Professional Documents
Culture Documents
60 - Experimental and Simulation Study of Induced Flow Vibration in Pipelines
60 - Experimental and Simulation Study of Induced Flow Vibration in Pipelines
Abstract — Flow of a fluid through pipe can impose analyze the effect of high ve1ocity fluid flow on the static and
pressure on the walls of the pipe causing it to deflect under dynamic characteristics of simply supported pipe. Y. L. Zhang
certain flow conditions. The deflection of the pipe may lead [3] did vibration analysis of pipes conveying fluid. He derived
to structural instability in the pipe system which affects its equilibrium matrix equation for a discretized pipe elements
efficiency. The present study deals with the effect of containing flowing fluid using Lagrange’s principle and the
various parameters such as pipe diameter, pipe wall Ritz method considering the coupling between the pipe and
thickness, and volumetric flow rate (discharge) on the fluid. The model is then used to investigate the vibratory
amplitude of pipe vibration in straight pipe for turbulent behavior of the pipe conveying fluid. Robert P. Evans et al. [4]
flow. An investigation is carried out by analytical, studied flow rate measurements using flow induced pipe
experimental and by simulation method to find the effect vibration. They used flow rate measurement technique based
of these parameters on pipe vibration. DOE technique is on signal noise. This noise is captured by using an
used to know the effect of each factor i.e. pipe diameter, accelerometer attached to the surface of pipe. Using the
thickness and discharge on vibrational amplitude. It is experimental setup they found the quadratic relationship
observed that the amplitude of vibration increases with the between the signal noise and flow rate in the pipe over the test
increase in volumetric flow rate and slightly increases with region. Narasimha Marakala et al. [7] investigated combined
the increase in diameter. effect of fluid and thermal induced vibration on vertical thin
slender tube experimentally and theoretically. Finite element
Keywords — pipe vibrational amplitude, fully developed flow,
method considering 1-D beam is used for investigating the
MATLAB©, ANSYS©, FFT, harmonic analysis, DOE, pipe
dynamic behavior of the thin slender pipe for analysis. The
diameter, pipe thickness, flow discharge.
fundamental natural frequency of vibration is correlated with
I. INTRODUCTION experimental and numerical method. They used LabView©
tool to measure vibration. Analytical solution is obtained by
Industrial system consists of machines, pipelines and static
FEA. Bong Soo Kim et al. [8] did analysis of fluid induced
equipments which are a kind of bloodstream to a company. vibration of cryogenic pipes in consideration of the cooling
Vibration due to such elements obstructs smooth plant effect. Researchers derived the governing equation of motion
operation which leads to significant maintenance and repair
by applying Newton’s second law and momentum equation.
cost. Machines and static equipment vibration can be Changes in properties of the fluid and system relative to
controlled and managed by maintenance strategies, leaving out temperature, vibration behavior were analyzed. Matthew T.
issues related to the operation of pipelines. Also, research
Pittard et al. [5] studied flow induced vibration caused by fully
studies indicate that vibration due to pipeline is considered to developed flow. They carried out numerical and experimental
be an unavoidable evil and actions are mainly focused on the analysis for a turbulent flow through a straight pipe. The
installation of additional support. Pipeline vibration mainly
numerical approach was based on Reynolds averaged Navier-
occurs due to fluid flowing through pipe i.e. either due to gas strokes flow model, which is further based on large eddy
or liquid. Such a flow related phenomenon is called flow simulation (LES) flow model that computes the instantaneous
induced vibration. For every three damages caused by
pressure fluctuation in turbulent flow. The experimental study
corrosion or erosion, one damage of a pipeline results from was carried out by using spectrum analyzer (HP35670A) in
vibration. It is fairly evident that the fluid force acting on an data acquisition system in which accelerometer was mounted
obstacle in flow will vary due to the flow unsteadiness and
on top of straight pipes to measure a pipe vibration.
that the varying force, in turn may cause vibration. However,
even for steady flow conditions, vibration problems may be Here, analytically a mathematical model for fluid flow is
caused by vortex shedding behind obstacles. Therefore, derived which is solved in MATLAB© to get the values of
understanding the nature and behavior of flow induced vibrational amplitude. For experimental study an experimental
vibrations is an important aspect in industry [15]. setup is developed and the frequency v/s amplitude plot is
acquired by using FFT analyzer by varying the discharge, pipe
Harold L. Dodds et al. [1] studied effect of high-velocity diameter and pipe thickness. Simulation work is carried out in
fluid flow on the rending vibrations and static divergence of a ANSYS©.
simply supported pipe. They carried out experimental study to
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.
2017 International Conference on Nascent Technologies in the Engineering Field (ICNTE-2017)
+ − =0 (3)
+ +2 + =0 (7)
where M is the mass per unit length of the pipe and fluid.
Equation (7) represents the equation of motion for fluid flow
through pipe.
B. Calculation of Vibration Amplitude
Dynamic stresses arising as a result of transverse vibrations
of pipelines are connected with the dynamic bending moment
[8];
Fig. 2(a). Forces and moments acting on fluid element [6]
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.
2017 International Conference on Nascent Technologies in the Engineering Field (ICNTE-2017)
Fig. 3. Representation of pipe with fluid model (a) Actual (b) Zoomed
= (8)
where, B. Meshing
is the stress induced on internal pipe due to fluid flow Meshing is a pre-processing step in which an entire
is the moment of inertia of pipe geometry is split up into n-numbers of subdomain elements.
is the bending moment. For meshed model mechanical solver graphic user display is
used were a hexahedral shape element is selected as shown in
The bending moment in piping vibration is given by;
Fig. 4. Mesh size is kept default due to compromising between
=− (9) accuracy and computational time.
C. Solver Model
where,
P is the pressure on internal walls of pipe Solver model is a user defined system in ANSYS© having
t is the thickness of pipe mathematical equations and formulas which are used to
is the outside diameter of pipe describe the nature and behavior of fluid flow inside the pipe.
is the internal radius of pipe. -epsilon model is most commonly used in computational
fluid dynamics to simulate mean flow characteristics for
III. SIMULATION ANALYSIS turbulent flow conditions. It is a two equation model; first
called turbulent kinetic energy and second determines the rate
Simulation study for flow induced vibration is carried out
of dissipation of the turbulent kinetic energy.
in ANSYS© Fluent. The fluid model is assumed to be fully
developed flow inside the pipe. For turbulent kinetic energy ( );
A. Modeling ( ) ( )
+ = +2 − (13)
Modeling of pipe geometry is carried out in fluent cell of
ANSYS© workbench. Sketch of pipe is prepared in design
modeler graphic window. The fluid model is made completely For dissipation ( );
solid inside the hollow pipe assuming the fluid to be fully
developed. The completed geometry is shown in Fig. 3. ( ) ( )
+ = + 2 −
(14)
where,
represents velocity component in corresponding direction.
represents component of rate of deformation.
represents eddy viscosity.
D. Fluent Boundary Condition and Solution
The fluent material is selected as water-liquid type with its
material properties as shown in Table I. Each experiment has
its own value of velocity inlet as per the geometry. Due to this
velocity, fluid flow will induced a pressure on inner walls of
(a) (b) the pipe causing it to vibrate. Fluent solution is carried out
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.
2017 International Conference on Nascent Technologies in the Engineering Field (ICNTE-2017)
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.
2017 International Conference on Nascent Technologies in the Engineering Field (ICNTE-2017)
The experiment is carried out on experimental setup which is Sum of squares due to factor ‘X’:
shown in Fig. 7. The test section pipe of GI having diameter = ∑ ( − ) (16)
24mm with thickness of 2.4mm is attached to the experimental
setup. The pump is then started. Initially the setup is allowed The complete analysis of variance is summarized and given in
to run for few minutes to settle all minor vibrations and to Table III which contains percentage contribution of each
stabilize the flow. The valve position is adjusted such that the factor on amplitude of vibration.
readings of discharge on flow meter are suitably made. The
TABLE III. SUMMARIZATION OF ANOVA
accelerometer is fitted on the top surface of the test section at
Sum of MS = FRatio =
a distance of 0.75 meter from the direction of flow which is Source of %
squares DOF
connected to RT-photon+ signal analyzer. Vibrations signals variation Contribution
(SS)
are captured with the help of a computer terminal through RT-
Diameter 4.5009 2.2504
photon+ in the form of frequency vs. amplitude plot along x, y 2 13.028 9.63
(P) E-16 E-16
and z direction. The above procedure is repeated for the Thickness 1.0818 5.409
remaining twenty seven sections. 2 3.1312 2.32
(Q) E-16 E-17
Discharge 4.0771 2.0385
2 118.01 87.305
(R) E-15 E-15
3.4549 1.7274
Error 2 - 0.75
E-17 E-17
4.67
Total 8 - - 100
E-15
It can be seen that from above Table III, discharge is the more
dominant factor which is contributing around 87.305%, while
the next factor is diameter which contributes around 9.63%
and the factor thickness contributes less of value 2.32%.
VI. RESULTS AND DISCUSSION
Theoretical, simulation and experimental results for all twenty
seven sections are calculated, but only three sections plot are
shown below and remaining are discussed in Table IV.
Frequency spectrum for experimental and simulation studies
are shown below;
Fig. 7. Experimental setup of flow induced vibration in pipe
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.
2017 International Conference on Nascent Technologies in the Engineering Field (ICNTE-2017)
Fig. 8(a), 9(a) and 10(a) shows an experimental plot and Fig. From above Table IV, after comparing all three analysis the
8(b), 9(b) and 10(b) shows a simulation plot for 24mm average error between experimentation and simulation is
diameter, 2.4mm thickness at 90 lpm, 120 lpm and 150 lpm 4.89%, between simulation and theoretical is 3.27%, and
discharge respectively. The maximum peak amplitude from between experimentation and theoretical is 2.93%.
experimentation is 4E-8 mm, 5.5E-8 mm, 7.1E-8 mm and
VII. CONCLUSION
from simulation maximum peak is 3.66E-8 mm, 5.42E-8 mm,
6.81E-8 mm for respective value of discharges. The vibration analysis is carried out to study the effect of
various factors which contributes to pipe vibrations using
theoretically, experimentally and by simulation technique.
These techniques result are compared and found to be in good
agreement with each other as reported in literature.
The following conclusions are drawn from the present study;
• The vibrational amplitude increases as the volumetric
flow rate increases for a selected range of flow.
• As the diameter of pipe increases, vibration spectrum
shows a reduction in amplitude for a given discharge.
(a) (b)
Fig. 10. Frequency spectrum plot for 24mm diameter, 2.4mm thickness, 150 • Also as thickness increases, vibrational spectrum
lpm discharge (a) Experimental (b) Simulation shows a very slight reduction in vibrational amplitude
TABLE IV. COMPARISON OF THEORETICAL, SIMULATION AND
for a selected discharge.
EXPERIMENTAL RESULT • Using DOE analysis, it can be concluded that
No. of Dia. Thick. Disch. Theoretical. Experimental. Simulation discharge is the dominant factor for amplitude of
Exp. (mm) (mm) (lpm) (E-8 mm) (E-8 mm) (E-8 mm) vibration i.e. 87.305%. Diameter is the next
1 24 2.4 90 3.92 4.0 3.66 contributing factor i.e. 9.63%. Also thickness
2 24 3.2 90 3.71 3.8 3.56 contributes less i.e. 2.32%.
3 24 4.0 90 3.48 3.6 3.24 • The optimal combination for minimum vibrational
4 24 2.4 120 5.43 5.5 5.42 amplitude from selected factor and level is 40mm
5 24 3.2 120 5.17 5.2 5.03
diameter, 4.0mm thickness, 90lpm discharge.
6 24 4.0 120 4.85 4.9 4.66
7 24 2.4 150 6.97 7.1 6.81 REFERENCES
8 24 3.2 150 6.59 6.8 6.67
[1] Harold L. Dodds, “Effect of high-velocity fluid flow on the rending
9 24 4.0 150 6.46 6.6 6.26 vibrations and static divergence of a simply supported pipe”,
10 32 2.4 90 3.36 3.5 3.22 National aeronautics and space administration, 1965
11 32 3.2 90 3.15 3.2 3.0 [2] Blevins R.D, Flow Induced Vibrations, Van Nostrand Reinhold Ltd,
12 32 4.0 90 2.85 2.9 2.79 New York, 1977
13 32 2.4 120 4.90 5.0 4.73 [3] Y. L. Zhang, “Vibration analysis of pipes conveying fluid”,
Department of Engineering, University of Aberdeen, Scotland,
14 32 3.2 120 4.72 4.8 4.91
UK,1999
15 32 4.0 120 4.46 4.6 4.24 [4] Robert P. Evans, “Flow rate measurements using flow induced pipe
16 32 2.4 150 6.11 6.5 5.95 vibration”, ASME, J. Fluids Eng. 126(2), 280-285, 6 pages, 2004.
17 32 3.2 150 6.18 6.3 5.94 [5] Matthew T. Pittard, “Experimental and numerical investigation of
18 32 4.0 150 6.06 6.1 5.84 turbulent flow induced pipe vibration in fully developed flow”,
19 40 2.4 90 2.90 3.0 2.76 Review of scientific instruments, vol 75, Number 5, July 2004.
[6] Iyan grant, “Flow Induced Vibrations In Pipes, A Finite Element
20 40 3.2 90 2.75 2.8 2.61 Approach”, 2006
21 40 4.0 90 2.59 2.6 2.45 [7] Narasimha Marakala, “Investigated combined effect of fluid and
22 40 2.4 120 4.41 4.5 4.38 thermal induced vibration on vertical thin slender tube
23 40 3.2 120 4.25 4.3 4.13 experimentally and theoretically”, IOSR, 2008
24 40 4.0 120 3.98 4.1 3.99 [8] Bong Soo Kim, “Analysis of fluid induced vibration of cryogenic
pipes in consideration of the cooling effect”, Volume 22, Issue 12,
25 40 2.4 150 6.05 6.1 5.89
pp 2375-2385, 2008
26 40 3.2 150 5.53 5.7 5.58 [9] Przemyslaw Drozyner, “Determining the limits of piping vibration”,
27 40 4.0 150 5.14 5.4 5.07 Scientific problems of machines operation and maintenance,
Volume 1 (165), 2011
Authorized licensed use limited to: UNIVERSIDAD AUTONOMA DE BUCARAMANGA (UNAB). Downloaded on January 27,2021 at 19:35:22 UTC from IEEE Xplore. Restrictions apply.