Professional Documents
Culture Documents
580M, 580M Turbo, 580 Super M, Super M+,590 Super M Series2 Tier 2
580M, 580M Turbo, 580 Super M, Super M+,590 Super M Series2 Tier 2
580M
Bur 87592031
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY
MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL,
CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO
THE POSSIBILITY OF DEATH OR SERIOUS INJURY
M171D
Safety Decals on this machine use the words Danger, Warning, or Caution, which are
defined as follows:
• DANGER: Indicates an immediate hazardous situation that, if not avoided, will result
in death or serious injury. The color associated with Danger is RED.
• WARNING: Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury. The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoidance of the hazard.
• Background color is YELLOW
•
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CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects, and other reproductive harm.
Battery post, terminals and related accessories contain lead and lead compounds.
Wash hands after handling.
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TABLE OF CONTENTS
TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
M SERIES 2 LOADER BACKHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OPERATOR MANUAL STORAGE COMPARTMENT . . . . . . . . . . . . . . . . . . 3
RIGHT, LEFT, FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . . 4
IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CAST DUCTILE IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FRONT CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
STANDARD TRANSMISSION CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 51
POWERSHIFT TRANSMISSION CONTROLS (IF EQUIPPED) . . . . . . . . . 52
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BACKHOE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
VANDAL LOCKUP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WHEELS/TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
GENERAL SAFETY BEFORE YOU SERVICE . . . . . . . . . . . . . . . . . . . . . 161
ENGINE HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
SUPPORT STRUT FOR LOADER LIFT ARMS . . . . . . . . . . . . . . . . . . . . 163
FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . 167
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM . . . . . . . . . . . . . . 169
THE ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
LOADER GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
BACKHOE GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
ENGINE OIL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
ENGINE SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
AIR FILTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
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SPECIFICATIONS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
BACKHOE BUCKETS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
580 M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
580M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
LIFT CAPACITIES 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
SPECIFICATIONS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
BACKHOE BUCKETS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
580 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
580 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
LIFT CAPACITIES 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
SPECIFICATIONS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
BACKHOE BUCKETS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . 261
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TO THE OWNER
This manual contains important information about the safe operation, adjustment
and maintenance of your Case Loader Backhoe. Refer to the Detail Index at the
end of this manual for locating specific items about your machine. The Loader
Backhoe conforms to current safety regulations.
Use this manual as a guide. Your Loader Backhoe will remain a reliable working
tool as long as it is kept in working condition and serviced properly.
DO NOT operate or permit anyone to operate or service this machine until you or
the other persons have read and understand the safety, operation and
maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely.
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TO THE OWNER
BD03K067
The attachments and equipment available for use with this machine are intended for
general earth moving purposes, handling, ditch digging, etc. Read the manual(s)
provided with the attachment to learn safe maintenance and operation of the
machine. Make sure the machine is suitably equipped for the type of work to be
performed.
DO NOT use this machine for any application or purpose other than those
described in this manual. If the machine is to be used in an application that
involves special attachments or equipment, such as forestry, etc., consult an
authorized dealer. Consult an authorized dealer on changes, additions or
modifications that can be required for this machine to comply with various country
regulations and safety requirements. Unauthorized modifications will cause
serious injury or death. Anyone making such unauthorized modifications is
responsible for the consequences.
This Operators Manual is to be stored in the manual compartment equipped on
this machine. Make sure this manual is complete and in good condition. Consult
your Dealer to obtain additional manuals or manuals in other languages. A
SAFETY VIDEO is included with each machine. Take the time to watch this safety
video and understand its content.
Consult your Dealer for any further information or assistance about your machine.
Your dealer has approved service parts.
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TO THE OWNER
BD03H030
1. OPERATORS MANUAL STORAGE
COMPARTMENT
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TO THE OWNER
2 2
1 3 1 3
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B890918J / B890917J
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TO THE OWNER
IDENTIFICATION NUMBERS
Write the Product Identification Number (P.I.N.) and the engine serial number on
the lines provided below. If needed, give these numbers to your Dealer when you
need parts or information for your machine. Keep a record of these numbers and
your Manufacturers Statement of Origin in a safe place. If the machine is stolen,
report the numbers to your local law enforcement agency.
MACHINE MODEL NUMBER .................................................................................
PRODUCT IDENTIFICATION NUMBER ................................................................
ENGINE SERIAL NUMBER ...................................................................................
ROPS CAB .............................................................................................................
ROPS CANOPY .....................................................................................................
TRANSMISSION ....................................................................................................
REAR AXLE ............................................................................................................
FRONT DRIVE AXLE
(Four Wheel Drive Machines) .............................................................................
4-IN-1 LOADER BUCKET (Part Number) ..............................................................
BD03H009 BD03F016
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TO THE OWNER
BD00J045 BD03K063
BP98J008
BD00J123
Powershift Transmission
Rear Axle
BD00J134
BD00J127
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BP98J011
BP98J010
Backhoe Bucket
(Part Number)
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MACHINE COMPONENTS
9
3 4
8
1
7
5
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2
6
BD00G124
1. LIFT ARM SUPPORT STRUT
2. STABILIZER
3. BOOM
4. EXTENDABLE DIPPER
5. BACKHOE BUCKET
6. FUEL TANK AND STEP
7. STANDARD LOADER BUCKET
8. ENGINE HOOD
9. ROPS CAB
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MACHINE COMPONENTS
3 2
1
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NOTES
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SAFETY RULES
Most accidents involving machine operation and maintenance can be avoided by
following basic rules and precautions. Read and understand all the safety
messages in this manual, the AEM (Association of Equipment Manufacturers)
Safety Manual, the safety decals on the machine and the Safety Video, before you
operate or service the machine. See your Dealer if you have any questions.
READ THIS MANUAL COMPLETELY
and make sure you understand the
1 characteristics of speed, stability,
steering, and operation of this machine.
Do not remove this manual or the safety
manual from this machine. See your
Case dealer for additional manuals. Also
see the inside of the rear cover of this
manual for detailed information for
ordering manuals.
The safety information given in this
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SAFETY/DECALS/HAND SIGNALS
UTILITY SAFETY
Safety precaution MUST be followed when working near buried Utility Lines.
During operation it is likely that you will
be working around or near buried utility
lines which may include, but are not
limited to:
• Electrical Power Line
• Gas Line
• Water Line
• Communication Line - Telephone or
Cable Television
Before beginning any trenching,
drilling or other construction work it
is your responsibility to be aware of
all such utility lines buried in the
area of your project and to avoid
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them.
A LWAY S h a v e a l l l o c a l u t i l i t y RH99G001
companies mark the location of their CALL ALL LOCAL UTILITY COMPANIES
BEFORE YOU TRENCH/DRILL
lines.
Know the utility color code (U.S.A. and
In U.S.A. and Canada call one of many Canada):
“One Call System Director” services. If
Electric ........................................... Red
you do not know the local number, call
t h e n a t i o n a l nu m b e r ( U. S. A . a n d Gas, Oil, or Petroleum................ Yellow
Canada only): 1-888-258-0808. Communication, Telephone,
Television ..................................Orange
Check with local authorities for laws,
Water............................................. Blue
regulations and/or strict penalties
requiring you to locate and avoid Sewer .............................. Green/Brown
existing utilities. Proposed Excavation .................. White
Surveying ...................................... Pink
Reclaimed Water and Slurry ...... Purple
After locating the utility lines, carefully
dig a hole by hand and/or automatic
vacuum equipment to the utility line to
verify the location and depth of the line.
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PERSONAL SAFETY
Safety Decals on this machine use the words Danger, Warning or Caution,
which are defined as follows:
• DANGER: Indicates an immediate hazardous situation which, if not avoided,
will result in death or serious injury. The color associated with Danger is RED.
• WARNING: Indicates a potentially hazardous situation which, if not avoided
will result in serious injury. The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices. The color associated with Caution is YELLOW.
ISO two panel pictorial symbol decals are defined as follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoidance of the hazard.
• Background color is YELLOW.
•
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OPERATOR PRECAUTIONS
Personnel
• If your machine is equipped with pilot controls you must always know which
contol pattern is engaged before actuating the hydraulics.
• Be prepared for emergencies. Always have a first aid kit and a working fire
extinguisher with you and know how to use each.
• Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose
personal articles.
• Know and use the protective equipment that is to be worn when operating this
machine. Hard hats, protective glasses, protective shoes, gloves, reflector type
vests, respirators and ear protection are examples of typed of equipment that
may be required.
• Certain protective equipment should be replaced and renewed upon age and
wear. Old hard hats may not afford the original users intention. Faded and
soiled vest are no longer as highly visible as original intent. See the
manufacture’s recommendation.
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General
• It is the responsibility of the operator to read and understand the Operator’s
Manual and other information provided and use the correct operating
procedure. Machines should be operated only by qualified operators.
• Do not operate this machine or perform maintenance work if you have not had
appropriate training and read and fully understand the instructions and
warnings in this manual.
• Wear the seat belt to maximize the protection capability of a ROPS (Roll Over
Protective Structure) when the machine is so equipped.
• Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their
integrity.
• Do not permit riders on the machine.
• Make sure that all protective guards, canopies, doors, etc. are in place and
secure.
• Remove all loose object stored in the machine. Remove all objects which do
not belong in or on the machine and its equipment.
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• Use jumper cables only in the recommended manner. Improper use can result
in battery explosion or unexpected machine motion. Ventilate the battery area
before using jumper cables. Make sure that using jumper cables will not
interfere or harm electronic processing or computer devices.
• Do not operate the engine in an enclosed area without adequate ventilation.
• Park the machine on level ground whenever possible and apply the parking
brake. On grades, park the machine with the wheels or track securely blocked.
• Before leaving the operator’s station, place the transmission in the park
position, lower the equipment to the ground or put in the locked position,
disengage the PTO, if so equipped, set the parking device and shut off the
engine.
• Remove the starter key or master electrical disconnect switch, (if equipped),
when leaving the machine parked or unattended.
Operating Precautions
• Check brakes, steering and other machine control devices in accordance with
maintenance instructions, prior to starting operation. Observe all gauges or
warning instruments for proper operation. Operate all controls to insure proper
operation. If any malfunctions are found, remove the starter key or disconnect
switch key. Place a do not operate tag on the machine until the malfunction is
corrected.
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• Check all controls in a clear area and make sure the machine is operating
correctly.
• Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop
the machine or decrease the speed until you can see.
• Contact with high voltage power lines, underground cables, etc., can cause
serious injury or death from electrocution.
• Before you drive or operate in an area with high voltage lines, cables, or a
power station, tell the power or utility company what you are going to do. You
MUST HAVE THE POWER DISCONNECTED OR KEEP A SAFE WORKING
DISTANCE from the lines, cables, or power station. Keep all parts of the
machine at least 4.6 m (15 feet) away from the power source. You must also
know any federal, state/provincial, or local safety codes or regulations that
apply to the job site.
• If a part of the machine touches high voltage power:
1. Warn other workers NOT TO TOUCH THE MACHINE and to stay away from
the machine.
2. If you can break contact, reverse the operation that caused contact with the
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high voltage power, and move the machine away from the danger area. If you
cannot break contact stay in the machine until the utility company de-
energizes the line and tells you that the power is off.
• If you have extreme conditions, such as a fire, etc., and you are forced to leave
the machine, do not step off the machine. Jump as far from the machine as
possible with your feet together and do not touch the ground with your hands.
• Do not operate the machine if you do not feel well. This can be dangerous for
you and for the people around you.
• You must make a judgment if weather, road, or earth conditions will permit safe
operation on a hill, ramp, or rough ground.
• Stay away from hazardous areas such as ditches, overhangs, etc. Walk around
the work area before you start and look for hazards.
• Be alert and always know the location of all workers in your area. Keep all other
persons completely away from your machine. Injury or death can result if you
do not follow these instructions.
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Maintenance Precautions
• Do not attempt repairs unless trained. Refer to manuals and experienced repair
personnel for help.
• Before you service the machine, put a Do Not Operate tag on the key switch.
The Do Not Operate tag is included with your new machine. Addition tags, part
number 321-4614 are available from your Case dealer.
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clean.
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Burn Prevention
• When the battery electrolyte is frozen, the battery can explode if, you try to
charge the battery, or you try to jump start and run the engine. To prevent the
battery electrolyte from freezing, try to keep the battery at full charge. If you do
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Transporting Precautions
• Know the rules, laws, and safety equipment necessary for transporting this
machine on a road or highway.
• Never transport the machine without the transport pin in position to lock the
boom.
• If the machine must travel on public roads, all lights must be in working order
and adjusted correctly. A rotating beacon is recommended.
WARNING: Securely fasten your seat belt. Your machine is equipped with
a ROPS cab, ROPS canopy or ROPS frame for your protection. The seat
belt can help insure your safety if it is used and maintained. Never wear a
seat belt loosely or with slack in the belt system. Never wear the belt in a
twisted condition or pinched between the seat structural members.
M437
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2
3
BP98J021 / BP98J022
1. RIGHT BELT STRAP METAL END
2. LATCH MECHANISM
3. RELEASE BUTTON
1. To latch the seat belt, pull the right 3. To unlatch the seat belt, press the
belt strap from the retractor. red button on the left side latch
2. Insert the metal end into the latch mechanism.
WARNING: Before starting the engine ensure seat belts are securely
fastened. The seat belt can help insure your safety if it is used and properly
maintained. Never wear a seat belt loosely or with slack in the belt system.
Never wear the belt in a twisted condition or pinched between the seat
structural members.
M422A
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1
6
2
5
8
7 4
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BD00G121
1. BOOM 5. STABILIZERS
2. STEERING LINKS 2WD 6. EXTENDABLE DIPPER
3. DUMP LINKS 7. SWING TOWER
4. FRONT AXLE 8. BUCKET LINKAGE
• Before you weld, cut, or drill holes in a part on this machine, make sure the part
is not cast ductile iron. See your Dealer if you do not know if a part is cast
ductile iron. Also see the following photograph for cast ductile iron parts.
• Unauthorized modifications to cast ductile iron parts can cause injury or death.
Welding, cutting, or drilling can cause cast ductile iron to break. Do not weld,
cut, or drill to repair or to attach items to cast ductile iron parts on this machine.
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BC00G075
“READ SERVICE MANUAL”
When a decal displays the symbol
237187A1 shown above, refer to the appropriate
“READ OPERATORS MANUAL” page of the Service Manual.
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SAFETY DECALS
WARNING: Injury or death can result if you cannot read a safety decal or if a
safety decal is missing. Replace any missing or damaged safety decal and
keep all safety decals clean. See your Case dealer for new safety decals.
SB002
Make sure that you read all the safety decals and all instructional decals. Check
these decals every day before you start. Clean these decals if you cannot read the
words.
When you clean the decals, use only a cloth, water, and soap. Do not use solvent,
gasoline, etc.
You must replace a decal if the decal is damaged, missing, or cannot be read. If a
decal is on a part that is replaced, make sure the decal is on the new part. Part
numbers are on the decal. See your Case dealer for new decals.
The following pages show the actual decal and the location of the decal on the
machine.
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1
2
27
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3
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BD00G118 / 384269A1
3. 384269A1
4
! DANGER
3
BD00F068 / 321-7040
3. 384269A1
4. 321-7040
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BD05E127 / 321-6774
6. 321-6774
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7
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BD03H051 / 384258A1
7. 384258A1
BD00F045 / 321-7030
8. 321-7030 (1 EACH SIDE OF MACHINE)
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9
9
BD00G048 / 383972A1
9. 383972A1
10 10
11 11
BD00F072X / 384265A1
11. 384265A1 ONE EACH SIDE
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12
12
BD00F037 / 384263A1
12. 384263A1
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13
BD00F112 / 313238A1
13. 313238A1
14
14
BD00F144
14. 384271A1 ONE ON EACH POST
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16
15
17 16
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18
19
19
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21
20 21
35
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22
22
BD00F133 / 384260A1
23
23 24 24
36
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SAFETY/DECALS/HAND SIGNALS
LOCATION A
25
LOCATION B
37
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SAFETY/DECALS/HAND SIGNALS
27
27
BD03H030 / 144193A2
27. 144193A2
TRIM THIS EDGE
28
28
BD03H024 / 87305413
28. 87414205 (PILOT CONTROL MACHINES)
38
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SAFETY/DECALS/HAND SIGNALS
29
29
29
39
RIGHT PAGE
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SAFETY/DECALS/HAND SIGNALS
30
TRIM THIS EDGE
30
BD03H064 / 384263A1
40
LEFT PAGE
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SAFETY/DECALS/HAND SIGNALS
HAND SIGNALS
It is recommended that you and the flagman on the job use hand signals for
communications. Before you start, make sure that you both understand the
signals that will be used.
BI97D059 BI97D025
START ENGINE STOP ENGINE
41
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SAFETY/DECALS/HAND SIGNALS
BP97D030 BP97D060
GO THIS FAR ALL STOP AND HOLD
TRIM THIS EDGE
BI97D029 BI97D021
STOP EMERGENCY STOP
Move one hand back and forth. Move both hands back and forth.
BI97D028 BI97D027
RAISE LOAD OR BUCKET LOWER LOAD OR BUCKET
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SAFETY/DECALS/HAND SIGNALS
BI97D020 BI97D026
RAISE LOAD OR BUCKET SLOWLY LOWER LOAD OR BUCKET SLOWLY
BI97D064 BI97D063
ROLL BACK LOADER BUCKET DUMP LOAD OR BUCKET SLOWLY
43
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SAFETY/DECALS/HAND SIGNALS
BI97D034 BI97D033
TURN MACHINE LEFT TURN MACHINE RIGHT
SWING LOAD LEFT SWING LOAD RIGHT
To stop movement, stop moving hand To stop movement, stop moving hand
and make a fist and make a fist.
TRIM THIS EDGE
BI97D041 BI97D032
MOVE BACKHOE DIPPER IN MOVE BACKHOE DIPPER OUT
BI97D054 BI97D031
BACKHOE BUCKET DIG BACKHOE DIPPER DUMP
44
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SAFETY/DECALS/HAND SIGNALS
BP97K062 BP97K063
EXTENDAHOE DIPPER RETRACT EXTENDAHOE DIPPER EXTEND
45
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SAFETY/DECALS/HAND SIGNALS
NOTES
46
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INSTRUMENTS/CONTROLS
INSTRUMENTS/CONTROLS
47
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INSTRUMENTS/CONTROLS
2
3
BD00F026
2. FRONT WIPER
SWITCH:
The front wiper switch is a
three position switch. Push
BC00G012
the rocker switch emblem
TRIM THIS EDGE
3. FRONT WINDSHIELD
WASHER SWITCH:
Push the rocker switch
BS98M034
emblem to activate the
front windshield washer.
Release the rocker switch to stop the
front windshield washer.
48
LEFT PAGE
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INSTRUMENTS/CONTROLS
BD03H063
4. LOADER
TOOL QUICK
COUPLER 6
SWITCH (IF
EQUIPPED):
Push the rocker
5
7
BD00F028
49
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INSTRUMENTS/CONTROLS
8
10
BD00F014 BD03H036
BD00F014
50
LEFT PAGE
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INSTRUMENTS/CONTROLS
2
1
3
F
N
R
BD00F143 BD00F141
51
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INSTRUMENTS/CONTROLS
52
LEFT PAGE
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INSTRUMENTS/CONTROLS
3
3
BD00F013 / BD05E509
53
RIGHT PAGE
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INSTRUMENTS/CONTROLS
B
C
BD05C036
A. POWERSHIFT DISPLAY SCREEN (SHOWN IN MANUAL MODE, NEUTRAL 1ST GEAR)
TRIM THIS EDGE
54
LEFT PAGE
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INSTRUMENTS/CONTROLS
FOOT PEDALS
A B
3
4 2
WARNING: Always lock the brake pedals together before you travel on
! roads or when you operate the machine in 3rd or 4th gear. See the instructions
in this manual for brake pedals. You can cause an accident if you do not follow
these procedures.
SB051
55
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INSTRUMENTS/CONTROLS
PARKING BRAKE
1
2
BD00F019 BD00F018
1 . PA R K I N G B R A K E 2. PARKING BRAKE
ENGAGED: DISENGAGED:
Pull the parking brake Push the parking brake
control lever UP, as shown, control lever DOWN, as
BS03G345
BS96H049 to apply the parking brake. shown, to release the
parking brake.
TRIM THIS EDGE
56
LEFT PAGE
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INSTRUMENTS/CONTROLS
A
1
F B
A
F
B
D G E
D E
C C
G
BP00G039
B9410261
57
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INSTRUMENTS/CONTROLS
A 1
F B
A
F
D G E
B
D E
C
G C
BP00G039
1. LIFT ARM AND BUCKET CONTROL: (CONTINUED)
TRIM THIS EDGE
58
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INSTRUMENTS/CONTROLS
A C B A B
B
BD00F015
59
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INSTRUMENTS/CONTROLS
3
4
BD05E509 BD05E509
BS98M066
BC00B098
to increase speed and procedure:
supply the loader with A. Before engaging the differential
more hydraulic oil for greater loader lock make sure neither rear
power and faster control function. wheel is spinning freely.
When you push the clutch cutout
B. Press and hold the differential
button, the transmission is disengaged
l o ck sw i t c h , l o c a t e d o n t h e
from the drive wheels. Release the
loader control lever.
clutch cutout button to engage the
transmission power. The machine can C. To disengage the differential
move freely when the clutch cutout lock, release the differential lock
button is pushed. If required, use the switch.
brake to stop the machine. NOTE: The differential lock will release
automatically when the load is removed.
60
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INSTRUMENTS/CONTROLS
BD03H065
1. AIR CONDITIONING
61
RIGHT PAGE
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INSTRUMENTS/CONTROLS
BP00G019
4. KEY SWITCH: 4 5. 4WD FRONT AXLE
TRIM THIS EDGE
62
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INSTRUMENTS/CONTROLS
BP00G019 /
6. RIDE CONTROL When the ride control is activated the
63
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INSTRUMENTS/CONTROLS
BP00G019
7. REAR WORK LAMP
TRIM THIS EDGE
SWITCH:
Push the rocker switch
BS98M061
emblem to turn the rear
work lamps ON. Push the
opposite end of the rocker switch to
turn the rear work lamps OFF.
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
NOTE: With the key switch in the ON position and the engine NOT running the Air
Filter Restriction, Hydraulic Oil Filter, Alternator, and Low Engine Oil Pressure
Warning Lamps are illuminated.
NOTE: When the key switch is first turned to the ON position the Air Filter
Restriction Warning Lamp, Hydraulic Oil Filter Warning Lamp, Rear Axle Oil
Temperature Warning Lamp, Parking Brake Indicator Lamp and Air Conditioning
System Pressure Indicator Lamp, will illuminate for 3 seconds for a bulb self test.
The engine grid heater will remain on, as necessary, depending on the
temperature and may come on after the engine starts for post heating of the air.
This allows for smooth running conditions during cold weather warm up.
1. DRIVING LAMPS 2. AIR CONDITIONING
INDICATOR LAMP: SYSTEM PRESSURE
This indicator illuminates INDICATOR LAMP:
BS98M062
when the driving lamp BC00B112
This indicator illuminates
sw i t c h i s i n t h e O N when the air conditioner
position. has stopped due to refrigerant
pressures that are too high or too low.
65
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
5 6
4
3
BD05C037
BS96H049
66
LEFT PAGE
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
7 8
BS98M034
67
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
10
TRIM THIS EDGE
BD05C037
WARNING: Hot coolant can spray out if the deaeration reservoir cap is
! removed. To remove the cap:
Let system cool, turn to first notch, then wait until all pressure is released.
Scalding can result from fast removal of the cap.
Check and service engine cooling system according to maintenance
instructions.
SA023
68
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
11
13
12
69
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INSTRUMENTS/CONTROLS
INSTRUMENT PANEL
14
16
15
BD05C037
TRIM THIS EDGE
70
LEFT PAGE
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INSTRUMENTS/CONTROLS
AUDIBLE ALARM
This alarm will sound if, (1) the engine oil pressure is low, (2) the engine coolant
temperature is high, (3) the parking brake is applied and you shift the direction
control lever to the FORWARD or REVERSE position, and (4) the seat is turned
away from the driving position and the direction control lever is in FORWARD or
REVERSE position. See Seat Switch Alarm System on page 71.
71
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INSTRUMENTS/CONTROLS
BP00G021X
WASHER SWITCH:
Push the hand throttle away from you to
Push the rocker switch
increase the engine speed. Pull the
emblem to activate the rear
hand throttle toward you to decrease BC00B083
window washer. Release
the engine speed.
the rocker switch to stop
2. REAR WIPER the rear window washer.
SWITCH:
The rear wiper switch is a
three position switch. Push
BC00G011
the rocker switch emblem
to the first position to turn
the rear wiper to LOW. Push the rocker
switch emblem to the second position
to turn the rear wiper to HIGH. Push
the opposite end of the rocker switch to
turn the rear wiper OFF.
WARNING: When you operate the backhoe, use the hand throttle to control the
! engine speed. You can have an accident if you use the hand throttle for any other
operation.
SB052
72
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INSTRUMENTS/CONTROLS
5
BP00G021
BC00G016
73
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INSTRUMENTS/CONTROLS
BACKHOE CONTROLS
3
3
TRIM THIS EDGE
BD04C134
1. BACKHOE CONTROL TOWER WITH STANDARD BACKHOE CONTROLS
2. BACKHOE BOOM LATCH RELEASE LEVER
3. SWING PEDALS
74
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INSTRUMENTS/CONTROLS
B902392J
1. LEFT SWING PEDAL 4. DIPPER
2. STABILIZERS 5. BOOM
3. BUCKET 6. RIGHT SWING PEDAL
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INSTRUMENTS/CONTROLS
B902394J
1. LEFT SWING PEDAL 5. BOOM
2. STABILIZERS 6. RIGHT SWING PEDAL
3. BUCKET 7. EXTENDAHOE
4. DIPPER
76
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INSTRUMENTS/CONTROLS
77
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INSTRUMENTS/CONTROLS
B902393J
1. BOOM AND SWING
2. LEFT STABILIZER
3. RIGHT STABILIZER
4. BUCKET AND DIPPER
78
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INSTRUMENTS/CONTROLS
79
RIGHT PAGE
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INSTRUMENTS/CONTROLS
3 9
2
1 8 7 10
4 16 11
5
12 14
15
TRIM THIS EDGE
6 13
BD03H064
LEFT AND RIGHT PILOT CONTROL TOWERS
1. LEFT CONTOL LEVER
2. HORN BUTTON
3. UNI DIRECTIONAL AUXILIARY HYDRAULIC BUTTON
4. ADJUSTABLE WRIST REST
5. WRIST REST ADJUSTMENT KNOB
6. LEFT / RIGHT STABILIZER SWITCHES
7. RIGHT CONTROL LEVER
8. RETRACT EXTENDAHOE
9. EXTEND EXTENDAHOE
10. TOWER FORE AND AFT POSITION CONTROL LEVERS
11. ADJUSTABLE WRIST REST
12. WRIST REST ADJUSTMENT KNOB
13. BOOM LATCH RELEASE PEDAL
14. HYDRAULIC CONTROL SWITCH
15. BACKHOE CONTROL PATTERN SELECTOR
16. NOT SHOWN LEFT AND RIGHT TOWER TIP ADJUSTMENT KNOBS (SEE PAGE 82)
80
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INSTRUMENTS/CONTROLS
4 3
1
2
1
2
BD03K058 / BD05C046
81
RIGHT PAGE
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INSTRUMENTS/CONTROLS
5
8
6
7
BD04C136 / BD05C039
Pull the switch all the way back momentarily past the detent position. Release the
switch and the stabilizer will automatically raise to the full transport position.
To cancel auto up:
Push the switch up or down.
7. Right Stabilizer Switch:
Pull back to bring the stabilizer up or push forward to lower.
Optional Auto Up:
Pull the switch all the way back momentarily past the detent position. Release the
switch and the stabilizer will automatically raise to the full transport position.
To cancel auto up:
Push the switch up or down.
NOTE: The optional Auto Up function allows the operator to automatically bring
the stabilizers up into the transport position much like the auto down feature on
car power windows.
NOTE: If the Auto Up feature is not installed on the machine the detent position is
still present but does not affect the stabilizer function.
8. Tower Tip Adjustment Knob:
The tower tip adjustment knob is located on the backhoe side of the tower. Turn
the knob counterclockwise and tip the upper part of the tower into position. Turn
the knob clockwise to lock the position.
82
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INSTRUMENTS/CONTROLS
3
2 5
83
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INSTRUMENTS/CONTROLS
BD03K060 / BD05C042
84
LEFT PAGE
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INSTRUMENTS/CONTROLS
BD03K060 /BD05C043
7. BACKHOE CONTROL PATTERN
SWITCH: 2 POSITION
NOTE: The control pattern switch is
Use this switch to change the control illuminated when the switch is in
BD03H022
To c h a n g e c o n t r o l p a t t e r n s i t i s
necessar y to use two hands. This
fe a t u r e h e l p s p r eve n t a c c i d e n t a l
switching of patterns.
85
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INSTRUMENTS/CONTROLS
BD03H064
86
LEFT PAGE
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INSTRUMENTS/CONTROLS
1 2
BD03H064
87
RIGHT PAGE
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INSTRUMENTS/CONTROLS
BD00G086 AUXHYD
UNI-DIRECTIONAL AUXILIARY HYDRAULIC BI-DIRECTIONAL AUXILIARY HYDRAULIC
TRIM THIS EDGE
88
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INSTRUMENTS/CONTROLS
SEAT BELTS
IMPORTANT: Make sure the belt end and buckle are securely fastened.
WARNING: You are protected by the ROPS system on this machine (Roll-
! Over Protective Structure). The seat belt is an important part of the ROPS
system. Before you operate this machine, always fasten the seat belt. If the
machine rolls over and you DO NOT have the seat belt fastened, you can be
crushed by the ROPS or the machine.
SA080
For seat belt maintenance see page 213.
89
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INSTRUMENTS/CONTROLS
2
3
1
BD05E126
1. HEIGHT CONTROL
2. FORWARD / REARWARD CONTROL
3. SWIVEL CONTROL
1. HEIGHT CONTROL:
Pull the height control lever up and adjust the height of the seat. Release the
control lever and make sure the seat is locked in position.
2. FORWARD / REARWARD
2 3 CONTROL:
Lift the lever to move the seat forward
or rearward. Release the control lever
and make sure the seat is locked in
position.
3. SWIVEL CONTROL:
Lift the lever to rotate from the normal
dr iving position to the backhoe
operation position or from the backhoe
operation position to the normal driving
BD053125
position.
90
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INSTRUMENTS/CONTROLS
BD05E510
91
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INSTRUMENTS/CONTROLS
BD05C022 BD05C025
BD05C026
6. ARMREST ADJUSTMENT
BD05C024 CONTROL: (1 EACH SIDE)
4. HEIGHT / WEIGHT ADJUSTMENT
The armrests may be folded completely
CONTROL:
up or completely down. The low or
Use the hand crank on the control b o t t o m a r m r e s t p o s i t i o n m ay b e
wheel to turn the height/weight adjusted to tip up. Turn the control knob
adjustment control knob either clockwise to raise the arm rest. To
clockwise (increase) or lower the ar m rest, tur n the knob
counterclockwise (decrease) to adjust counterclockwise.
the seats height and the suspension
firmness.
92
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INSTRUMENTS/CONTROLS
BK97K183
3. FORWARD/
REARWARD CONTROL:
Pull the control lever up
and move the seat forward
or rearward. To turn the
seat, pull the control lever up and turn
2 the seat. The seat can be rotated when
in any forward or rearward position.
Adjust the seat as required and release
the control.
BD05C057
93
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INSTRUMENTS/CONTROLS
5
4
7
BK97K182
4. LATERAL BK97K178
ISOLATOR CONTROL:
8. SEAT HEIGHT
Lift the lever to engage the ADJUSTMENT SWITCH:
lateral isolator. Push down Press the top of the switch
on the lever to lockout to raise the seat.
TRIM THIS EDGE
5. SEAT BACKREST
ADJUSTMENT CONTROL:
Lift the lever up to release the
backrest. Lean rearward or 9
forward to adjust the backrest
position.
6. RIDE FIRMNESS
ADJUSTMENT CONTROL:
Rotate the control knob
c o u n t e r c lo ck w i s e fo r a
firmer ride. Rotate to the
mid-point for travel. BK97K184
9. SEAT LUMBAR
7. FORWARD/
ADJUSTMENT:
REARWARD ISOLATOR:
Lift the control lever up to Rotate the lumbar
adjustment control
e n g a g e t h e fo r w a r d / clockwise to increase the
rearward isolator. Push the lumbar support. Rotate the
c o n t r o l l ev e r d o w n t o adjustment control counterclockwise to
l o cko u t a n y fo r wa r d o r r e a r wa r d decrease the support.
movement.
94
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INSTRUMENTS/CONTROLS
1 1
2
2
BD00H002
1. Defrost Louvers:
There are two louvers in the front of the cab and two in the rear of the cab. To get
maximum air flow, close the recirculation grill in the center of the cab and the two
main louvers by the center posts.
2. Main Louvers:
The two louvers by the center posts are used to direct the flow of air for heating
and cooling.
3. Recirculation Grill:
The grill between the main louvers is used for recirculation of the cab air. To get
maximum pressure in the cab, close the recirculation grill. To get maximum heat in
the winter and maximum cooling in the summer, open the recirculation grill.
95
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INSTRUMENTS/CONTROLS
4
4
BD00F051 BD00F052
speed setting of the blower and center range of the temperature control. If ice
does block the core, you will feel a reduction of air flow in the cab. Close the
recirculation louver, turn the temperature control to OFF and run the blower at
HIGH speed. Another cause of ice can be a restricted air filter in the cab.
96
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INSTRUMENTS/CONTROLS
BD00H002
1. DOME LAMP SWITCH
Dome lamp bulb ....................... No. 211
The dome lamps switch has three
positions.
1. AUTO ON - When the switch is in
this position the dome lamp comes
97
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INSTRUMENTS/CONTROLS
1 1
BD00F021 BD00F044
1. PULL UP TO OPEN DOOR. 1. LATCH AND LATCH HANDLE
2. PARTIAL WINDOW HOLD OPEN (SHOWN
IN STORAGE POSITION)
Window Retainer Release Push the tab to release and open the
window.
TRIM THIS EDGE
BD00F025
1. PULL UP TO RELEASE WINDOW.
BD00F043
Push the window completely back to hold
1. PARTIAL WINDOW HOLD OPEN
the window in the OPEN position. (SHOWN IN USE)
98
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INSTRUMENTS/CONTROLS
Rear Windows
2
BD05C045
1. REAR WINDOW HANDLE
BD03H048
1. ALL WINDOWS FULL DOWN
The rear windows in the cab have four
positions:
WARNING: UNEXPECTED
! MOVEMENT HAZARD: Before
adjusting windows Turn Off
Backhoe Control System.
To raise a window, use both handles
and raise the window. To lower a
window raise the window with both
handles, push down on the latch bars,
and lower the window. Use the handles
to raise or lower the windows.
99
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INSTRUMENTS/CONTROLS
1
1
BD00F063 BD00F041
1. COAT HOOK 1. TETHER STRAP
After hanging coat on hook use the
tether strap to secure coat in place
against cab post.
IMPORTANT: Failure to use tether
strap could result in reduced visibility.
TRIM THIS EDGE
BD00F054
100
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INSTRUMENTS/CONTROLS
BD00G122
2. ANTENNA LOCATION
BD00F035
1. RADIO BOX MOUNTING LOCATION
BD00F053
3. RADIO SPEAKERS
Sun Visor
2
BD00F048 BD00F047
1. SHOWN IN STORED POSITION 2. SHOWN IN FULL DOWN POSITION
The sun visor adjusts to a number of positions to accommodate varying seat
positions as well different operator characteristics.
101
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INSTRUMENTS/CONTROLS
NOTES
102
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OPERATING INSTRUCTIONS
103
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OPERATING INSTRUCTIONS
ENGINE OPERATION
WARNING: Before starting engine, study operators manual safety
! messages. Read all safety signs on machine. Clear the area of other persons.
Learn and practice safe use of controls before operation. It is your
responsibility to understand and follow manufacturers instructions on machine
operation, service, and to observe pertinent laws and regulation. Operators
and service manuals can be obtained from your dealer.
SB055
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OPERATING INSTRUCTIONS
Engine Speed
Do not run the engine at idle speed for
long periods. This can cause a low
operating temperature. Low operating
temperature can cause acids and
deposits in the engine oil. It is
recommended that you run the engine
at full throttle when operating
conditions permit and when safe.
105
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OPERATING INSTRUCTIONS
Parking the Machine and 4. Run the engine at idle speed for
Stopping the Engine two minutes or more if the engine
1. Before you leave the machine, has been working at full load. This
make sure the machine is parked procedure will cool the engine
on a level surface. The machine parts evenly.
must be on level ground before you NOTE: Turning the engine OFF at
do scheduled maintenance. higher than idle RPM will damage the
IMPORTANT: If you must temporarily turbocharger.
park the machine on a hillside, put the 5. Move the backhoe into the
front of the machine toward the bottom transpor t position or lower the
of the hill. Make sure the machine is backhoe bucket to the ground.
behind an object that will not move. Move the hand throttle to the IDLE
2. Lower the loader bucket to the position and stop the engine. See
ground. page 144 for backhoe transport.
3. Apply the parking brake and shift 6. Turn the key switch to OFF to stop
t h e d i r e c t i o n c o n t r o l l eve r t o the engine. Remove the key.
NEUTRAL.
TRIM THIS EDGE
WARNING: Jumping on or off the machine can cause an injury. Always face
! the machine, use the hand rails and steps, and get on or off the machine
slowly.
SA038
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OPERATING INSTRUCTIONS
107
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OPERATING INSTRUCTIONS
MACHINE OPERATION
WARNING: Before each period of operation, check the machine for correct
! operation of the steering, brakes, hydraulic controls, instruments, and safety
equipment. Check the NEUTRAL position of the transmission control lever. A
machine that runs correctly can prevent accidents. Make all necessary repairs
or adjustments before you operate the machine.
SB040
brake.
When the engine is warm, decrease C. Shift the transmission direction
the engine speed to idle and do the c o n t r o l t o F O RWA R D a n d
following: increase the engine speed to full
1. Check the instrument panel. throttle.
2. Make sure the backhoe is in the D. When the machine is moving at
TRANSPORT position and the full speed in second gear, push
stabilizers are raised. the brake pedals and stop the
3. Raise the loader about 600 mm machine. The machine must
(two feet) above the ground and roll stop smoothly and the brake
the bucket back against the stops. pedal effort must feel firm.
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OPERATING INSTRUCTIONS
Selecting Transmission
Gears and Machine
Direction
1
Transmission
The transmission is synchronized in all
gears. You can shift to any gear without
stopping the machine. Before you shift
gears, push the clutch cutout button.
When you shift gears, always make
sure the engine speed remains in the
green area of the tachometer.
BD00F143
1. DIRECTION CONTROL LEVER
1
Differential Lock
1
2
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OPERATING INSTRUCTIONS
110
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OPERATING INSTRUCTIONS
3 4
BD05C028
1. DISPLAY SCREEN
2. MODE BUTTON
3. T TEST MODE AND FAULT INDICATOR LAMP
NOTE: Under normal conditions the T lamp will remain off. If it begins to blink
the operator must move the machine to a safe location and shut down. Sd will
display on the screen. Shut down and contact your dealer.
BD03G032 / BD03G033
At start up the F indicator and GA will illuminate momentarily as the powershift
module goes through a brief self check.
NOTE: At power up the powershift transmission will always be in automatic
mode. The operator may change to manual mode by pressing a kickdown
button while in neutral.
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OPERATING INSTRUCTIONS
Automatic Mode:
In automatic transmission mode the
machine will reach the maximum gear
selected by the Gear Selection Lever.
• Position 1 - no automatic shifting,
transmission will remain in 1st gear
• Position 2 - no automatic shifting,
transmission will remain in 2nd gear
• Position 3 - automatic shifting
between 2nd and 3rd gear
• Position 4 - automatic shifting
between 2nd, 3rd and 4th gear
BD03G034
NEUTRAL AUTOMATIC
After the module has gone through the
self test the left side of the display will
indicate the position of the Direction
Control Lever. This photo shows the N
TRIM THIS EDGE
BD03G036
FORWARD AUTOMATIC
After moving the Direction Control
Lever to Forward the display will show
the letter F indicating the position is
confir med. The operator may now
choose the transmission range to
operate in by placing the Gear
Selection Control Lever in position 1
through 4.
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OPERATING INSTRUCTIONS
BD03G039 BD03G040
SELECT LEVER MODE FORWARD 1ST GEAR
Press and release the mode button
until the SL appears on the display
screen or place the transmission in
neutral and press the kickdown button.
BD03G028
NEUTRAL 1ST GEAR
After releasing the button the display
will show the Neutral character and the
position the shift selector is in.
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OPERATING INSTRUCTIONS
Display Modes
To change the display mode, press the Mode button. While the button is held
down, the display mode is indicated. After the button is released, the data is
displayed. Four display modes are available.
BD03G044 / BD03G028
This mode shows actually engaged direction and range. If either or both differ
from the shift lever, the corresponding dot blinks. The example shows NEUTRAL
1st.
TRIM THIS EDGE
BD03G037 / BD03G038
This mode shows vehicle speed in km/h. For speeds below 10 km/h, speed is
shown with 0.1 km/h resolution. The example shows 2.2 km/h.
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OPERATING INSTRUCTIONS
BD05C029 / / BD03G038
This mode shows vehicle speed in m.p.h. For speeds below 10 m.p.h., speed is
shown with 0.1 m.p.h. resolution. The example shows 2.2 m.p.h.
This mode shows the current shift lever position. Only positions actually available
on the transmission are shown. If different from the transmission, the
corresponding dot blinks.
In Case Of Failure
When a failure in the Powershift electrical circuit is detected, the T indicator lamp
flashes. When the M key is pressed for more than two seconds a code is
displayed which identifies the most serious problem which has been detected.
If the transmission control module has an internal problem it will automatically
switch itself to the safety mode and all gear changes are then unmodulated.
Only first and second gears will be available. Move the machine to a place of
safety, lower the attachment to the ground and stop the engine.
Find the cause of the problem or report it to the responsible personnel and if
necessary take measures to prevent the use of the machine.
If repair is required contact your Dealer.
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OPERATING INSTRUCTIONS
Mode Identification
MODE INDICATOR LAMP T DISPLAY
Normal Operation Out See “Display”
Consult the service
Self Test On
manual
The screen dots flash
Safety Out
alternately
Shut Down Flashes Sd
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
both machines.
8. Remove wheel chocks.
8. Disconnect the rear driveshaft on
9. Release the parking brake. 2wd machines and both front and
10. No riders - keep all other persons rear driveshafts on 4wd models.
completely out of the area. 9. Remove wheel chocks.
11. Tow the disabled machine at a 10. Release the parking brake.
maximum speed of 1/2 m.p.h. (2.4
km/h). Do not exceed this speed. 11. No riders - keep all other persons
completely out of the area.
12. Tow the disabled machine at a
maximum speed of 1/2 m.p.h. (2.4
km/h). Do not exceed this speed.
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OPERATING INSTRUCTIONS
1 1
NOTE: The machine shown in the 4. Lower the backhoe bucket or rear
following procedure may be different attachment to the floor of the trailer
from your machine. The procedure is if possible.
the same. 5. Stop the engine and remove the
You must know the rules or laws for key.
safety that are used in each area that 6. Shift the transmission control to
you will be in. Make sure that your truck NEUTRAL.
and trailer a re e quipped with the
7. Put a block at the front and rear of
correct safety equipment. Park on a
each tire.
level surface.
8. Make sure all cab windows are
1. Put a block at the front and rear of
closed and latched.
the trailer wheels.
2. Put the backhoe in TRANSPORT, NOTE: If windows are open or in the
fasten your seat belt, shift the partial open latch position, wind
tra n s m i s s i o n t o 1s t g e a r, an d pressure can break the latch or the
slowly drive the machine onto the glass.
trailer. 9. Use chains and binders to fasten
3. Lower the loader bucket onto the the machine to the trailer.
trailer, shift the direction control
lever to NEUTRAL and apply the
parking brake.
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OPERATING INSTRUCTIONS
1
2
BD03F024 BD00J043
1. TIE DOWN LOCATION - SIDE CHASSIS 2. TIE DOWN LOCATION - BACKHOE BOTH
BOTH SIDES SIDES
10. Measure the distance from the 11. After you have driven a few miles,
ground to the highest point of the stop the truck and check your load.
m a c h i n e . Yo u m u s t k n o w t h e Make sure the chains are still tight
clearance height of the machine. and that the machine has not moved
TRIM THIS EDGE
on the trailer.
Unloading A Machine
From A Trailer
A f t e r t h e c h a i n s a n d b l o ck s a r e
removed from the machine, put the
backhoe in the TRANSPORT position
or raise the rear attachment. Fasten
your seat belt, shift the transmission to
1st gear, release the parking brake and
drive slowly off the trailer.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
LOADER OPERATION
WARNING: When you lower a loaded bucket, material can spill out if you do
! not manually roll back the bucket. The self-leveling feature does not roll back
the bucket automatically when the loader is lowered. Other persons in the
area can be injured if material spills from the bucket when the loader is
lowered.
CM101
This information for loader operation Clutch Cutout Switch
does not include all possible conditions.
This is basic information that you need to
operate the machine.
If you are a new operator, always operate 1
in a clear area at decreased engine
speed.
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OPERATING INSTRUCTIONS
1 1
3
2
3
BD05E506
2. 4-IN-1 BUCKET POSITION INDICATOR
3. 4-IN-1 BUCKET POSITION INDICATOR
DECAL
398658A1
4-IN-1 BUCKET POSITION INDICATOR DECAL
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OPERATING INSTRUCTIONS
3
TRIM THIS EDGE
BD05E507
4. CLAM DEPTH INDICATOR
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OPERATING INSTRUCTIONS
AS173
Clamshell
AS172 Put the bucket over the material to be
Standard Bucket moved. Close the clam on the material
AS174
AS171
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OPERATING INSTRUCTIONS
Return-To-Dig
After you dump the load, use the return-to-dig to put the bucket in position for
another dig cycle.
The return-to-dig uses both the FLOAT and the ROLLBACK positions. To operate,
put the lift arm control in the ROLLBACK position and the FLOAT position. The
bucket will roll backward until the bottom of the bucket is level. Then, the bucket
will stop automatically.
The loader arms will continue to lower until (1) the bucket reaches the ground or
(2) you manually pull the lift arm control back to HOLD (NEUTRAL). See page 208
to adjust the return-to-dig.
1. MOVE THE CONTROL LEVER TO THE
FLOAT AND ROLLBACK POSITIONS FOR
RETURN-TO-DIG
1
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BD05E509
1 2
B9410267
1. BUCKET IN FLOAT POSITION 2. BUCKET IN ROLLBACK POSITION
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OPERATING INSTRUCTIONS
Job Layout
Set up the work cycle as short as possible. Truck positioning is very important for
efficient cycles.
Spend a few minutes leveling off the work area, if necessary. Smooth runways for
the machine and a level parking area for trucks will speed up the job.
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OPERATING INSTRUCTIONS
WARNING: Operating a loader with a full bucket on a hillside can cause the
! machine to roll over. If possible, avoid turning the machine and always move
forward up the hill and back down. Always keep the load low. If you do not
follow these instructions, you can be injured or killed.
SA058
WARNING: When you operate the machine, keep the loader bucket as low
! as possible. This low position gives better balance and permits you to see
more clearly. If the bucket is full and you move the machine over ground that
is rough or surfaces that can cause the machine to slide, always operate at
slow speed. If you do not use this procedure, the machine can go out of control
and roll-over.
SA041
IMPORTANT: Make sure that you use rigging equipment that has the capacity to
TRIM THIS EDGE
lift the loads that you will be moving. Always check the rigging equipment each
day for damaged or missing parts. Be sure no other persons are under the load as
you move it.
BP95H017
1. LIFTING POINTS
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OPERATING INSTRUCTIONS
3
BD00F026
3. LOADER QUICK COUPLER SWITCH
3. This will retract the coupler lock
pins.
Installing An Attachment
4
1. Tilt the loader hydraulic coupler
forward and engage the top coupler
pins in the attachment upper
mounting hooks.
2
BK97K195
4. LOADER HYDRAULIC COUPLER LOCK
PINS SHOWN RETRACTED
1
BK97K199
1. TOP COUPLER PIN
2. ATTACHMENT UPPER MOUNTING HOOK
2. Press and hold the left side of the
loader quick coupler switch. See
the following photo.
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OPERATING INSTRUCTIONS
attachment.
BK97K194
5. HYDRAULIC COUPLER LOCK PIN IN
ENGAGED POSITION
5. Visually confirm the lock pins have
secured the attachment.
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OPERATING INSTRUCTIONS
BACKHOE OPERATION
Safety When You Work
Be a careful operator; you can prevent accidents. Read the following information.
WARNING: Always know the location of all workers in your area. Warn them
! before you start working the machine. Always keep all other persons away
from your area. Serious injury or death can result if you do not follow these
instructions.
SA015
WARNING: Uncontrolled machine movement can injure. Before you turn the
! operators seat around to the BACKHOE operating position, shift the direction
control lever and transmission control to NEUTRAL and apply the parking
brake.
SA050
Stabilizer Pads
If you dig next to a building, wall etc.,
1 change the position of the stabilizer
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OPERATING INSTRUCTIONS
BD00G092 BD00G092
WORKING NEXT TO BUILDINGS POSITION FOR MAXIMUM REAR STABILITY
AND MINIMUM WIDTH FOR TRAVELING
BD03F030 BD03F031
RUBBER PAD DOWN DIRT PAD DOWN
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OPERATING INSTRUCTIONS
BD00G089 BD00G089
RUBBER PADS DOWN DIRT PADS DOWN
Street Pads
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OPERATING INSTRUCTIONS
BD03H042 BD004019
1. Use hand rails and steps when 4. Make sure the parking brake is
getting onto the machine. applied.
TRIM THIS EDGE
BD00F143
BD00G095
2. Make sure the direction control is in 5. Remove the swing lock pin from the
NEUTRAL. transport position and place it in
the storage position shown.
WARNING: Windows must be placed
in the desired position and secured
before proceeding.
6. On pilot control machines, adjust
the windows before actuating the
backhoe hydraulics.
BD00F141
3. Make sure the transmission control
is in NEUTRAL.
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OPERATING INSTRUCTIONS
BD03H066
7. On pilot control machines, adjust
t h e c o n t r o l t owe r s fo r wa r d o r
rearward.
BD03H052
8. On pilot control machines, adjust
the upper towers left to right
BD00F022
1. HAND THROTTLE
BD03H048
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OPERATING INSTRUCTIONS
WARNING: Put the stabilizers in the OPERATING position before you lower
! the boom and extend the dipper. The front of the machine can raise above the
ground and cause an accident if the stabilizers are not down in the
OPERATING position.
000000
WARNING: Before you raise the stabilizers from the OPERATING position
! do one of the following, (1) put the backhoe in the TRANSPORT position, (2)
completely retract the dipper and raise the boom, or (3) make sure the tires
are touching the ground and put the backhoe bucket on the ground. The
machine can become unstable and cause an accident if the stabilizers are
raised and the tires and backhoe bucket are not touching the ground.
000000
13. Lower the stabilizers. Use the
stabilizers to raise the level of the
machine until the rear tires are
above the ground.
TRIM THIS EDGE
BD00G098
1. BOOM CONTROL LEVER
BD00G094
14. Move the backhoe out of the
TRANSPORT position.
A. Push the boom control lever (1)
forward. At the same time step
down on the boom latch release 2
lever (2) toward you.
BD03K046
2. BOOM LATCH RELEASE
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OPERATING INSTRUCTIONS
BD00G100
Before each period of operation, check the backhoe for correct function of
! each control. A backhoe that operates correctly can prevent accidents. Make
all necessary repairs or adjustments before you operate the backhoe.
SA017
WARNING: When you operate the backhoe on the side of a hill, (1) make
! the machine level with the stabilizers and (2) put the earth from the trench
on the highest side of the trench. Failure to follow these instructions can
cause injury.
SA064
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OPERATING INSTRUCTIONS
4. COUPLER POSITION #2
Total Rotation .............. 164° 190°
Bucket hole #2 on Case Universal
backhoe buckets CANNOT be used
with the Case backhoe bucket coupler.
NOTE: Attempting to attach a Case
bucket in the #2 bucket hole may
damage the coupler by bending or
breaking the hook.
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OPERATING INSTRUCTIONS
BD00F117
WARNING: A working backhoe can injure or kill. Before you start, always
! make sure that all persons are away from the DANGER AREA.
SA061
B890879J
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OPERATING INSTRUCTIONS
B8400068
1. CORRECT
2. WRONG
3. CORRECT TRENCHING METHOD
IMPORTANT: Do not back fill a trench with the backhoe by swinging the bucket
against the soil.
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OPERATING INSTRUCTIONS
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OPERATING INSTRUCTIONS
ground.
BD00G102
6. Use the hand throttle and run the
engine at about approximately NOTE: The boom lock will
1200 rpm. automatically engage. The boom,
dipper and bucket are now in the
7. Retract the dipper and curl in the TRANSPORT position.
bucket.
9. Raise the stabilizers completely.
8. During this next procedure, the Decrease the engine speed to idle.
backho e boom will be moving
toward you past the ver tical 10. Turn the operator’s seat to the
position. loader operating position.
BD00G101
BD03K061
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OPERATING INSTRUCTIONS
BP00H162
BP00H160
4. Remove the snap ring and the
bucket pin.
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OPERATING INSTRUCTIONS
6. Rotate the coupler out of the 8. With the bucket suspended off the
bucket. ground retract the bucket cylinder
7. Pick up the next bucket and raise until the bucket starts to rotate out
the boom. as shown below. Install the bucket
pin.
IMPORTANT: Do not use the boom to
move the machine unless a bucket is
attached. Damage to the coupler may
occur.
BP00H161
9. Install the snap ring.
TRIM THIS EDGE
BP00H162
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OPERATING INSTRUCTIONS
BD00H133
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OPERATING INSTRUCTIONS
BD00H137
BD00H136
TRIM THIS EDGE
BD00H135
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OPERATING INSTRUCTIONS
1
1
1 1
BD03H033 BD03H033
1. BACKHOE QUICK COUPLER ROCKER
SWITCHES
5. Push the bottom rocker switches
to engage/extend the backhoe
3. Push the top of the backhoe quick quick coupler pins.
c o u p l e r r o c k e r sw i t c h e s t o
disengage/retract the backhoe
quick coupler pins.
BD00G116
1. BACKHOE QUICK COUPLER PIN
EXTENDED
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OPERATING INSTRUCTIONS
1
3
BD00G109
1. LIFT EYE
1. Install a clevis hook in the lift eye.
TRIM THIS EDGE
BP95H015
3. HOOK END OF COUPLER
WARNING: Do not use the hook end of the coupler when lifting loads.
! The sling can come out of the coupler and the load can fall, injuring others
in the area.
SA079
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OPERATING INSTRUCTIONS
3. Lower both stabilizers and raise the E. Move the load away from the
machine so that both rear tires are machine. Make sure you keep
about 25 to 50 mm (one to two the load 25 to 50 mm (one to two
inches) above the ground. Make inches) above the ground.
sure the machine is level. F. Lower the load to the ground if
NOTE: If the ground is soft, put a wide (1) one of the sta bilizers is
pad (wood boards) under each raised above the ground or (2)
stabilizer pad. there is any indication that the
stability of the machine is
4. Dump and lower the loader bucket
reduced.
to the ground.
7. Always move the load slowly. Do
5. Connect a hand line to the load
not move the load over the top of
before you star t. Make sure the
persons. Keep all persons away
person holding the hand line is
from the load. Do not exceed the lift
away from the load.
capacity for this machine shown in
6. Test the lift capacity before you the specifications section.
start your job:
8. When the load is raised, keep all
A. Put the machine close to the persons away until the load is
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OPERATING INSTRUCTIONS
1 2
TRIM THIS EDGE
BD05C030
1. PRESSURE SIDE OF CIRCUIT
2. RETURN SIDE OF CIRCUIT
The right side fitting is the PRESSURE connection and the left side fitting the
return fitting.
Mechanical Auxiliary Hydraulic Controls
1
2
BD05C041 BD00G086
1. HAND CONTROL LEVER FOR BI- 2. FOOT CONTROL SWITCH FOR UNI-
DIRECTIONAL AUXILIARY HYDRAULICS DIRECTIONAL AUXILIARY HYDRAULICS
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OPERATING INSTRUCTIONS
BD03H012
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OPERATING INSTRUCTIONS
NOTES
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WHEELS/TIRES
WARNING: Exploding tires and/or rim parts can cause injury or death. Keep
yourself and others out of the DANGER AREA. Stand on the tread side of the
! tire. Always use the correct air pressure and follow the instructions in this
manual for adding air or servicing the tires.
SD020
WARNING: Do NOT weld to wheel or rim when a tire is installed. Welding will
cause an explosive air/gas mixture that will be ignited with high temperatures.
! This can happen to tires inflated or deflated. Removing air or breaking bead is
not adequate. Tire MUST be completely removed from the rim prior to
welding.
SB134
WARNING: Explosive separation of the tire and/or rim parts can cause injury
or death. When tire service is necessary, have a qualified tire mechanic
! service the tire.
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WHEELS/TIRES
1 8
5
4
TRIM THIS EDGE
3
6
7 2
BD05C047
FRONT WHEEL MOUNTING NUT TORQUE SEQUENCE
1. Install all eight (8) mounting nuts. Tighten all mounting nuts, in the sequence
shown, until the wheel is snug against the axle hub.
2. Tighten the mounting nuts, in sequence shown, to a torque of 90 pound-feet
(122 Nm).
3. Then turn each nut in the tightening direction, in the sequence shown, an
additional 90 degrees to set the required pre-load on the front wheel mounting
nuts.
NOTE: The torque value that should be seen when the torque is checked is a
minimum of 185 pound-feet (251 Nm).
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WHEELS/TIRES
1
8
5
4
9
10
3
7 6
2
BD05C048
REAR WHEEL MOUNTING NUT TORQUE SEQUENCE
1. Install all ten (10) wheel mounting nuts. Tighten all mounting nuts, in the
IMPORTANT: The rear wheel mounting nuts on this machine are metric. Use only
the mounting nuts shown in the parts catalog for this machine.
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WHEELS/TIRES
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WHEELS/TIRES
NOTE: The front wheels can be turned around (tread direction reversed) if more
traction is required in REVERSE.
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WHEELS/TIRES
NOTES
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LUBRICATION
Before you service the machine, put a Do Not Operate tag on the steering wheel
or over the key switch. One Do Not Operate tag, is included with your new
machine. Additional tags, part number 321-4614, are available from your Case
dealer.
See the torque charts starting on page 281 for proper fastener values.
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LUBRICATION
ENGINE HOURMETER
Service your machine at the intervals and locations given in the Lubrication/
Maintenance Charts. When you service your machine, use only high quality Case
Akcela lubricants.
The engine hourmeter shows the amount of actual hours the engine has run. Use
the engine hourmeter along with the Lubrication/Maintenance Charts to service
your machine at the correct time periods.
TRIM THIS EDGE
BD05C049
(1) HOURMETER
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LUBRICATION
BD03H067
2. Remove the rear pin, and lower the
support strut onto the cylinder rod.
Install the rear pin.
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LUBRICATION
BD03H040 BD03H038
1. Raise the loader lift arms. Stop the 3. Start the engine and lower the loader
engine. Remove the pin from the to the ground.
support strut.
TRIM THIS EDGE
BD03H039
2. Raise the support strut up to the
STORAGE position and install the
pin.
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LUBRICATION
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LUBRICATION
TRANSMISSION
2 Wheel Drive
Total system capacity ......................................................... 19.5 qts (18.5 L)
Refill with or without filter change ......................................... 12.6 qts (11.9 L)
Type of Fluid .................................................... Case Akcela Hy-Tran® Ultra
4 Wheel Drive / Standard and Powershift
Total system capacity .......................................................... 22.0 qts (21.0 L)
Refill with or without filter change / Standard only................ 15.2 qts (14.4 L)
Refill with filter change / Powershift only .............................. 15.2 qts (14.4 L)
Refill without filter change / Powershift only ......................... 14.2 qts (13.4 L)
Type of Fluid (Standard Transmission)............. Case Akcela Hy-Tran® Ultra
Type of Fluid ( Powershift only)...........................................Case Trans - XHD
580 Super M +:
Capacity - center bowl ................................................................... 8.0 qts (7.6 L)
Type of Fluid..........................................................Case Transaxle Fluid MS 1317
Capacity - each wheel end ............................................................. 0.75 qt (0.7 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ................................................................... 6.9 qts (6.5 L)
Capacity - each wheel end ............................................................... 1.1 qt (1.0 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
REAR AXLE
580M, 580 Super M and 580 Super M +:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................... 1.6 qt (1.5 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................. 2.0 qts (2.1 L)
Type of Fluid............................................................ Case Akcela Hy-Tran® Ultra
BRAKE MASTER CYLINDER
(Brake fluid supplied by hydraulic reservoir, see Hydraulic System.)
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LUBRICATION
LUBRICATION/MAINTENANCE CHART
SERVICE INTERVAL IN HOURS
PAGE NUMBER
LUBRICATE
REPLACE
CHANGE
CHECK
INITIAL
CLEAN
DRAIN
SERVICE POINTS
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LUBRICATION
PAGE NUMBER
LUBRICATE
REPLACE
CHANGE
CHECK
INITIAL
CLEAN
DRAIN
SERVICE POINTS
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LUBRICATION
Before you service this machine and before you dispose of the old fluids and
lubricants, always remember the environment. Do not put oil or fluids into the
ground or into containers that can leak.
Check with your local environmental or recycling center or your Case dealer for
correct disposal information.
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LUBRICATION
BD03H043
BD03H043
BD03H045
2. Lift hood and rotate forward. 2. Turn the handle clockwise to lock.
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LUBRICATION
1 3
4
2 5
5
2 6
BC00H033
Use Case Akcela Molydisulfide Grease
Lubricate the loader pivot points every 10 hours of operation or each day. If you
operate in severe conditions, lubricate more often. Clean the fittings before
1 3
BD00F104 BD00F109
1. Lift Arm Pivot ....... 4 (2 each side) 3. Bucket Link ................................ 2
10 HRS 10 HRS
5
4
2
BD00F105 BD00F106
2. Lift Cylinder - Closed End 4. Bucket Cylinder Trunnion ............ 2
and Rod End ...........4 (2 each side) 5. Dump Link (590SM Only) ............ 2
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LUBRICATION
10 HRS 50 HRS
7 6
7
BD00F107 BP98J055
6. Bucket Cylinder Rod End..............2 4-in-1 Bucket - Clam
7. Bucket Pivots .............................. 4 Cylinder and Clam Pivot..................... 4
50 HRS
Extendahoe slides..................... 2 sides
Extend the dipper and coat the slides
with grease at 50 hours.
TRIM THIS EDGE
50 HRS
BP98J056
4-in-1 Bucket - Clam
Cylinder Closed End ........................ 2
BK97K198
Hydraulic Coupler Lock Pins ...............2
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LUBRICATION
20 21
7 10 11
13
8 9
14 17
3
15
6 2
1 5 4 12 19 17 16 18
BC00H034
1
4
2 3
BD00F111 BD00F111
1. Stabilizer Cylinder Closed End .. 2 3. Trunnion ................ 4 (2 Each Side)
2. Boom Pivot ................................. 2 4. Swing Cylinder Rod End............. 2
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LUBRICATION
10 HRS 10 HRS
11
5 10
12
6
BD00F111 BD00F116
5. Upper Swing Pivot ...................... 1 10. Boom Cylinder - Closed End ..... 1
6. Lower Swing Pivot .......................1 11. Dipper Cylinder - Rod End........... 1
10 HRS 12. Dipper Pivot ...........2 (1 Each Side)
10 HRS
TRIM THIS EDGE
7
13
8
BD00F121
7. Boom Release ............................ 1 BD00F119
8. Boom Cylinder - Rod End ........... 1 13. Bucket Cylinder Closed End ...... 1
10 HRS 10 HRS
14
9
BD00F120 BD00F114
9. Dipper Cylinder - Closed End .......1 14. Bucket Cylinder Rod End ........... 1
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LUBRICATION
6 2
1 5 4 12 19 17 16 18
BC00H034
10 HRS 10 HRS
16
16 18
BD00F114 BD00F114
15. Bucket Link ................................ 1 18. Bucket Pivot (Without Coupler) ... 1
16. Bucket Pivot ............................... 2 10 HRS
10 HRS
17
19
17
BD00F115
BD00F114
17. Bucket Links ........ 4 (2 Each Side) 19. Extendable Dipper ........ 2 (Top and
Bottom of Extendable Dipper,
Bottom Not Shown)
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LUBRICATION
BD00H148 BD00F036
20. Foot Swing Pedals (If Equipped).. 2 21. Extendable Dipper
Foot Pedal (If Equipped) .............. 1
NOTE: Remove plastic plugs from
backhoe control tower for access to the NOTE: Remove plastic plug from
grease fittings for the foot swing pedals. backhoe control tower for access to the
grease fitting for the extendable dipper
foot pedal.
TRIM THIS EDGE
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LUBRICATION
BD04D001 BD00F098
1. King Pins ............... 4 (2 each side) 2. Front Axle Pivot - Remote Grease
Fitting 1
4
3
BD00F098
BD00F097
4. Front Axle Pivot - Remote Grease
3. King Pins................ 4 (2 each side)
Fitting 1
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LUBRICATION
1
2
TRIM THIS EDGE
BS00H036
Use Case Akcela Molydisulfide Grease
Lubricate the driveshaft pivot points every 250 hours. If you operate in severe
conditions, lubricate more often. Clean the fittings before lubricating.
1
2
BD00F124
Front Slip Spline ................................ 1 BD00F128
Rear Slip Spline ................................ 1
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LUBRICATION
FLUID LEVELS
10 HRS 250 HRS
4
1
BD03F016 BD00F122
1. ENGINE OIL - CASE AKCELA NO. 1 4. FRONT 4WD AXLE OIL LEVEL - Case
ENGINE OIL Akcela Hy-Tran® Ultra
50 HRS 100 HRS
2
BD03F019 BD03F020
2. COOLANT RESERVOIR - ETHYLENE 5. TRANSMISSION FLUID - Case Akcela
GLYCOL AND WATER Hy-Tran® Ultra
50 HRS 100 HRS
BD00F070 BD00F076
3. HYDRAULIC RESERVOIR - Case Akcela 6. BATTERY(IES) - DISTILLED WATER
Hy-Tran® Ultra
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LUBRICATION
100 HRS
7
8
BD00F131 BD03H051
7. REAR AXLE OIL LEVEL - Case Akcela 8. WINDSHIELD WASHER RESERVOIR (IF
Hy-Tran® Ultra EQUIPPED) AS REQUIRED
TRIM THIS EDGE
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LUBRICATION
BC02N250
181
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LUBRICATION
2
1
BD03F018
1. ENGINE OIL LEVEL DIPSTICK
2. ENGINE OIL FILL LOCATION
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LUBRICATION
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1 2
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LUBRICATION
BD03F012
2. SECONDARY ELEMENT
4. Remove the secondary element.
TRIM THIS EDGE
BD03F014
2. Push up on the tab and rotate the
cover counterclockwise and
remove.
1
BD03F010
5. Use a clean damp cloth and clean
the inside of the filter body.
6. Install a new secondary element.
7. Install a new primary element.
8. Install the cover and turn the cover
clockwise until the tab locks into
the slot.
BD03F012 9. Make sure other persons are clear
1. PRIMARY ELEMENT of the machine. Start the engine
and check the air filter warning
3. Remove the primary element.
lamp.
IMPORTANT: Each time you service
the air filter system make sure both
filters are seated properly and the
cover is secure.
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LUBRICATION
Coolant Solution
A mixture of 50% ethylene glycol and
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LUBRICATION
Drain, flush, and replace the engine 5. After you drain the cleaning
coolant every 2000 hours of operation solution, flush with clean water and
or every year, whichever occurs first. drain the water.
Clean the system and replace the 6. Check the hoses, elbows, and
coolant if the coolant becomes dirty or water pump for leaks. Make sure
has the color of rust. the outside of the engine and
DO NOT remove the deaeration cap if radiator is clean.
the coolant is hot. Allow the system to 7. Put a mixture of 50% ethylene
cool, then: glycol and 50% water in the
TRIM THIS EDGE
r a d i a t o r. C o m p l e t e l y f i l l t h e
deaeration reservoir slowly to the
neck with coolant.
8. Start the engine and increase the
temperature of the engine coolant.
When the coolant is at operating
1 temperature, stop the engine and
allow to cool. Check the coolant
level at the deaeration reservoir
only.
9. Fill the deaeration reservoir to the
FULL mark as required and install
BD03F019
1. DEAERATION CAP the cap.
1. Place a suitable container under
the drain valve.
2. Open the radiator drain valve and
remove the deaeration cap.
3. After all coolant is removed, close
the drain valve.
4. Add cleaning solution to the cooling
system and fill the cooling system
w i t h c l e a n w a t e r. Fo l l o w t h e
directions included with the
cleaning solution.
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LUBRICATION
1
BD03K052
Fuel Tank
Check the fuel tank for water and
sediment every 250 hours of operation,
or if water was found in the main filter.
BD00F099
3. FUEL TANK DRAIN
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LUBRICATION
Removing Air from the Fuel 3. Actuate the hand primer pump.
System When fuel with no air flows from
Air must be removed from the fuel the air removal screw, tighten the
system if one or more of the following air removal screw.
conditions occurs:
• If the engine stops because of no
fuel in the tank. 1
• If the fuel filters are replaced.
• If the fuel system has been serviced.
• If the machine has been in storage
for three months or more.
1. Fill the fuel tank.
BD03F018
1. HAND PRIMER PUMP
TRIM THIS EDGE
BD05C031
1. AIR BLEED SCREW
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LUBRICATION
HYDRAULIC SYSTEM
Service Specifications
580 M
Total System................................................................................... 28.0 gal (106 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
580 Super M +
Total System................................................................................... 31.5 gal (119 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
590 Super M
Total System................................................................................. 34.25 gal (130 L)
With Filter Change ...................................................................... 14.5 gal (54.9 L)
Without Filter Change .................................................................... 14.0 gal (53 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
WARNING: Hydraulic fluid or grease injected into your skin can cause
! severe injury or death. Keep your hands and body away from any pressurized
leak. Use cardboard or paper to check for a leak. If fluid is injected into your
skin, see a doctor immediately.
SA024
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LUBRICATION
BD00F070
1. HYDRAULIC RESERVOIR FLUID LEVEL
BD05D012 / BC00B113
TRIM THIS EDGE
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LUBRICATION
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LUBRICATION
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LUBRICATION
TRANSMISSION
Service Specifications
Transmission Capacities
2 Wheel Drive
Total system capacity ......................................................... 19.5 qts (18.5 L)
Refill with or without filter change ......................................... 12.6 qts (11.9 L)
Type of Fluid .................................................... Case Akcela Hy-Tran® Ultra
4 Wheel Drive / Standard and Powershift
Total system capacity .......................................................... 22.0 qts (21.0 L)
Refill with or without filter change / Standard only................ 15.2 qts (14.4 L)
Refill with filter change / Powershift only .............................. 15.2 qts (14.4 L)
Refill without filter change / Powershift only ......................... 14.2 qts (13.4 L)
Type of Fluid (Standard Transmission) ............. Case Akcela Hy-Tran® Ultra
Type of Fluid (Powershift) ................................................. Case Trans - XHD
or Shell Donax TA (331-335), Elfmatic G-3 (331-334), or Pennzoil ATF
Fluid Level Check ................................................................................... 250 hours
Filter Replacement .............................................................................. 1000 hours
Fluid Level
Check the fluid level of the transmission
after the first 20 hours of operation with
a new machine. Then check the fluid
level every 250 hours of operation.
Check the fluid level when the machine
is parked on level ground and with the
engine running.
The fluid level must be between the ADD 1
and FULL marks on the dipstick. If the
fluid level is at the ADD mark, add fluid as
required until the fluid level is at the full BD03F020
mark. 1. POWERSHIFT TRANSMISSION DIPSTICK
WARNING: Rotating fan and belts: Contact will cause injury. Keep clear.
!
SB071
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LUBRICATION
1
BD00H127
1. STANDARD TRANSMISSION FILTER
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LUBRICATION
BD00H127
1. BREATHER
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LUBRICATION
REAR AXLE
Service Specifications
580M, 580 Super M and 580 Super M +:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................... 1.6 qt (1.5 L)
Type of Fluid............................................................. Case Akcela Hy-Tran® Ultra
590 Super M:
Capacity - center bowl ............................................................... 15.0 qts (14.2 L)
Capacity - each wheel end ............................................................. 2.0 qts (2.1 L)
Type of Fluid............................................................ Case Akcela Hy-Tran® Ultra
All Models:
Oil Level Check ..................................................................................... 250 hours
Axle Breather Cleaning ......................................................................... 250 hours
Oil Change .......................................................................................... 1000 hours
AOA....................................................................................................... 1000 hours
Rear Axle Oil Temperature Rear Axle Oil Level
Lamp
TRIM THIS EDGE
BC00H041/BS00H040
1. REAR AXLE OIL TEMPERATURE
WARNING LAMP
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LUBRICATION
1
BD00F131
1 1. CENTER BOWL DRAIN PLUG
8. Rotate the wheels to the oil level
check position and put the
BD00F131
1. CENTER BOWL OIL LEVEL PLUG specified amount of oil in each
planetary end and in the center
Rear Axle Oil Change bowl.
You must change the oil in the rear axle 9. Add Case Akcela axle oil additive
and add axle oil additive at the same to the center bowl.
time.
1. Park the machine on a level surface
and make sure the oil in the rear axle
is at operating temperature.
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LUBRICATION
Breather
Clean the breather for the rear axle
every 250 hours of operation. If you
operate the machine during severe
operating conditions, clean the
breather more frequently.
Remove the dirt from the area around
the breather and clean the breather
with solvent. Wear face protection and
blow dry with compressed air.
1
TRIM THIS EDGE
BD05C032
1. BREATHER
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LUBRICATION
7. Remove the plug from the center 7. Remove the three drain plugs and
bowl. The oil level must be even remove the oil from each planetary
with the plug hole. Replace the oil and from the center bowl.
level plug.
1
1
BD00F122
BD00F122
1. CENTER BOWL DRAIN PLUG
1. OIL LEVEL PLUG 8. Install the drain plugs.
TRIM THIS EDGE
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LUBRICATION
BD00F060
4. Use a cloth and clean the filter
area.
5. Install the new or serviced filter in
BD00F059
the mounting bracket.
BD00F058
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LUBRICATION
NOTES
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MAINTENANCE/ADJUSTMENTS
IMPORTANT: You can damage the parking brake, which is also the service brake,
if you move the machine and the parking brake is applied.
WARNING: Uncontrolled machine movement can injure. Before you turn the
! operators seat around to the BACKHOE operating position, shift the direction
control lever and transmission control to NEUTRAL and apply the parking
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MAINTENANCE/ADJUSTMENTS
BD00G048
correct position, see steps 10 and
3. Stop the engine. 11.
10. Move the return-to-dig switch
rearward if the bucket did not roll
back far enough.
11. Move the return-to-dig switch
forward if the bucket rolled back too
far.
NOTE: When moving the switch
bracket forward or rearward for
adjustment, be sure the bracket is
pushed in toward the machine as the
bolts are tightened. This will assure full
1 contact of the switch with the actuating
BD00H149
1. ADJUSTING BOLTS cam.
12. Repeat steps 6 through 10 until the
bu cke t r e t u r n s t o t h e c o r r e c t
position.
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MAINTENANCE/ADJUSTMENTS
209
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MAINTENANCE/ADJUSTMENTS
BD05C027
1. INJECTION PUMP SOLENOID WIRING
CONNECTOR
TRIM THIS EDGE
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MAINTENANCE/ADJUSTMENTS
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MAINTENANCE/ADJUSTMENTS
! WARNING: Rotating fan and belts: Contact will cause injury. Keep clear.
SB071
Belt Tension
C h e ck t h e t e n s i o n o f a n ew fa n / 1 1
alternator or air-conditioning belt after
TRIM THIS EDGE
Belt Adjustment 2
1. Lower the loader bucket to the
BD03F023
ground and stop the engine. 1. ADJUSTING BOLTS
2. Open the hood. 2. PIVOT BOLT
3. Loosen the pivot bolt for the air 5. Move the compressor out to tighten
conditioner compressor. the belt. Tighten the adjusting bolts
when the tension is correct.
4. Loosen the adjusting bolts.
6. Tighten the pivot bolt.
7. Close the hood.
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MAINTENANCE/ADJUSTMENTS
Seat Belt
Every 500 hours of operation check the
seat belt mounting bolts and hardware
for correct torque. See the torque BD00J034
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MAINTENANCE/ADJUSTMENTS
3. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather,
and accidents can cause damage to the ROPS and ROPS parts. If you have
any doubt about the ROPS system, see your dealer.
Mounting Bolts for ROPS Canopy, ROPS Cab and Lower Frame
BC00J080
1. 220 TO 264 POUND-FEET (298 TO 358 NM)
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MAINTENANCE/ADJUSTMENTS
2. Lower ROPS frame. See the parts catalog or your dealer for
components that are replaceable.
3. Operator’s seat.
D O N OT T RY TO W E L D O R
4. Seat belt mounting and seat belt. STRAIGHTEN THE ROPS.
WARNING: If you operate this machine without a ROPS and the machine
! rolls over, you can be injured or killed. Remove the ROPS only for service or
replacement. Do not operate this machine with the ROPS removed.
SA027
WARNING: You are protected by the ROPS system on this machine (Roll-
! Over Protective Structure). The seat belt is an important part of that ROPS
system. Before you operate this machine, always fasten the seat belt. If the
machine rolls over and you DO NOT have the seat belt fastened, you can be
crushed by the ROPS or the machine.
SA080
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MAINTENANCE/ADJUSTMENTS
Seat Maintenance
As necessary, for seat cushions vinyl or
cloth, treat as automobile or home 1 1
product with the same cover.
Always try to clean the stain or loose
dirt as soon as possible. Brush and
vacuum loose dirt. Use cold water on
fabric stains first and then quality
automotive or household cleaners.
Stains on vinyl should be cleaned with 2
warm soapy water first. If alcohol based
BD05D015
clea ner is us ed, ca utio n must be 1. SEAT SLIDES SHOWN FROM REAR
exercised. 2. BEARING AREA
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MAINTENANCE/ADJUSTMENTS
3 3
BD05C062
3. ARMREST PAD (ONE EACH SIDE
4. ARMREST PAD SCREW
The arm rest pads may be replaced, if
necessary.
Loosen the phillips screw at the front,
underside of the armrest and replace.
BD05E097
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MAINTENANCE/ADJUSTMENTS
FIRE EXTINGUISHER
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ELECTRICAL
BATTERIES
Battery Safety
WARNING: When the battery electrolyte is frozen, the battery can explode if,
(1) you try to charge the battery, or (2) you try to jump start and run the engine.
! To prevent the battery electrolyte from freezing, try to keep the battery at full
charge. If you do not follow these instructions, you or others in the area can be
injured.
SA033
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ELECTRICAL
Battery Service
NOTE: The electrical system in this machine is 12 volt.
Before you service components of the electrical system, always disconnect the
negative (-) battery cables.
Do not run the engine with the battery cables disconnected or with the alternators
wires disconnected.
Before using an electric welder, disconnect the alternator wires, instrument
cluster, and battery(ies).
Do not use a steam cleaner or cleaning solvent to clean the alternator.
1 3
1
TRIM THIS EDGE
BD00H122 BD00F076
1. NEGATIVE (-) TERMINAL 1. POSITIVE (+) TERMIINAL
2. NEGATIVE (-) TERMINAL
3. NEGATIVE (-) TERMINAL AND GROUND
IMPORTANT: If the temperature is 32° F (0° C) or below and you have added
water to the batteries, do the following: Connect a battery charger to the batteries
or run the engine for approximately two hours. This procedure is necessary to mix
the water with the electrolyte.
Battery Vents
Keep the battery vents clean. Make sure the vents are not restricted.
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ELECTRICAL
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ELECTRICAL
BULB REPLACEMENT
Stop, Tail, Flasher and Turn Flasher and Turn Signal
Signal Bulbs - Cab
BD00J041
BD00J036
4. Remove the socket from the lens.
1. Remove the lens.
Stop and Tail Lamps
TRIM THIS EDGE
BD00J033
BD00J039
3. Replace the bulb.
Stop and Tail
Lamp............... Part No. 279916A1
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ELECTRICAL
2 1
1
BD00F053
1. LENS
1. Remove the lens and replace bulb.
2 Dome Lamp Bulb .......No. 211 Bulb
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ELECTRICAL
2
1
2 2
2 2
1
2
TRIM THIS EDGE
B9412114T
1. DRIVING LAMP BULB - PART NUMBER 1312210C2
2. FLOOD LAMP BULB - PART NUMBER 1312210C2
NOTE: It is not necessary to remove the lamp from the cab for bulb replacement.
BD00L024 BD00J025
1. Remove the two screws. 2. Remove the lens from the lamp.
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ELECTRICAL
BD00J026 BD00J028
3. Disconnect the electrical connector 5. Move the wire spring holder and
for the bulb assembly. r e m o ve a n d d i s c a r d t h e bu l b
assembly.
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ELECTRICAL
INSTRUMENT CLUSTER
Warning lamp and instrument lamp replacement bulb assembly............ 388053A2
NOTE: Use only Case part specified for bulb assembly replacement, any other
bulbs used could damage the instrument cluster.
1 1
1
1
1
TRIM THIS EDGE
3 2 2 3
BS00F083
1. WARNING LAMPS
2. BACK LIGHT LAMPS
3. MOUNTING SCREWS (2)
1. Disconnect the negative (-) battery
cable(s).
2. Remove the two screws that fasten
the instrument cluster in the
console. Disconnect the electrical
connector from the rear of the
instrument cluster and remove the
instrument cluster.
BD00H152
3. Remove the two screws that fasten
the rear cover to the frame.
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ELECTRICAL
BD00H151
227
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ELECTRICAL
FUSES
2
BD00G065
1. FUSE COVER BD00G064
2. FUSE LOCATION DECAL INSIDE COVER
Remove the screw to access the fuses. 3. FUSES IN PLACE
TRIM THIS EDGE
BS06K461
1. FUSE DECAL
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ELECTRICAL
RELAYS
BD00G070 BD00G071
Use an acceptable tool and remove the Relays are under the cover on the left
access cover. and right.
BS06K462
RELAY DECAL
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ELECTRICAL
ACCESSORY OUTLETS
Two accessory outlets, located on the
right side panel of the instrument 1
console, provide power for operator
convenience items.
BD00F023
1. ACCESSORY OUTLETS
TRIM THIS EDGE
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MACHINE STORAGE
Long Term Storage Preparation
Geographic, environmental and actual 12. Drain the cooling system. leave the
storage conditions make it difficult to d ra i n va l ve s o p e n a n d d o n o t
follow a set storage procedure. The tighten the radiator cap.
following procedure is for a storage 13. Place a do not operate tag on the
period of 6 months or longer. This steering wheel.
procedure is a good starting point but
may not be all inclusive. If you have 14. Cover the exposed cylinder rods,
questions about storing your machine equipment valve spools, with a rust
contact your Dealer. and corrosion preventive.
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MACHINE STORAGE
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SPECIFICATIONS - 580M
Engine (naturally aspirated) Tier II Certified
Model ...................................................................................... Case 445/M2 Diesel
Type........................................................................................... Naturally Aspirated
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ....................................................................... 272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ...................................................................... 76 hp (57 kW) @2200 rpm
SAE gross .................................................................. 80 hp (60 kW) @2200 rpm
Torque
Net ............................................................231 pound feet (314 Nm) @ 1400 rpm
Gross ....................................................... 236 pound feet (320 Nm) @ 1400 rpm
Torque rise at rated speed ............................................................................ 23 %
Engine speeds:
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SPECIFICATIONS - 580M
Electrical
Voltage .............................................................................12 volts, negative ground
Alternator ................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries ......................................................... 2, 600 cold-cranking amps
Power plugs................................................................................... 2, 30 amps each
Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure.......... 3050 ± 50 psi @ 28.5 gpm @ (210 ± 3 bar 108 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm .... 28.5 gpm @ 3050 psi (108L/min @ 210 bar)
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SPECIFICATIONS - 580M
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SPECIFICATIONS - 580M
Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.
Front Tires
2WD .................................................................................11L x 16.1 (10-ply rating)
4WD .....................................................................................12 x 16.5 (8-ply rating)
Rear Tires
2/4WD ..............................................................................17.5L x 24 (10-ply rating)
2/4WD ..............................................................................19.5L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................. 3.337
Differential Lock .................................................. On-the-go push-button activation
Front 4WD axle
Differential ratio .................................................................................................. 2.0
Planetary hub ratio............................................................................................. 6.0
Total reduction ratio.......................................................................................... 12.0
Rear axle
Differential ratio .............................................................................................. 2.333
Planetary hub ratio......................................................................................... 6.923
Total reduction ratio...................................................................................... 16.153
Service brakes: Individually applied, hydraulically actuated, maintenance-free,
self-adjusting, inboard mounted, wet disc.
Parking brakes: Mechanically applied with electric activation sensors at each
brake.
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SPECIFICATIONS - 580M
OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 82 in (2.08 m) general
purpose loader bucket, 24 in (610 mm) general purpose backhoe bucket, standard
dipperstick, 17.5L x 24 rear tires, 11L x 16.1 front tires, single battery, standard
cast stabilizer pads and no operator ....................................... 13 359 lb (6 060 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 82 in (2.08 m) 4 IN 1 loader
bucket, 24 in (610 mm) general purpose backhoe bucket Extendahoe dipperstick,
19.5L x 24 rear tires, 12L x 16.5 front tires, dual batteries, flip stabilizer pads and
no operator ............................................................................. 16 510 lb (7 489 kg)
LOADER BUCKETS
Capacities
Capacities
Width SAE Heaped Weight
mm (Inch) Type Struck
m3 (cu yd) kg (lbs)
m3 (cu yd)
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580 M DIMENSIONS
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580 M DIMENSIONS
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580 M DIMENSIONS
N. Transport height:
Standard Backhoe .................................................................. 11 ft 3 in (3.42 m)
Extendahoe............................................................................. 11 ft 7 in (3.53 m)
Height to:
Top of canopy............................................................................ 8 ft 9 in (2.67 m)
Top of cab ............................................................................... 8 ft 11 in (2.72 m)
Top of exhaust........................................................................... 8 ft 8 in (2.64 m)
Ground clearance at backhoe frame............................................ 14.8 in (376 mm)
O. Wheelbase
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across tires
17.5L x 24 ................................................................................ 81.7 in (2.074 m)
19.5L x 24 ................................................................................ 81.4 in (2.067 m)
NOTE: Loader dimensions taken with 4WD, 19.5L x 24 rear tires and 82 inch
(2.08m) general purpose bucket without bolt-on cutting edge.
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NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.
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Lift Capacities
Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.
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SPECIFICATIONS - 580M
Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.
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Engine (turbocharged) Tier II Certified
Make and model....................................................................Case 445T/M2 Diesel
Type .................................................................................................. Turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ......................................................................90 hp (68 kW) @ 2200 rpm
SAE gross ................................................................. 95 hp (71 kW) @ 2200 rpm
Torque
Net ............................................................289 pound feet (392 Nm) @ 1500 rpm
Gross ........................................................294 pound feet (298 Nm) @ 1500 rpm
Engine speeds with standard transmission
Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each
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Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure............. 3050 ± 50 psi @ 38 gpm @ (210 ± 3 bar 144 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 28.5 gpm (53 to
108 L/min.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ...... 38 gpm @ 3050 psi (144 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
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Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.
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Front Tires
2WD .................................................................................11L x 16.1 (10-ply rating)
4WD .....................................................................................12 x 16.5 (8-ply rating)
Rear Tires
2/4WD ..............................................................................17.5L x 24 (10-ply rating)
2/4WD ..............................................................................19.5L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock .................................................. On-the-go push-button activation
Front 4WD axle
Differential ratio ................................................................................................ 2.0
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio........................................................................................ 12.0
Rear axle
Differential ratio ............................................................................................ 2.333
Planetary hub ratio....................................................................................... 6.923
Total reduction ratio.................................................................................... 16.153
Service brakes: Individually applied, hydraulically actuated, maintenance-free,
TRIM THIS EDGE
OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 82 in (2.08 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipper, 17.5L x 24 rear tires, 11L x 16.1 front tires, single battery, standard cast
stabilizer pads and no operator .............................................. 14 285 lb (6 480 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 82 in (2.08 m) 4 in 1 loader
bucket, 24 in (610 mm Universal backhoe bucket, Extendahoe dipperstick, 19.5L x
24 rear tires, dual batteries, flip stabilizer pads and no operator .. 17 545 lb (7 958
kg)
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SPECIFICATIONS - 580 SUPER M
LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2083 (82) Standard 0.67 (.88) 0.77 (1.01) 392 (864)
2083 (82) 4-in-1 0.65 (.85) 0.80 (1.04) 658 (1451)
2362 (93) Optional 0.82 (1.07) 0.96 (1.25) 423 (933)
*All weights include 47 kg (103 lbs) for bolt on cutting edge.
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N. Transport height:
Standard Backhoe ................................................................ 10 ft 10 in (3.29 m)
Extendahoe............................................................................. 11 ft 3 in (3.42 m)
Height to:
Top of canopy............................................................................ 8 ft 9 in (2.67 m)
Top of cab ............................................................................... 8 ft 10 in (2.69 m)
Top of exhaust........................................................................... 8 ft 6 in (2.59 m)
Ground clearance at backhoe frame............................................ 14.6 in (371 mm)
O. Wheelbase
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across tires:
17.5L x 24 ................................................................................ 81.7 in (2.075 m)
19.5L x 24 ............................................................................... 81.4 in (2.067 m)
NOTE: Dimensions taken with 19.5L x 24 rear tires and 11L x 16 front tires except
that data marked 4WD is taken with 12 x 16.5 front tires.
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Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m) 8 ft 7 in (2.62 m) 2 750 lbs (1247 kg)
+ 12 ft (3.66 m) 11 ft 2 in (3.40 m) 3 050 lbs (1383 kg)
+ 10 ft (3.05 m) 12 ft 9 in (3.84 m) 3 100 lbs (1406 kg)
+ 8 ft (2.44 m) 13 ft 11 in (4.24 m) 3 050 lbs (1383 kg)
+ 6 ft (1.83 m) 14 ft 7 in (4.45 m) 3 000 lbs (1361 kg)
+ 4 ft (1.22 m) 15 ft 0 in (4.57 m) 2 900 lbs (1315 kg)
+ 2 ft (0.61 m) 15 ft 1 in (4.60 m) 2 850 lbs (1293 kg)
Ground Level 14 ft 11 in (4.55 m) 2 775 lbs (1259 kg)
− 2 ft (0.61 m) 14 ft 5 in (4.40 m) 2 675 lbs (1213 kg)
− 4 ft (1.22 m) 13 ft 7 in (4.14 m) 2 600 lbs (1179 kg)
− 6 ft (1.83 m) 12 ft 4 in (3.76 m) 2 600 lbs (1179 kg)
- 8 ft (2.44 m) 10 ft 5 in (3.18 m) 2 600 lbs (1179 kg)
- 10 ft (3.05 m) 7 ft 6 in (2.28 m) 2 825 lbs (1281 kg)
Dipper Lift
TRIM THIS EDGE
NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) Universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 580 SUPER M
Lift Capacities
Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Figures apply straight to the rear of prime mover. Equipped with 24 inch
(610 mm) general purpose trenching bucket and links. For heavy-duty universal
bucket and coupler, deduct 175 pounds (79 kg) from each weight.
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SPECIFICATIONS - 580 SUPER M
Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift
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SPECIFICATIONS - 580 SUPER M +
Engine (turbocharged) Tier II Certified
Make and model....................................................................Case 445T/M2 Diesel
Type .................................................................................................. Turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Fuel Injection.................................................................................................. Direct
Horsepower - rated
SAE net ......................................................................90 hp (68 kW) @ 2200 rpm
SAE gross ................................................................. 95 hp (71 kW) @ 2200 rpm
Torque
Net ............................................................289 pound feet (392 Nm) @ 1500 rpm
Gross ........................................................294 pound feet (298 Nm) @ 1500 rpm
Engine speeds*
Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each
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Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure............. 3050 ± 50 psi @ 38 gpm @ (210 ± 3 bar 144 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 28.5 gpm (53 to
108 L/min.
Loader flow @ rated engine rpm...... 28.5 gpm @ 3050 psi (108 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ...... 38 gpm @ 3050 psi (144 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
TRIM THIS EDGE
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Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.
Front Tires
2WD .......................................................................... 14.5/75 x 16.1 (10-ply rating)
4WD ............................................................................ 12.5/80 x 16.5 (8-ply rating)
Rear Tires
2/4WD ................................................................................ 21L x 24 (10-ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock................................................... On-the-go push-button activation
Front 4WD axle
Differential ratio ............................................................................................ 2.308
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio ...................................................................................... 13.850
Rear axle
Differential ratio ............................................................................................ 2.333
Planetary hub ratio....................................................................................... 6.923
Total reduction ratio ...................................................................................... 16.153
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SPECIFICATIONS - 580 SUPER M +
OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 93 in (2.36 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipper, 21L x 24 rear tires, 14.5 / 75 x 16.1 front tires, single battery, standard cast
stabilizer pads and no operator .............................................. 14 905 lb (6 761 kg)
Heaviest Configuration
Equipped with 4WD, ROPS cab, suspension seat, 93 in (2.36 m) 4 IN 1 loader
bucket, 24 in (610 mm) Universal backhoe bucket, Extendahoe dipperstick, 21L x
24 rear tires, dual batteries, flip stabilizer pads and no operator .. 18 128 lb (8 223
kg)
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SPECIFICATIONS - 580 SUPER M +
LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2362 (93) Standard 0.82 (1.07) 0.96 (1.25) 423 (933)
2362 (93) 4-in-1 0.76 (1.00) 0.92 (1.20) 738 (1628)
*All weights include 47 kg (103 lbs) for bolt on cutting edge.
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N. Transport height:
Standard Backhoe ................................................................ 10 ft 11 in (3.32 m)
Extendahoe............................................................................. 11 ft 4 in (3.44 m)
Height to:
Top of canopy.......................................................................... 8 ft 11 in (2.71 m)
Top of cab ............................................................................... 8 ft 11 in (2.73 m)
Top of exhaust........................................................................... 8 ft 9 in (2.66 m)
Ground clearance at backhoe frame............................................ 14.5 in (366 mm)
O. Wheelbase:
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
Width across front tires:
2WD........................................................................................... 88.3 in (2.24 m)
4WD.......................................................................................... 89.6 in (2.28 m)
Width across rear tires:
All M +........................................................................................ 91.8 in (2.33 m)
NOTE: Dimensions taken with 21L x rear tires and 12.5 / 80 x 18 front tires except
that data marked 2WD is taken with 14.5 / 75 x 16.1.
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Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 14 ft (4.27 m) 8 ft 7 in (2.62 m) 2 750 lbs (1247 kg)
+ 12 ft (3.66 m) 11 ft 2 in (3.40 m) 3 050 lbs (1383 kg)
+ 10 ft (3.05 m) 12 ft 9 in (3.84 m) 3 100 lbs (1406 kg)
+ 8 ft (2.44 m) 13 ft 11 in (4.24 m) 3 050 lbs (1383 kg)
+ 6 ft (1.83 m) 14 ft 7 in (4.45 m) 3 000 lbs (1361 kg)
+ 4 ft (1.22 m) 15 ft 0 in (4.57 m) 2 900 lbs (1315 kg)
+ 2 ft (0.61 m) 15 ft 1 in (4.60 m) 2 850 lbs (1293 kg)
Ground Level 14 ft 11 in (4.55 m) 2 775 lbs (1259 kg)
− 2 ft (0.61 m) 14 ft 5 in (4.40 m) 2 675 lbs (1213 kg)
− 4 ft (1.22 m) 13 ft 7 in (4.14 m) 2 600 lbs (1179 kg)
− 6 ft (1.83 m) 12 ft 4 in (3.76 m) 2 600 lbs (1179 kg)
- 8 ft (2.44 m) 10 ft 5 in (3.18 m) 2 600 lbs (1179 kg)
- 10 ft (3.05 m) 7 ft 6 in (2.28 m) 2 825 lbs (1281 kg)
Dipper Lift
TRIM THIS EDGE
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 580 SUPER M +
Lift Capacities
Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 580 SUPER M +
Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) Universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 590 SUPER M
Engine (turbocharged) Tier II Certified
Make and model...............................................................................Case 445T/M2
Type.................................................................................................... turbocharged
Bore and stroke ...................................................... 4.09 x 5.19 in (104 x 132 mm)
Displacement ........................................................................272 cu in (4.50 litres)
Horsepower - rated
SAE net ......................................................................98 hp (73 kW) @ 2200 rpm
SAE gross ................................................................. 99 hp (74 kW) @ 2200 rpm
Torque
Net ..............................................................289 pound feet (392 Nm) @ 1400 rpm
Gross...........................................................294 pound feet (398 Nm) @ 1400 rpm
Torque rise at rated speed ............................................................................... 24%
Engine speeds
Electrical
Voltage ............................................................................ 12 volts, negative ground
Alternator .................................................................................................... 90 amp
Battery............................................................................... 850 cold-cranking amps
Optional Batteries.......................................................... 2, 600 cold-cranking amps
Power plugs...................................................................................2, 30 amps each
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Hydraulics
Pump.......................................................... gear-type tandem, transmission driven
Filtration ..............................7-micron, full flow replaceable cartridge on return line
Oil cooler ............................................................................................... Heavy Duty
Main Relief Pressure.......... 3050 ± 50 psi @ 42.5 gpm @ (210 ± 3 bar 161 L/min)
Loader Control Valve:
Monoblock single lever control for lift, tilt and auxiliary hydraulics, positive hold
float and return-to-dig.
Loader Auxiliary Hydraulics with full loader flow available, 14 to 31.5 gpm (53 to
119 L/min.
Loader flow @ rated engine rpm...... 31.5 gpm @ 3050 psi (121 L/min @ 210 bar)
Backhoe flow @ rated engine rpm ... 42.5 gpm @ 3050 psi (161 L/min @ 210 bar)
Manual Backhoe Controls
Backhoe Control Valve:
Monoblock open-center, parallel circuits. Boom and dipper, with pilot operated
checks.
TRIM THIS EDGE
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SPECIFICATIONS - 590 SUPER M
Powertrain
Transmission: 4-speed synchromesh with hydraulically actuated clutches and
electric F/R shuttle control, clutch disconnect buttons on the transmission shifter
and loader control lever.
Front Tires
2WD .......................................................................... 14.5/75 x 16.1 (10-ply rating)
4WD .................................................................................. 14 x 17.5 (10-ply rating)
Rear Tires
2/4WD ............................................................................... 21L x 24 (10 -ply rating)
Torque Converter Ratio .................................................................................... 2.63
Differential Lock................................................... On-the-go push-button activation
Front 4WD axle
Differential ratio ............................................................................................ 2.308
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio ...................................................................................... 13.846
Rear axle
Differential ratio .............................................................................................. 2.75
Planetary hub ratio........................................................................................... 6.0
Total reduction ratio .......................................................................................... 16.5
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SPECIFICATIONS - 590 SUPER M
OPERATING WEIGHTS
Lightest Configuration
Equipped with 2WD, ROPS canopy, non-suspension seat, 93 in (2.36 m) general
purpose loader bucket, 24 in (610 mm) Universal backhoe bucket, standard
dipperstick, 21L x 24 rear tires, 14.5 / 75 x16.1 front tires, single battery, standard
cast stabilizer pads and no operator....................................... 15 268 lb (6 926 kg)
Heaviest Configuration
Equipped with 4WD, cab, suspension seat, 93 in (2.36 m) 4 IN 1 loader bucket, 24
in (610 mm) Universal backhoe bucket, Extendahoe dipperstick, dual batteries, flip
stabilizer pads, and no operator ............................................. 19 578 lb (8 881 kg)
TRIM THIS EDGE
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SPECIFICATIONS - 590 SUPER M
LOADER BUCKETS
Capacities Capacities
Width Weight
mm (Inch) Type Struck SAE Heaped kg (lbs)
m3 (cu yd) m3 (cu yd)
2362 (93) Standard 0.84 (1.10) 0.99 (1.30) 509 (1123)
2362 (93) 4-in-1 0.76 (1.00) 0.92 (1.20) 738 (1628)
2438 (96) Optional 0.97 (1.27) 1.15 (1.50) 601 (1324)
*Add 47 kg (103 lbs) for bolt on cutting edge.
BACKHOE BUCKETS
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N. Transport height:
Standard Backhoe .................................................................. 11 ft 2 in (3.41 m)
Extendahoe............................................................................. 11 ft 7 in (3.54 m)
Height to:
Top of canopy.......................................................................... 8 ft 11 in (2.71 m)
Top of cab ............................................................................... 8 ft 10 in (2.69 m)
Top of exhaust........................................................................... 8 ft 7 in (2.62 m)
Ground clearance at backhoe frame............................................ 14.6 in (371 mm)
O. Wheelbase:
2WD........................................................................................... 84.0 in (2.13 m)
4WD........................................................................................... 84.5 in (2.15 m)
NOTE: Dimensions taken with 21L x 24 rear tires and 14.5 / 75L x 16.1 front tires
except that data marked 4WD is taken with 14 x 17.5 front tires.
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Standard Backhoe
Boom Lift Distance from swing pivot Backhoe lift capacity
+ 16 ft (4.87 m) 2 870 lbs (1302 kg)
+ 14 ft (4.27 m) 9 ft 9 in (2.97 m) 3 590lbs (1628 kg)
+ 12 ft (3.66 m) 12 ft 1 in (3.69 m) 3 670 lbs (1665 kg)
+ 10 ft (3.05 m) 13 ft 8 in (4.16 m) 3 670 lbs (1665 kg)
+ 8 ft (2.44 m) 14 ft 11 in (4.47 m) 3 620 lbs (1642 kg)
+ 6 ft (1.83 m) 15 ft 3 in (4.65 m) 3 550 lbs (1610 kg)
+ 4 ft (1.22 m) 15 ft 8 in (4.77 m) 3 460lbs (1569 kg)
+ 2 ft (0.61 m) 15 ft 10 in (4.82 m) 3 370 lbs (1529 kg)
Ground Level 15 ft 7 in (4.75 m) 3 330 lbs (1510 kg)
− 2 ft (0.61 m) 15 ft 1 in (4.60 m) 3 250 lbs (1474 kg)
− 4 ft (1.22 m) 14 ft 4 in (4.37 m) 3 110 lbs (1411 kg)
− 6 ft (1.83 m) 13 ft 2 in (4.01 m) 3 040 lbs (1379 kg)
- 8 ft (2.44 m) 11 ft 5 in (3.48 m) 2 960 lbs (1343 kg)
- 10 ft (3.05 m) 8 ft 9 in (2.67 m) 2 960 lbs (1343 kg)
TRIM THIS EDGE
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 590 SUPER M
Lift Capacities
Extendahoe Retracted
Distance from swing pivot Backhoe lift capacity
Boom Lift
+ 14 ft (4.27 m)
+ 12 ft (3.66 m) 11 ft 10 in (3.61 m) 2 575 lbs (1168 kg)
+ 10 ft (3.05 m) 13 ft 4 in (4.06 m) 2 700 lbs (1225 kg)
+ 8 ft (2.44 m) 14 ft 5 in (4.40 m) 2 650 lbs (1202 kg)
+ 6 ft (1.83 m) 15 ft 2 in (4.62 m) 2 600 lbs (1179 kg)
+ 4 ft (1.22 m) 15 ft 6 in (4.72 m) 2 575 lbs (1168 kg)
+ 2 ft (0.61 m) 15 ft 7 in (4.75 m) 2 525 lbs (1145 kg)
Ground Level 15 ft 5 in (4.70 m) 2 425 lbs (1100 kg)
− 2 ft (0.61 m) 15 ft 0 in (4.57 m) 2 400 lbs (1088 kg)
− 4 ft (1.22 m) 14 ft 2 in (4.32 m) 2 300 lbs (1043 kg)
− 6 ft (1.83 m) 12 ft 10 in (3.91 m) 2 300 lbs (1043 kg)
- 8 ft (2.44 m) 11 ft 2 in (3.40 m) 2 300 lbs (1043 kg)
- 10 ft (3.05 m) 8 ft 7 in (2.62 m) 2 425 lbs (1099 kg)
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 590 SUPER M
Lift Capacities
Extendahoe Extended
Distance from swing pivot Backhoe lift capacity
Boom Lift
NOTE: Lift capacities apply straight to the rear of prime mover. Equipped with 24
in (610 mm) universal H.D. trenching bucket and Case coupler except as noted.
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SPECIFICATIONS - 590 SUPER M
Torque Specifications
Use the following torques when special torques are not given. These torques
apply to fasteners with both UNC and UNF threads as received from suppliers dry,
or when lubricated with engine oil. Not applicable if special graphities,
Molydisulfide greases, or other extreme pressure lubricants are used.
Pound- Newton
Size Inches metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
7/16 inch 54 to 64 73 to 87
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SPECIFICATIONS - 590 SUPER M
Pound- Newton
Size Inches metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
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SPECIFICATIONS - 590 SUPER M
Grade 8.8 Bolts, Nuts, and Grade 10.9 Bolts, Nuts, and
Studs Studs
10.9
8.8
Pound- Newton
Pound- Newton
Size Inches metres
Size Inches metres
M4 36 to 48 4 to 5
M4 24 to 36 3 to 4
M5 84 to 96 9 to 11
M5 60 to 72 7 to 8
M6 132 to 156 15 to 18
M6 96 to 108 11 to 12
M8 324 to 384 37 to 43
M8 228 to 276 26 to 31
M10 54 to 64 73 to 87
M10 456 to 540 52 to 61
M12 93 to 112 125 to 150
M12 66 to 79 90 to 107
M14 149 to 179 200 to 245
12.9
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SPECIFICATIONS - 590 SUPER M
Material Weights
MATERIAL kg/m3 lbs/ft3 MATERIAL kg/m3 lbs/ft3
Alum-Lump. 881 55 Oats 416 26
Pulverized 769 48 Peanuts - Shelled 280 17
Ashes 561-833 35-52 Peas 769 48
Bauxite 1202-1922 75-120 Peat - solid 753 47
Beans 769 48 Phosphate - Granular 1442 90
Charcoal 368 23 Potash 1089 68
Chips 288 18 Potatoes 769 48
Coal 1282 80 Quartz - Granular 1762 110
Coke - Lump - Loose 849-1009 53-63 Rice 769 48
Clay 368-513 23-32 Rye 705 44
Concrete 1378-1778 86-111 Salt - Rock - Solid 2163 135
Copper Ore 1666 104 Sand & Gravel - Dry 1730 108
Corn - Shelled 673 42 Wet 2003 125
Cottonseed 401 25 Sand - Foundry 1522 95
Earth - Dry Loam 929-1089 58-68 Shale 1410 88
Wet 1602-1666 100-104 Slag - Crushed 1121 70
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INDEX
Numerics M ..................................... 249, 261
4-IN-1 Bucket Operation ............... 127 Backhoe Bucket Capacities, 590 Super
4WD Front Axle Switch ................... 62 M ............................................. 273
Backhoe Bucket Part Number ........... 7
A Backhoe Controls ...................... 74, 77
Accessory Outlets ......................... 230 Backhoe Controls with Foot Swing .. 75
Air Conditioning Belt Tension ........ 212 Backhoe Controls With Hand Swing 78
Air Conditioning Compressor ........ 212 Backhoe Controls With Hand Swing
Air Conditioning System Pressure and Extendable Dipper ............. 79
Indicator Lamp .......................... 65 Backhoe Danger Area ................... 141
Air Conditioning Temperature Switch .. Backhoe Grease Fittings ....... 173, 175
61 Backhoe In Transport Position ...... 144
Air Filter Restriction Warning Lamp 67, Backhoe Operation ....................... 133
185 Backhoe Auxiliary Hydraulics .... 152
Air Filter System ............................ 185 Backhoe Danger Area ............... 141
Air Filter Restriction Warning Lamp Backhoe In Transport Position .. 144
185 Before You Dig With Backhoe .. 136
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Blower Fan Switch ...........................61 Clamshell Operation With 4-in-1 Bucket
Booster Battery Connection to Machine 127
(Jump Starting the Machine) ...107 Cleaning the Batteries ................... 221
Brake Pedal Lock .............................55 Cleaning the Cooling System ........ 188
Brake, Parking .................................56 Cleaning The Standard Transmission
Breather, Four Wheel Drive Front Axle Breather .................................. 198
204 Clutch Cutout Button ....................... 51
Bucket Indicator (4-in-1 Bucket) .....125 Clutch Cutout Button (Standard) ..... 51
Bucket Operation (4-in-1) Clutch Cutout Switch ..................... 124
Clamshell Operation With 4-in-1 Coat Hook ..................................... 100
Bucket ...............................127 Cold Weather, Operating .............. 121
Dozing With 4-in-1 Bucket .........127 Combination Flip-Over Stabilizer Pads
Scraper ......................................127 135
Standard Bucket Operation With 4- Comfort Steer System ..................... 47
in-1 Bucket ........................127 Console Control
Button Left Side ...................................... 61
Clutch Cutout ...............................51 Console Controls
Front ..................................... 47, 50
C Left Rear ............................... 72, 73
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Service Specifications ............... 189 Engine Oil Recommendations ....... 181
Diesel Fuel System Service Engine Operation .................. 103, 104
Specifications .......................... 189 Engine Speed ........................... 105
Digging With Backhoe ................... 142 Parking the Machine ................. 106
Filling the Bucket ....................... 142 Starting the Engine ................... 104
Direction Control Lever ................... 51 Starting the Engine With a
Dome Lamp ................................... 223 Turbocharger .................... 105
Door Latch ....................................... 98 Walk-Around Inspection ............ 104
Dozing With 4-in-1 Bucket ............. 127 Engine Serial Number ....................... 5
Driving and Flood Lamps .............. 224 Engine Service
Driving Lamp Switch ....................... 50 Engine Oil Filter Replacement .. 183
Driving Lamps Indicator Lamp ........ 65 Engine Oil Level ........................ 182
Driving Lamps, Vertical Adjustment .... Oil Change ................................ 183
225 Engine Service Specifications ....... 182
Dust Valve ..................................... 185 Engine Speed ................................ 105
Engine Starting Aids
E Booster Battery Connection to
Electrical Machine (Jump Starting the
Accessory Outlets ..................... 230 Machine) ........................... 107
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Standard Transmission ..............198 Hydraulic Filter .............................. 194
Fluid Levels ....................................179 Hydraulic Filter, Procedure to Check
Battery .......................................220 The Condition Of .................... 194
Engine Coolant ..........................187 Hydraulic Fluid Level ..................... 194
Engine Oil ..................................182 Hydraulic Oil Filter Warning Lamp .. 67
Hydraulic ....................................194 Hydraulic Pump Change Procedure ....
Transmission .............................197 196
Fluids and Lubricants .....................165 Hydraulic System .......................... 193
Foot Pedals Hydraulic Filter .......................... 194
Brake Pedal Lock .........................55 Hydraulic Fluid Change ............ 196
Foot Throttle ................................55 Hydraulic Fluid Level ................ 194
Left Brake Pedal ..........................55 Hydraulic Pump Change Procedure
Right Brake Pedal ........................55 196
Foot Throttle .....................................55 Procedure To Check Condition Of
Four Wheel Drive Front Axle ..177, 203 Hydraulic Filter ................. 194
Breather .....................................204 Replacing the Hydraulic Filter ... 195
Oil Change .................................204 Service Specifications ............... 193
Oil Level .....................................203 Hydrualic Fluid Change ................. 196
Service Specifications ................203
I
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K Lift Arm and Bucket ............... 57, 58
Key Switch ...................................... 62 Loader Grease Fittings .................. 171
Loader Hydraulic Coupler
L Removing An Attachment ......... 132
Lamp Loader Hydraulic Coupler (Optional) ...
Air Conditioning System Pressure 131
Indicator ............................. 65 Installing An Attachment ........... 131
Air Filter Restriction Warning ...... 67 Loader Operation .......................... 124
Alternator Warning ...................... 66 4-IN-1 Bucket Operation ........... 127
Driving Lamps Indicator .............. 65 Bucket Indicator (4-in-1 Bucket) 125
Flasher, Switch ........................... 49 Clam Depth Indicator for the 4-In-1
Front Work, Switch ...................... 49 Bucket .............................. 126
Hydraulic Oil Filter Warning ........ 67 Clutch Cutout Switch ................. 124
Low Engine Oil Pressure Warning .. Job Layout ................................ 129
66 Lifting With the Loader .............. 130
Low Fuel level Warning ............... 67 Loader Hydraulic Coupler (Optional)
Parking Brake Indicator ............... 66 131
Rear Axle Oil Temperature Warning Return-To-Dig ........................... 128
66 Safety When You Work ............. 124
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Systemgard Lubrication Analysis ..... Engine Running ........................ 118
169, 184 Engine Stopped ........................ 118
The Engine Hood .......................170 Moving the Machine Forward When
Transmission .............................197 You Are Digging on Level Ground
Lubrication and Maintenance Charts ... 143
167
Lubrication/Filters/Fluids O
Engine Cooling System .............187 Oil Change
Lubrication/Maintenance Charts Engine ....................................... 183
Engine Hourmeter ......................162 Four Wheel Drive Front Axle .... 204
Rear Axle .................................. 201
M Oil Level
Machine Components ....................8, 9 Four Wheel Drive Front Axle .... 203
Machine Grease Fittings ................178 Rear Axle .................................. 200
Drive Shaft - Four Wheel Drive Front Oil Temperature Gauge (Torque
Axle ...................................178 Converter) ................................. 69
Drive Shaft - Transmission To Rear One Battery System ...................... 220
Axle ...................................178 Operating in Cold Weather ............ 121
Four Wheel Drive Front Axle .....177 Operating in Hot Weather ............. 123
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Pilot Control Tower Adjustment Knob . Return-To-Dig ............................... 128
82 Ride Control Accumulator ............. 211
Pilot Control Tower Fore and Aft Right Brake Pedal ........................... 55
Adjustment ................................ 83 Right Side Instrument Console ...... 153
Plastic and Resin Parts ................. 209 Right Side Instrument Console Lockup
Powershift Transmission Kit ............................................ 153
In Case Of Failure ..................... 115 Right, Left, Front and Rear of the
Mode Identification .................... 116 Machine ...................................... 4
System Test Modes .................. 116 Roll-Over Protective Structure ....... 213
Transmission Fluid Change ...... 199 Damage To The ROPS ............. 215
Powershift Transmission Control Maintenance and Inspection Of
Module ...................................... 54 ROPS ............................... 213
Powershift Transmission Controls ... 52 ROPS Cab Label ...................... 213
Powershift Transmission Fluid Change ROPS Canopy and Cab Mounting
199 Bolts ................................. 215
Powershift Transmission Serial Number ROPS Canopy Label ................. 213
6 Seat Belt Maintenance .............. 213
Priming the Turbocharger ............. 105 ROPS Cab Label ........................... 213
Procedure To Check Condition Of ROPS Cab P.I.N. Number ................. 6
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Seat Belts .........................................89 Filter Replacement .................... 198
Seat Maintenance ..........................216 Standard Transmission Controls ..... 51
Seat Switch Alarm System ...............71 Clutch Cutout Button ................... 51
Service Specifications Standard Transmission Fluid Change .
Air Filter System ........................185 198
Diesel Fuel System ....................189 Standard Transmission Serial Number
Engine Cooling System .............187 6
Four Wheel Drive Front Axle .....203 Standard Two Position Stabilizer Pads
Hydraulic System .......................193 134
Rear Axles .................................200 Starting the Engine ........................ 104
Transmission .............................197 Starting the Engine With A
Spark Arrester Muffler ....................210 Turbocharger .......................... 105
Specifications Steering Wheel Tilt Lever ................ 50
580M ..........................................233 Stop and Tail Lamp Replacement . 222
Backhoe Buckets Capacities For Stop and Tail Lamps ..................... 222
580L ..................................237 Storage Compartment
Specifications - 580 Super M .245, 257 Operator Manual ........................... 3
Backhoe Buckets Capacities ....249, Sun Visor Option ........................... 101
261 Support Strut For Loader Lift Arms 163
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Tether Strap .................................. 100 V
Throttle Vandal Lockup Kits ....................... 153
Hand ........................................... 72 Voltmeter Gauge ............................. 70
Tire Air Pressure ........................... 158
Tire Or Rim Service ....................... 155 W
To The Owner Walk Around Inspection ................ 104
Identification Numbers .................. 5 Warning Lamp
M Series Loader Backhoes ........... 1 Air Filter Restriction ..................... 67
Machine Components ............... 8, 9 Alternator .................................... 66
Right, Left, Front and Rear of the Hydraulic Oil Filter ....................... 67
Machine ................................ 4 Low Engine Oil Pressure ............ 66
Torque Charts, General ................ 281 Low Fuel level ............................. 67
Towing Rear Axle Temperature ............... 66
See Moving a Disabled Machine .... Wheel Nut and Bolt Torques
117 Rear Wheel Mounting Nut Torque
Transmission Procedure ......................... 157
Fluid Change (Standard Rear Wheel Mounting Nuts ....... 157
Transmission) ................... 198 Wheel Nut and Bolts Torques
Fluid Level ................................. 197 Front Wheel Mounting Nut Torque
U
Unloading A Machine From A Trailer ..
120
Utility Safety Rules Message .......... 12
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AFTER DELIVERY CHECK
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE
Owners Name:
Address:
Dealers Name:
Address:
HYDRAULIC SYSTEM
COOLING SYSTEM
Check the reservoir fluid level.
Check the coolant levels.
Check pressure setting of main relief valve.
Check for leaks.
Replace the hydraulic oil filter.
FUEL SYSTEM
Replace the transmission filter.
Check for leaks.
GENERAL
Check the fuel tank for water and sediment.
Look for oil leaks and loose parts.
ELECTRICAL SYSTEM
Check tire pressure.
Check the battery fluid level and specific
Lubricate all pivot points. Check operators seat for correct operation.
Check the oil level of the front drive axle (If SAFETY
equipped. Check the torque of the ROPS and seat belt
mounting bolts.
Check the oil level of the rear axle.
Check the safety and informaiton decals,
Check the oil level of the transmission.
replace if necessary.
ENGINE
Make sure the Operator’s Manual and
Check condition of drive belt.
Safety Manual are in the Manual Storage
Check engine oil level. Box.
Check engine speed at idle and at full Swing lock pin in storage compartment.
throttle.
Service air cleaner.
DEALER: Make sure the owner and/or operator understands all the safety and information decals,
the service information, and the service procedures in this manual.
Technician Signature:
Dealer Signature:
Owner Signature:
Dealer Copy
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AFTER DELIVERY CHECK
AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE
Owners Name:
Address:
Dealers Name:
Address:
HYDRAULIC SYSTEM
COOLING SYSTEM
Check the reservoir fluid level.
Check the coolant levels.
Check pressure setting of main relief valve.
Check for leaks.
Replace the hydraulic oil filter.
FUEL SYSTEM
Replace thetransmission filter.
Check for leaks.
GENERAL
Check the fuel tank for water and sediment.
Look for oil leaks and loose parts.
ELECTRICAL SYSTEM
Check tire pressure.
Check the battery fluid level and specific
Lubricate all pivot points. Check operators seat for correct operation.
Check the oil level of the front drive axle (If SAFETY
equipped. Check the torque of the ROPS and seat belt
mounting bolts.
Check the oil level of the rear axle.
Check the safety and informaiton decals,
Check the oil level of the transmission.
replace if necessary.
ENGINE
Make sure the Operator’s Manual and
Check condition of drive belt.
Safety Manual are in the Manual Storage
Check engine oil level. Box.
Check engine speed at idle and at full Swing lock pin in storage compartment.
throttle.
Service air cleaner.
DEALER: Make sure the owner and/or operator understands all the safety and information decals,
the service information, and the service procedures in this manual.
Technician Signature:
Dealer Signature:
Owner Signature:
Owners Copy
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