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Effects of Operational Shocks On Key Microbial Populations For Biogas Production in UASB (Upflow Anaerobic Sludge Blanket) Reactors
Effects of Operational Shocks On Key Microbial Populations For Biogas Production in UASB (Upflow Anaerobic Sludge Blanket) Reactors
Energy
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a r t i c l e i n f o a b s t r a c t
Article history: This work compares the overall performance and biogas production of continuous and intermittent UASB
Received 22 December 2013 (Upflow Anaerobic Sludge Blanket) reactors treating dairy wastewater and subjected to fat, hydraulic and
Received in revised form temperature shocks. The systems were monitored for methane production, effluent concentration, vol-
10 May 2014
atile fatty acids, and microbial populations of the Eubacteria, Archaea and Syntrophomonadaceae groups.
Accepted 26 June 2014
This last microbial group has been reported in literature as being determinant for the degradation of fatty
Available online 25 July 2014
substrates present in the wastewater and subsequent biogas production. Results show that both
continuous and intermittent systems supported the applied shocks. However, the intermittent systems
Keywords:
Biogas production
exhibited better performance than the continuous systems in biogas production and physical-chemical
UASB reactors parameters. Syntrophomonadaceae microbial group was present in the intermittent systems, but was
Intermittent operation not detected in the biomass from the continuous systems. Hydraulic and temperature shocks, but not the
Operational shocks fat shock, caused severe losses in the relative abundance of the Syntrophomonadaceae group in inter-
Microbial populations mittent systems, leading to undetectable levels during the temperature shock. The severity of the effects
Syntrophomonadaceae of the applied shocks on the key microbial group Syntrophomonadaceae, were classified as:
fats < hydraulic < temperature. Results from a full-scale anaerobic reactor confirm the effect of inter-
mittent operation on the presence of Syntrophomonadaceae and the effect on reactor performance.
© 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2014.06.098
0360-5442/© 2014 Elsevier Ltd. All rights reserved.
C.S. Couras et al. / Energy 73 (2014) 866e874 867
Fatty Acids) that result from fat hydrolysis [9e11]. Several in- under conditions of turbulent liquid flow, and thus higher shear
vestigations have been published in recent years concerning the stress, the flow velocity had a pronounced effect on the biofilm
anaerobic degradation of fats and LCFA and their effects on the thickness and compactness, leading to different mass transfer
overall process performance [12,13]. Fats are degraded via meta- coefficients. If the bulk liquid suffers a shift in velocity, there is an
bolic pathways distinct from those of proteins and hydrocarbons. In increase in internal mass transfer coefficient. In what concerns
a first step, neutral fats are hydrolyzed (lipolysed) into free LCFA biomass washout caused by hydraulic overload it was reported
and glycerol, a process catalyzed by extracellular lipases. The free [36] that the microorganisms responsible for the degradation of
LCFA are converted to acetate and H2 by syntrophic acetogenic LCFA were the most susceptible to washout at low HRT (hydraulic
bacteria through the b-oxidation process. Microorganisms of the retention time).
Syntrophomonadaceae group have been found to play an impor- Operational temperature is a major factor on the performance of
tant role in this step of LCFA anaerobic degradation [14e16], and are anaerobic reactors [37,38]. Thermophilic operation has been
therefore considered as a key microbial group for the anaerobic pointed out as presenting some advantages over mesophilic oper-
degradation of fat-containing wastewaters (viz dairy wastewater) ation, namely in terms of substrate degradation rates and biogas
and subsequent biogas production. Since lipids and LCFA have high production [23,39]. However, mesophilic reactors present a higher
methane potential, the Syntrophomonadaceae group is also a key operational stability [38,40]. Significant methanogenic biomass
microbial group for the maximization of biogas production. The last washout was reported by Khemkhao et al. [23] due to mesophilic to
step of the anaerobic process is the production of methane by thermophilic transition of the operational temperature of a UASB
methanogens (Archaea microorganisms). The b-oxidation step has reactor treating palm oil mill effluent. Other effects resulting from
been reported as the limiting step in the anaerobic degradation of the rise of operational temperature include increased biogas pro-
fats [11]. LCFA exert an inhibitory effect on the b-oxidation process, duction and lower methane content of the biogas. When the pro-
which was initially considered as permanent [9], but was later cess is exposed to a sudden alteration of temperature, the process
demonstrated to be reversible after a lag phase [17]. Recent studies conditions may be unbalanced because of different responses of the
emphasize the importance of a well-balanced microbial commu- various metabolic groups [41]. Van Lier et al. [42] found that
nity for the stability and good performance of anaerobic reactors exposure of a UASB reactor to temperatures above 45 C resulted in
[8,18e20], and for optimized biogas production. However, transient serious drop in the activity of mesophilic granular sludge due to
operational conditions are known to alter this necessary equilib- high bacterial decay. Immediately after the temperature shock, a
rium [21]. It has been reported that anaerobic populations suffered raise in biogas production was observed, followed by a sharp
shifts caused by overloading [8,22] or by temperature changes [23]. decrease. The microorganisms that oxidize propionate are the most
Dairy wastewaters and other effluents, such as food processing susceptible to temperature raise, and it was also reported that
effluents, are subject to sharp fluctuations in composition which methanogens are more susceptible to temperature shocks than
may affect anaerobic systems performance. Significant decreases in acidogens. It is also known that temperature variations can affect
the overall efficiency were observed by Schmidt and Ahring [24] the sludge retention capacity, since temperature affects viscosity,
when UASB (Upflow Anaerobic Sludge Blanket) reactors feed and consequently, the hydraulic shear forces exerted on the sludge
composition was changed. Variations in the carbon source present particles [43].
in the wastewater were reported to cause gradual changes in the UASB (Upflow Anaerobic Sludge Blanket) reactors are the most
physical structures, bacterial distribution and settling characteris- widely used anaerobic technology for the treatment of industrial
tics of the sludge in UASB reactors [25]. Research by Fukuzaki et al. wastewater [44,45]. The performance of these systems may be
[26] also demonstrated that variations of the carbon source present largely enhanced by a new form of operation named intermittent
in the wastewater caused changes on the physical structure, operation, in which feed and feedless periods are combined to raise
chemical contents (extracellular polymeric substrates) and bacte- biogas production [46]. The beneficial effect of intermittent oper-
rial distribution. Specifically in what concerns sudden overloading ation is ascribed to a forced adaptation of the anaerobic biomass to
of fatty substrates, serious drops of methanogenic activity and substrates resistant to degradation (fats and LCFA) which occurs
biogas production have been reported as a result of inhibition, during the feedless periods [47]. Studies on the microbial pop-
accompanied by deterioration of sludge quality [27]. Flotation ulations striving in continuous and intermittent UASB reactors
frequently results, due to the adsorption of LCFA at the sludge treating dairy wastewater have shown a significant raise in Syn-
surface [27,28]. Another effect is the disintegration of sludge ag- trophomonadaceae relative abundance in intermittent reactors as
gregates, which can occur when lipids are present, due to the compared to continuous reactors [47]. To date, no studies have been
surfactant effect of LCFA. The hydrophobic acetogens that can published comparing the performance of continuous and inter-
degrade LCFA are severely affected by this surfactant disaggregating mittent UASB reactors submitted to operational shocks and their
effect [29]. effects on the Syntrophomonadaceae key microbial group.
The response of anaerobic reactors to hydraulic shocks has
been reported in the literature as resulting in the drop of removal 2. Materials and methods
efficiency [27], disaggregation and washout of filamentous or-
ganisms [29,30], and VFA (volatile fatty acids) accumulation and This work compares the performance of intermittent and
inhibition of methanogenic bacteria with consequent drop in continuous UASB reactors treating dairy wastewater at a load of
biogas yield [31]. In this type of operational shock, an improve- 12 g COD/L/day and subject to operational shocks. Two replicate
ment effect has also been observed in the COD (chemical oxygen laboratory-scale UASB reactors (working volume of 6 L) were
demand) concentration of the treated effluent, attributed to operated in a continuous mode and two were operated in an
changes in the structure of microbial populations inside the intermittent mode. The intermittent cycle consisted of 48 h feed
reactor [32], or to changes in the Monod half saturation constant followed by 48 h feedless [46]. The feed concentration for the
[7]. Some authors suggest that the substrates diffusion rate in- intermittent reactors was always double the feed concentration
crease with higher substrate concentration (Fick's law) and used for the continuous reactors, so that in a 96 h period the total
decrease with a higher flow velocity [33], whilst other authors [34] COD mass admitted to each reactor was the same. The feed was
found that the external mass transfer resistance can be decreased composed of diluted semi-skimmed milk or whole milk, supple-
by increasing the flow velocity. Brito and Melo [35] reported that mented with nutrients and alkalinity. The reactors were seeded
868 C.S. Couras et al. / Energy 73 (2014) 866e874
Fig. 1. Results from the fat shock on a) methane production; b) COD removal; c) TSS in treated effluent. Baseline; Shock; Post-Shock. I ¼ Intermittent; C ¼ Continuous.
Fig. 4. Microbial populations in the fat shock experiment; a) continuous system; b) intermittent system. Eubacteria excluding Syntrophomonadaceae; Syntrophomonadaceae;
Archaea. B ¼ Baseline; S ¼ Shock; PS ¼ Post-Shock.
Fig. 5. Results from the hydraulic shock a) methane production; b) COD removal; c) TSS in treated effluent. Baseline; Shock; Post-Shock. I ¼ Intermittent; C ¼ Continuous.
system may be attributed to the presence of microorganisms from 53% in the intermittent systems, and from 56% to 32% in the
the Syntrophomonadaceae group (Fig. 8) and to a lower biomass continuous systems. During the hydraulic shock, the VFA concen-
washout (Fig. 5c). The heavy TSS washout observed in the contin- tration in the effluents increased from 42 to 125 mg/L and from 69
uous system was attributed to the combined effect of the high to 182 mg/L (as AcH), in the intermittent and continuous systems,
upflow velocity and the presence of accumulated substrates on the respectively. In the intermittent systems, the major acids produced
biomass surface, a typical result of continuous operation of UASB due to the shock were n-butyric, i-butyric and i-valeric, whilst in
reactors [55]. As in the intermittent reactors the biomass flocs were the continuous systems the major resultant acids were propionic,
not so heavily surrounded by adsorbed fatty substrates, the effects n-butyric and n-valeric (Fig. 7). After the shock, the values of total
of high upflow velocity were not so severe. The clean biomass VFA concentration were 54 and 132 mg/L (as AcH), respectively for
resulting from the intermittent operation also results in a higher the intermittent and continuous systems.
capacity for adsorption of the wastewater substrates, thus The results of biomass monitoring by FISH in the intermittent
explaining the higher COD removal efficiencies (Fig. 5b). It is worth systems (Fig. 8b) show that the microorganisms from the Syntro-
noting that the effluent COD for the continuous system decreased phomonadaceae group suffered washout, resulting in a decrease of
slightly after the hydraulic shock as compared to baseline. This is their relative abundance from 17% to 5%. According to Hwu et al.
probably due to the effect of the shear forces of the ascending [36] the bacteria that degrade LCFA are the most sensible to
liquid, resulting in the liberation of adsorbed substrates and washout caused by low HRT. After the shock, the relative abun-
consequent higher availability of adsorption sites for substrate dance of the Syntrophomonadaceae group raised to 10%. In the
removal. The effect of higher upflow velocity upon mass transfer continuous systems the microbial group that suffered washout due
[35] is also to be considered. to the hydraulic shock was the Archaea (methanogenic) group
In both systems, the methanisation efficiency was negatively (from 59% to 50%). After the shock, a slight recovery of relative
impacted by the hydraulic shock (Fig. 6), decreasing from 89% to
Fig. 6. Methanisation with the hydraulic shock experiment. Baseline; Shock; Fig. 7. VFA in effluent from the hydraulic shock experiment. I ¼ Intermittent;
Post-Shock. I ¼ Intermittent; C ¼ Continuous. C ¼ Continuous. B ¼ Baseline; S ¼ Shock; PS ¼ Post-Shock.
C.S. Couras et al. / Energy 73 (2014) 866e874 871
Fig. 8. Microbial populations in the hydraulic shock experiment; a) continuous system; b) intermittent system. Eubacteria excluding Syntrophomonadaceae; Syntrophomo-
nadaceae; Archaea. Shock; PS ¼ Post-Shock.
Fig. 9. Results from the temperature shock a) methane production; b) COD removal; c) TSS in treated effluent. Baseline; Shock; Post-Shock. I ¼ Intermittent; C ¼ Continuous.
abundance (to 55%) was observed for this microbial group. These [43] and due to the turbulence effects of the initial increase in
results correlate with the methane production observed in the biogas production.
reactors. The temperature shock also resulted in a severe loss of micro-
organisms from the Syntrophomonadaceae group in the intermit-
3.1.3. Temperature shock tent reactors (Fig. 12b). The temperature shock generated
The temperature shock lasted for 12 days or 3 intermittent cy- conditions that led to a reduction of the relative abundance of the
cles and consisted in a one step raise of the operating temperature Syntrophomonadaceae group from an initial value of 20% to values
from (35 ± 1) C to (55 ± 1) C. The shock led to an increase in undetected by the FISH methodology used. Remarkably, after the
biogas production in both systems (results not shown). A similar mesophile operation was resumed, the relative abundance of this
effect was reported by Van Lier et al. [42]. However, the methane microbial group reached detectable levels (9%). This reduction of
percentage in the biogas was lowered in both systems. This the Syntrophomonadaceae group did not impact the biogas pro-
reduction was more severe in the continuous systems (67%e52%), duction of the intermittent reactor. These results suggest that
as compared to the intermittent systems (75%e67%). It would be methane production from substrates other than lipids/LCFA and/or
expected that a raise in the operational temperature might improve via metabolic pathways other than b-oxidation were affected by the
the overall performance and biogas production of both systems, temperature shock at a more limited extent more limited than the
since thermophile reactors have been described as more effective in microorganisms from the Syntrophomonadaceae group. In the
treating complex wastewaters compared to mesophile systems continuous systems the Archaea microbial group was the most
[23,39]. However, the performance of both systems decreased, susceptible to washout, with relative abundances declining from
considering all parameters monitored (Figs. 9e11). The most severe 60% to 47%, and recovering to 52% after the shock.
effect was observed for the TSS washout, which may have been
caused by disaggregation of biomass flocs due to high temperature
Fig. 10. Methanisation with the temperature shock experiment. Baseline; Shock; Fig. 11. VFA in effluent from the temperature shock experiment. I ¼ Intermittent;
Post-Shock. I ¼ Intermittent; C ¼ Continuous. C ¼ Continuous. B ¼ Baseline; S ¼ Shock; PS ¼ Post-Shock.
872 C.S. Couras et al. / Energy 73 (2014) 866e874
Fig. 12. Microbial populations in the temperature shock experiment; a) continuous system; b) intermittent system. Eubacteria excluding Syntrophomonadaceae; Syntro-
phomonadaceae; Archaea. B ¼ Baseline; S ¼ Shock; PS ¼ Post-Shock.
For each shock experiment performed in this work (fats, hy- Syntrophomonadaceae was present with a relative abundance of
draulic and temperature shocks), a ManneWhitney (non-para- 2% (SD ¼ 1.7%, n ¼ 18), whilst Eubacteria excluding Syntropho-
metric) statistical test was performed to check the statistical monadaceae and Archaea had relative abundances of 57%
significance of the differences in relative abundance of the different (SD ¼ 13%, n ¼ 18) and 41% (SD ¼ 17%, n ¼ 18), respectively. The
microbial groups between operating conditions for each pair of intermittent operation resulted in improved performance of the
reactors. For each pair of reactors all the differences in the relative reactor (Table 2) and in the presence of the Syntrophomonadaceae
abundance of the various microbial groups from baseline, to shock microbial group, although in a lower relative abundance than
or post-shock conditions were found to be significant for a signif- detected in the intermittent lab-scale UASB reactors. According to
icance level of 5%. published results [46,56] a longer feedless period in intermittent
Table 1 resumes the effects of the applied shocks upon the operation improves biomass adaptation to fatty substrates and
relative abundance of the Syntrophomonadaceae microbial group consequently results in higher COD removal and methanisation
in the intermittent systems. In terms of this key microbial group, efficiencies. The low frequency and the short duration of the
the severity of the applied shocks may be classified as: feedless periods in the industrial reactor (phase 2) explains the
fats < hydraulic < temperature. lower relative abundance of the Syntrophomonadaceae in com-
parison to what was detected in the lab-scale UASB reactors.
These results show that the intermittent operation favors the
3.2. Full-scale anaerobic reactor development of the key microbial group Syntrophomonadaceae in
a full-scale anaerobic reactor treating dairy wastewater subjected
In other research works done by our group we used several to transient operational conditions.
biomass samples collected throughout a period of more than 3
years from an anaerobic industrial reactor in a dairy wastewater
treatment plant located in the North of Portugal. Although the 4. Conclusions
wastewater passed through an equalization tank some variations
occurred in the operational conditions of the reactor. The func- In this work we have compared the performance of continuous
tioning of the reactor can be divided in two phases (see Table 2). In and intermittent UASB reactors when subjected to fat, hydraulic, or
phase 1 the anaerobic reactor worked in a continuous mode and temperature shocks, with a special focus on its effects on the key
presented several problems caused by the fatty materials in the microbial group Syntrophomonadaceae, detected only in the
wastewater, like encapsulation of biomass flocs and consequent intermittent systems. This microbial group plays a key role in the
biomass washout. In the second phase, due to an alteration in the degradation of methane-rich substrates, like lipids and LCFA. Syn-
production schedule, the reactor was operated in an intermittent trophomonadaceae are also considered a key microbial group for
mode in which the feed was interrupted during one day of the week
(Sundays). The data presented in Table 2 show that in phase 2 the
reactor had an improved performance as compared to phase 1 in Table 2
what concerns COD removal and methanisation efficiency. The Operational data for an industrial scale anaerobic reactor treating dairy wastewater
from a milk processing and cheese production industry.
results from FISH determinations on the biomass developed in the
industrial reactor during phase 1 showed that the Syntrophomo- Parameter Average SD Max Min n
nadaceae microbial group was not present in detectable levels in Phase 1 (continuous)
the biomass and the relative abundance of Eubacteria and Archaea Volumetric flow (m3/d) 476.3 58.3 701 223 93
were 63% (SD ¼ 12%, n ¼ 27) and 37% (SD ¼ 10%, n ¼ 27), respec- O&G (g/m3) 130 26 204 92 113
OLR (g COD/m3/d) 398 65.2 674 165 85
tively. The results from determinations on the biomass developed
COD removal (%) 71 14 89 52 87
in the industrial reactor during phase 2 show that the Methanisation of removed COD (%) 55 28 71 18 50
VSS (g/L)a 11.9 1.3 14.1 8.8 33
Phase 2 (intermittent)
Table 1 Volumetric flow (m3/d) 552.5 77.4 886 337 196
Effects of operational shocks upon detectable levels of Syntrophomonadaceae mi- O&G (g/m3) 145 49 211 72 97
crobial group in intermittent UASB reactors treating dairy wastewater (percentages OLR (g COD/m3/d) 468 98.3 850 190 123
refer to variations from baseline relative abundance). COD removal (%) 92 11 96 84 110
Methanisation of removed COD (%) 80 16 97 63 98
Shock Shock effect (%) Recovery level (%)
VSS (g/L)a 16.5 3.2 23.3 10.3 55
Fats þ11.8 112
SD ¼ standard deviation; Max ¼ maximum value; Min ¼ minimum value;
Hydraulic 85.7 57
O&G ¼ oils and greases; n ¼ number of observations.
Temperature 100 45 a
VSS measured at the bottom sampling port of the reactor.
C.S. Couras et al. / Energy 73 (2014) 866e874 873
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