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Engine: - Engine Characteristics and Specifications - Engine Control and Adjustement
Engine: - Engine Characteristics and Specifications - Engine Control and Adjustement
10
- ENGINE CHARACTERISTICS AND
SPECIFICATIONS
M
R
- ENGINE CHARACTERISTICS AND 647016EN
SPECIFICATIONS
(Engine 1104 D Euro 3
- ENGINE CONTROL AND ADJUSTEMENT 80 & 100 CV )
M
R
647017EN
pages
ELECTRONIC CONTROL MODULE ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– DEFINITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– REAR CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– ELECTRICAL SUPPLY AND PIN-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SENSOR AND PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE EARTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LOW PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HIGH PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
(26/05/2011) 10-01-M153EN
2 Engine characteristics and
specifications
DEFINITION
10
The electronic control module (ECM) (1) is the regulator and computer for the fuel circuit. The ECM
receives signals from the sensors to control the engine’s tuning and operating mode.
The electronic circuit is made up of the ECM, sensors on the engine and inputs from the whole
of the machine. The ECM is the computer. The personalization module is the computer software.
The personalization module contains the performance curves.
J1
J2
REAR CONNECTOR
25 26 27 28 29 30 31 32 57 58 59 60 61 62 63 64
7mm
17 18 19 20 21 22 23 24 49 50 51 52 53 54 55 56
9 10 11 12 13 14 15 16 41 42 43 44 45 46 47 48
1 2 3 4 5 6 7 8 33 34 35 36 37 38 39 40
10-01-M153EN (26/05/2011)
Engine characteristics and 3
specifications
10
(26/05/2011) 10-01-M153EN
(26/05/2011)
R10
A5
canale analogique 28 27
1
+ ep:5
p
8
1K
K 4
19 11
- 2
9
canale IVS 6 ep:4
p
- N
Y18
Y16
Y21
Y19
Y17
5
B11
B7
B8
+
31
ep:2
p + 3
22 23 21 24 20 20
A4
F34
32 33 34 35 30 29
7 8 15 16 43 45 33 54 41 62 22 20 21 46 55 38 48 51 40 47 56 39 35 57 7 63 8 64 34 58 19 17
51 Bat+ Bat+ Bat+ Bat+ +8V val 0V sig +5V phm CAN S CAN H CAN L 5V p air m 5V p comb m 5V p hui m m inj 1 m inj 2 m inj 3 m inj 4 m dech
J1
J2
M1
Bat- Bat- Bat- Bat- Bat- + ap cont prech ent sort ent stop war prech t∞ eau alim t∞ air v mot 8V vit pompe inj sol m J1939+
+J1939- cdl- cdl+ batt- batt+
1 2 3 9 10 40 57 44 35 38 60 59 63 43 37 42 52 10 53 25 26 24 23 20 21 45 18
19
37 38 41 39 40 26 52 50 35 43 18 14 12 W
G1 T T W A
N N N C C
Engine characteristics and
ep:3
p
W
P 21 6 24
W C
ELECTRICAL SUPPLY AND PIN-OUT
36
Y20
Z Z Z
S32
B10
W
S24
D
B9
-
4 5 17 16 25 49
W E
specifications
ep:1
S5
K16
N N N 2
W F
N 44
225 10 22 11 N 48
ep:6
p
R9
V18
V16
V17
J
10-01-M153EN
4
10
Engine characteristics and 5
specifications
KEY
10
+ Positive power supply
A5 Power control sensor
MCS module
B7 Air pressure sensor
B8 Fuel pressure sensor
B9 Primary speed sensor (engine flywheel)
B10 Secondary speed sensor (injection pump)
B11 Oil pressure sensor
K16 Preheating
R9 Water in diesel fuel sensor
S5 Air filter clogging
S24 Air temperature sensor
S32 Water temperature sensor
V16 Red engine fault warning led
V17 Orange engine fault warning led
V18 Orange engine pre-heating indicator led
Y16 Electronic injector 1
Y17 Electronic injector 2
Y18 Electronic injector 3
Y19 Electronic injector 4
Y20 Injection pump solenoid
Y21 Discharge electronic valve
(26/05/2011) 10-01-M153EN
6 Engine characteristics and
specifications
2 3
1
8 7
1 ECM Moteur
J2
1 46 5V Power
Alimentation 5V supply
2 38 Weight
Masse
3 55 Signal
Signal
10-01-M153EN (26/05/2011)
Engine characteristics and 7
specifications
2
ECM Moteur
J1
10
1 57
Control
Commande relais
relay
3
ECM Moteur
J2
1 42 Signal
Signal
2 37 Power supply
Alimentation
4 ECM Moteur
J2
1 48 Alimentation
5V Power 5V supply
2 40 Weight
Masse
3 51 Signal
Signal
ECM Moteur
J2
1 10 8V Power
Alimentation 8V supply
2 52 Signal
Signal
(26/05/2011) 10-01-M153EN
8 Engine characteristics and
specifications
6
ECM Moteur
J2
10
1 10 Alimentation
8V Power8Vsupply
2 53 Signal
Signal
7 ECM Moteur
J2
1 47 5V Power
Alimentation 5V supply
2 39 Weight
Masse
3 56 Signal
Signal
8
ECM Moteur
J2
1 43 Signal
Temperature signal
2 37 Power supply
Alimentation
9 A5
canal analogique
1
+ 1K 4
- 2
canal IVS 6
-
5
+ 3
22 23 21 24 20
43 45 33 54 41
+8V val 0V sig +5V
J1
10-01-M153EN (26/05/2011)
Engine characteristics and 9
specifications
10
ECM Moteur
J1
10
38 Signal
Signal
35 Weight
Retour
11 ECM Moteur
J1
1 44 Signal
Signal
2 33 Weight
Masse
3 43 +8V Power
Alimentation 5V supply
ENGINE EARTH
Earthing
GroundPoint
Point Earthing
Ground Point
Point
Option
Option 11 Option 22
Option
Earthing
GroundPoint
PointOption
Option 33
(26/05/2011) 10-01-M153EN
10 Engine characteristics and
specifications
Key:
10-01-M153EN (26/05/2011)
Engine characteristics and 11
specifications
10
Key:
(26/05/2011) 10-01-M153EN
12 Engine characteristics and
specifications
10
10-01-M153EN (26/05/2011)
10
ENGINE CONTROL AND ADJUSTMENT
pages
Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– Silentbloc motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– Cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fuel circuit - 120ps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adjusting procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– Fuel gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
(24/05/2011) 10-04-M153EN
2
Engine control and adjustment
TIGHTENING TORQUE
SILENTBLOC MOTOR
10
70 N.m±±10%
70 N.m 10%
70 N.m ±± 10%
70 N.m 10%
70 N.m ±±10%
70 N.m 10%
COOLING CIRCUIT
20 N.m
20 ± 10%
N.m ± 10%
10-04-M153EN (24/05/2011)
3
Engine control and adjustment
10
26 N.m ±± 10%
26N.m 10%
(24/05/2011) 10-04-M153EN
4
Engine control and adjustment
ADJUSTING PROCEDURE
Fig. B
FUEL GAUGE
10
Fig. A A
1
- Position the gauge (Item 1) (Fig. A) in the tank so that the
spring (Item 2) (Fig. C) enters the housing (Item 3) (Fig. A)
provided for this purpose at the bottom of the tank.
NOTE: To guide you, you can empty the tank and insert
a light through the drain hole 4 (Fig. A).
Fig. C
- Position the top of the gauge to align the fixing holes with
the tappings on the tank. (The gauge can only be fitted
one way round as the holes are not equidistantly spaced)
2
(Fig. D).
- If necessary remove the remnants of gasket sealant from
the fixing screws.
- Place a copper washer (Ref. 48 499) under the head
of each of the five screws (Item 1) (Fig. D), then fix the
assembly to the tank.
Fig. D
- Connect the harness.
- If removed earlier, re-fit the drain plug, and then re-fill the
tank.
1
1
1
1
1
10-04-M153EN (24/05/2011)