) ... 1
16. Bucket Pivot ............................... 2 10 HRS
10 HRS

17

19
17
BD00F115
BD00F114
17. Bucket Links ........ 4 (2 Each Side) 19. Extendable Dipper ........ 2 (Top and
Bottom of Extendable Dipper,
Bottom Not Shown)

175

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

100 HRS 100 HRS

BD00H148 BD00F036
20. Foot Swing Pedals (If Equipped).. 2 21. Extendable Dipper
Foot Pedal (If Equipped) .............. 1
NOTE: Remove plastic plugs from
backhoe control tower for access to the NOTE: Remove plastic plug from
grease fittings for the foot swing pedals. backhoe control tower for access to the
grease fitting for the extendable dipper
foot pedal.
TRIM THIS EDGE

176

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

Two Wheel Drive Front Axle


50 HRS 50 HRS

BD04D001 BD00F098
1. King Pins ............... 4 (2 each side) 2. Front Axle Pivot - Remote Grease
Fitting 1

Four Wheel Drive Front Axle

TRIM THIS EDGE


50 HRS 50 HRS

4
3

BD00F098
BD00F097
4. Front Axle Pivot - Remote Grease
3. King Pins................ 4 (2 each side)
Fitting 1

177

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

MACHINE GREASE FITTINGS

1
2
TRIM THIS EDGE

BS00H036
Use Case Akcela Molydisulfide Grease
Lubricate the driveshaft pivot points every 250 hours. If you operate in severe
conditions, lubricate more often. Clean the fittings before lubricating.

Drive Shaft - Four Wheel Drive Shaft -


Drive Front Axle Transmission To Rear
250 HRS
Axle
250 HRS

1
2

BD00F124
Front Slip Spline ................................ 1 BD00F128
Rear Slip Spline ................................ 1

178

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

FLUID LEVELS
10 HRS 250 HRS

4
1

BD03F016 BD00F122
1. ENGINE OIL - CASE AKCELA NO. 1 4. FRONT 4WD AXLE OIL LEVEL - Case
ENGINE OIL Akcela Hy-Tran® Ultra
50 HRS 100 HRS
2

TRIM THIS EDGE


5

BD03F019 BD03F020
2. COOLANT RESERVOIR - ETHYLENE 5. TRANSMISSION FLUID - Case Akcela
GLYCOL AND WATER Hy-Tran® Ultra
50 HRS 100 HRS

BD00F070 BD00F076
3. HYDRAULIC RESERVOIR - Case Akcela 6. BATTERY(IES) - DISTILLED WATER
Hy-Tran® Ultra

179

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

100 HRS

7
8
BD00F131 BD03H051
7. REAR AXLE OIL LEVEL - Case Akcela 8. WINDSHIELD WASHER RESERVOIR (IF
Hy-Tran® Ultra EQUIPPED) AS REQUIRED
TRIM THIS EDGE

180

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

ENGINE OIL RECOMMENDATIONS

Engine Oil Selection


Case Akcela No. 1 Engine Oil is recommended for use in your Case Engine. Case
Akcela Engine Oil will lubricate your engine correctly under all operating
conditions.
If Case Akcela No. 1 Multi-Viscosity or Single Viscosity Engine Oil is not available,
use a commercial oil meeting API engine oil service category CI-4 (preferred) or
CH-4.
See the chart below for recommended vicosity at ambient temperature ranges.
NOTE: Do not put Performance Additives or other oil additive products in the
engine crankcase. The oil change intervals given in this manual are according to
tests with Case Akcela lubricants.

TRIM THIS EDGE

BC02N250

181

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

ENGINE SERVICE SPECIFICATIONS


580M Series II Family:
Capacity...........................................................................................12.7 qts. (12 L)
Oil Type.............................................Case Akcela No. 1 15W-40 API CI-4 or CH-4
Oil Level Check .............................. Every 10 hours of operation or once each day
Oil Change and Filter Replacement ..........................Every 500 hours of operation
Engine Oil Level
Check the engine oil level before you
start the engine each day or before the
star t of each 10 hour shift. Always
check the oil level with the engine
stopped and when the machine is on
level ground. Push the engine oil level
dipstick completely down and pull out
to check the oil level.
If the oil level is below the ADD mark,
TRIM THIS EDGE

add oil to raise the oil level up to the


FULL mark.

2
1

BD03F018
1. ENGINE OIL LEVEL DIPSTICK
2. ENGINE OIL FILL LOCATION

182

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

Engine Oil Change and Filter Replacement


Change the engine oil and replace the
filter after every 500 hours of operation
or once a year, whichever occurs first.
NOTE: For more complete removal of
foreign material, change the engine oil
while the engine is still warm from 1
operation.
IMPORTANT: You must shorten the oil
change interval if you use diesel fuel
with a sulphur content of more than
0.5%.
IMPORTANT: Change the engine oil BD03F028
1. ENGINE OIL FILTER
more frequently when the engine
operating conditions are severe 4. Turn the oil filter counterclockwise
(frequent stopping and starting and to remove. Discard the old filter.
high or low engine temperatures). 5. Use a clean cloth and wipe the

TRIM THIS EDGE


1. Before draining the oil, have a sealing surface of the oil filter base
container that will hold at least 14 to remove all dirt.
qt (13.2 L). 6. Apply a thin layer of clean grease
2. Remove the engine oil drain plug. or oil to the gasket of the new oil
filter.
7. Turn the new oil filter onto the base
until the gasket makes contact with
the base. Continue to tighten the
filter for 3/4 turn with your hand.
IMPORTANT: Do not use a filter
wrench to install the oil filter. An oil filter
wrench can cause a leak if the filter is
1
dented.
8. Install the drain plug.
9. Put new oil into the engine.
BD00F126
1. ENGINE OIL DRAIN PLUG (LEFT SIDE OF
PAN)
3. Open the hood.

183

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

B. Make sure other persons are


clear of the machine. Turn the
k e y sw i t c h t o S TA RT a n d
actuate the starter for about 10
to 15 seconds.
1
C. Connect the wire to the injection
pump solenoid.
11. Start the engine and run at idle
speed. Check the engine oil filter
for leaks. After two minutes, stop
the engine, wait 2 or 3 minutes, and
BD05C027 check the engine oil level with the
1. INJECTION PUMP ELECTRICAL dipstick.
CONNECTOR
12. Close the hood.
10. If your machine is equipped with a
turbocharger, fill the turbocharger
oil lines with oil. Systemgard Lubrication
Analysis Program
A. See the photo at the top of this The normal engine oil change interval
TRIM THIS EDGE

column. Disconnect the is every 500 hours of operation, or once


electrical connector to the a y e a r, w h i c h ev e r o c c u r s f i r s t .
injection pump solenoid. This Operating conditions, quality of the
will prevent the engine from engine oil and sulphur content of the
starting. fuel can change this inter val. It is
recommended that you use the
Systemgard Lubrications Analysis
Program. See page 169 and your
dealer.

184

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

AIR FILTER SYSTEM


Service Specifications
Air Cleaner Dust Valve Interval ............................................................. As required
Air Filter Element Change Interval ..................... Every 1000 hours/Once a year or
if the air restriction lamp illuminates.

Warning Lamp for Air Filter Dust Valve


Restriction
You must service the air filters if the air
filter warning lamp illuminates when the
engine is running.
On star t up the air filter restriction
warning lamp should illuminate and
then go out after 3 seconds.

1 2

TRIM THIS EDGE


BD03F015
2. DUST VALVE

Under most conditions the dust valve


will clear itself.
Certain working conditions, however,
may require the dust valve be removed
and cleared of debris.
BS98M026/BD05D009
1. AIR FILTER RESTRICTION WARNING
LAMP

NOTE: The air filter restriction lamp


must be reset manually once it has
illuminated. Push the reset button
located behind the filter housing.

185

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Replacing Engine Air Filters


Replace the primary and secondary
elements after 1000 hours of operation, 2
after one year or if the air restriction
lamp illuminates.
1. Raise the hood.

BD03F012
2. SECONDARY ELEMENT
4. Remove the secondary element.
TRIM THIS EDGE

BD03F014
2. Push up on the tab and rotate the
cover counterclockwise and
remove.

1
BD03F010
5. Use a clean damp cloth and clean
the inside of the filter body.
6. Install a new secondary element.
7. Install a new primary element.
8. Install the cover and turn the cover
clockwise until the tab locks into
the slot.
BD03F012 9. Make sure other persons are clear
1. PRIMARY ELEMENT of the machine. Start the engine
and check the air filter warning
3. Remove the primary element.
lamp.
IMPORTANT: Each time you service
the air filter system make sure both
filters are seated properly and the
cover is secure.

186

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

ENGINE COOLING SYSTEM


Service Specifications
580M and 580M Turbo
Coolant Capacity - with heater ..................................................... 17.8 qts (16.8 L)
Coolant Capacity - without heater ................................................ 17.0 qts (16.1 L)
580 Super M, 580 Super M + and 590 Super M
Coolant Capacity - with heater ..................................................... 19.0 qts (18.0 L)
Coolant Capacity - without heater ................................................ 18.3 qts (17.3 L)
Coolant Level Check (deaeration reservoir) ................ Every 50 hours of operation
Check and Tighten Coolant Hose Clamps ............................................ As required
Coolant System Change ................... Every 2000 hours of operation or each year

Coolant Solution
A mixture of 50% ethylene glycol and

TRIM THIS EDGE


50% water must be used in this
machine. This mixture is used if the
lowest ambient temperature is above −
3 7 ° C ( −3 4 ° F ) . I f t h e a m b i e n t
temperature is lower, adjust the mixture
to attain a lower freeze point using the
freeze point-concentration chart on the
label of your antifreeze concentrate or
see page 121 “Operating in Cold
We a t h e r ” . N e v e r u s e a c o o l a n t
solution containing more than 60%
glycol. It is recommended that BD03F019
ethylene glycol and water be used in DEAERATION RESERVOIR
your machine all year. Deaeration Reservoir Fluid
NOTE: After you fill the cooling Level
system, mix the ethylene glycol and Check the deaeration reservoir fluid
water completely by running the engine level ever y 50 hours of operation.
at operating temperature for Check the level when the coolant is
approximately five minutes. This cold and the engine is stopped. The
procedure must be done when the coolant level must be between the
machine is in temperatures below 0 ° C FULL and ADD marks on the reservoir.
(32 ° F). Add coolant as required to raise the
coolant up to the FULL mark.

187

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Cleaning the Cooling System


WARNING: Hot coolant can spray out if the deaeration cap is removed. To
! remove the deaeration cap:
Let system cool, slowly remove the cap by turning in small increments.
Scalding can result from fast removal of the deaeration cap.
Check and service engine cooling system according to maintenance
instructions.

Drain, flush, and replace the engine 5. After you drain the cleaning
coolant every 2000 hours of operation solution, flush with clean water and
or every year, whichever occurs first. drain the water.
Clean the system and replace the 6. Check the hoses, elbows, and
coolant if the coolant becomes dirty or water pump for leaks. Make sure
has the color of rust. the outside of the engine and
DO NOT remove the deaeration cap if radiator is clean.
the coolant is hot. Allow the system to 7. Put a mixture of 50% ethylene
cool, then: glycol and 50% water in the
TRIM THIS EDGE

r a d i a t o r. C o m p l e t e l y f i l l t h e
deaeration reservoir slowly to the
neck with coolant.
8. Start the engine and increase the
temperature of the engine coolant.
When the coolant is at operating
1 temperature, stop the engine and
allow to cool. Check the coolant
level at the deaeration reservoir
only.
9. Fill the deaeration reservoir to the
FULL mark as required and install
BD03F019
1. DEAERATION CAP the cap.
1. Place a suitable container under
the drain valve.
2. Open the radiator drain valve and
remove the deaeration cap.
3. After all coolant is removed, close
the drain valve.
4. Add cleaning solution to the cooling
system and fill the cooling system
w i t h c l e a n w a t e r. Fo l l o w t h e
directions included with the
cleaning solution.

188

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

DIESEL FUEL SYSTEM


Service Specifications
580M and 580 Super M
Fuel Tank Capacity......................................................................... 31.4 gal (119 L)
Optional Tank ................................................................................ 40.0 gal (151 L)
580 Super M + and 590 Super M
Fuel Tank Capacity ....................................................................... 42. 0 gal (159 L)
Draining Water from Main Filter ................................................................ 50 hours
Draining Water from the Fuel Tank.......................................................... 250 hours
Replacing the Fuel Filter ........................................................................ 500 hours

Diesel Fuel Specifications


The best fuel for this machine is one
which meets ASTM and EMA
2

TRIM THIS EDGE


specification for grade 2-D.
See Amer ican Society for Testing
Materials International
@ w w w. a s t m . c o m a n d E n g i n e
M a n u fa c t u r e r s A s s o c i a t i o n @
www.enginemanufacturers.org for more
information.
1
Fuel Tank
BS00H040
Fill the fuel tank at the end of each day. 1. FUEL LEVEL GAUGE
A f u l l t a n k w i l l p r ev e n t w a t e r 2. LOW FUEL LEVEL WARNING LAMP
condensation. The use of Diesel Fuel
Conditioner will also help this problem. Fuel Conditioner
Diesel fuel conditioner is available from
your Case dealer. The conditioner will
clean the fuel injectors, valves, and
manifold; disperse insoluble gum
deposits that form in the fuel system,
separate moisture from the fuel and
stabilize fuel in storage.

189

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Checking for Water or


Sediment
C h e ck t h e f u e l f i l t e r fo r wa t e r o r
sediment every 50 hours of operation
or each week.
If after several checks no water is
found, extend the interval.

1
BD03K052

NOTE: If fuel does not flow after


loosening the valve it may be
2 necessary to loosen the bleed screw
shown above.
2. Close the drain valve.
BD03F022
TRIM THIS EDGE

1. FUEL FILTER 3. If you find water or sediment,


2. FUEL FILTER WATER DRAIN loosen the drain plug at the bottom
1. Hold a small container under the of the fuel tank. After the water and
main filter and loosen the drain sediment are removed, tighten the
valve. plug.

Fuel Tank
Check the fuel tank for water and
sediment every 250 hours of operation,
or if water was found in the main filter.

BD00F099
3. FUEL TANK DRAIN

190

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

Replacing the Fuel Filter


Replace the fuel filters every 500 hours 6. Install the rubber seal on the filter
of operation or if you have a loss of head spud.
engine power. 7. Apply clean oil to the gasket of the
new filter. Do not fill the new filter
with fuel before installation.
8. Turn the main filter clockwise onto
the filter body until the filter gasket
makes contact with the filter body.
1 Continue to tighten the filter with
your hand for 1/2 to 3/4 turn.
IMPORTANT: Do not use a filter
wrench to tighten the filter. You can
cause a leak if the filter is dented with
the wrench.
BD03F022 9. Fill the tank with fuel.
1. FUEL FILTER
10. Remove the air from the fuel

TRIM THIS EDGE


1. Clean the area around the filter.
system. See the next topic
2. Use a filter wrench and turn the “ R e m ov i n g A i r Fr o m t h e F u e l
filter counterclockwise to remove. System”.
3. Remove the rubber seal from the
spud on the filter head.
4. Use a cloth and clean the gasket
surfaces of the filter body.
5. Apply clean engine oil to the new
rubber seal.

191

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Removing Air from the Fuel 3. Actuate the hand primer pump.
System When fuel with no air flows from
Air must be removed from the fuel the air removal screw, tighten the
system if one or more of the following air removal screw.
conditions occurs:
• If the engine stops because of no
fuel in the tank. 1
• If the fuel filters are replaced.
• If the fuel system has been serviced.
• If the machine has been in storage
for three months or more.
1. Fill the fuel tank.

2. Loosen the air removal screw on


the filter head two or three turns.

BD03F018
1. HAND PRIMER PUMP
TRIM THIS EDGE

BD05C031
1. AIR BLEED SCREW

192

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

HYDRAULIC SYSTEM
Service Specifications
580 M
Total System................................................................................... 28.0 gal (106 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
580 Super M +
Total System................................................................................... 31.5 gal (119 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
590 Super M
Total System................................................................................. 34.25 gal (130 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra

TRIM THIS EDGE


Fluid Level Check ..............................................................50 hours or each day
Filter Replacement ............................................................................ 1000 hours
Hydraulic Fluid Change ..................................................................... 1000 hours

WARNING: Hydraulic fluid or grease injected into your skin can cause
! severe injury or death. Keep your hands and body away from any pressurized
leak. Use cardboard or paper to check for a leak. If fluid is injected into your
skin, see a doctor immediately.
SA024

193

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Hydraulic Fluid Level Hydraulic Filter


Check the fluid level of the hydraulic If the machine is new, replace the filter
system every 50 hours of operation or after the first 100 hours of operation.
each week, whichever occurs first. Then, replace the filter after every 1000
hours of operation or if the warning
lamp for the hydraulic oil filter is
illuminated.

BD00F070
1. HYDRAULIC RESERVOIR FLUID LEVEL
BD05D012 / BC00B113
TRIM THIS EDGE

1. Park the machine on a level 1. HYDRAULIC OIL FILTER WARNING LAMP


surface.
2. Make sure the loader bucket is on Procedure to Check the
the ground and the backhoe is in Condition of the
the transport position. Make sure Hydraulic Filter
the bottom of the loader bucket is 1. Start the engine and raise the
parallel to the ground. Stop the temperature of the hydraulic fluid to
engine. operating temperature (side of the
hy d ra u l i c r e s e r vo i r fe e l s ve r y
3. Make sure the hydraulic fluid is
w a r m ) . To i n c r e a s e t h e
cold when you check the level (fluid
temperature of the hydraulic fluid,
t e m p e ra t u r e t h e s a m e a s t h e
do the following:
outside air temperature).
A. Increase the engine speed to full
4. The hydraulic reservoir is full when
throttle and roll back the loader
hydraulic fluid covers half of the
bucket and hold the control lever
sight gauge window.
in this position for 15 seconds.
IMPORTANT: When the hydraulic fluid B. After 15 seconds, move the
level is low, a small amount of hydraulic control lever to the NEUTRAL
fluid will remain on the lower part of the position.
sight gauge window. This condition
does not show a correct fluid level. C. Repeat steps A and B until the
side of the hydraulic reservoir
feels very warm.
2. Increase the engine speed to full
throttle. If the warning lamp for the
hydraulic filter illuminates, replace
the filter.

194

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

Replacing the Hydraulic


Filter
1. Lower the loader bucket to the
gr ound a nd app ly the pa r king
brake.
2. Stop the engine.
3. Use a filter wrench and remove the
old filter from the machine.

TRIM THIS EDGE


1
BD00F129
1. HYDRAULIC FILTER
4. Lubricate the gasket on the new
filter with clean oil.
5. Install the new filter and turn
clockwise until the gasket contacts
the head of the filter assembly.
Continue to tighten the filter for 1/3
turn.
6. Start the engine and check for
leaks at the hydraulic filter.

195

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Hydraulic Fluid Change


Change the hydraulic fluid every 1000 5. Remove the fill cap and remove the
hours of operation. drain plug. Drain the hydraulic fluid
1. Make sure the hydraulic fluid is at from the hydraulic reservoir.
operating temperature. 6. Install the drain plug.
2. Lower the loader bucket to the 7. Put new MS-1209, Hy-Tran® Ultra
ground and put the backhoe in the into the reservoir.
TRANSPORT position. 8. Start the engine and operate the
3. Stop the engine and put a Do Not loader and backhoe controls for
Operate tag on the key switch. three to four minutes. Stop the
4. Put a container under the drain engine and check for leaks. Check
plug that will hold 57 litres (15 U.S. the fluid level.
gallons). IMPORTANT: When the hydraulic fluid
level is low, a small amount of hydraulic
fluid will remain on the lower part of the
sight gauge window. This condition does
not show a correct fluid level.
TRIM THIS EDGE

Pump Charge Procedure


If the hydraulic fluid supply to the pump
1 has been interrupted due to hydraulic
fluid change, pump replacement, or a
1 broken line, see the Service Manual or
your Case dealer for proper start up
procedure.
BD00F070
1. FILL CAP
2. DRAIN PLUG

196

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

TRANSMISSION
Service Specifications
Transmission Capacities
2 Wheel Drive
Total system capacity ......................................................... 19.5 qts (18.5 L)
Refill with or without filter change ......................................... 12.6 qts (11.9 L)
Type of Fluid .................................................... Case Akcela Hy-Tran® Ultra
4 Wheel Drive / Standard and Powershift
Total system capacity .......................................................... 22.0 qts (21.0 L)
Refill with or without filter change / Standard only................ 15.2 qts (14.4 L)
Refill with filter change / Powershift only .............................. 15.2 qts (14.4 L)
Refill without filter change / Powershift only ......................... 14.2 qts (13.4 L)
Type of Fluid (Standard Transmission) ............. Case Akcela Hy-Tran® Ultra
Type of Fluid (Powershift) ................................................. Case Trans - XHD
or Shell Donax TA (331-335), Elfmatic G-3 (331-334), or Pennzoil ATF
Fluid Level Check ................................................................................... 250 hours
Filter Replacement .............................................................................. 1000 hours

TRIM THIS EDGE


Transmission Breather Cleaning ......................................................... 1000 hours
Transmission Fluid Change ................................................................. 1000 hours

Fluid Level
Check the fluid level of the transmission
after the first 20 hours of operation with
a new machine. Then check the fluid
level every 250 hours of operation.
Check the fluid level when the machine
is parked on level ground and with the
engine running.
The fluid level must be between the ADD 1
and FULL marks on the dipstick. If the
fluid level is at the ADD mark, add fluid as
required until the fluid level is at the full BD03F020
mark. 1. POWERSHIFT TRANSMISSION DIPSTICK

WARNING: Rotating fan and belts: Contact will cause injury. Keep clear.
!
SB071

197

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Standard Transmission Fluid Change, Filter Replacement, and


Breather Cleaning
On a new machine change the 2. Lubricate the gasket of the new
transmission filter after the first 100 filter with clean oil.
hours of operation. 3. Install the new filter and turn
Change the transmission fluid, replace clockwise until the gasket contacts
the transmission filter, and clean the the head of the filter assembly.
breather every 1000 hours of operation. Continue to tighten the filter for 1/3
turn.
Standard Transmission Fluid
Change IMPORTANT: Do not use a filter strap
1. Put a container under the drain wrench to install the filter. A fluid leak
plug that will hold 22.7 litres (6 U.S. can occur if the filter is dented by the
gallons). filter strap wrench.
2. Remove the dipstick and the drain 4. Install the drain plug and fill with
plug. new fluid.
5. Start the engine and check for
leaks around the filter.
TRIM THIS EDGE

6. Operate the machine in first and


second gear for a few minutes.
Pa r k t h e m a c h i n e o n a l ev e l
surface. With the engine running at
idle speed, check the fluid level.
1 Add fluid as required.

BP98J008 Standard Transmission


1. DRAIN PLUG Breather Cleaning
1. Clean the area around the
Standard Transmission Filter breather.
Replacement
1. Remove the old filter and discard. 2. Remove and clean the breather
Clean the filter mounting surface with solvent every 1000 hours of
with a clean cloth. operation. Wear face protection,
blow dry with compressed air, and
install the breather.

1
BD00H127
1. STANDARD TRANSMISSION FILTER

198

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

3. Remove the transmission filter and


discard. Clean the filter mounting
surface with a clean cloth.

BD00H127
1. BREATHER

Powershift Transmission (If 1


Equipped)
On a new machine change the BD00F132
transmission filter after the first 100 hours 1. TRANSMISSION FILTER
of operation. 4. Lubricate the gasket of the new
filter with clean oil.

TRIM THIS EDGE


Change the transmission fluid, replace
the transmission filter and clean the 5. Install the new filter and turn
breather every 1000 hours of operation. clockwise until the gasket contacts
the head of the filter assembly.
Powershift Transmission Fluid Continue to tighten the filter for 1/3
Change
turn.
1. Put a container under the drain
plug that will hold 22.7 litres (6 U.S. IMPORTANT: Do not use a filter strap
gallons). wrench to install the filter. A fluid leak
2. Remove the dipstick and drain can occur if the filter is dented by the
plug. filter strap wrench.
6. Install the drain plug and fill with
new oil.
7. Start the engine and check for
leaks around the filter.
8. Operate the machine in first and
second gear for a few minutes.
Pa r k t h e m a c h i n e o n a l ev e l
1 surface. With the engine running at
idle speed, check the fluid level.
Add as required.
BD00F134
1. DRAIN PLUG

199

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

REAR AXLE
Service Specifications
580M, 580 Super M and 580 Super M +:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................... 1.6 qt (1.5 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................. 2.0 qts (2.1 L)
Type of Fluid............................................................ Case Akcela Hy-Tran® Ultra
All Models:
Oil Level Check ..................................................................................... 250 hours
Axle Breather Cleaning ......................................................................... 250 hours
Oil Change .......................................................................................... 1000 hours
AOA....................................................................................................... 1000 hours
Rear Axle Oil Temperature Rear Axle Oil Level
Lamp
TRIM THIS EDGE

Check the oil level of the rear axle after


The rear axle oil temperature warning the first 20 hours of operation with a
lamp will illuminate when the new machine. Check the oil level in the
temperature reaches 305° F (152° C). If center bowl and each planetary every
the lamp illuminates, select a lower 250 hours of operation.
t r a n s m i s s i o n g e a r. I f t h e l a m p 1. Park the machine on a level
c o n t i nu e s t o i l l u m i n a t e, s t o p t h e surface. Make sure the direction
machine and allow the axle oil to cool. control lever is in the NEUTRAL
Continuous hard braking can cause the position and the gear shift control
axle oil temperature to rise, illuminating lever is in the NEUTRAL position.
the lamp.
2. Use the stabilizers to raise the rear
wheels about one inch (25 mm)
above the ground.
3. Rotate the wheel so that the oil
level plug is in the position shown.
1

BC00H041/BS00H040
1. REAR AXLE OIL TEMPERATURE
WARNING LAMP

200

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

2. Make sure the direction control


lever is in the NEUTRAL position
and the gear shift control lever is in
1
the NEUTRAL position.
3. Use the stabilizers to raise the rear
wheels about 25 mm (one inch)
above the ground.
4. Rotate the wheels so that the oil
2
l eve l p l u g s a r e i n t h e c o r r e c t
BP98J086
position to drain the oil. Lower the
1. OIL LEVEL AND DRAIN PLUG
2. LEVEL LINE
wheels to the ground.
4. Remove the oil level plug. The oil 5. Stop the engine.
level must be even with the plug 6. Put a pan under each planetary
hole. Replace the oil level plug. and the drain plug for the center
5. Repeat steps 3 and 4 for the other bowl.
side. 7. Remove the three drain plugs and
6. Lower the wheel to the ground. remove the oil from each planetary

TRIM THIS EDGE


and from the center bowl.
7. Remove the plug from the center
bowl. The oil level must be even
with the plug hole. Replace the oil
level plug.

1
BD00F131
1 1. CENTER BOWL DRAIN PLUG
8. Rotate the wheels to the oil level
check position and put the
BD00F131
1. CENTER BOWL OIL LEVEL PLUG specified amount of oil in each
planetary end and in the center
Rear Axle Oil Change bowl.
You must change the oil in the rear axle 9. Add Case Akcela axle oil additive
and add axle oil additive at the same to the center bowl.
time.
1. Park the machine on a level surface
and make sure the oil in the rear axle
is at operating temperature.

201

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

Breather
Clean the breather for the rear axle
every 250 hours of operation. If you
operate the machine during severe
operating conditions, clean the
breather more frequently.
Remove the dirt from the area around
the breather and clean the breather
with solvent. Wear face protection and
blow dry with compressed air.

1
TRIM THIS EDGE

BD05C032
1. BREATHER

202

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

FOUR WHEEL DRIVE FRONT AXLE


Service Specifications
580M and 580 Super M:
Capacity - center bowl ................................................................... 5.8 qts (5.5 L)
Capacity - each wheel end ........................................................... 0.7 qts (0.66 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
580 Super M +:
Capacity - center bowl ................................................................... 8.0 qts (7.6 L)
Type of Fluid......................................................... Case Transaxle Fluid MS 1317
Capacity - each wheel end ............................................................. 0.75 qt (0.7 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ................................................................... 6.9 qts (6.5 L)
Capacity - each wheel end ............................................................... 1.1 qt (1.0 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra

TRIM THIS EDGE


All Models
Oil Level Check ..................................................................................... 250 hours
Axle Breather Cleaning ......................................................................... 250 hours
Oil Change .......................................................................................... 1000 hours

4WD Oil Level


Check the oil level of the front drive
axle after the first 20 hours of operation 1
with a new machine. Then, check the
oil level every 250 hours of operation.
You must check the oil level of the 2
center bowl and each planetary end.
1. Park the machine on a level
surface. Make sure the direction
control lever is in the NEUTRAL
position and the gear shift control BD05C047
1. OIL LEVEL AND DRAIN PLUG
lever is in the NEUTRAL position.
2. LEVEL LINE
2. Use the loader and raise the front
4. Remove the oil level plug. The oil
wheels about 25 mm (one inch)
level must be even with the plug
above the ground.
hole. Replace the oil level plug.
3. Rotate the wheel so that the oil
5. Repeat steps 3 and 4 for the other
level plug is in the position shown.
side.
6. Lower the wheels to the ground.

203

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

7. Remove the plug from the center 7. Remove the three drain plugs and
bowl. The oil level must be even remove the oil from each planetary
with the plug hole. Replace the oil and from the center bowl.
level plug.

1
1
BD00F122

BD00F122
1. CENTER BOWL DRAIN PLUG
1. OIL LEVEL PLUG 8. Install the drain plugs.
TRIM THIS EDGE

4WD Front Axle Oil Change Breather


You must change the oil in the front Clean the breather for the front axle
d r i v e a x l e ev e r y 1 0 0 0 h o u r s o f every 250 hours of operation. If you
operation. operate the machine during severe
1. Park the machine on a level operating conditions, clean the
surface and make sure the oil in the breather more frequently.
front drive axle is at operating
Remove the dirt from the area around
temperature.
the breather and clean the breather
2. Make sure the direction control with solvent. Wear face protection and
lever is in the NEUTRAL position blow dry with compressed air.
and the gear shift control lever is in
the NEUTRAL position.
3. Use the loader to raise the front
wheels about 25 mm (one inch)
above the ground.
4. Rotate the wheels so that the oil
l eve l p l u g s a r e i n t h e c o r r e c t
position to drain the oil. Lower the
wheels to the ground. 1
5. Stop the engine.
6. Put a pan under each planetary
and the drain plug for the center BD00F098
bowl. 1. BREATHER

204

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
LUBRICATION

CAB AIR FILTER


Clean the cab air filters (if equipped) 3. Remove the filter from the
every 1000 hours of operation or if the mounting bracket.
air flow in the cab is reduced.
1. Remove the mounting screws.

BD00F060
4. Use a cloth and clean the filter
area.
5. Install the new or serviced filter in
BD00F059
the mounting bracket.

TRIM THIS EDGE


2. Carefully remove cab air filter and
mounting bracket. 6. Put the cab air filter and mounting
bracket in position in the head liner.
7. Install the mounting screws.

BD00F058

205

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
LUBRICATION

NOTES

TRIM THIS EDGE

206

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

PARKING BRAKE ADJUSTMENT:


1. Release the parking brake and turn the end of the lever clockwise two or three
turns.
2. Pull the parking brake lever back. See the topic “Parking Brake Check” on
page 103 and test the parking brake.
If the parking brake does not hold the machine, see the service manual or your
dealer.

IMPORTANT: You can damage the parking brake, which is also the service brake,
if you move the machine and the parking brake is applied.

WARNING: Uncontrolled machine movement can injure. Before you turn the
! operators seat around to the BACKHOE operating position, shift the direction
control lever and transmission control to NEUTRAL and apply the parking

TRIM THIS EDGE


brake.
SB050

207

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

LOADER RETURN-TO-DIG ADJUSTMENT


1. Park the machine on a level 4. Loosen the adjusting bolts for the
surface and apply the par king return-to-dig switch and move the
brake. switch in the slot so that the roller
2. Lower the loader bucket to the on the switch is resting on the edge
ground and make sure the bottom of the cam on the loader arm.
of the bucket is at the desired 5. Tighten the bolts.
digging angle. 6. Start the engine, raise the loader
bucket to full height, and dump the
bucket.
7. Put the loader control lever in the
RETURN-TO-DIG position. The
loader bucket will lower to the
ground.
8. Stop the engine.
9. Check the position of the loader
bucket. If the bucket is not in the
TRIM THIS EDGE

BD00G048
correct position, see steps 10 and
3. Stop the engine. 11.
10. Move the return-to-dig switch
rearward if the bucket did not roll
back far enough.
11. Move the return-to-dig switch
forward if the bucket rolled back too
far.
NOTE: When moving the switch
bracket forward or rearward for
adjustment, be sure the bracket is
pushed in toward the machine as the
bolts are tightened. This will assure full
1 contact of the switch with the actuating
BD00H149
1. ADJUSTING BOLTS cam.
12. Repeat steps 6 through 10 until the
bu cke t r e t u r n s t o t h e c o r r e c t
position.

208

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

FAN DRIVE BELT REPLACEMENT


1. Park the machine on a level 6. Remove the four cap screws, flat
surface and apply the par king washers, and lock washers that
brake. fasten the pump drive coupling to
2. Raise the loader lift arms to full the crankshaft pulley.
height and install the loader lift arm 7. Move the pump drive coupling
support strut on the cylinder rod. toward the hydraulic pump.
See page 163. 8. Remove the old drive belt.
3. Stop the engine, remove the key, 9. Install the new drive belt on the
and open the hood. water pump pulley and crankshaft
4. Install a 1/2 inch breaker bar in the pulley.
tension pulley bracket. 10. Align the coupling with the
crankshaft pulley.
11. Install the cap screws, flat washers,
and lock washers that fasten the
coupling to the crankshaft pulley.
Tighten the cap screws from 95 to

TRIM THIS EDGE


114 Nm (70 to 85 pound-feet).
12. Use the breaker bar to move the
tension pulley bracket just far
enough to install the drive belt on
the alternator pulley.
13. Remove the breaker bar and close
BD03F029 the hood.
1. TENSION PULLEY BRACKET
14. Lower the loader bucket to the
5. Push the breaker bar up just ground.
enough to release the tension on
the drive belt. Remove the drive
belt from the water pump pulley
first and then from the other
pulleys.

PLASTIC AND RESIN PARTS


Avoid using gasoline, paint thinner, etc., Using gasoline, thinners, etc., can
when cleaning plastic parts, console, cause discoloration, cracking, or
instrument cluster, etc. Use only water, deformation of the part being cleaned.
mild soap, and a soft cloth when you
clean these parts.

209

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

SPARK ARRESTER MUFFLER (IF EQUIPPED)


WARNING: The spark arrester is not intended to be used in closed areas
! where there is dust or vapor that can cause an explosion.
SB025
Clean the spark arrester muffler every
100 hours of operation.
1. Stop the engine and make sure the
loader bucket is on the ground.
2. Open the hood.
3. Remove the plug from the side of 1
the muffler.

BD05C027
1. INJECTION PUMP SOLENOID WIRING
CONNECTOR
TRIM THIS EDGE

5. Be sure to wear face protection for


this step. Have another person hold
a block of wood over the muffler
1 outlet.
6. Turn the key switch to START for
approximately 30 seconds.
7. Turn the key switch to OFF.
8. Connect the wire to the injection
pump solenoid and install the plug
B861829J in the muffler.
1. PLUG
9. Close the hood.
NOTE: The muffler on your machine
may be of a different configuration than
the one shown above.
4. Apply the parking brake and
disconnect the wire to the injection
pump solenoid on the engine.

210

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

RIDE CONTROL ACCUMULATOR


If the ride control accumulator must be Refer to the service manual for complete
replaced for any reason, always follow instructions on testing the accumulator
the instruction on the decal located on and solenoid.
the accumulator mounting plate.
Never disconnect the hydraulic line
between the accumulator and the
solenoid valves without first discharging
all hydraulic pressure from the hydraulic
system. Always refer to the accumulator
decal located at the right, in the safety
section of this manual or the decal
384260A1
located on the accumulator mounting
plate.

WARNING: The accumulator on this machine contains highly pressurized


! nitrogen gas. If the accumulator system does not function correctly, replace
the accumulator. DO NOT attempt to repair the accumulator, only install a new

TRIM THIS EDGE


one. Injury or death can result if you do not follow these instructions.
SA142

PILOT CONTROL ACCUMULATOR


The Pilot Control Accumulator allows 5. Lower the dipper. If the dipper
the backhoe to be lowered to the lowers, the accumulator is working
ground with the engine off. It also correctly.
allows pressure to be relieved from
backhoe hydraulic circuits.
To ve r i f y p r o p e r o p e ra t i o n o f t h e
accumulator:
1. Start the engine, operate the
backhoe and raise the dipper so
that it is parallel to the ground.
2. Shut off the engine and turn the
key switch back to ON but DO NOT
start the engine.
3. Turn the pilot control switch on by
pushing it to the enable position.
4. Move each joystick in ONE
complete circle, stopping in the
neutral, (center) position.

211

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

CAB AIR CONDITIONING

Lubrication of the Air Conditioning Compressor Seals


Every 250 hours of operation, run the air conditioning to lubricate the compressor
seals. Turn the air conditioning control to MAXIMUM for at least 15 minutes. In
temperatures below 32° F (0° C) put a cover over the air conditioning condenser.
This will make sure the refrigerant and lubricants in the system will be at operating
temperature.

Air Conditioning Compressor

! WARNING: Rotating fan and belts: Contact will cause injury. Keep clear.
SB071

Belt Tension
C h e ck t h e t e n s i o n o f a n ew fa n / 1 1
alternator or air-conditioning belt after
TRIM THIS EDGE

the first 10 hours of operation. Then,


check the tension of the belt every 250
hours of operation.
Check the belt with a belt tension
gauge, and adjust the belt to 20 to 25
kg (45 to 55 pounds).

Belt Adjustment 2
1. Lower the loader bucket to the
BD03F023
ground and stop the engine. 1. ADJUSTING BOLTS
2. Open the hood. 2. PIVOT BOLT

3. Loosen the pivot bolt for the air 5. Move the compressor out to tighten
conditioner compressor. the belt. Tighten the adjusting bolts
when the tension is correct.
4. Loosen the adjusting bolts.
6. Tighten the pivot bolt.
7. Close the hood.

212

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

ROLL-OVER PROTECTIVE STRUCTURE


Your machine has a roll-over protective structure (ROPS). A ROPS label is
fastened to the structure. The ROPS label shows the serial number of the ROPS,
gross weight, approval, regulation and model numbers of the machine.

ROPS Canopy Label Clean belts only with a soap solution


and warm water. Do not use bleach or
dye on the belts because this can make
the belts weak.

ROPS Cab Label

TRIM THIS EDGE


BD00J045

Seat Belt
Every 500 hours of operation check the
seat belt mounting bolts and hardware
for correct torque. See the torque BD00J034

charts on page 281.


Maintenance and
The seat belt is an important part of Inspection of ROPS
your ROPS. You must wear the seat
Every 500 hours of operation check the
belt at all times when you operate the
ROPS canopy, ROPS cab, and lower
machine.
frame hardware for proper torque.
Before you op erat e th e m ac hin e,
1. Check the torque of the ROPS
always make sure that the ROPS and
m o u n t i n g b o l t s. I f n e c e s s a r y,
operator’s seat belts are correctly
tighten the bolts to the correct
installed.
torque. See the following page.
Keep sharp edges and items that can
2. Check the operator’s seat and the
cause damage, away from the belts.
mounting parts for the seat belt.
From time to time check belts, buckles,
Tighten the bolts to the correct
retract ors, tethe rs, sla ck ta ke -up
torque. See the torque charts on
system and mounting bolts for damage.
page 281. Replace the parts that
Replace all parts that have damage or have wear or damage.
wear. Replace belts that have cuts that
can make the belt weak.
Keep seat belts clean and dry.

213

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

3. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather,
and accidents can cause damage to the ROPS and ROPS parts. If you have
any doubt about the ROPS system, see your dealer.

Mounting Bolts for ROPS Canopy, ROPS Cab and Lower Frame

TRIM THIS EDGE

BC00J080
1. 220 TO 264 POUND-FEET (298 TO 358 NM)

214

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

Damage to the ROPS


If the machine has rolled over or the ROPS has been in some other type of
accident (such as hitting an overhead object during transport), you must replace
the damaged ROPS components to get as much protection as you had originally.
After an accident, check the following Befor e you op era te th e m a chin e,
for damage. replace all ROPS components that are
1. ROPS cab or ROPS canopy. damaged.

2. Lower ROPS frame. See the parts catalog or your dealer for
components that are replaceable.
3. Operator’s seat.
D O N OT T RY TO W E L D O R
4. Seat belt mounting and seat belt. STRAIGHTEN THE ROPS.

WARNING: Improper ROPS inspection or maintenance can cause injury or


! death. Do the recommended ROPS inspection shown in this manual. If you
must replace the ROPS, ROPS parts, or ROPS mounting hardware, use only
the replacement parts shown in the Case parts catalog for this machine.
SA029

TRIM THIS EDGE


WARNING: Do not modify ROPS in any manner. Unauthorized
! modifications such as welding, drilling, cutting or adding attachments can
weaken the structure and reduce your protection. Replace ROPS if subjected
to roll-over or damage. Do not attempt to repair.
SB026

WARNING: If you operate this machine without a ROPS and the machine
! rolls over, you can be injured or killed. Remove the ROPS only for service or
replacement. Do not operate this machine with the ROPS removed.
SA027

WARNING: Adding additional weight (attachments, etc.) to the machine can


! cause injury or death. Do not exceed the gross weight printed on the ROPS
label.
SA028

WARNING: You are protected by the ROPS system on this machine (Roll-
! Over Protective Structure). The seat belt is an important part of that ROPS
system. Before you operate this machine, always fasten the seat belt. If the
machine rolls over and you DO NOT have the seat belt fastened, you can be
crushed by the ROPS or the machine.
SA080

215

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

Seat Maintenance
As necessary, for seat cushions vinyl or
cloth, treat as automobile or home 1 1
product with the same cover.
Always try to clean the stain or loose
dirt as soon as possible. Brush and
vacuum loose dirt. Use cold water on
fabric stains first and then quality
automotive or household cleaners.
Stains on vinyl should be cleaned with 2
warm soapy water first. If alcohol based
BD05D015
clea ner is us ed, ca utio n must be 1. SEAT SLIDES SHOWN FROM REAR
exercised. 2. BEARING AREA

If alcohol based cleaners are used, on


either cloth or vinyl, it is recommended
to test a small area, first.
Every 500 hours of operation or, as
TRIM THIS EDGE

necessary, lubricate the seat slides.


Use compressed air, to keep the seat
bearing area clear of debris, and dirt.
Specification.................graphite grease

WARNING: Always wear


! approved eye protection when
using compressed air.
IMPORTANT: Do not lubricate the
bearing area. Use compressed air only,
to clear dirt and debris.

216

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

3 3

BD05C062
3. ARMREST PAD (ONE EACH SIDE
4. ARMREST PAD SCREW
The arm rest pads may be replaced, if
necessary.
Loosen the phillips screw at the front,
underside of the armrest and replace.

TRIM THIS EDGE


(The rear of the pad snaps into
position).

BD05E097

Tip the backrest fully forward and


lubricate the tilt mechanism on each
side with graphite grease.

217

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
MAINTENANCE/ADJUSTMENTS

FIRE EXTINGUISHER

Type of Fire Extinguisher Inspection and Care


It is recommended that you have a fire EVERY MONTH: It is recommended
extinguisher on your machine. The fire that you inspect the fire extinguisher
extinguisher shown below is available once each month for damage and to
from your Case dealer and can be i n s u r e t h a t t h e g a u g e i s wo r k i n g
installed on the machine. correctly.
ONCE EACH YEAR: Have the fire
equipment representative inspect the
fire extinguisher. Reference NFPA
Standard No. 10-1992.
E V E RY 6 Y E A R S : H a ve t h e d r y
chemical removed and refilled by a fire
equipment representative. Reference
NFPA Standard No. 10-1992
ONCE EVERY 12 YEARS: Have the
TRIM THIS EDGE

fire equipment representative


BD00F064
hydrostatically test the fire extinguisher.
This dry chemical fire extinguisher Reference NFPA Standard No. 10-
(Case part number 549974C91) has a 1992.
5 pound capacity and is approved for
class A, B, and C type fires. The
operating temperature is from −65° to
120° F (−54° to 49° C).

218

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

BATTERIES
Battery Safety

WARNING: Before you service a battery, always wear face protection,


protective gloves, and protective clothing. Battery acid or battery explosion
! can cause serious injuries.
SA046

WARNING: Battery acid causes severe burns. Batteries contain sulfuric


acid. Avoid contact with skin, eyes or clothing. Antidote: EXTERNAL - Flush
! with water. INTERNAL - Drink large quantities of water or milk. DO NOT
induce vomiting. Seek medical attention immediately. BATTERIES
PRODUCE EXPLOSIVE GASES. Keep sparks, flame, cigars and cigarettes
away. Ventilate when charging or using in enclosed area. Always wear eye
protection when working near batteries. Wash hands after handling. KEEP

TRIM THIS EDGE


OUT OF REACH OF CHILDREN.
M144B

WARNING: When the battery electrolyte is frozen, the battery can explode if,
(1) you try to charge the battery, or (2) you try to jump start and run the engine.
! To prevent the battery electrolyte from freezing, try to keep the battery at full
charge. If you do not follow these instructions, you or others in the area can be
injured.
SA033

WARNING: Sparks or flame can cause hydrogen gas in a battery to explode.


To prevent an explosion, do the following:
! 1. When you disconnect the battery cables, always disconnect the negative
(−) battery cable first.
2. When you connect the battery cables, always connect the negative (−)
battery cable last.
3. Do not short circuit the battery posts with metal items.
4. Do not weld, grind, or smoke near a battery.
SA034

219

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
ELECTRICAL

Battery Service
NOTE: The electrical system in this machine is 12 volt.
Before you service components of the electrical system, always disconnect the
negative (-) battery cables.
Do not run the engine with the battery cables disconnected or with the alternators
wires disconnected.
Before using an electric welder, disconnect the alternator wires, instrument
cluster, and battery(ies).
Do not use a steam cleaner or cleaning solvent to clean the alternator.

One Battery System Two Battery System

1 3

1
TRIM THIS EDGE

BD00H122 BD00F076
1. NEGATIVE (-) TERMINAL 1. POSITIVE (+) TERMIINAL
2. NEGATIVE (-) TERMINAL
3. NEGATIVE (-) TERMINAL AND GROUND

Battery Fluid Level


Check the fluid level of the batteries every 1000 hours of operation. If the fluid
level is low, add clean or distilled water to each cell until the fluid level is 1/8 inch
below the split ring at the bottom of each cell opening.

IMPORTANT: If the temperature is 32° F (0° C) or below and you have added
water to the batteries, do the following: Connect a battery charger to the batteries
or run the engine for approximately two hours. This procedure is necessary to mix
the water with the electrolyte.
Battery Vents
Keep the battery vents clean. Make sure the vents are not restricted.

220

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

Cleaning the Batteries


Check the batteries regularly for dirt, corrosion and damage. Dirt mixed with
electrolyte or moisture on the top of the battery, can cause a discharged condition
in the battery. Wear face protection and use one of the following methods to clean
the battery:
1. Use Case Battery Saver, part number M20376. Follow the instructions on the
container. This cleaner does not require water.
2. Use baking soda or ammonia and flush the outside of the battery with water. If
you do not have Case Battery Saver, use other special cleaners to prevent
corrosion on the battery terminals.

TRIM THIS EDGE

221

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
ELECTRICAL

BULB REPLACEMENT
Stop, Tail, Flasher and Turn Flasher and Turn Signal
Signal Bulbs - Cab

BD00J041
BD00J036
4. Remove the socket from the lens.
1. Remove the lens.
Stop and Tail Lamps
TRIM THIS EDGE

BD00J033

BD00J039 5. Replace the bulb.


2. Remove the socket from the lens. Flasher and
Turn Signal Bulb ......No. 1156 Bulb

BD00J039
3. Replace the bulb.
Stop and Tail
Lamp............... Part No. 279916A1

222

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

Flasher and Turn Signal - Dome Lamp


Canopy

2 1
1

BD00F053
1. LENS
1. Remove the lens and replace bulb.
2 Dome Lamp Bulb .......No. 211 Bulb

TRIM THIS EDGE


BC00J08
1. LENS
2. BULB
1. Remove the lens and replace the
bulb.
Flasher/Turn Signal Bulb ........ No. 1156

223

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
ELECTRICAL

Driving and Flood Lamps

2
1

2 2

2 2

1
2
TRIM THIS EDGE

B9412114T
1. DRIVING LAMP BULB - PART NUMBER 1312210C2
2. FLOOD LAMP BULB - PART NUMBER 1312210C2

NOTE: It is not necessary to remove the lamp from the cab for bulb replacement.

BD00L024 BD00J025
1. Remove the two screws. 2. Remove the lens from the lamp.

224

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

BD00J026 BD00J028
3. Disconnect the electrical connector 5. Move the wire spring holder and
for the bulb assembly. r e m o ve a n d d i s c a r d t h e bu l b
assembly.

TRIM THIS EDGE


BD00J027
4. Compress the wire spring holder BD00J026
for the bulb assembly. 6. Make sure the gasket is in place on
the lens.
VERTICAL ADJUSTMENT OF DRIVING AND WORK LAMPS: The cross bolt in
the lamp mounting bracket must be loosened before the lamp is moved. Moving
the lamp without loosening the cross bolt can cause damage to the plastic
housing, allowing the lamp to fall out of position.

225

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
ELECTRICAL

INSTRUMENT CLUSTER
Warning lamp and instrument lamp replacement bulb assembly............ 388053A2
NOTE: Use only Case part specified for bulb assembly replacement, any other
bulbs used could damage the instrument cluster.

1 1
1
1
1
TRIM THIS EDGE

3 2 2 3
BS00F083
1. WARNING LAMPS
2. BACK LIGHT LAMPS
3. MOUNTING SCREWS (2)
1. Disconnect the negative (-) battery
cable(s).
2. Remove the two screws that fasten
the instrument cluster in the
console. Disconnect the electrical
connector from the rear of the
instrument cluster and remove the
instrument cluster.

BD00H152
3. Remove the two screws that fasten
the rear cover to the frame.

226

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

BD00H151

Remove the rear cover from the frame.


4. Turn bulb holder counterclockwise
to re move. Th e bulb a nd bu lb
holder are service together, replace
the bulb assembly.

TRIM THIS EDGE


BD00H150

NOTE: Make sure the O-ring is in


position on the rear cover when the
rear cover is installed.

227

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
ELECTRICAL

FUSES

2
BD00G065
1. FUSE COVER BD00G064
2. FUSE LOCATION DECAL INSIDE COVER
Remove the screw to access the fuses. 3. FUSES IN PLACE
TRIM THIS EDGE

BS06K461
1. FUSE DECAL

228

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
ELECTRICAL

RELAYS

BD00G070 BD00G071

Use an acceptable tool and remove the Relays are under the cover on the left
access cover. and right.

TRIM THIS EDGE

BS06K462
RELAY DECAL

229

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
ELECTRICAL

ACCESSORY OUTLETS
Two accessory outlets, located on the
right side panel of the instrument 1
console, provide power for operator
convenience items.

BD00F023
1. ACCESSORY OUTLETS
TRIM THIS EDGE

230

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
MACHINE STORAGE
Long Term Storage Preparation
Geographic, environmental and actual 12. Drain the cooling system. leave the
storage conditions make it difficult to d ra i n va l ve s o p e n a n d d o n o t
follow a set storage procedure. The tighten the radiator cap.
following procedure is for a storage 13. Place a do not operate tag on the
period of 6 months or longer. This steering wheel.
procedure is a good starting point but
may not be all inclusive. If you have 14. Cover the exposed cylinder rods,
questions about storing your machine equipment valve spools, with a rust
contact your Dealer. and corrosion preventive.

1. Wash the machine. 15. Clean and charge the battery or


batteries. if necessary, move the
2. Replace any worn or damaged battery(ies) to a wooden pallet in a
parts and components. temperature controlled
3. Park the machine inside a building. environment.
If a building is not available, park 16. Check the battery(ies) periodically
the machine in a dr y area on

TRIM THIS EDGE


for the correct electrolyte level.
planks and cover the machine with wear face protection and test the
a waterproof cover. electrolyte with a hydrometer. when
4. Lubricate the machine grease the hydrometer reading is near
fittings. 1.215, charge the battery (ies).
5. Paint areas that may have been 17. Block the machine up so the tires
scuffed or deter iorated due to are just off the surface, if possible.
operating environments.
IMPORTANT: Extreme Precautions
6. Move all hydraulic controls through Must Be Taken When Blocking A
their complete ranges several times Machine Up For Long Periods. Block
to relieve pressure in the circuits. The Machine With The Tires Just Off
7. Drain the fuel tank. The Surface. No More Than 1 In (25.4
Mm) Above The Surface.
8. Put approximately 2 gal. (8 L) of
diesel flushing oil in the fuel tank.
R u n t h e e n g i n e u n t i l ex h a u s t
smoke is blue/white.
9. Drain the flushing oil from the fuel
tank.
10. Fill the fuel tank and add a diesel
fuel conditioner by following the
directions on the container.
11. Change the engine oil and replace
the oil filter.

231

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
MACHINE STORAGE

Removal From Storage


Do not start the engine until steps 1
through 13 have been done.
1. If the machine was blocked, lower it
to the ground.
2. Change the fuel filters.
3. Fill the engine cooling system.
4. Check the condition of the drive
belts. Replace if necessary.
5. Check the engine oil level.
6. Check the hydraulic oil level.
7. Check the transmission oil level.
8. Replace the engine air filters.
Replace cab air filters, if equipped.
9. Check the oil level of the rear axle.
TRIM THIS EDGE

Check the front of the 4WD axle, if


equipped.
10. Lubricate the machine grease
fittings.
11. Use a petroleum based solvent and
remove the rust and corrosion
preventative.
12. Install the battery(ies).
13. Lubricate the turbocharger by
priming the lines with oil before
starting.
14. Start the engine.

232

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M
Engine (naturally aspirated) Tier II Certified
Model ...................................................................................... Case 445/M2 Diesel
Type........................................................................................... Naturally Aspirated
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ....................................................................... 272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ...................................................................... 76 hp (57 kW) @2200 rpm
SAE gross .................................................................. 80 hp (60 kW) @2200 rpm
Torque
Net ............................................................231 pound feet (314 Nm) @ 1400 rpm
Gross ....................................................... 236 pound feet (320 Nm) @ 1400 rpm
Torque rise at rated speed ............................................................................ 23 %
Engine speeds:

TRIM THIS EDGE


Gear Ratios Low High
Converter 2185 2310
Combined 1485 1800
Hydraulic 2225 2350
High Idle 2320 2450
Low Idle 850 950

233

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
SPECIFICATIONS - 580M

Engine (turbocharged) Tier II Certified


Model .................................................................................... Case 445T/M2 Diesel
Type................................................................................................... Turbocharged
Bore and stroke .............................................. 4.09 x 5.19 inches (104 x 132 mm)
Displacement ....................................................................... 272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net....................................................................... 76 hp (57 kW) @2200 rpm
SAE gross ................................................................. 85 hp (63 kW) @2200 rpm
Torque
Net ............................................................246 pound feet (334 Nm) @ 1400 rpm
Gross ........................................................251 pound feet (340 Nm) @ 1400 rpm
Torque rise at rated speed ............................................................................. 33%
Engine speeds:

Gear Ratios Low High


Converter 2215 2313
TRIM THIS EDGE

Combined 1651 1928


Hydraulic 2225 2375
High Idle 2320 2450
Low Idle 850 950

Electrical
Voltage .............................................................................12 volts, negative ground
Alternator ................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries ......................................................... 2, 600 cold-cranking amps
Power plugs................................................................................... 2, 30 amps each

Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure.......... 3050 ± 50 psi @ 28.5 gpm @ (210 ± 3 bar 108 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm .... 28.5 gpm @ 3050 psi (108L/min @ 210 bar)

234

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

Manual Backhoe Controls


Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
Pilot Backhoe Controls
Backhoe Control Valve:
Sectional closed-center with inlet compensator and circuits in parallel.
Backhoe Auxiliary Hydraulics
Uni-directional flow, adjustable variable from 0 to 28.5 gpm (108L/min)
Control operation:
Manual ................................................................................ foot switch activated
Pilot .................................................................................... button on left joystick
Bi-directional flow, variable from 0 to 28.5 gpm (108 L/min) @ rated engine rpm.
Control operation:
Manual ................................................................................................hand lever
Pilot .................................................................................. buttons on left joystick

TRIM THIS EDGE

235

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.

Gear Ratios Forward Reverse


1st 5.491 4.550
2nd 3.043 2.522
3rd 1.584 1.313
4th 0.793 0.657

Travel Speeds with Standard Transmission

17.5L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.3 (5.3) 6.0 (9.6) 11.4 (18.4) 22.9 (36.9)
NOTE: Engine @ 2283 rpm.
TRIM THIS EDGE

19.5L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.5 (5.6) 6.4 (10.3) 12.2 (19.6) 24.5 (39.4)
NOTE: Engine @ 2283 rpm.

Front Tires
2WD .................................................................................11L x 16.1 (10-ply rating)
4WD .....................................................................................12 x 16.5 (8-ply rating)
Rear Tires
2/4WD ..............................................................................17.5L x 24 (10-ply rating)
2/4WD ..............................................................................19.5L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................. 3.337
Differential Lock .................................................. On-the-go push-button activation
Front 4WD axle
Differential ratio .................................................................................................. 2.0
Planetary hub ratio............................................................................................. 6.0
Total reduction ratio.......................................................................................... 12.0
Rear axle
Differential ratio .............................................................................................. 2.333
Planetary hub ratio......................................................................................... 6.923
Total reduction ratio...................................................................................... 16.153
Service brakes: Individually applied, hydraulically actuated, maintenance-free,
self-adjusting, inboard mounted, wet disc.
Parking brakes: Mechanically applied with electric activation sensors at each
brake.

236

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 82 in (2.08 m) general
purpose loader bucket, 24 in (610 mm) general purpose backhoe bucket, standard
dipperstick, 17.5L x 24 rear tires, 11L x 16.1 front tires, single battery, standard
cast stabilizer pads and no operator ....................................... 13 359 lb (6 060 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 82 in (2.08 m) 4 IN 1 loader
bucket, 24 in (610 mm) general purpose backhoe bucket Extendahoe dipperstick,
19.5L x 24 rear tires, 12L x 16.5 front tires, dual batteries, flip stabilizer pads and
no operator ............................................................................. 16 510 lb (7 489 kg)

LOADER BUCKETS
Capacities
Capacities
Width SAE Heaped Weight
mm (Inch) Type Struck
m3 (cu yd) kg (lbs)
m3 (cu yd)

TRIM THIS EDGE


2083 (82) Standard 0.67 (.87) 0.79 (1.03) 310 (683)
2083 (82) 4-in-1 0.65 (.85) 0.80 (1.04) 663 (1462)
2362 (93) Optional 0.82 (1.07) 0.96 (1.25) 422 (931)
*Add 47 kg (103 lbs) for bolt on cutting edge.

BACKHOE BUCKETS - 580M


Capacities Capacities SAE
Width Weight
mm (Inch) Type Struck Heaped kg (lbs)
m3 (cu feet) m3 (cu feet)
305 (12) Universal HD 0.08 (3.00) 0.10 (3.40) 132 (290)
406 (16) Universal HD 0.08 (2.92) 0.10 (3.60) 157 (346)
457 (18) Universal HD 0.12 (4.40) 0.15 (5.30) 159 (350)
610 (24) Universal HD 0.17 (6.10) 0.22 (7.70) 187 (413)
762 (30) Universal HD 0.22 (7.90) 0.29 (10.20) 215 (475)
914 (36) Universal HD 0.27 (9.60) 0.36 (12.70) 243 (535)
610 (24) H.D. Hi Capacity 0.20 (6.90) 0.24 (8.50) 204 (450)
457 (18) G.P. Trenching 0.10 (3.57) 0.13 (4.70) 116 (255)
610 (24) G.P. Trenching 0.13 (4.76) 0.18 (6.26) 136 (300)
762 (30) G.P. Trenching 0.17 (5.95) 0.22 (7.83) 172 (380)

237

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

580 M DIMENSIONS

TRIM THIS EDGE

A. Overall operating height - fully raised:


General Purpose Bucket......................................................... 13 ft 8 in (4.17 m)
4 IN 1 Bucket .......................................................................... 14 ft 3 in (4.34 m)
B. Height to Bucket hinge pin fully raised:
General Purpose Bucket or 4 IN 1 Bucket ................................ 11 ft 2 in (3.4 m)
C. Height to Bucket hinge pin @ SAE carry:
General Purpose Bucket.......................................................... 12.7 in (323 mm)
4 IN 1 Bucket ........................................................................... 14.6 in (372 mm)
D. Dump angle @ full height:
General Purpose Bucket....................................................................46 degrees
4 IN 1 Bucket .....................................................................................45 degrees
E. Dump clearance @ full height, 45 degree dump:
General Purpose Bucket........................................................... 8 ft 8 in (2.64 m)
4 IN 1 Bucket .......................................................................... 8 ft 11 in (2.72 m)
4 IN 1 Bucket Clam open .......................................................... 9 ft 8 in (2.95 m)
F. Dump reach @ full height, 45 degree dump:
General Purpose Bucket.......................................................... 28.2 in (717 mm)
4 IN 1 Bucket ........................................................................... 27.7 in (704 mm)
4 IN 1 Bucket Clam open ......................................................... 14.2 in (360 mm)
NOTE: Loader dimensions taken with 4WD, 19.5L x 24 rear tires and 82 inch
(2.08m) general purpose bucket without bolt-on cutting edge.

238

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

580 M DIMENSIONS

TRIM THIS EDGE


G. Bucket rollback @ groundline:
General Purpose Bucket or 4 IN 1 .................................................... 40 degrees
H. Bucket rollback @ SAE carry:...........................................................................
General Purpose Bucket or 4 IN 1 .................................................... 45 degrees
J. Bucket rollback @ full height:
General Purpose Bucket or 4 IN 1 ...................................................... adjustable
K. Digging depth below grade with bucket flat:
General Purpose Bucket............................................................ 7.8 in (199 mm)
4 IN 1 Bucket ............................................................................. 7.1 in (180 mm)
Clam open (dozing).................................................................... 4.4 in (111 mm)
L. Reach from front axle centerline to leading edge of bucket:
General Purpose Bucket............................................................ 77.6 in (1.91 m)
4 IN 1 Bucket ............................................................................. 75.2 in (1.85 m)
M. Overall transport length:
Standard Backhoe or Extendahoe / GP Bucket ...................... 23 ft 2 in (7.07 m)
Standard Backhoe or Extendahoe / 4 In 1 Bucket .................. 23 ft 1 in (7.05 m)
Overall transport width:
Standard Backhoe .................................................................... 7 ft 2 in (2.18 m)
Extendahoe............................................................................... 7 ft 2 in (2.18 m)
NOTE: Loader dimensions taken with 4WD, 19.5L x 24 rear tires and 82 inch
(2.08m) general purpose bucket without bolt-on cutting edge.

239

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

580 M DIMENSIONS

TRIM THIS EDGE

N. Transport height:
Standard Backhoe .................................................................. 11 ft 3 in (3.42 m)
Extendahoe............................................................................. 11 ft 7 in (3.53 m)
Height to:
Top of canopy............................................................................ 8 ft 9 in (2.67 m)
Top of cab ............................................................................... 8 ft 11 in (2.72 m)
Top of exhaust........................................................................... 8 ft 8 in (2.64 m)
Ground clearance at backhoe frame............................................ 14.8 in (376 mm)
O. Wheelbase
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across tires
17.5L x 24 ................................................................................ 81.7 in (2.074 m)
19.5L x 24 ................................................................................ 81.4 in (2.067 m)
NOTE: Loader dimensions taken with 4WD, 19.5L x 24 rear tires and 82 inch
(2.08m) general purpose bucket without bolt-on cutting edge.

240

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

580M OPERATIONAL DATA


Standard Backhoe
Digging depth:
Maximum................................................................................... 14 ft 3 in (4.34 m)
2 ft (610 mm) flat bottom ........................................................... 14 ft 2 in (4.32 m)
8 ft (2.44 m) flat bottom ............................................................. 13 ft 3 in (4.04 m)
Overall reach from:
Rear axle centerline .................................................................. 21 ft 5 in (6.53 m)
Swing pivot.............................................................................. 17 ft 10 in (5.44 m)
Loading height............................................................................. 11 ft 2 in (3.40 m)
Loading reach - dipper retracted ................................................... 8 ft 9 in (2.67 m)
Extendahoe
Digging depth:
Maximum retracted ................................................................. 14 ft 10 in (4.52 m)

TRIM THIS EDGE


Maximum extended................................................................... 18 ft 3 in (5.56 m)
2 ft (610 mm) flat bottom retracted............................................ 14 ft 8 in (4.47 m)
2 ft (610 mm) flat bottom extended ........................................... 18 ft 2 in (5.54 m)
8 ft (2.44 m) flat bottom retracted.............................................. 13 ft 9 in (4.19 m)
8 ft (2.44 m) flat bottom extended ............................................. 17 ft 6 in (5.33 m)
Overall reach from:
Rear axle centerline retracted ................................................... 22 ft 0 in (6.70 m)
Rear axle centerline extended .................................................. 25 ft 5 in (7.75 m)
Swing pivot retracted................................................................. 18 ft 5 in (5.61 m)
Swing pivot extended .............................................................. 21 ft 10 in (6.65 m)
Loading height
retracted .................................................................................... 11 ft 5 in (3.48 m)
extended ................................................................................... 13 ft 3 in (4.04 m)
Loading reach
retracted ...................................................................................... 8 ft 8 in (2.64 m)
extended ................................................................................... 11 ft 6 in (3.50 m)

241

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

LIFT CAPACITIES 580M


Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m) 8 ft 3 in (2.52 m) 1 950 lbs (885 kg)
+ 12 ft (3.66 m) 10 ft 9 in (3.28 m) 2 700 lbs (1225 kg)
+ 10 ft (3.05 m) 12 ft 7 in (3.84 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 13 ft 6 in (4.11 m) 2 750 lbs (1247 kg)
+ 6 ft (1.83 m) 14 ft 5 in (4.40 m) 2 730 lbs (1238 kg)
+ 4 ft (1.22 m) 14 ft 9 in (4.50 m) 2 720 lbs (1234 kg)
+ 2 ft (0.61 m) 14 ft 11 in (4.55 m) 2 680 lbs (1216 kg)
Ground Level 14 ft 8 in (4.47 m) 2 490 lbs (1129 kg)
− 2 ft (0.61 m) 14 ft 3 in (4.35 m) 2 440 lbs (1107 kg)
− 4 ft (1.22 m) 13 ft 4 in (4.06 m) 2 440 lbs (1107 kg)
− 6 ft (1.83 m) 12 ft 0 in (3.66 m) 2 440 lbs (1107 kg)
- 8 ft (2.44 m) 10 ft 2 in (3.10 m) 2 500 lbs (1134 kg)
- 10 ft (3.05 m) 7 ft 0 in (2.13 m) 2 780 lbs (1261 kg)
Dipper Lift
+12 ft (3.66 m) 9 ft 9 in (2.97 m) 3 950 lbs (1792 kg)
TRIM THIS EDGE

+10 ft (3.05 m) 10 ft 4 in (3.15 m) 3 690 lbs (1674 kg)


+8 ft (2.44 m) 10 ft 2 in (3.10 m) 3 750 lbs (1701 kg)
+6 ft (1.83 m) 9 ft 4 in (2.84 m) 4 100 lbs (1860 kg)
+4 ft (1.22 m) 7 ft 6 in (2.29 m) 4 710 lbs (2136 kg)

NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.

242

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

Lift Capacities
Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 14 ft (4.27 m) 9 ft 6 in (2.89 m) 1 280 lbs (581 kg)


+ 12 ft (3.66 m) 11 ft 10 in (3.61 m) 1 940 lbs (880 kg)
+ 10 ft (3.05 m) 13 ft 5 in (4.09 m) 2 200 lbs (998 kg)
+ 8 ft (2.44 m) 14 ft 7 in (4.45 m) 2 220 lbs (1007 kg)
+ 6 ft (1.83 m) 15 ft 3 in (4.65 m) 2 260 lbs (1025 kg)
+ 4 ft (1.22 m) 15 ft 10 in (4.82 m) 2 290 lbs (1039 kg)
+ 2 ft (0.61 m) 16 ft 0 in (4.88 m) 2 290 lbs (1039 kg)
Ground Level 15 ft 11 in (4.85 m) 2 270 lbs (1030 kg)
− 2 ft (0.61 m) 15 ft 7 in (4.75 m) 2 260 lbs (1025 kg)
− 4 ft (1.22 m) 14 ft 10 in (4.52 m) 2 240 lbs (1016 kg)
− 6 ft (1.83 m) 13 ft 10 in (4.21 m) 2 270 lbs (1030 kg)
- 8 ft (2.44 m) 12 ft 6 in (3.81 m) 2 350 lbs (1066 kg)
- 10 ft (3.05 m) 10 ft 4 in (3.15 m) 2 350 lbs (1066 kg)
Dipper Lift Distance from swing pivot Backhoe lift capacity

TRIM THIS EDGE


+12 ft (3.66 m) 10 ft 8 in (3.25 m) 3 430 lbs (1556 kg)
+10 ft (3.05 m) 11 ft 1 in (3.38 m) 3 170 lbs (1438 kg)
+8 ft (2.44 m) 11 ft 0 in (3.35 m) 3 240 lbs (1470 kg)
+6 ft (1.83 m) 10 ft 2 in (3.10 m) 3 610 lbs (1637 kg)
+4 ft (1.22 m) 8 ft 2 in (2.49 m) 4 290 lbs (1946 kg)

NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.

243

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580M

Lift Capacities

Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 16 ft (4.87 m) 12 ft 7 in (3.84 m) 810 lbs (367 kg)


+ 14 ft (4.27 m) 14 ft 8 in (4.47 m) 1 400 lbs (635 kg)
+ 12 ft (3.66 m) 16 ft 2 in (4.93 m) 1 430 lbs (649 kg)
+ 10 ft (3.05 m) 17 ft 3 in (5.26 m) 1 540 lbs (699 kg)
+ 8 ft (2.44 m) 18 ft 1 in (5.52 m) 1 610 lbs (730 kg)
+ 6 ft (1.83 m) 18 ft 8 in (5.69 m) 1 620 lbs (735 kg)
+ 4 ft (1.22 m) 19 ft 0 in (5.79 m) 1 660 lbs (753 kg)
+ 2 ft (0.61 m) 19 ft 1 in (5.82 m) 1 700 lbs (771 kg)
Ground Level 18 ft 10 in (5.74 m) 1 730 lbs (785 kg)
− 2 ft (0.61 m) 18 ft 6 in (5.64 m) 1 720 lbs (780 kg)
− 4 ft (1.22 m) 17 ft 10 in (5.43 m) 1 730 lbs (785 kg)
− 6 ft (1.83 m) 17 ft 0 in (5.18 m) 1 740 lbs (789 kg)
- 8 ft (2.44 m) 15 ft 9 in (4.80 m) 1 780 lbs (807 kg)
TRIM THIS EDGE

- 10 ft (3.05 m) 14 ft 1 in (4.30 m) 1 870 lbs (848 kg)


- 12 ft (3.66 m) 11 ft 9 in (3.58 m) 2 040 lbs (925 kg)
- 14 ft (4.27 m) 8 ft 1 in (2.47 m) 2 610 lbs (1184 kg)
Dipper Lift Distance from swing pivot Backhoe lift capacity
+ 14 (4.27 m) 13 ft 4 in (4.06 m) 2 120 lbs (962 kg)
+ 12 ft (3.66 m) 14 ft 2 in (4.32 m) 2 210 lbs (1002 kg)
+ 10 ft (3.05 m) 14 ft 6 in (4.42 m) 2 200 lbs (998 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 160 lbs (980 kg)
+ 6 ft (1.83 m) 13 ft 10 in (4.21 m) 2 230 lbs (1012 kg)
+ 4 ft (1.22 m) 12 ft 10 in (3.91 m) 2 420 lbs (1098 kg)

NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.

244

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M
Engine (turbocharged) Tier II Certified
Make and model....................................................................Case 445T/M2 Diesel
Type .................................................................................................. Turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ......................................................................90 hp (68 kW) @ 2200 rpm
SAE gross ................................................................. 95 hp (71 kW) @ 2200 rpm
Torque
Net ............................................................289 pound feet (392 Nm) @ 1500 rpm
Gross ........................................................294 pound feet (298 Nm) @ 1500 rpm
Engine speeds with standard transmission

Gear Ratios Low High

TRIM THIS EDGE


Converter 2040 2250
Combined 1595 1840
Hydraulic 2225 2350
High Idle 2320 2450
Low Idle 850 950

Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each

245

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure............. 3050 ± 50 psi @ 38 gpm @ (210 ± 3 bar 144 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 28.5 gpm (53 to
108 L/min.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ...... 38 gpm @ 3050 psi (144 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
TRIM THIS EDGE

Pilot Backhoe Controls


Backhoe Control Valve:
Sectional closed-center with inlet compensator and circuits in parallel.
Backhoe Auxiliary Hydraulics
Uni-directional flow, adjustable variable from 0 to 36 gpm (136 L/min)
Control operation:
Manual ................................................................................ foot switch activated
Pilot.................................................................................... button on left joystick
Bi-directional flow, variable from 0 to 38 gpm (144 L/min) @ rated engine rpm.
Control operation:
Manual ................................................................................................ hand lever
Pilot ...................................................................................... buttons on left joystick

246

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.

Gear Ratios Forward Reverse


1st 5.491 4.550
2nd 3.043 2.522
3rd 1.584 1.313
4th 0.793 0.657

Travel Speeds with Standard Transmission

17.5L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.5 (5.6) 6.4 (10.3) 12.2 (19.6) 24.5 (39.4)
Reverse 4.2 (6.8) 7.7 (12.4) 14.7 (23.7) 29.6 (47.6)
NOTE: Engine @ 2348 rpm.

TRIM THIS EDGE


19.5L x 24 1st 2nd 3rd 4th
rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.8 (6.1) 6.8 (10.9) 13.1 (21.1) 26.1 (42.0)
Reverse 4.6 (7.4) 8.2 (13.2) 15.8 (25.4) 31.5 (50.7)
NOTE: Engine @ 2348 rpm.

Travel Speeds with Powershift Transmission

17.5L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.4 (5.5) 6.4 (10.3) 12.8 (20.6) 24.3 (39.1)
Reverse 4.0 (6.5) 7.6 (12.3)
NOTE: Engine between 2337 & 2404 rpm.

19.5L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.6 (5.8) 6.8 (10.9) 13.7 (22.0) 25.9 (41.7)
Reverse 4.3 (6.9) 8.1 (13.0)
NOTE: Engine between 2337 & 2404 rpm.

247

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

Front Tires
2WD .................................................................................11L x 16.1 (10-ply rating)
4WD .....................................................................................12 x 16.5 (8-ply rating)
Rear Tires
2/4WD ..............................................................................17.5L x 24 (10-ply rating)
2/4WD ..............................................................................19.5L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock .................................................. On-the-go push-button activation
Front 4WD axle
Differential ratio ................................................................................................ 2.0
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio........................................................................................ 12.0
Rear axle
Differential ratio ............................................................................................ 2.333
Planetary hub ratio....................................................................................... 6.923
Total reduction ratio.................................................................................... 16.153
Service brakes: Individually applied, hydraulically actuated, maintenance-free,
TRIM THIS EDGE

self-adjusting, inboard mounted, wet disc.


Parking brakes: Mechanically applied with electric activation sensors at each
brake.

OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 82 in (2.08 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipper, 17.5L x 24 rear tires, 11L x 16.1 front tires, single battery, standard cast
stabilizer pads and no operator .............................................. 14 285 lb (6 480 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 82 in (2.08 m) 4 in 1 loader
bucket, 24 in (610 mm Universal backhoe bucket, Extendahoe dipperstick, 19.5L x
24 rear tires, dual batteries, flip stabilizer pads and no operator .. 17 545 lb (7 958
kg)

248

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2083 (82) Standard 0.67 (.88) 0.77 (1.01) 392 (864)
2083 (82) 4-in-1 0.65 (.85) 0.80 (1.04) 658 (1451)
2362 (93) Optional 0.82 (1.07) 0.96 (1.25) 423 (933)
*All weights include 47 kg (103 lbs) for bolt on cutting edge.

BACKHOE BUCKETS - 580 SUPER M

Width Capacities Capacities SAE Weight


mm (Inch) Type Struck Heaped
kg (lbs)
m3 (cu feet) m3 (cu feet)
305 (12) Universal HD 0.08 (3.00) 0.10 (3.40) 132 (290)
406 (16) Universal HD 0.08 (2.92 0.10 (3.60) 157 (346)
457 (18) Universal HD 0.12 (4.40) 0.15 (5.30) 159 (350)
610 (24) Universal HD 0.17 (6.10) 0.22 (7.70) 187 (413)
762 (30) Universal HD 0.22 (7.90) 0.29 (10.20) 215 (475)

TRIM THIS EDGE


914 (36) Universal HD 0.27 (9.60) 0.36 (12.70) 243 (535)
610 (24) H.D. Hi Capacity 0.20 (6.90) 0.24 (8.50) 204 (450)
762 (30) H.D. Hi Capacity 0.24 (8.60) 0.30 (10.60) 235 (517)

249

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

580 SUPER M DIMENSIONS

TRIM THIS EDGE

A. Overall operating height - fully raised:


General Purpose Bucket....................................................... 13 ft 11 in (4.25 m)
4 IN 1 Bucket .......................................................................... 14 ft 3 in (4.34 m)
B. Height to Bucket hinge pin fully raised:
General Purpose Bucket or 4 IN 1 Bucket ................................ 11 ft 2 in (3.4 m)
C. Height to Bucket hinge pin @ SAE carry:
General Purpose Bucket.......................................................... 13.1 in (334 mm)
4 IN 1 Bucket ........................................................................... 14.6 in (372 mm)
D. Dump angle @ full height:
General Purpose Bucket....................................................................45 degrees
4 IN 1 Bucket .....................................................................................45 degrees
E. Dump clearance @ full height, 45 degree dump:
General Purpose Bucket......................................................... 8 ft 10 in (2.69 m)
4 IN 1 Bucket .......................................................................... 8 ft 11 in (2.72 m)
4 IN 1 Bucket Clam open .......................................................... 9 ft 8 in (2.95 m)
F. Dump reach @ full height, 45 degree dump:
General Purpose Bucket.......................................................... 30.0 in (763 mm)
4 IN 1 Bucket ........................................................................... 27.8 in (707 mm)
4 IN 1 Bucket Clam open .......................................................... 14.2 in (360 mm
NOTE: Loader dimensions taken with 4WD, 19.5L x 24 rear tires and 82 inch
(2.08m) general purpose bucket without bolt-on cutting edge.

250

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

580 SUPER M DIMENSIONS

TRIM THIS EDGE


G. Bucket rollback @ groundline:
General Purpose Bucket or 4 IN 1 .................................................... 40 degrees
H. Bucket rollback @ SAE carry:
General Purpose Bucket or 4 IN 1 .................................................... 45 degrees
J. Bucket rollback @ full height:
General Purpose Bucket or 4 IN 1 ...................................................... adjustable
K. Digging depth below grade with bucket flat:
General Purpose Bucket............................................................ 5.9 in (149 mm)
4 IN 1 Bucket ............................................................................. 6.8 in (180 mm)
Clam open (dozing).................................................................... 4.1 in (103 mm)
L. Reach from front axle centerline to leading edge of bucket:
General Purpose Bucket............................................................ 77.6 in (1.97 m)
4 IN 1 Bucket ............................................................................. 75.2 in (1.91 m)
M. Overall transport length:
Standard Backhoe or Extendahoe / GP Bucket .................... 22 ft 10 in (6.95 m)
Standard Backhoe or Extendahoe / 4 In 1 Bucket .................. 22 ft 8 in (6.92 m)
Overall transport width:
Standard Backhoe .................................................................... 7 ft 2 in (2.18 m)
Extendahoe............................................................................... 7 ft 2 in (2.18 m)
Ground clearance at backhoe frame...................................376 mm (14.8 inches)

251

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

580 SUPER M DIMENSIONS

TRIM THIS EDGE

N. Transport height:
Standard Backhoe ................................................................ 10 ft 10 in (3.29 m)
Extendahoe............................................................................. 11 ft 3 in (3.42 m)
Height to:
Top of canopy............................................................................ 8 ft 9 in (2.67 m)
Top of cab ............................................................................... 8 ft 10 in (2.69 m)
Top of exhaust........................................................................... 8 ft 6 in (2.59 m)
Ground clearance at backhoe frame............................................ 14.6 in (371 mm)
O. Wheelbase
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across tires:
17.5L x 24 ................................................................................ 81.7 in (2.075 m)
19.5L x 24 ............................................................................... 81.4 in (2.067 m)
NOTE: Dimensions taken with 19.5L x 24 rear tires and 11L x 16 front tires except
that data marked 4WD is taken with 12 x 16.5 front tires.

252

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

580 SUPER M OPERATIONAL DATA


Standard Backhoe
Digging depth:
Maximum................................................................................... 14 ft 5 in (4.39 m)
Maximum w/hi-capacity bucket ............................................... 14 ft 10 in (4.52 m)
2 ft (610 mm) flat bottom ........................................................... 14 ft 3 in (4.34 m)
8 ft (2.44 m) flat bottom ............................................................. 13 ft 4 in (4.06 m)
Overall reach from:
Rear axle centerline .................................................................. 21 ft 5 in (6.53 m)
Swing pivot................................................................................ 18 ft 1 in (5.51 m)
Loading height............................................................................. 11 ft 2 in (3.40 m)
Loading reach - dipper retracted ................................................... 8 ft 9 in (2.67 m)
Extendahoe
Digging depth:

TRIM THIS EDGE


Maximum retracted ................................................................. 14 ft 10 in (4.52 m)
Maximum extended................................................................... 18 ft 3 in (5.56 m)
With hi-capacity bucket:
Maximum retracted ................................................................... 15 ft 3 in (4.65 m)
Maximum extended................................................................... 18 ft 8 in (5.69 m)
2 ft (610 mm) flat bottom retracted............................................ 14 ft 8 in (4.47 m)
2 ft (610 mm) flat bottom extended ........................................... 18 ft 2 in (5.54 m)
8 ft (2.44 m) flat bottom retracted.............................................. 13 ft 9 in (4.19 m)
8 ft (2.44 m) flat bottom extended ............................................. 17 ft 6 in (5.33 m)
Overall reach from:
Rear axle centerline retracted ................................................... 22 ft 0 in (6.70 m)
Rear axle centerline extended .................................................. 25 ft 5 in (7.75 m)
Swing pivot retracted................................................................. 18 ft 5 in (5.61 m)
Swing pivot extended .............................................................. 21 ft 10 in (6.65 m)
Loading height
Retracted................................................................................... 11 ft 5 in (3.48 m)
Extended ................................................................................... 13 ft 3 in (4.04 m)
Loading reach
Retracted..................................................................................... 8 ft 8 in (2.64 m)
Extended ................................................................................... 11 ft 6 in (3.50 m)

253

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

LIFT CAPACITIES 580 SUPER M

Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m) 8 ft 7 in (2.62 m) 2 750 lbs (1247 kg)
+ 12 ft (3.66 m) 11 ft 2 in (3.40 m) 3 050 lbs (1383 kg)
+ 10 ft (3.05 m) 12 ft 9 in (3.84 m) 3 100 lbs (1406 kg)
+ 8 ft (2.44 m) 13 ft 11 in (4.24 m) 3 050 lbs (1383 kg)
+ 6 ft (1.83 m) 14 ft 7 in (4.45 m) 3 000 lbs (1361 kg)
+ 4 ft (1.22 m) 15 ft 0 in (4.57 m) 2 900 lbs (1315 kg)
+ 2 ft (0.61 m) 15 ft 1 in (4.60 m) 2 850 lbs (1293 kg)
Ground Level 14 ft 11 in (4.55 m) 2 775 lbs (1259 kg)
− 2 ft (0.61 m) 14 ft 5 in (4.40 m) 2 675 lbs (1213 kg)
− 4 ft (1.22 m) 13 ft 7 in (4.14 m) 2 600 lbs (1179 kg)
− 6 ft (1.83 m) 12 ft 4 in (3.76 m) 2 600 lbs (1179 kg)
- 8 ft (2.44 m) 10 ft 5 in (3.18 m) 2 600 lbs (1179 kg)
- 10 ft (3.05 m) 7 ft 6 in (2.28 m) 2 825 lbs (1281 kg)
Dipper Lift
TRIM THIS EDGE

+12 ft (3.66 m) 10 ft 1 in (3.08 m) 4 940 lbs (2241 kg)


+10 ft (3.05 m) 10 ft 7 in (3.23 m) 4 650 lbs (2109 kg)
+8 ft (2.44 m) 10 ft 6 in (3.20 m) 4 680 lbs (2123 kg)
+6 ft (1.83 m) 9 ft 7 in (2.92 m) 5 290 lbs (2400 kg)
+4 ft (1.22 m) 7 ft 5 in (2.25 m) 6 610 lbs (2998 kg)

NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) Universal H.D. trenching bucket and Case coupler except as noted.

254

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

Lift Capacities

Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 14 ft (4.27 m) 9 ft 6 in (2.89 m) 2 350 lbs (1066 kg)


+ 12 ft (3.66 m) 11 ft 10 in (3.61 m) 2 575 lbs (1168 kg)
+ 10 ft (3.05 m) 13 ft 4 in (4.06 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 650 lbs (1202 kg)
+ 6 ft (1.83 m) 15 ft 2 in (4.62 m) 2 600 lbs (1179 kg)
+ 4 ft (1.22 m) 15 ft 6 in (4.72 m) 2 575 lbs (1168 kg)
+ 2 ft (0.61 m) 15 ft 7 in (4.75 m) 2 525 lbs (1145 kg)
Ground Level 15 ft 5 in (4.70 m) 2 425 lbs (1100 kg)
− 2 ft (0.61 m) 15 ft 0 in (4.57 m) 2 400 lbs (1088 kg)
− 4 ft (1.22 m) 14 ft 2 in (4.32 m) 2 300 lbs (1043 kg)
− 6 ft (1.83 m) 12 ft 10 in (3.91 m) 2 300 lbs (1043 kg)
- 8 ft (2.44 m) 11 ft 2 in (3.40 m) 2 300 lbs (1043 kg)
- 10 ft (3.05 m) 8 ft 7 in (2.62 m) 2 425 lbs (1099 kg)

TRIM THIS EDGE


Dipper Lift Distance from swing pivot Backhoe lift capacity
+12 ft (3.66 m) 10 ft 7 in (3.23 m) 4 360lbs (1978 kg)
+10 ft (3.05 m) 11 ft 2 in (3.40 m) 4 190lbs (1901 kg)
+8 ft (2.44 m) 10 ft 11 in (3.33 m) 4 160 lbs (1887 kg)
+6 ft (1.83 m) 10 ft 2 in (3.10 m) 4 680 lbs (2123 kg)
+4 ft (1.22 m) 8 ft 3 in (2.58 m) 5 590 lbs (2536 kg)

NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.

255

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M

Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 16 ft (4.87 m) 12 ft 5 in (3.79 m) 1 350 lbs (612 kg)


+ 14 ft (4.27 m) 14 ft 7 in (4.45 m) 1 775 lbs (805 kg)
+ 12 ft (3.66 m) 16 ft 2 in (4.93 m) 1 850 lbs (839 kg)
+ 10 ft (3.05 m) 17 ft 2 in (5.23 m) 1 875 lbs (850 kg)
+ 8 ft (2.44 m) 18 ft 0 in (5.49 m) 1 875 lbs (850 kg)
+ 6 ft (1.83 m) 18 ft 7 in (5.67 m) 1 875 lbs (850 kg)
+ 4 ft (1.22 m) 18 ft 10 in (5.74 m) 1 875 lbs (850 kg)
+ 2 ft (0.61 m) 18 ft 11 in (5.77 m) 1 850 lbs (839 kg)
Ground Level 18 ft 10 in (5.74 m) 1 850 lbs (839 kg)
− 2 ft (0.61 m) 18 ft 5 in (5.62 m) 1 800 lbs (816 kg)
− 4 ft (1.22 m) 17 ft 9 in (5.41 m) 1 800 lbs (816 kg)
− 6 ft (1.83 m) 16 ft 9 in (5.11 m) 1 800 lbs (816 kg)
- 8 ft (2.44 m) 15 ft 7 in (4.75 m) 1 800 lbs (816 kg)
- 10 ft (3.05 m) 13 ft 11 in (4.24 m) 1 850 lbs (839 kg)
TRIM THIS EDGE

- 12 ft (3.66 m) 11 ft 7 in (3.53 m) 2 025 lbs (918 kg)


- 14 ft (4.27 m) 7 ft 11 in (2.41 m) 2 450 lbs (1111 kg)
Dipper Lift Distance from swing pivot Backhoe lift capacity
+ 14 (4.27 m) 13 ft 4 in (4.06 m) 2 580 lbs (1170 kg)
+ 12 ft (3.66 m) 14 ft 3 in (4.35 m) 2 680 lbs (1216 kg)
+ 10 ft (3.05 m) 14 ft 6 in (4.42 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 880 lbs (1306 kg)
+ 6 ft (1.83 m) 13 ft 11 in (4.24 m) 2 910 lbs (1320 kg)
+ 4 ft (1.22 m) 12 ft 11 in (3.94 m) 3 050 lbs (1383 kg)

256

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +
Engine (turbocharged) Tier II Certified
Make and model....................................................................Case 445T/M2 Diesel
Type .................................................................................................. Turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ......................................................................90 hp (68 kW) @ 2200 rpm
SAE gross ................................................................. 95 hp (71 kW) @ 2200 rpm
Torque
Net ............................................................289 pound feet (392 Nm) @ 1500 rpm
Gross ........................................................294 pound feet (298 Nm) @ 1500 rpm
Engine speeds*

Gear Ratios Low High

TRIM THIS EDGE


Converter 2040 2250
Combined 1595 1840
Hydraulic 2225 2350
High Idle 2320 2450
Low Idle 850 950
NOTE: Engine speeds with standard transmission

Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each

257

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure............. 3050 ± 50 psi @ 38 gpm @ (210 ± 3 bar 144 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 28.5 gpm (53 to
108 L/min.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ...... 38 gpm @ 3050 psi (144 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
TRIM THIS EDGE

Pilot Backhoe Controls


Backhoe Control Valve:
Sectional closed-center with inlet compensator and circuits in parallel.
Backhoe Auxiliary Hydraulics
Uni-directional flow, adjustable variable from 0 to 36 gpm (136 L/min)
Control operation:
Manual ................................................................................ foot switch activated
Pilot.................................................................................... button on left joystick
Bi-directional flow, variable from 0 to 38 gpm (144 L/min) @ rated engine rpm.
Control operation:
Manual ................................................................................................ hand lever
Pilot.................................................................................. buttons on left joystick

258

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.

Gear Ratios Forward Reverse


1st 5.491 4.550
2nd 3.043 2.522
3rd 1.584 1.313
4th 0.793 0.657

Travel Speeds with Standard Transmission

21L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.9 (6.3) 7.1 (11.4) 13.6 (21.9) 27.2 (43.8)
Reverse 4.7 (7.6) 8.6 (13.8) 16.4 (26.4) 32.8 (52.8)
NOTE: Engine @ 2348 rpm.

TRIM THIS EDGE


Travel Speeds with Powershift Transmission

21L x 24 1st 2nd 3rd 4th


rear tires mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.8 (6.1) 7.1 (11.4) 14.2 (22.9) 26.9 (43.3)
Reverse 4.5 (7.3) 8.5 (13.6)
NOTE: Engine between 2337 & 2404 rpm.

Front Tires
2WD .......................................................................... 14.5/75 x 16.1 (10-ply rating)
4WD ............................................................................ 12.5/80 x 16.5 (8-ply rating)
Rear Tires
2/4WD ................................................................................ 21L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock................................................... On-the-go push-button activation
Front 4WD axle
Differential ratio ............................................................................................ 2.308
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio ...................................................................................... 13.850
Rear axle
Differential ratio ............................................................................................ 2.333
Planetary hub ratio....................................................................................... 6.923
Total reduction ratio ...................................................................................... 16.153

259

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

Service brakes: Individually applied, hydraulically actuated, maintenance-free,


self-adjusting, inboard mounted, wet disc.
Parking brakes: Mechanically applied with electric activation sensors at each
brake.

OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 93 in (2.36 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipper, 21L x 24 rear tires, 14.5 / 75 x 16.1 front tires, single battery, standard cast
stabilizer pads and no operator .............................................. 14 905 lb (6 761 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 93 in (2.36 m) 4 IN 1 loader
bucket, 24 in (610 mm) Universal backhoe bucket, Extendahoe dipperstick, 21L x
24 rear tires, dual batteries, flip stabilizer pads and no operator .. 18 128 lb (8 223
kg)
TRIM THIS EDGE

260

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2362 (93) Standard 0.82 (1.07) 0.96 (1.25) 423 (933)
2362 (93) 4-in-1 0.76 (1.00) 0.92 (1.20) 738 (1628)
*All weights include 47 kg (103 lbs) for bolt on cutting edge.

BACKHOE BUCKETS - 580 SUPER M +


Width Capacities Capacities SAE Weight
mm (Inch) Type Struck Heaped
kg (lbs)
m3 (cu feet) m3 (cu feet)
305 (12) Universal HD 0.08 (3.00) 0.10 (3.40) 132 (290)
406 (16) Universal HD 0.08 (2.92 0.10 (3.60) 157 (346)
457 (18) Universal HD 0.12 (4.40) 0.15 (5.30) 159 (350)
610 (24) Universal HD 0.17 (6.10) 0.22 (7.70) 187 (413)
762 (30) Universal HD 0.22 (7.90) 0.29 (10.20) 215 (475)
914 (36) Universal HD 0.27 (9.60) 0.36 (12.70) 243 (535)

TRIM THIS EDGE


610 (24) H.D. Hi Capacity 0.20 (6.90) 0.24 (8.50) 204 (450)
762 (30) H.D. Hi Capacity 0.24 (8.60) 0.30 (10.60) 235 (517)

261

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

580 SUPER M + DIMENSIONS

TRIM THIS EDGE

A. Overall height - fully raised:


General Purpose Bucket......................................................... 14 ft 4 in (4.36 m)
4 IN 1 Bucket .......................................................................... 14 ft 3 in (4.34 m)
B. Height to Bucket hinge pin fully raised:
General Purpose Bucket or 4 IN 1 Bucket .............................. 11 ft 6 in (3.51 m)
C. Height to Bucket hinge pin @ SAE carry:
General Purpose Bucket.......................................................... 13.1 in (334 mm)
4 IN 1 Bucket ........................................................................... 14.6 in (372 mm)
D. Dump angle @ full height:
General Purpose Bucket....................................................................45 degrees
4 IN 1 Bucket .....................................................................................45 degrees
E. Dump clearance @ full height, 45 degree dump:
General Purpose Bucket........................................................... 9 ft 2 in (2.80 m)
4 IN 1 Bucket ............................................................................ 9 ft 3 in (2.83 m)
4 IN 1 Bucket Clam open ........................................................ 10 ft 0 in (3.06 m)
F. Dump reach @ full height, 45 degree dump:
General Purpose Bucket.......................................................... 30.0 in (763 mm)
4 IN 1 Bucket ........................................................................... 27.8 in (707 mm)
4 IN 1 Bucket Clam open ......................................................... 14.3 in (362 mm)
NOTE: Loader dimensions taken with 4WD, 21L x 24 rear tires and 93 in (2.36 m)
general purpose bucket without bolt-on cutting edge.

262

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

580 SUPER M + DIMENSIONS

TRIM THIS EDGE


G. Bucket rollback @ groundline:
General Purpose Bucket or 4 IN 1 .................................................... 40 degrees
H. Bucket rollback @ SAE carry:
General Purpose Bucket or 4 IN 1 .................................................... 45 degrees
J. Bucket rollback @ full height:
General Purpose Bucket or 4 IN 1 ...................................................... adjustable
K. Digging depth below grade with bucket flat:
General Purpose Bucket.............................................................. 3.1 in (78 mm)
4 IN 1 Bucket ............................................................................. 4.1 in (106 mm)
Clam open (dozing)...................................................................... 3.0 in (77 mm)
L. Reach from front axle centerline to leading edge of bucket:
General Purpose Bucket............................................................ 75.5 in (1.92 m)
4 IN 1 Bucket ............................................................................. 73.7 in (1.87 m)
M. Overall transport length:
Standard Backhoe or Extendahoe / GP Bucket .................... 22 ft 10 in (6.95 m)
Standard Backhoe or Extendahoe / 4 In 1 Bucket .................. 22 ft 8 in (6.92 m)
Overall transport width:
Standard Backhoe .................................................................... 7 ft 9 in (2.36 m)
Extendahoe............................................................................... 7 ft 9 in (2.36 m)
Ground clearance at backhoe frame........................................ 14.5 in (366 mm)

263

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

580 SUPER M + DIMENSIONS

TRIM THIS EDGE

N. Transport height:
Standard Backhoe ................................................................ 10 ft 11 in (3.32 m)
Extendahoe............................................................................. 11 ft 4 in (3.44 m)
Height to:
Top of canopy.......................................................................... 8 ft 11 in (2.71 m)
Top of cab ............................................................................... 8 ft 11 in (2.73 m)
Top of exhaust........................................................................... 8 ft 9 in (2.66 m)
Ground clearance at backhoe frame............................................ 14.5 in (366 mm)
O. Wheelbase:
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across front tires:
2WD........................................................................................... 88.3 in (2.24 m)
4WD.......................................................................................... 89.6 in (2.28 m)
Width across rear tires:
All M +........................................................................................ 91.8 in (2.33 m)
NOTE: Dimensions taken with 21L x rear tires and 12.5 / 80 x 18 front tires except
that data marked 2WD is taken with 14.5 / 75 x 16.1.

264

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

580 SUPER M + OPERATIONAL DATA


Standard Backhoe
Digging depth:
Maximum................................................................................... 14 ft 5 in (4.39 m)
Maximum w/hi-capacity bucket ............................................... 14 ft 10 in (4.52 m)
2 ft (610 mm) flat bottom ........................................................... 14 ft 3 in (4.34 m)
8 ft (2.44 m) flat bottom ............................................................. 13 ft 4 in (4.06 m)
Overall reach from:
Rear axle centerline .................................................................. 21 ft 5 in (6.53 m)
Swing pivot................................................................................ 18 ft 1 in (5.51 m)
Loading height............................................................................. 11 ft 2 in (3.40 m)
Loading reach - dipper retracted ................................................... 8 ft 9 in (2.67 m)
Extendahoe
Digging depth:

TRIM THIS EDGE


Maximum retracted ................................................................. 14 ft 10 in (4.52 m)
Maximum extended................................................................... 18 ft 3 in (5.56 m)
With hi-capacity bucket:
Maximum retracted ................................................................... 15 ft 3 in (4.65 m)
Maximum extended................................................................... 18 ft 8 in (5.69 m)
2 ft (610 mm) flat bottom retracted............................................ 14 ft 8 in (4.47 m)
2 ft (610 mm) flat bottom extended ........................................... 18 ft 2 in (5.54 m)
8 ft (2.44 m) flat bottom retracted.............................................. 13 ft 9 in (4.19 m)
8 ft (2.44 m) flat bottom extended ............................................. 17 ft 6 in (5.33 m)
Overall reach from:
Rear axle centerline retracted ................................................... 22 ft 0 in (6.70 m)
Rear axle centerline extended .................................................. 25 ft 5 in (7.75 m)
Swing pivot retracted................................................................. 18 ft 5 in (5.61 m)
Swing pivot extended .............................................................. 21 ft 10 in (6.65 m)
Loading height
Retracted................................................................................... 11 ft 5 in (3.48 m)
Extended ................................................................................... 13 ft 3 in (4.04 m)
Loading reach
Retracted..................................................................................... 8 ft 8 in (2.64 m)
Extended ................................................................................... 11 ft 6 in (3.50 m)

265

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

LIFT CAPACITIES 580 SUPER M +

Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m) 8 ft 7 in (2.62 m) 2 750 lbs (1247 kg)
+ 12 ft (3.66 m) 11 ft 2 in (3.40 m) 3 050 lbs (1383 kg)
+ 10 ft (3.05 m) 12 ft 9 in (3.84 m) 3 100 lbs (1406 kg)
+ 8 ft (2.44 m) 13 ft 11 in (4.24 m) 3 050 lbs (1383 kg)
+ 6 ft (1.83 m) 14 ft 7 in (4.45 m) 3 000 lbs (1361 kg)
+ 4 ft (1.22 m) 15 ft 0 in (4.57 m) 2 900 lbs (1315 kg)
+ 2 ft (0.61 m) 15 ft 1 in (4.60 m) 2 850 lbs (1293 kg)
Ground Level 14 ft 11 in (4.55 m) 2 775 lbs (1259 kg)
− 2 ft (0.61 m) 14 ft 5 in (4.40 m) 2 675 lbs (1213 kg)
− 4 ft (1.22 m) 13 ft 7 in (4.14 m) 2 600 lbs (1179 kg)
− 6 ft (1.83 m) 12 ft 4 in (3.76 m) 2 600 lbs (1179 kg)
- 8 ft (2.44 m) 10 ft 5 in (3.18 m) 2 600 lbs (1179 kg)
- 10 ft (3.05 m) 7 ft 6 in (2.28 m) 2 825 lbs (1281 kg)
Dipper Lift
TRIM THIS EDGE

+12 ft (3.66 m) 10 ft 1 in (3.08 m) 4 940 lbs (2241 kg)


+10 ft (3.05 m) 10 ft 7 in (3.23 m) 4 650 lbs (2109 kg)
+8 ft (2.44 m) 10 ft 6 in (3.20 m) 4 680 lbs (2123 kg)
+6 ft (1.83 m) 9 ft 7 in (2.92 m) 5 290 lbs (2400 kg)
+4 ft (1.22 m) 7 ft 5 in (2.25 m) 6 610 lbs (2998 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.

266

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

Lift Capacities

Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 14 ft (4.27 m) 9 ft 6 in (2.89 m) 2 350 lbs (1066 kg)


+ 12 ft (3.66 m) 11 ft 10 in (3.61 m) 2 575 lbs (1168 kg)
+ 10 ft (3.05 m) 13 ft 4 in (4.06 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 650 lbs (1202 kg)
+ 6 ft (1.83 m) 15 ft 2 in (4.62 m) 2 600 lbs (1179 kg)
+ 4 ft (1.22 m) 15 ft 6 in (4.72 m) 2 575 lbs (1168 kg)
+ 2 ft (0.61 m) 15 ft 7 in (4.75 m) 2 525 lbs (1145 kg)
Ground Level 15 ft 5 in (4.70 m) 2 425 lbs (1100 kg)
− 2 ft (0.61 m) 15 ft 0 in (4.57 m) 2 400 lbs (1088 kg)
− 4 ft (1.22 m) 14 ft 2 in (4.32 m) 2 300 lbs (1043 kg)
− 6 ft (1.83 m) 12 ft 10 in (3.91 m) 2 300 lbs (1043 kg)
- 8 ft (2.44 m) 11 ft 2 in (3.40 m) 2 300 lbs (1043 kg)
- 10 ft (3.05 m) 8 ft 7 in (2.62 m) 2 425 lbs (1099 kg)

TRIM THIS EDGE


Dipper Lift Distance from swing pivot Backhoe lift capacity
+12 ft (3.66 m) 10 ft 7 in (3.23 m) 4 360lbs (1978 kg)
+10 ft (3.05 m) 11 ft 2 in (3.40 m) 4 190lbs (1901 kg)
+8 ft (2.44 m) 10 ft 11 in (3.33 m) 4 160 lbs (1887 kg)
+6 ft (1.83 m) 10 ft 2 in (3.10 m) 4 680 lbs (2123 kg)
+4 ft (1.22 m) 8 ft 3 in (2.58 m) 5 590 lbs (2536 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.

267

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 580 SUPER M +

Lift Capacities

Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 16 ft (4.87 m) 12 ft 5 in (3.79 m) 1 350 lbs (612 kg)


+ 14 ft (4.27 m) 14 ft 7 in (4.45 m) 1 775 lbs (805 kg)
+ 12 ft (3.66 m) 16 ft 2 in (4.93 m) 1 850 lbs (839 kg)
+ 10 ft (3.05 m) 17 ft 2 in (5.23 m) 1 875 lbs (850 kg)
+ 8 ft (2.44 m) 18 ft 0 in (5.49 m) 1 875 lbs (850 kg)
+ 6 ft (1.83 m) 18 ft 7 in (5.67 m) 1 875 lbs (850 kg)
+ 4 ft (1.22 m) 18 ft 10 in (5.74 m) 1 875 lbs (850 kg)
+ 2 ft (0.61 m) 18 ft 11 in (5.77 m) 1 850 lbs (839 kg)
Ground Level 18 ft 10 in (5.74 m) 1 850 lbs (839 kg)
− 2 ft (0.61 m) 18 ft 5 in (5.62 m) 1 800 lbs (816 kg)
− 4 ft (1.22 m) 17 ft 9 in (5.41 m) 1 800 lbs (816 kg)
− 6 ft (1.83 m) 16 ft 9 in (5.11 m) 1 800 lbs (816 kg)
- 8 ft (2.44 m) 15 ft 7 in (4.75 m) 1 800 lbs (816 kg)
TRIM THIS EDGE

- 10 ft (3.05 m) 13 ft 11 in (4.24 m) 1 850 lbs (839 kg)


- 12 ft (3.66 m) 11 ft 7 in (3.53 m) 2 025 lbs (918 kg)
- 14 ft (4.27 m) 7 ft 11 in (2.41 m) 2 450 lbs (1111 kg)
Dipper Lift Distance from swing pivot Backhoe lift capacity
+ 14 (4.27 m) 13 ft 4 in (4.06 m) 2 580 lbs (1170 kg)
+ 12 ft (3.66 m) 14 ft 3 in (4.35 m) 2 680 lbs (1216 kg)
+ 10 ft (3.05 m) 14 ft 6 in (4.42 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 880 lbs (1306 kg)
+ 6 ft (1.83 m) 13 ft 11 in (4.24 m) 2 910 lbs (1320 kg)
+ 4 ft (1.22 m) 12 ft 11 in (3.94 m) 3 050 lbs (1383 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.

268

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M
Engine (turbocharged) Tier II Certified
Make and model...............................................................................Case 445T/M2
Type.................................................................................................... turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Horsepower - rated
SAE net ......................................................................98 hp (73 kW) @ 2200 rpm
SAE gross ................................................................. 99 hp (74 kW) @ 2200 rpm
Torque
Net ..............................................................289 pound feet (392 Nm) @ 1400 rpm
Gross...........................................................294 pound feet (398 Nm) @ 1400 rpm
Torque rise at rated speed ............................................................................... 24%
Engine speeds

Gear Ratios Low High

TRIM THIS EDGE


Converter 2035 2245
Combined 1495 1760
Hydraulic 2225 2350
High Idle 2320 2450
Low Idle 850 950
NOTE: Engine speeds with standard transmission

Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each

269

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure.......... 3050 ± 50 psi @ 42.5 gpm @ (210 ± 3 bar 161 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 31.5 gpm (53 to
119 L/min.
Loader flow @ rated engine rpm...... 31.5 gpm @ 3050 psi (121 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ... 42.5 gpm @ 3050 psi (161 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
TRIM THIS EDGE

Pilot Backhoe Controls


Backhoe Control Valve:
Sectional closed-center with inlet compensator and circuits in parallel.
Backhoe Auxiliary Hydraulics
Uni-directional flow, adjustable variable from 0 to 36 gpm (136 L/min)
Control operation:
Manual ................................................................................ foot switch activated
Pilot.................................................................................... button on left joystick
Bi-directional flow, variable from 0 to 42.5 gpm (161 L/min) @ rated engine rpm.
Control operation:
Manual ................................................................................................ hand lever
Pilot.................................................................................. buttons on left joystick

270

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.

Gear Ratios Forward Reverse


1st 5.491 4.550
2nd 3.043 2.522
3rd 1.584 1.313
4th 0.793 0.657

Travel Speeds with Standard Transmission

1st 2nd 3rd 4th


mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.8 (6.1) 6.9 (11.1) 13.3 (21.4) 26.5 (42.6)
Reverse 4.6 (7.4) 8.3 (13.4) 16.1 (25.8) 32.0 (51.5)
NOTE: Engine @ 2354 rpm.

TRIM THIS EDGE


Travel Speeds with Powershift Transmission

1st 2nd 3rd 4th


mph (km/h) mph (km/h) mph (km/h) mph (km/h)
Forward 3.6 (5.8) 6.8 (10.9) 13.7 (22.0) 25.9 (41.7)
Reverse 4.3 (6.9) 8.1 (13.0)
NOTE: Engine between 2347 & 2416 rpm.

Front Tires
2WD .......................................................................... 14.5/75 x 16.1 (10-ply rating)
4WD .................................................................................. 14 x 17.5 (10-ply rating)
Rear Tires
2/4WD ............................................................................... 21L x 24 (10 -ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock................................................... On-the-go push-button activation
Front 4WD axle
Differential ratio ............................................................................................ 2.308
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio ...................................................................................... 13.846
Rear axle
Differential ratio .............................................................................................. 2.75
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio .......................................................................................... 16.5

271

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Service brakes: Individually applied, hydraulically actuated, maintenance-free,


self-adjusting, inboard mounted, wet disc.
Parking brakes: Mechanically applied with electric activation sensors at each
brake.

OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 93 in (2.36 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipperstick, 21L x 24 rear tires, 14.5 / 75 x16.1 front tires, single battery, standard
cast stabilizer pads and no operator....................................... 15 268 lb (6 926 kg)
Heaviest Configuration
Equipped with 4WD, cab, suspension seat, 93 in (2.36 m) 4 IN 1 loader bucket, 24
in (610 mm) Universal backhoe bucket, Extendahoe dipperstick, dual batteries, flip
stabilizer pads, and no operator ............................................. 19 578 lb (8 881 kg)
TRIM THIS EDGE

272

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2362 (93) Standard 0.84 (1.10) 0.99 (1.30) 509 (1123)
2362 (93) 4-in-1 0.76 (1.00) 0.92 (1.20) 738 (1628)
2438 (96) Optional 0.97 (1.27) 1.15 (1.50) 601 (1324)
*Add 47 kg (103 lbs) for bolt on cutting edge.

BACKHOE BUCKETS

Width Capacities Capacities SAE Weight


mm (Inch) Type Struck Heaped
kg (lbs)
m3 (cu feet) m3 (cu feet)
305 (12) Universal HD 0.08 (3.00) 0.10 (3.40) 132 (290)
406 (16) Universal HD 0.08 (2.92) 0.10 (3.60) 157 (346)
457 (18) Universal HD 0.12 (4.40) 0.15 (5.30) 159 (350)
610 (24) Universal HD 0.17 (6.10) 0.22 (7.70) 187 (413)
762 (30) Universal HD 0.22 (7.90) 0.29 (10.20) 215 (475)

TRIM THIS EDGE


914 (36) Universal HD 0.27 (9.60) 0.36 (12.70) 243 (535)
610 (24) H.D. Hi Capacity 0.20 (6.90) 0.24 (8.50) 204 (450)
762 (30) H.D. Hi Capacity 0.24 (8.60) 0.30 (10.60) 235 (517)

273

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

590 SUPER M DIMENSIONS

TRIM THIS EDGE

A. Overall height - fully raised:


General Purpose Bucket......................................................... 14 ft 2 in (4.32 m)
4 IN 1 Bucket .......................................................................... 14 ft 6 in (4.43 m)
B. Height to Bucket hinge pin fully raised:
General Purpose Bucket or 4 IN 1 Bucket .............................. 11 ft 5 in (3.47 m)
C. Height to Bucket hinge pin @ SAE carry:
General Purpose Bucket.......................................................... 13.7 in (349 mm)
4 IN 1 Bucket ........................................................................... 14.9 in (379 mm)
D. Dump angle @ full height:
General Purpose Bucket....................................................................45 degrees
4 IN 1 Bucket .....................................................................................45 degrees
E. Dump clearance @ full height, 45 degree dump:
General Purpose Bucket........................................................... 9 ft 0 in (2.75 m)
4 IN 1 Bucket ............................................................................ 9 ft 2 in (2.78 m)
4 IN 1 Bucket Clam open ........................................................ 9 ft 10 in (3.00 m)
F. Dump reach @ full height, 45 degree dump:
General Purpose Bucket.......................................................... 27.5 in (699 mm)
4 IN 1 Bucket ........................................................................... 25.9 in (659 mm)
4 IN 1 Bucket Clam open ......................................................... 11.5 in (293 mm)
NOTE: Loader dimensions taken with 4WD.

274

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

590 SUPER M DIMENSIONS

TRIM THIS EDGE


G. Bucket rollback @ groundline:
General Purpose Bucket or 4 IN 1 .................................................... 40 degrees
H. Bucket rollback @ SAE carry:
General Purpose Bucket or 4 IN 1 .................................................... 45 degrees
J. Bucket rollback @ full height:
General Purpose Bucket or 4 IN 1 ...................................................... adjustable
K. Digging depth below grade with bucket flat:
General Purpose Bucket............................................................ 4.2 in (107 mm)
4 IN 1 Bucket ............................................................................. 5.2 in (133 mm)
Clam open (dozing).................................................................... 4.2 in (106 mm)
L. Reach from front axle centerline to leading edge of bucket:
General Purpose Bucket............................................................ 76.3 in (1.94 m)
4 IN 1 Bucket ............................................................................. 74.5 in (1.89 m)
M. Overall transport length:
Standard Backhoe or Extendahoe / GP Bucket ...................... 23 ft 7 in (7.13 m)
Standard Backhoe 4 In 1 Bucket............................................. 22 ft 7 in (6.88 m)
Extendahoe 4 IN 1 Bucket ...................................................... 22 ft 8 in (6.91 m)
Overall transport width:
Standard Backhoe .................................................................... 7 ft 9 in (2.36 m)
Extendahoe............................................................................... 7 ft 9 in (2.36 m)
Ground clearance at backhoe frame standard backhoe .......... 14.6 in (371 mm)
Ground clearance at backhoe frame extendahoe .................... 14.8 in (375 mm)

275

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

590 SUPER M DIMENSIONS

TRIM THIS EDGE

N. Transport height:
Standard Backhoe .................................................................. 11 ft 2 in (3.41 m)
Extendahoe............................................................................. 11 ft 7 in (3.54 m)
Height to:
Top of canopy.......................................................................... 8 ft 11 in (2.71 m)
Top of cab ............................................................................... 8 ft 10 in (2.69 m)
Top of exhaust........................................................................... 8 ft 7 in (2.62 m)
Ground clearance at backhoe frame............................................ 14.6 in (371 mm)
O. Wheelbase:
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
NOTE: Dimensions taken with 21L x 24 rear tires and 14.5 / 75L x 16.1 front tires
except that data marked 4WD is taken with 14 x 17.5 front tires.

276

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

590 SUPER M OPERATIONAL DATA


Standard Backhoe
Digging depth:
Maximum................................................................................. 15 ft 11 in (4.85 m)
Maximum w/hi-capacity bucket ................................................. 16 ft 4 in (4.98 m)
2 ft (610 mm) flat bottom ......................................................... 15 ft 10 in (4.83 m)
8 ft (2.44 m) flat bottom ........................................................... 14 ft 11 in (4.55 m)
Overall reach from:
Rear axle centerline .................................................................. 23 ft 3 in (7.09 m)
Swing pivot................................................................................ 19 ft 8 in (5.99 m)
Loading height............................................................................. 11 ft 5 in (3.48 m)
Loading reach - dipper retracted ................................................... 9 ft 6 in (2.90 m)
Extendahoe
Digging depth:
Maximum retracted ................................................................. 15 ft 11 in (4.85 m)

TRIM THIS EDGE


Maximum extended................................................................. 19 ft 11 in (6.07 m)
With hi-capacity bucket:
Maximum retracted ................................................................... 16 ft 4 in (4.98 m)
Maximum extended................................................................... 20 ft 4 in (6.20 m)
2 ft (610 mm) flat bottom retracted.......................................... 15 ft 10 in (4.83 m)
2 ft (610 mm) flat bottom extended ......................................... 19 ft 10 in (6.05 m)
8 ft (2.44 m) flat bottom retracted............................................ 14 ft 11 in (4.55 m)
8 ft (2.44 m) flat bottom extended ............................................. 19 ft 2 in (5.84 m)
Overall reach from:
Rear axle centerline retracted ................................................... 23 ft 3 in (7.09 m)
Rear axle centerline extended .................................................. 27 ft 2 in (8.28 m)
Swing pivot retracted................................................................. 19 ft 8 in (5.99 m)
Swing pivot extended ................................................................ 23 ft 7 in (7.19 m)
Loading height
Retracted................................................................................... 11 ft 5 in (3.48 m)
Extended ................................................................................... 13 ft 9 in (3.48 m)
Loading reach
Retracted..................................................................................... 9 ft 6 in (2.90 m)
Extended ................................................................................... 12 ft 9 in (3.89 m)

277

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

LIFT CAPACITIES 590 SUPER M

Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 16 ft (4.87 m) 2 870 lbs (1302 kg)
+ 14 ft (4.27 m) 9 ft 9 in (2.97 m) 3 590lbs (1628 kg)
+ 12 ft (3.66 m) 12 ft 1 in (3.69 m) 3 670 lbs (1665 kg)
+ 10 ft (3.05 m) 13 ft 8 in (4.16 m) 3 670 lbs (1665 kg)
+ 8 ft (2.44 m) 14 ft 11 in (4.47 m) 3 620 lbs (1642 kg)
+ 6 ft (1.83 m) 15 ft 3 in (4.65 m) 3 550 lbs (1610 kg)
+ 4 ft (1.22 m) 15 ft 8 in (4.77 m) 3 460lbs (1569 kg)
+ 2 ft (0.61 m) 15 ft 10 in (4.82 m) 3 370 lbs (1529 kg)
Ground Level 15 ft 7 in (4.75 m) 3 330 lbs (1510 kg)
− 2 ft (0.61 m) 15 ft 1 in (4.60 m) 3 250 lbs (1474 kg)
− 4 ft (1.22 m) 14 ft 4 in (4.37 m) 3 110 lbs (1411 kg)
− 6 ft (1.83 m) 13 ft 2 in (4.01 m) 3 040 lbs (1379 kg)
- 8 ft (2.44 m) 11 ft 5 in (3.48 m) 2 960 lbs (1343 kg)
- 10 ft (3.05 m) 8 ft 9 in (2.67 m) 2 960 lbs (1343 kg)
TRIM THIS EDGE

- 12 ft (3.66 m) 2 930 lbs (1329 kg)


Dipper Lift
+ 14 ft (4.27 m) 9 ft 5 in (2.87 m) 4 800 lbs (2177 kg)
+12 ft (3.66 m) 10 ft 7 in (3.23 m) 5 290lbs (2399 kg)
+10 ft (3.05 m) 11 ft 0 in (3.35 m) 5 580 lbs (2531 kg)
+8 ft (2.44 m) 10 ft 7 in (3.23 m) 5 750 lbs (2608 kg)
+6 ft (1.83 m) 9 ft 4 in (2.84 m) 5 630 lbs (2554 kg)
+4 ft (1.22 m) 6 ft 0in (1.83 m) 6 490 lbs (2944 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.

278

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Lift Capacities

Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 14 ft (4.27 m)
+ 12 ft (3.66 m) 11 ft 10 in (3.61 m) 2 575 lbs (1168 kg)
+ 10 ft (3.05 m) 13 ft 4 in (4.06 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 650 lbs (1202 kg)
+ 6 ft (1.83 m) 15 ft 2 in (4.62 m) 2 600 lbs (1179 kg)
+ 4 ft (1.22 m) 15 ft 6 in (4.72 m) 2 575 lbs (1168 kg)
+ 2 ft (0.61 m) 15 ft 7 in (4.75 m) 2 525 lbs (1145 kg)
Ground Level 15 ft 5 in (4.70 m) 2 425 lbs (1100 kg)
− 2 ft (0.61 m) 15 ft 0 in (4.57 m) 2 400 lbs (1088 kg)
− 4 ft (1.22 m) 14 ft 2 in (4.32 m) 2 300 lbs (1043 kg)
− 6 ft (1.83 m) 12 ft 10 in (3.91 m) 2 300 lbs (1043 kg)
- 8 ft (2.44 m) 11 ft 2 in (3.40 m) 2 300 lbs (1043 kg)
- 10 ft (3.05 m) 8 ft 7 in (2.62 m) 2 425 lbs (1099 kg)

TRIM THIS EDGE


- 12 ft (3.66 m)
Dipper Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m)
+12 ft (3.66 m) 10 ft 7 in (3.23 m) 4 360lbs (1978 kg)
+10 ft (3.05 m) 11 ft 2 in (3.40 m) 4 190lbs (1901 kg)
+8 ft (2.44 m) 10 ft 11 in (3.33 m) 4 160 lbs (1887 kg)
+6 ft (1.83 m) 10 ft 2 in (3.10 m) 4 680 lbs (2123 kg)
+4 ft (1.22 m) 8 ft 3 in (2.58 m) 5 590 lbs (2536 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.

279

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift

+ 18 ft (5.48 m) 1 940 lbs (880 kg)


+ 16 ft (4.87 m) 13 ft 6 in (4.11 m) 2 200lbs (998 kg)
+ 14 ft (4.27 m) 15 ft 5 in (4.70 m) 2 300 lbs (1043 kg)
+ 12 ft (3.66 m) 16 ft 10 in (5.13 m) 2 420 lbs (1098 kg)
+ 10 ft (3.05 m) 17 ft 11 in (5.46 m) 2 370 lbs (1075 kg)
+ 8 ft (2.44 m) 18 ft 9 in (5.72 m) 2 420 lbs (1098 kg)
+ 6 ft (1.83 m) 19 ft 3 in (5.87 m) 2 420 lbs (1098 kg)
+ 4 ft (1.22 m) 19 ft 7 in (5.97 m) 2 310 lbs (1048 kg)
+ 2 ft (0.61 m) 19 ft 8 in (5.99 m) 2 290 lbs (1039 kg)
Ground Level 19 ft 6 in (5.94 m) 2 260 lbs (1025 kg)
− 2 ft (0.61 m) 19 ft 2 in (5.84 m) 2 230 lbs (1012 kg)
− 4 ft (1.22 m) 18 ft 6 in (5.64 m) 2 220 lbs (1007 kg)
− 6 ft (1.83 m) 17 ft 8 in (5.38 m) 2 140 lbs (971 kg)
- 8 ft (2.44 m) 16 ft 6 in (5.03 m) 2 110 lbs (957 kg)
TRIM THIS EDGE

- 10 ft (3.05 m) 14 ft 10 in (4.52 m) 2 090 lbs (948 kg)


- 12 ft (3.66 m) 12 ft 9 in (3.89 m) 2 180 lbs (989 kg)
- 14 ft (4.27 m) 9 ft 9 in (2.97 m) 2 240 lbs (1016 kg)
- 15 ft (4.57 m) 6 ft 0 in (1.83 m) 2 490 lbs (1129 kg)
Dipper Lift Distance from swing pivot Backhoe lift capacity
+ 16 ft (4.87 m) 12 ft 10 in (3.91 m) 2 810 lbs (1275 kg)
+ 14 (4.27 m) 14 ft 0 in (4.27 m) 2 940 lbs (1334 kg)
+ 12 ft (3.66 m) 14 ft 7 in (4.45 m) 3 080 lbs (1397 kg)
+ 10 ft (3.05 m) 14 ft 9 in (4.50 m) 3 100 lbs (1406 kg)
+ 8 ft (2.44 m) 14 ft 8 in (4.47 m) 3 150 lbs (1429L kg)
+ 6 ft (1.83 m) 14 ft 0 in (4.27 m) 3 190 lbs (1447 kg)
+ 4 ft (1.22 m) 12 ft 9 in (3.89 m) 3 290 lbs (1492 kg)

NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.

280

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Torque Specifications
Use the following torques when special torques are not given. These torques
apply to fasteners with both UNC and UNF threads as received from suppliers dry,
or when lubricated with engine oil. Not applicable if special graphities,
Molydisulfide greases, or other extreme pressure lubricants are used.

Grade 5 Bolts, Nuts, and Studs

Pound- Newton
Size Inches metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
7/16 inch 54 to 64 73 to 87

TRIM THIS EDGE


1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inch 800 to 880 1085 to 1193
1-1/4 inch 1120 to 1240 1519 to 1681
1-3/8 inch 1460 to 1680 1980 to 2278
1-1/2 inch 1940 to 2200 2631 to 2983

281

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Grade 8 Bolts, Nuts, and Studs

Pound- Newton
Size Inches metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
TRIM THIS EDGE

7/8 inch 600 to 720 814 to 976


1.0 inch 900 to 1080 1220 to 1465
1-1/8 inch 1280 to 1440 1736 to 1953
1-1/4 inch 1820 to 2000 2468 to 2712
1-3/8 inch 2380 to 2720 3227 to 3688
1-1/2 inch 3160 to 3560 4285 to 4827
NOTE: Use thick nuts with Grade 8 bolts.

282

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Grade 8.8 Bolts, Nuts, and Grade 10.9 Bolts, Nuts, and
Studs Studs

10.9
8.8

Pound- Newton
Pound- Newton
Size Inches metres
Size Inches metres
M4 36 to 48 4 to 5
M4 24 to 36 3 to 4
M5 84 to 96 9 to 11
M5 60 to 72 7 to 8
M6 132 to 156 15 to 18
M6 96 to 108 11 to 12
M8 324 to 384 37 to 43
M8 228 to 276 26 to 31
M10 54 to 64 73 to 87
M10 456 to 540 52 to 61
M12 93 to 112 125 to 150
M12 66 to 79 90 to 107
M14 149 to 179 200 to 245

TRIM THIS EDGE


M14 106 to 127 144 to 172
M16 230 to 280 310 to 380
M16 160 to 200 217 to 271
M20 450 to 540 610 to 730
M20 320 to 380 434 to 515
M24 780 to 940 1050 to 1275
M24 500 to 600 675 to 815
M30 1470 to 1770 2000 to 2400
M30 920 to 1100 1250 to 1500
M36 2580 to 3090 3500 to 4200
M36 1600 to 1950 2175 to 2600
Grade 12.9 Bolts, Nuts, and
Studs

12.9

Usually the torque values specified for


grade 10.9 fasteners can be used
satisfactorily on grade 12.9 fasteners.

283

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
SPECIFICATIONS - 590 SUPER M

Material Weights
MATERIAL kg/m3 lbs/ft3 MATERIAL kg/m3 lbs/ft3
Alum-Lump. 881 55 Oats 416 26
Pulverized 769 48 Peanuts - Shelled 280 17
Ashes 561-833 35-52 Peas 769 48
Bauxite 1202-1922 75-120 Peat - solid 753 47
Beans 769 48 Phosphate - Granular 1442 90
Charcoal 368 23 Potash 1089 68
Chips 288 18 Potatoes 769 48
Coal 1282 80 Quartz - Granular 1762 110
Coke - Lump - Loose 849-1009 53-63 Rice 769 48
Clay 368-513 23-32 Rye 705 44
Concrete 1378-1778 86-111 Salt - Rock - Solid 2163 135
Copper Ore 1666 104 Sand & Gravel - Dry 1730 108
Corn - Shelled 673 42 Wet 2003 125
Cottonseed 401 25 Sand - Foundry 1522 95
Earth - Dry Loam 929-1089 58-68 Shale 1410 88
Wet 1602-1666 100-104 Slag - Crushed 1121 70
TRIM THIS EDGE

Earth - Sand Gravel 1570 98 Slate 2243 130


Ensilage 577 36 Snow 240-801 15-50
Granite 1490-1778 93-111 Soybeans 743 46
Gravel - Dry 1522 95 Sugar Beet Pulp - Wet 561 35
Wet 1906 119 Sugar - Raw 961 60
Ice - Crushed 593 37 Sulphur - Lumpy 1330 83
Iron Ore 2323 145 Taconite 1714 107
Limestone - Loose - Wheat 769 48
1538-1602 96-100
Crushed

284

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
INDEX
Numerics M ..................................... 249, 261
4-IN-1 Bucket Operation ............... 127 Backhoe Bucket Capacities, 590 Super
4WD Front Axle Switch ................... 62 M ............................................. 273
Backhoe Bucket Part Number ........... 7
A Backhoe Controls ...................... 74, 77
Accessory Outlets ......................... 230 Backhoe Controls with Foot Swing .. 75
Air Conditioning Belt Tension ........ 212 Backhoe Controls With Hand Swing 78
Air Conditioning Compressor ........ 212 Backhoe Controls With Hand Swing
Air Conditioning System Pressure and Extendable Dipper ............. 79
Indicator Lamp .......................... 65 Backhoe Danger Area ................... 141
Air Conditioning Temperature Switch .. Backhoe Grease Fittings ....... 173, 175
61 Backhoe In Transport Position ...... 144
Air Filter Restriction Warning Lamp 67, Backhoe Operation ....................... 133
185 Backhoe Auxiliary Hydraulics .... 152
Air Filter System ............................ 185 Backhoe Danger Area ............... 141
Air Filter Restriction Warning Lamp Backhoe In Transport Position .. 144
185 Before You Dig With Backhoe .. 136

TRIM THIS EDGE


Service Specifications ............... 185 Case Backhoe Bucket Coupler . 145
Air Suspension Seat ........................ 93 Digging With Backhoe ............... 142
Alarm General Information .................. 133
Audible ........................................ 71 Increased Rotation Backhoe Bucket
Seat Switch System .................... 71 Coupler ............................. 140
Alternator Warning Lamp ................ 66 Lifting With the Backhoe ........... 150
Audible Alarm .................................. 71 Moving the Machine Forward When
Auxiliary Hydraulic You Are Digging on Level
Control Lever .............................. 88 Ground ............................. 143
Auxiliary Hydraulic Attachment Control Safety When You Work ............. 133
For Backhoes ............................ 88 Stabilizer Pads .......................... 133
Auxiliary Hydraulic Control Lever .... 88 Backhoe Quick Coupler Switch (If
Axle Oil Temperature Warning Lamp, Equipped) ................................. 73
Rear .......................................... 66 Batteries
Axle, Rear Safety ........................................ 219
Breather .................................... 202 Service ...................................... 220
Oil Change ................................ 201 Battery Fluid Level ........................ 220
Oil Level .................................... 200 Battery Safety ................................ 219
Oil Temperature Lamp .............. 200 Battery Service ...................... 219, 220
Service Specifications ............... 200 Battery Cleaning ....................... 221
Axle, Rear Temperature Lamp ...... 200 Battery Fluid Level .................... 220
Battery Vents ............................ 220
B One Battery System .................. 220
Backhoe Auxiliary Hydraulics ........ 152 Two Battery System .................. 220
Backhoe Bucket Capacities For 580L . Battery Vents ................................. 220
237 Before You Dig With Backhoe ....... 136
Backhoe Bucket Capacities, 580 Super Before You Operate the Machine .. 108

285

TRIM THIS EDGE

RIGHT PAGE (Chapter First Page)

Bur 87592031na
Blower Fan Switch ...........................61 Clamshell Operation With 4-in-1 Bucket
Booster Battery Connection to Machine 127
(Jump Starting the Machine) ...107 Cleaning the Batteries ................... 221
Brake Pedal Lock .............................55 Cleaning the Cooling System ........ 188
Brake, Parking .................................56 Cleaning The Standard Transmission
Breather, Four Wheel Drive Front Axle Breather .................................. 198
204 Clutch Cutout Button ....................... 51
Bucket Indicator (4-in-1 Bucket) .....125 Clutch Cutout Button (Standard) ..... 51
Bucket Operation (4-in-1) Clutch Cutout Switch ..................... 124
Clamshell Operation With 4-in-1 Coat Hook ..................................... 100
Bucket ...............................127 Cold Weather, Operating .............. 121
Dozing With 4-in-1 Bucket .........127 Combination Flip-Over Stabilizer Pads
Scraper ......................................127 135
Standard Bucket Operation With 4- Comfort Steer System ..................... 47
in-1 Bucket ........................127 Console Control
Button Left Side ...................................... 61
Clutch Cutout ...............................51 Console Controls
Front ..................................... 47, 50
C Left Rear ............................... 72, 73
TRIM THIS EDGE

Cab Console Controls - Left Rear ..... 72, 73


Options ......................................101 Control
Cab Air Conditioning ......................212 Auxiliary Hydraulic ...................... 88
Air Conditioning Compressor .....212 Controls
Belt Tension ...............................212 Auxiliary Hydraulic Attachment For
Lubricating the Air Conditioning Backhoes ........................... 88
Compressor Seals .............212 Backhoe ................................ 74, 77
Cab Air Filters ................................205 Backhoe with Foot Swing ........... 75
Cab Air Louvers ...............................95 Backhoe With Hand Swing ......... 78
Main Louvers .........................95, 96 Backhoe With Hand Swing and
Recirculation Louvers ..................95 Extendable Dipper .............. 79
Cab and Canopy Options Extendahoe with Foot Swing ...... 76
Radio Ready Package ...............101 Powershift Transmission ............. 52
Sun Visor Option ........................101 Standard Transmission ............... 51
Canopy
Options ......................................101 D
Cas and Canopy Options ...............101 Damage To The ROPS ................. 215
Case Backhoe Bucket Coupler ......145 Diesel Fuel Specifications ............. 189
Cast Ductile Iron Safety Message ....24 Diesel Fuel System ....................... 189
Cemetery Stabilizer Pads With Rubber Checking For Water Or Sediment ...
Pads ........................................134 190
Checking For Water Or Sediment In Diesel Fuel Specifications ......... 189
Fuel System .............................190 Fuel Conditioner ....................... 189
Clam Control and Lockout (If Equipped) Fuel Tank .................................. 189
59 Removing Air From The Fuel System
Clam Depth Indicator for the 4-In-1 192
Bucket ......................................126 Replacing The Fuel Filter .......... 191

286

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
Service Specifications ............... 189 Engine Oil Recommendations ....... 181
Diesel Fuel System Service Engine Operation .................. 103, 104
Specifications .......................... 189 Engine Speed ........................... 105
Digging With Backhoe ................... 142 Parking the Machine ................. 106
Filling the Bucket ....................... 142 Starting the Engine ................... 104
Direction Control Lever ................... 51 Starting the Engine With a
Dome Lamp ................................... 223 Turbocharger .................... 105
Door Latch ....................................... 98 Walk-Around Inspection ............ 104
Dozing With 4-in-1 Bucket ............. 127 Engine Serial Number ....................... 5
Driving and Flood Lamps .............. 224 Engine Service
Driving Lamp Switch ....................... 50 Engine Oil Filter Replacement .. 183
Driving Lamps Indicator Lamp ........ 65 Engine Oil Level ........................ 182
Driving Lamps, Vertical Adjustment .... Oil Change ................................ 183
225 Engine Service Specifications ....... 182
Dust Valve ..................................... 185 Engine Speed ................................ 105
Engine Starting Aids
E Booster Battery Connection to
Electrical Machine (Jump Starting the
Accessory Outlets ..................... 230 Machine) ........................... 107

TRIM THIS EDGE


Battery Safety ........................... 219 Extendahoe Controls with Foot Swing
Battery Service .................. 219, 220 76
Fuses ........................................ 228 Extendahoe Controls With Hand Swing
Relays ....................................... 229 79
Vertical Adjustment of Driving and
Work Lamps ..................... 225 F
Electrical System Failure, In Case Of ........................ 115
Instrument Cluster ..................... 226 Fan Drive Belt Replacement ......... 209
Engine Coolant Reservoir Fluid Level . Fast Steering ................................... 47
187 Filter Replacement
Engine Coolant Solution ................ 187 Fuel Filter .................................. 191
Engine Coolant Temperature Gauge .. Hydraulic ................................... 195
68 Standard Transmission ............. 198
Engine Cooling System ................. 187 Filter Replacements
Cleaning the Cooling System .... 188 Engine Oil ................................. 183
Coolant Reservoir Fluid Level ... 187 Filters
Coolant Solution ........................ 187 Cab ........................................... 205
Service Specifications ............... 187 Hydraulic ................................... 194
Engine Data For Naturally Aspirated Fire Extinguisher
Engine ............................. 233, 234 Inspection and Care .................. 218
Engine Hood ................................. 170 Type Of Fire Extinguisher ......... 218
Engine Hourmeter ................... 69, 162 Flasher and Turn Signal - Canopy 223
Engine Oil Change ........................ 183 Flasher Lamp Replacement, Cab .. 222
Engine Oil Filter Replacement ...... 183 Flasher Lamp Switch ....................... 49
Engine Oil Level ............................ 182 Fluid Change
Engine Oil Pressure Warning Lamp, Hydraulic ................................... 196
Low ........................................... 66 Powershift Transmission ........... 199

287

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
Standard Transmission ..............198 Hydraulic Filter .............................. 194
Fluid Levels ....................................179 Hydraulic Filter, Procedure to Check
Battery .......................................220 The Condition Of .................... 194
Engine Coolant ..........................187 Hydraulic Fluid Level ..................... 194
Engine Oil ..................................182 Hydraulic Oil Filter Warning Lamp .. 67
Hydraulic ....................................194 Hydraulic Pump Change Procedure ....
Transmission .............................197 196
Fluids and Lubricants .....................165 Hydraulic System .......................... 193
Foot Pedals Hydraulic Filter .......................... 194
Brake Pedal Lock .........................55 Hydraulic Fluid Change ............ 196
Foot Throttle ................................55 Hydraulic Fluid Level ................ 194
Left Brake Pedal ..........................55 Hydraulic Pump Change Procedure
Right Brake Pedal ........................55 196
Foot Throttle .....................................55 Procedure To Check Condition Of
Four Wheel Drive Front Axle ..177, 203 Hydraulic Filter ................. 194
Breather .....................................204 Replacing the Hydraulic Filter ... 195
Oil Change .................................204 Service Specifications ............... 193
Oil Level .....................................203 Hydrualic Fluid Change ................. 196
Service Specifications ................203
I
TRIM THIS EDGE

Front Axle Serial Number ...................6


Front Wiper Switch ...........................48 Identification Numbers ...................... 5
Front Work Lamp Switch ..................49 4-in-1 Loader Bucket Part Number 7
Fuel Conditioner .............................189 Backhoe Bucket Part Number ...... 7
Fuel handling precautions ................20 Front Axle Serial Number ............. 6
Fuel Level Gauge .............................70 Machine P.I.N. Number ................ 5
Fuel Tank .......................................189 Powershift Transmission Serial
Fuel, Level Gauge ............................70 Number ................................ 6
Fuses .............................................228 Rear Axle Serial Number .............. 6
ROPS Cab P.I.N. Number ............ 6
G ROPS Canopy P.I.N. Number ...... 6
Gauge Standard Loader Bucket Part
Engine Coolant Temperature .......68 Number ................................ 7
Fuel Level ....................................70 Standard Transmission Serial
Oil Temperature (Torque Converter) Number ................................ 6
69 Identifications Numbers
Voltmeter .....................................70 Engine Serial Number ................... 5
General Safety Before You Service ..... Increased Rotation Backhoe Bucket
161 Coupler ................................... 140
Instrument Panel 65, 66, 67, 68, 69, 70
H Instruments and Controls
Hand Signals ....................................41 Cab Air Louvers .......................... 95
Hand Throttle ...................................72 Extendahoe Controls With Hand
Heater Coolant Shutoff Valve ..........61 Swing ................................. 79
Heater Switch ...................................61
Horn .................................................49 J
Hot Weather, Operating .................123 Job Layout For Loader Operation . 129
Hourmeter, Engine ...........................69 Jump Starting the Machine ........... 107
288

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
K Lift Arm and Bucket ............... 57, 58
Key Switch ...................................... 62 Loader Grease Fittings .................. 171
Loader Hydraulic Coupler
L Removing An Attachment ......... 132
Lamp Loader Hydraulic Coupler (Optional) ...
Air Conditioning System Pressure 131
Indicator ............................. 65 Installing An Attachment ........... 131
Air Filter Restriction Warning ...... 67 Loader Operation .......................... 124
Alternator Warning ...................... 66 4-IN-1 Bucket Operation ........... 127
Driving Lamps Indicator .............. 65 Bucket Indicator (4-in-1 Bucket) 125
Flasher, Switch ........................... 49 Clam Depth Indicator for the 4-In-1
Front Work, Switch ...................... 49 Bucket .............................. 126
Hydraulic Oil Filter Warning ........ 67 Clutch Cutout Switch ................. 124
Low Engine Oil Pressure Warning .. Job Layout ................................ 129
66 Lifting With the Loader .............. 130
Low Fuel level Warning ............... 67 Loader Hydraulic Coupler (Optional)
Parking Brake Indicator ............... 66 131
Rear Axle Oil Temperature Warning Return-To-Dig ........................... 128
66 Safety When You Work ............. 124

TRIM THIS EDGE


Lamp Replacement Standard Bucket Level Indicator 125
Dome Lamp .............................. 223 Loader Return-To-Dig Adjustment 208
Driving and Flood Lamps .......... 224 Loader Tool Quick Coupler Switch (If
Flasher and Turn Signal - Canopy .. Equipped) ................................. 49
223 Low Engine Oil Pressure Warning
Flasher Lamp, Cab ................... 222 Lamp ......................................... 66
Stop and Tail Lamps ................. 222 Low Fuel level Warning Lamp ......... 67
Stop Lamps ............................... 222 Lubricating the Air Conditioning
Tail Lamps ................................ 222 Compressor Seals .................. 212
Turn Signal, Cab ....................... 222 Lubrication ..................................... 161
Left Brake Pedal .............................. 55 Air Filter System ........................ 185
Lever Backhoe Grease Fittings ... 173, 175
Direction Control ......................... 51 Cab Air Filters ........................... 205
Transmission Shift ...................... 51 Diesel Fuel System ................... 189
Turn Signal .................................. 50 Engine Oil Recommendations .. 181
Lift Arm and Bucket Controls .... 57, 58 Engine Service Specifications ... 182
Lifting With the Backhoe ............... 150 Fluid Levels ............................... 179
Lifting With the Loader .................. 130 Fluids and Lubricants ................ 165
Loader Bucket Capacities, 580 Super M Four Wheel Drive Front Axle ..... 203
249, 261 General Safety Before You Service
Loader Bucket Capacities, 580M .. 237 161
Loader Bucket Capacities, 590 Super M Hydraulic System ...................... 193
273 Loader Grease Fittings ............. 171
Loader Bucket Part Number (4-in-1) . 7 Machine Grease Fittings ........... 178
Loader Controls Rear Axles ................................ 200
Clam Control and Lockout (If Support Strut For Loader Lift Arms .
Equipped) ........................... 59 163

289

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
Systemgard Lubrication Analysis ..... Engine Running ........................ 118
169, 184 Engine Stopped ........................ 118
The Engine Hood .......................170 Moving the Machine Forward When
Transmission .............................197 You Are Digging on Level Ground
Lubrication and Maintenance Charts ... 143
167
Lubrication/Filters/Fluids O
Engine Cooling System .............187 Oil Change
Lubrication/Maintenance Charts Engine ....................................... 183
Engine Hourmeter ......................162 Four Wheel Drive Front Axle .... 204
Rear Axle .................................. 201
M Oil Level
Machine Components ....................8, 9 Four Wheel Drive Front Axle .... 203
Machine Grease Fittings ................178 Rear Axle .................................. 200
Drive Shaft - Four Wheel Drive Front Oil Temperature Gauge (Torque
Axle ...................................178 Converter) ................................. 69
Drive Shaft - Transmission To Rear One Battery System ...................... 220
Axle ...................................178 Operating in Cold Weather ............ 121
Four Wheel Drive Front Axle .....177 Operating in Hot Weather ............. 123
TRIM THIS EDGE

Seat Post Grease Fitting ............178 Operating Instructions


Two Wheel Drive Front Axle ......177 Vandal Lockup Kits ................... 153
Machine Operation Operating Weights, 580 Super M . 248,
Before You Operate the Machine .... 260
108 Operating Weights, 580M ............. 237
Machine Operation Safety Message 24 Operating Weights, 590 Super M .. 272
Machine P.I.N. Number ......................5 Operator Manual Storage Compartment
Machine Storage 3
Removal From Storage ..............232 Operators Manual, Read ................. 25
Storage Preparation ...................231
Maintenance and Adjustments P
Cab Air Conditioning ..................212 Parking Brake .................................. 56
Fan Drive Belt Replacement ......209 Parking Brake Adjustment ............. 207
Loader Return-To-Dig Adjustment ... Parking Brake Indicator Lamp ......... 66
208 Parking the Machine ..................... 106
Plastic and Resin Parts ..............209 Pedals
Ride Control Accumulator ..........211 Foot Throttle ............................... 55
Roll-Over Protective Structure ...213 Left Brake ................................... 55
Spark Arrester Muffler ................210 Right Brake ................................. 55
Maintenance and Inspection Of ROPS Personal Safety Rules Message ..... 13
213 Pilot Control Aux Hyd ...................... 81
Material Weights ............................284 Pilot Control Backhoe Pattern Switch .
Mechanical Suspension Seat ...........91 85
Mirror Pilot Control Extendahoe Button ..... 83
Rear View ..................................100 Pilot Control Horn ............................ 81
Mode Identification .........................116 Pilot Control Left Lever .................... 81
Moving a Disabled Machine Pilot Control Right Lever ................. 83
Pilot Control Stabilizer Switch ......... 82
290

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
Pilot Control Tower Adjustment Knob . Return-To-Dig ............................... 128
82 Ride Control Accumulator ............. 211
Pilot Control Tower Fore and Aft Right Brake Pedal ........................... 55
Adjustment ................................ 83 Right Side Instrument Console ...... 153
Plastic and Resin Parts ................. 209 Right Side Instrument Console Lockup
Powershift Transmission Kit ............................................ 153
In Case Of Failure ..................... 115 Right, Left, Front and Rear of the
Mode Identification .................... 116 Machine ...................................... 4
System Test Modes .................. 116 Roll-Over Protective Structure ....... 213
Transmission Fluid Change ...... 199 Damage To The ROPS ............. 215
Powershift Transmission Control Maintenance and Inspection Of
Module ...................................... 54 ROPS ............................... 213
Powershift Transmission Controls ... 52 ROPS Cab Label ...................... 213
Powershift Transmission Fluid Change ROPS Canopy and Cab Mounting
199 Bolts ................................. 215
Powershift Transmission Serial Number ROPS Canopy Label ................. 213
6 Seat Belt Maintenance .............. 213
Priming the Turbocharger ............. 105 ROPS Cab Label ........................... 213
Procedure To Check Condition Of ROPS Cab P.I.N. Number ................. 6

TRIM THIS EDGE


Hydraulic Filter ........................ 194 ROPS Canopy and Cab Mounting Bolts
Procedure To Install the Tires ....... 159 215
ROPS Canopy Label ..................... 213
R ROPS Canopy P.I.N. Number ........... 6
Radio Ready Package .................. 101 Rotating Beacon Switch (If Equipped) .
Read Operators Manual .................. 25 49
Rear Axle Breather ........................ 202 Run-In Period For A New Machine
Rear Axle Oil Change ................... 201 Engine Operation ...................... 103
Rear Axle Oil Temperature Lamp . 200 Foot Brake Check ..................... 103
Rear Axle Oil Temperature Warning
Lamp ......................................... 66 S
Rear Axle Serial Number .................. 6 Safety Decals .................................. 26
Rear Axles ..................................... 200 Safety Rules Message .................... 11
Rear Horn Switch ............................ 73 Safety/Decals/Hand Signals
Rear View Mirror ........................... 100 Cast Ductile Iron ......................... 24
Rear Wheel Mounting Nut Torque Hand Signals ............................... 41
Procedure ............................... 157 Machine Operation ...................... 24
Rear Window Washer Switch .......... 72 Personal Safety ........................... 13
Rear Windows ................................. 99 Read Operators Manual .............. 25
Rear Wiper Switch .......................... 72 Safety Decals .............................. 26
Relays ........................................... 229 Safety Rules ................................ 11
Releasing Pilot Control Hydraulic Utility Safety ................................ 12
Pressure ................................. 231 Scraper Operation (4-in-1 Bucket) 127
Removing Air From The Fuel System . Seat
192 Air Suspension ............................ 93
Replacing The Fuel Filter .............. 191 Belts ............................................ 89
Replacing the Hydraulic Filter ....... 195 Seat Belt Maintenance .................. 213

291

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
Seat Belts .........................................89 Filter Replacement .................... 198
Seat Maintenance ..........................216 Standard Transmission Controls ..... 51
Seat Switch Alarm System ...............71 Clutch Cutout Button ................... 51
Service Specifications Standard Transmission Fluid Change .
Air Filter System ........................185 198
Diesel Fuel System ....................189 Standard Transmission Serial Number
Engine Cooling System .............187 6
Four Wheel Drive Front Axle .....203 Standard Two Position Stabilizer Pads
Hydraulic System .......................193 134
Rear Axles .................................200 Starting the Engine ........................ 104
Transmission .............................197 Starting the Engine With A
Spark Arrester Muffler ....................210 Turbocharger .......................... 105
Specifications Steering Wheel Tilt Lever ................ 50
580M ..........................................233 Stop and Tail Lamp Replacement . 222
Backhoe Buckets Capacities For Stop and Tail Lamps ..................... 222
580L ..................................237 Storage Compartment
Specifications - 580 Super M .245, 257 Operator Manual ........................... 3
Backhoe Buckets Capacities ....249, Sun Visor Option ........................... 101
261 Support Strut For Loader Lift Arms 163
TRIM THIS EDGE

Loader Buckets Capacities 249, 261 Switch


Operating Weights .............248, 260 4WD Front Axle .......................... 62
Specifications - 580M Air Conditioning Temperature ..... 61
Engine Data For Naturally Aspirated Backhoe Pattern ......................... 85
Engine .......................233, 234 Backhoe Quick Coupler (If
Loader Buckets Capacities ........237 Equipped) ........................... 73
Operating Weights .....................237 Blower Fan .................................. 61
Specifications - 590 Super M .........269 Driving Lamp ............................... 50
Backhoe Buckets Capacities .....273 Flasher Lamp .............................. 49
Loader Buckets Capacities ........273 Front Wiper ................................. 48
Operating Weights .....................272 Front Work Lamp ........................ 49
Stabilizer Pads ...............................133 Heater ......................................... 61
Cemetery Stabilizer Pads With Key .............................................. 62
Rubber Pads .....................134 Loader Tool Quick Coupler ......... 49
Combination Flip-Over Stabilizer Rear Horn ................................... 73
Pads ..................................135 Rear Window Washer ................. 72
Standard Two Position Stabilizer Rear Wiper .................................. 72
Pads ..................................134 Rotating Beacon (If Equipped) .... 49
Standard Bucket Level Indicator ....125 Switches
Standard Bucket Operation With 4-in-1 Transmission kickdown ............... 53
Bucket ......................................127 System Test Modes ...................... 116
Standard Loader Bucket Part Number . Systemgard Lubrication Analysis . 169,
7 184
Standard Pedestal Seat ...................90
Standard Transmission T
Cleaning The Breather ...............198 Tachometer ..................................... 69

292

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
Tether Strap .................................. 100 V
Throttle Vandal Lockup Kits ....................... 153
Hand ........................................... 72 Voltmeter Gauge ............................. 70
Tire Air Pressure ........................... 158
Tire Or Rim Service ....................... 155 W
To The Owner Walk Around Inspection ................ 104
Identification Numbers .................. 5 Warning Lamp
M Series Loader Backhoes ........... 1 Air Filter Restriction ..................... 67
Machine Components ............... 8, 9 Alternator .................................... 66
Right, Left, Front and Rear of the Hydraulic Oil Filter ....................... 67
Machine ................................ 4 Low Engine Oil Pressure ............ 66
Torque Charts, General ................ 281 Low Fuel level ............................. 67
Towing Rear Axle Temperature ............... 66
See Moving a Disabled Machine .... Wheel Nut and Bolt Torques
117 Rear Wheel Mounting Nut Torque
Transmission Procedure ......................... 157
Fluid Change (Standard Rear Wheel Mounting Nuts ....... 157
Transmission) ................... 198 Wheel Nut and Bolts Torques
Fluid Level ................................. 197 Front Wheel Mounting Nut Torque

TRIM THIS EDGE


Powershift Transmission (If Procedure ......................... 156
Equipped) ......................... 199 Wheels and Tires
Service Specifications ............... 197 Adding Air To The Tires ............ 155
Standard Transmission Fluid Procedure to Install the Tires .... 159
Change ............................. 198 Tire Air Pressure ....................... 158
Transmission Control Module, Tire Air Pressures ..................... 158
Powershift ................................. 54 Tire Or Rim Service .................. 155
Transmission Fluid Level .............. 197 Window
Transmission Kickdown Switches ... 53 Latch ........................................... 98
Transmission Lubrication .............. 197 Rear ............................................ 99
Transmission Shift Lever ................. 51 Retainer Release ........................ 98
Transporting the Machine on a Trailer Window Latch .................................. 98
119 Window Retainer Release ............... 98
Travel Speeds 580 Super M ......... 247 Work Lamps, Vertical Adjustment . 225
Travel Speeds 580M ..................... 236
Travel Speeds 590 Super M ......... 271
Travel Speeds Super M + ............. 259
Turn Signal Lever ............................ 50
Turn Signal Replacement, Cab ..... 222
Two Battery System ...................... 220
Two Wheel Drive Front Axle ......... 177

U
Unloading A Machine From A Trailer ..
120
Utility Safety Rules Message .......... 12

293

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TRIM THIS EDGE

294

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
AFTER DELIVERY CHECK
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name:

Address:

Dealers Name:

Address:

Machine Model Number: Hourmeter Indication:

Machine Product Identification Number (P.I.N.):

HYDRAULIC SYSTEM
COOLING SYSTEM
Check the reservoir fluid level.
Check the coolant levels.
Check pressure setting of main relief valve.
Check for leaks.
Replace the hydraulic oil filter.
FUEL SYSTEM
Replace the transmission filter.
Check for leaks.
GENERAL
Check the fuel tank for water and sediment.
Look for oil leaks and loose parts.
ELECTRICAL SYSTEM
Check tire pressure.
Check the battery fluid level and specific

TRIM THIS EDGE


gravity. Tighten all hose clamps.

Check operation of starter, alternator, Check wheel nut torque.


instruments, and warning lamps. Check operation of loader and backhoe.
Check operation of all lamps. Check the operation of the foot and parking
LUBRICATION brakes.

Lubricate all pivot points. Check operators seat for correct operation.

Check the oil level of the front drive axle (If SAFETY
equipped. Check the torque of the ROPS and seat belt
mounting bolts.
Check the oil level of the rear axle.
Check the safety and informaiton decals,
Check the oil level of the transmission.
replace if necessary.
ENGINE
Make sure the Operator’s Manual and
Check condition of drive belt.
Safety Manual are in the Manual Storage
Check engine oil level. Box.
Check engine speed at idle and at full Swing lock pin in storage compartment.
throttle.
Service air cleaner.

DEALER: Make sure the owner and/or operator understands all the safety and information decals,
the service information, and the service procedures in this manual.

Technician Signature:

Dealer Signature:

Owner Signature:
Dealer Copy

295

TRIM THIS EDGE

RIGHT PAGE (Section First Page)

Bur 87592031na
TRIM THIS EDGE

296

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na
AFTER DELIVERY CHECK
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE

Owners Name:

Address:

Dealers Name:

Address:

Machine Model Number: Hourmeter Indication:

Machine Product Identification Number (P.I.N.):

HYDRAULIC SYSTEM
COOLING SYSTEM
Check the reservoir fluid level.
Check the coolant levels.
Check pressure setting of main relief valve.
Check for leaks.
Replace the hydraulic oil filter.
FUEL SYSTEM
Replace thetransmission filter.
Check for leaks.
GENERAL
Check the fuel tank for water and sediment.
Look for oil leaks and loose parts.
ELECTRICAL SYSTEM
Check tire pressure.
Check the battery fluid level and specific

TRIM THIS EDGE


gravity. Tighten all hose clamps.

Check operation of starter, alternator, Check wheel nut torque.


instruments, and warning lamps. Check operation of loader and backhoe.
Check operation of all lamps. Check the operation of the foot and parking
LUBRICATION brakes.

Lubricate all pivot points. Check operators seat for correct operation.

Check the oil level of the front drive axle (If SAFETY
equipped. Check the torque of the ROPS and seat belt
mounting bolts.
Check the oil level of the rear axle.
Check the safety and informaiton decals,
Check the oil level of the transmission.
replace if necessary.
ENGINE
Make sure the Operator’s Manual and
Check condition of drive belt.
Safety Manual are in the Manual Storage
Check engine oil level. Box.
Check engine speed at idle and at full Swing lock pin in storage compartment.
throttle.
Service air cleaner.

DEALER: Make sure the owner and/or operator understands all the safety and information decals,
the service information, and the service procedures in this manual.

Technician Signature:

Dealer Signature:

Owner Signature:
Owners Copy

297

TRIM THIS EDGE

RIGHT PAGE

Bur 87592031na
TRIM THIS EDGE

298

TRIM THIS EDGE

LEFT PAGE

Bur 87592031na

You might also like