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Models QG-TV-F, QG-TV-IP-F,

QG-TV-C, QG-TV-IP-C,
QG-TV-F-M, QG-TV-IP-F-M,
QG-TV-C-M, QG-TV-IP-C-M

TechVision Remote
Control Panel

Service Manual

Manual Part No. DC30-049 Revision Q


THE ORIGINAL VERSION OF THIS MANUAL DATED NOVEMBER 13, 2006 HAS
BEEN DRAFTED IN THE ENGLISH LANGUAGE BY CARESTREAM HEALTH, INC.

This manual is copyrighted and all rights are reserved. No portion of this document
may be copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form without prior consent in writing from Carestream
Health, Inc.

This Service Manual is incomplete without the appropriate TechVision Operator’s Man-
ual:

TechVision for Q-Vision - part number DC30-120


TechVision for Carestream DRX-1 Integration - part number DC30-126

© Carestream Health, Inc.,2016

Carestream Health, Inc.


150 Verona Street, Rochester,NY14608, USA
www.carestream.com
Revision History

REVISION DATE TYPE OF MODIFICATION


A 2005-12-13 Initial Release.

B 2006-11-13 Incorporated ECO 1709, 1770, 1783, 1791

C 2007-01-26 Revised to include field certification requirements

D 2007-05-01 Added AEC min/max tests

E 2007-05-24 Changed 24 Vdc to 28 Vdc (4 places)

F 2009-02-20 Incorporated ECO 1874, 2107

G 2009-09-02 Incorporated ECO 2158

H 2011-06-17 Incorporated ECO 2227, 2284, 2417

J 2012-06-14 Incorporated ECO 2400, added IEC 60601-1:2005

K 2012-09-18 Incorporated ECO 2669, 2720

L 2013-11-14 Amended TechVision Connect Board designations

M 2014-04-14 Incorporated ECO 3076

N 2014-09-26 Updated touchscreen part number

P 2015-12-15 Incorporated ECO 3522, 3595

Q 2016-06-18 Updated manufacturer’s information

Page Page Page


Number Rev Number Rev Number Rev
i - vi Q

1-1 thru 1-6 Q

2-1 thru 2-8 Q

3-1 thru 3-48 Q

4-1 thru 4-10 Q

5-1 thru 5-20 Q

6-1 thru 6-7 Q

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Table of Contents

CHAPTER 1 - SPECIFICATIONS
INTRODUCTION . ................................................................................. 1-3
PHYSICAL SPECIFICATIONS ................................................................. 1-3
DIMENSIONS . ............................................................................... 1-3
PUSH BUTTON SWITCHES: ............................................................ 1-4
INDICATORS: . ............................................................................... 1-4
DISPLAY SCREEN AND TOUCH PANEL: ............................................ 1-4
ELECTRICAL SPECIFICATIONS .............................................................. 1-5
SYSTEM OPERATING ENVIRONMENT .................................................... 1-5
NON-OPERATING ENVIRONMENT ......................................................... 1-5

CHAPTER 2 - ASSEMBLY & INSTALLATION


OVERVIEW .......................................................................................... 2-3
REQUIRED TOOLS AND MATERIALS ................................................ 2-3
UNPACKING . ................................................................................. 2-4
INSTALLATION INSTRUCTIONS ...................................................... 2-4
MODELS QG-TV-F, QG-TV-IP-F, QG-TV-F-M, AND QG-TV-IP-F-M
INSTALLATION INSTRUCTIONS ............................................... 2-4
MODELS QG-TV-C, QG-TV-IP-C, QG-TV-C-M, AND QG-TV-IP-C-M
INSTALLATION PROCEDURE .................................................... 2-7

CHAPTER 3 - CALIBRATION AND CERTIFICATION


OVERVIEW .......................................................................................... 3-3
SYSTEM CONFIGURATION/CALIBRATION .............................................. 3-3
ACCESSING SERVICE MODE ........................................................... 3-3
SERVICE OPTIONS ......................................................................... 3-5
TECHVISION CONFIGURATION SETTINGS ................................. 3-9
APR CONFIGURATION SETTINGS ............................................ 3-11
Study Management ..............................................................3-12
GENERATOR CONFIGURATION SETTINGS ............................... 3-14
ROOM CONFIGURATION ........................................................ 3-16
Locking Speed Calibration (Overhead Systems Only) ...................3-17
ROOM CALIBRATION ............................................................. 3-18
Plumb Angle Calibration ........................................................3-19
Table SID Height Calibration ..................................................3-20
Wall Stand Alignment ...........................................................3-21
Tilted Wall Stand SID ...........................................................3-21
LANGUAGE / REGIONAL ......................................................... 3-23
Pressing the Down key reveals additional
Language / Region settings ..................................................3-23
Language ..........................................................................3-23
Region ..............................................................................3-24
System of Measurement ........................................................3-25

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Table of Contents

Date Pattern ...................................................................... 3-26


Date Separator ................................................................... 3-27
Time Separator ................................................................... 3-28
Decimal Separator ............................................................... 3-29
Group Separator ................................................................. 3-30
CHANGE DATE/TIME ..............................................................3-32
CALIBRATE TOUCH SCREEN ....................................................3-33
COMPLIANCE VERIFICATION PROCEDURES .........................................3-34
EQUIPMENT REQUIRED ................................................................3-34
NON-AEC REPRODUCIBILITY VERIFICATION .................................3-34
AEC REPRODUCIBILITY VERIFICATION (ONLY IF GENERATOR
HAS AEC OPTION) ......................................................................3-35
NON-AEC LINEARITY VERIFICATION .............................................3-36
AEC LINEARITY VERIFICATION (ONLY IF GENERATOR HAS
AEC OPTION) ..............................................................................3-36
COMPLIANCE VERIFICATION - MAXIMUM DEVIATION: KVP,
TIME, MA, MAS ...........................................................................3-37
MAXIMUM MAS (SYSTEMS WITH AEC OPTION ONLY) .....................3-37
MINIMUM MAS (SYSTEMS WITH AEC OPTION ONLY) .....................3-37
TECHVISION FDA COMPLIANCE VERIFICATION ...................................3-38

CHAPTER 4 - THEORY OF OPERATION


OVERVIEW ... .......................................................................................4-3
PLATFORM SYSTEM ..............................................................................4-3
THEORY OF OPERATION ......................................................................4-3
OVERALL HARDWARE ARCHITECTURE ............................................4-3
TECHVISION MAIN BOARD (AY40-093S) ....................................4-4
SINGLE BOARD COMPUTER (AY40-092S) ...................................4-5
LCD TOUCHSCREEN DISPLAY (EL31-032) ........................................4-5
SYSTEM CONTROL .........................................................................4-5
SYSTEM COMMUNICATION .............................................................4-6
TECHVISION QS-550 INTERFACE PCB (ay40-094S) .......... ......................4-6
AUTO-TRACKER TUBE SUPPORT FUNCTIONALITY ..................................4-8
RS-590-MAT TUBE SUPPORT INTERFACE .........................................4-8
QS-550-MAT TUBE SUPPORT INTERFACE ........................................4-9

CHAPTER 5 - SERVICE INSTRUCTIONS


OVERVIEW ... .......................................................................................5-3
SERVICE MAINTENANCE .................................................................5-3
CLEANING .. .............................................................................5-3
PREVENTIVE MAINTENANCE .....................................................5-4
TROUBLESHOOTING PROCEDURE ...................................................5-4
REPLACEMENT PARTS AND ORDERING INFORMATION ...................5-17
ORDERING INFORMATION ............................................................5-18

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Table of Contents

CHAPTER 6 - DIAGRAMS
TechVision Dimension Diagram ................................................................ 6-3
TechVision Wiring Diagram ...................................................................... 6-4
TechVision Main PCB Component Location Diagram ................................... 6-5
Single Board Computer Connections (AY40-092S) ........... .......................... 6-6
TechVision QS-550 Interface Board (AY40-094S) ....................................... 6-7

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Chapter
1

SPECIFICATIONS

1-1
1-2
Chapter 1 Specifications

INTRODUCTION
The TechVision Remote Control Panel is a device that not only replaces a Care-
streamTube support’s "standard equipment" hand grip unit for positioning the X-ray
Tube, but it also serves as a convenient patient area control with respect to generator
exposure settings, and image preview, when Carestream DRX-1 inte-
grated system software is implemented. A membrane, tactile-switch pad, housing
with conveniently located buttons for control of tube positioning is integrated in Tech-
Vision’s faceplate.
The touch screen, which occupies the innermost part of the TechVision faceplate, is a
16-bit, 600 x 800 pixel, color touch screen, measuring 8.25 in. (20.6 cm) diagonally.
This screen features the capability of instantly switching the view between the Gener-
ator Control Panel, and the image field of the Study Management environment. Tech-
Vision models are designated for the two basic tube transport systems Carestream
offers:
• QG-TV-C for Overhead Tube Crane, Model RS-590
• QG-TV-F for Free Standing Tube Stand, Model QS-550
• QG-TV-IP-C or f verhead
O Tube Crane, Model RS-590
• QG-TV-IP-F for Free Standing Tube Stand, Model QS-550
• Model QG-TV-C-M: Replaces the standard equipment hand grips on
Carestream Model RS-590-MAT Overhead Tube Crane System (with Auto-
tracking option)
• Model QG-TV-IP-C-M: Similar to Model QG-TV-C-M, but also has image
preview capability, and is compatible with Model RS-590-MAT Overhead
Tube Crane System (with Auto-tracking option)
• Model QG-TV-F-M: Replaces the standard equipment hand grips on
Carestream Model QS-550-MAT Free-Standing Tube Stand (with Auto-
tracking option)
• Model QG-TV-IP-F-M: Similar to Model QG-TV-F-M, but also has image
preview capability, and is compatible with Model QS-550-MAT Free-Standing
Tube Stand (with Auto-tracking option)

PHYSICAL SPECIFICATIONS
DIMENSIONS
Refer to Figure 5-1 in Chapter 5, DIAGRAMS for TechVision Remote Control Hand
Grip dimensions.
• Height: 36 cm (14.17 in.)
• Width: 55.8 cm (21.97 in.)
• Depth: 13.51 cm (5.32 in.)
• Weight: 4.9 kg (10.8 lb)

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Chapter 1 Specifications

PUSH BUTTON SWITCHES:


• Models G-TV-C,
Q
QG-TV-IP-C: Vertical lock release, Longitudinal lock release,
Angulation lock release, Transverse lock release, All
lock release, Column rotation
• Models G-TV-F,
Q
QG-TV-IP-F: Auto-Stop, Vertical lock release, Angulation lock
release, All Locks release, Transverse lock release,
Longitudinal lock release
• Models G-TV-C,M
Q
QG-TV-IP-C:M. Vertical lock release, Longitudinal lock release,
Angulation lock release, Transverse lock release, All
Locks release, Column rotation, Motorized vertical
motion up/down
• Models G-TV-F-M,
Q
QG-TV-IP-F-M: Vertical lock release, Longitudinal lock release,
Angulation lock release, Transverse lock release, All
Locks release, Column rotation, Motorized vertical
motion up/down
INDICATORS:
• All Models: Tube Angle Display - Analog and Digital readout)
SID Display - 100 cm (40 in.), 180 cm (72 in.)
Push Button Switch Indicator - shows active switch
when push button is pressed (see Push Button
Switches above)
DISPLAY SCREEN AND TOUCH PANEL:
• Size (measured
diagonally): 26.4 cm (10.4 in.)
• Resolution: 1024 x 768
• Color depth: 24 bit
• Touch creen
S Type: 4-wire resistive

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Chapter 1 Specifications

ELECTRICAL SPECIFICATIONS

NOTE: The following specifications are for the


TechVision Remote Control component only and
do not apply to the tube stand, x-ray tube or colli-
mator. Refer to tube stand, x-ray tube and colli-
mator manufacturer’s documentation for
applicable specifications.

• Power Requirement: +28 V dc/0.6A


• Power Supply Type: Provided from x-ray generator
• Electrical Interfacing:
QG-TV-IP-C RJ45 CanBus
QG-TV-IP-F 15 pin D-sub
• Mode of Operation: Continuous

SYSTEM OPERATING ENVIRONMENT


Note: Neither the tube stand nor the TechVision unit is designed for use
where explosive or flammable gases might be present, such as in
operating room environments.
• Ambient
Temperature: +10 °C to +40 °C (50 °F to 104 °F)
• Relative Humidity: 30 to 75%, non-condensing
• Atmospheric
Pressure: 700 hPa to 1060 hPa

NON-OPERATING ENVIRONMENT
• mbient
A
Temperature: -18°C to +70°C (-0.4 °F to 158 °F)
• Relative Humidity: 20 to 95%, non-condensing
• Atmospheric
Pressure: 500 hPa to 1060 hPa

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Chapter
2

ASSEMBLY &
INSTALLATION

2-1
2-2
Chapter 2 Assembly & Installation

OVERVIEW
This chapter describes the steps required to assemble and install the TechVision
Remote Control, including making all required electrical connections, and performing
all required alignments and calibrations.
The TechVision Remote Control is delivered fully assembled. Hence, assembly and
installation requires little more than:
• Unpacking
• Mounting the TechVision Remote Control (Required for Models QG-TV-F,
QG-TV-IP-F, QG-TV-F-M, QG-TV-IP-F-M)

Only qualified and authorized persons shall work


on this equipment. In this context, qualified
means those legally permitted to work on the
equipment, and authorized means those specifi-
cally authorized by local management.

WARNING: Do not connect items which are not


specified as part of the Q-Rad Radiographic Sys-
tem.

Any person who connects additional equipment to the signal input part or signal out-
put part configures a medical system.
The entity accountable for the use and maintenance of the Q-Rad System (Responsi-
ble Organization is responsible for understanding that the connection of the Q-Rad
System to a Network/Data Coupling, that includes other equipment could result in
previously unidentified risks to patients, operators, or third parties. The Responsible
Organization, should identify, analyze, evaluate and control these risks.
Subsequent changes to the Network/Data Coupling, could introduce new risks and
require additional analysis. Changes to the Network/Data Coupling include:
• Changes in Network/Data Coupling configuration
• Connection of additional items to the Network/Data Coupling
• Disconnecting items from the Network/Data Coupling
• Upgrade of equipment connected to the Network/Data Coupling
REQUIRED TOOLS AND MATERIALS
The following tools and materials are required to complete the assembly and
installation procedures:
• Standard hand tools

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Chapter 2 Assembly & Installation

UNPACKING

NOTE: Examine all cartons and crates carefully at


time of delivery. If damage is apparent, have
delivery driver write a "Demand Shipment Note"
on copies of the freight bill, sign, and file appro-
priate carrier claim. Should you discover con-
cealed damage, immediately notify the
transporting agent and ask for an "Inspection of
Damage." Carrier will not accept concealed dam-
age claim if filed after 15 days from date of
receipt of merchandise.

Required for TechVision Remote Control Models QG-TV-F, QG-TV-IP-F,


QG-TV-F-M, and QG-TV-IP-F-M Only: Open carton marked "packing list enclosed"
and remove packing list. Use it as a guide to open the remaining cartons. Do not
dispose of packing material until packing list is matched with actual parts
received. Should there be a shortage or damage, notify the factory’s customer
service department immediately. The manufacturer is relieved of any responsibil-
ity for damage during shipment after unit is picked up by the carrier.
INSTALLATION INSTRUCTIONS
The TechVision Remote Control is shipped fully assembled. It is designed as a
drop-in replacement for the "Hand Grip" Assembly present on the following tube
support devices:

Table 2-1. TechVision System Configurations

TechVision Remote
Model Tube Support Device Used With
Control Model

QG-TV-C, QG-TV-IP-C Overhead Tube Crane, Model RS-590

QG-TV-C-M, QG-TV-IP-C- Overhead Tube Crane, Model RS-590-MAT


M

QG-TV-F, QG-TV-IP-F Free Standing Tube Stand, Model QS-550

QG-TV-F-M, QG-TV-IP-F- Free Standing Tube Stand, Model QS-550-QS-550-MAT


M

The following paragraphs contain installation procedures for TechVision. There is


a separate procedure for each TechVision model, specific to the tube support
device on which TechVision will be mounted. Determine the tube support on
which you are installing the TechVision, then refer to the appropriate procedure
that follows.

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Chapter 2 Assembly & Installation

Models QG-TV-F, QG-TV-IP-F, QG-TV-F-M, and QG-TV-IP-F-M Instal-


lation Instructions
When provided for use with a Model QS-550 or QS-550-MAT Free Standing
Tube Stand, the TechVision Remote Control is shipped as a separate compo-
nent and must be installed during the Tube Stand assembly and installation
process. To mount the TechVision Remote Control on the tube stand, simply
follow the installation/assembly procedures as stated in the Model
QS-550, QS-550-MAT Free Standing Tube Stand Service Manual. Mechani-
cally, the TechVision Remote Control is installed in an identical manner as the
standard Hand Grip Assembly, which is described in the Model QS-550, QS-
550-MAT Tube Stand Service Manual. The electrical connections for TechVi-
sion vary slightly from the connections of the Tube Stand standard hand
grips; these differences are included in the paragraphs that follow.
Refer to Figures 2-1 thru 2-3 and the TechVision Interconnection Diagram in
Chapter 6, DIAGRAMS and proceed as follows:
1. Mount TechVision Hand grip Assembly on Tube Support Bracket
(in front of the x-ray tube) or Tube Mounting Bracket (systems
equipped with trunnion mount) in accordance with instructions
provided in the Model QS-550, QS-550-MAT Tube Stand Service
Manual (see Figure 2-1 for example).

1/4-20 X 5/8" BUTTON


HD SOCKET SCREW
(4X)

TUBE SUPPORT
BRACKET

Figure 2-1. TechVision Mounted on Tube Support Bracket

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2. Connect 10-conductor Tube Stand Hand Grip Cable Assembly


D-Sub connector (P5) to TechVision Remote Control QS-550
POWER AND LOCKS connector A4J7 (see Figure 2-2).
3. Connect Ethernet cable AY51-271-xxx from Hospital LAN connec-
tion (via 10/100 Ethernet Switch) and/or DR Computer to Tech-
Vision Remote Control connector A4J2.

NOTE: Cable AY51-271-xxx is available in 50-foot


or 100-foot lengths. For 50-foot length, "-xxx"
becomes "-050" and for 100-foot length, "-xxx"
becomes "-100".

4. On Auto-Tracking model TechVisions (QG-TV-C-M, QG-TV-IP-C-M,


QG-TV-F-M, QG-TV-IP-F-M), connect CANBus cable AY51-344
from the tubestand Drive Board to TechVision Remote Control
CANBus DATA2 connector.

TECHVISION
CONNECTOR PANEL

Figure 2-2. TechVision Remote Control Rear Panel Cable Connectors

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Chapter 2 Assembly & Installation

Figure 2-3. TechVision Remote Control Installed (Model QG-TV-IP-C Shown)

Models QG-TV-C, QG-TV-IP-C, QG-TV-C-M, and QG-TV-IP-C-M


Installation Procedure
When supplied with a Model RS-590 or RS-590-MAT Overhead Tube Crane,
the TechVision Remote Control is shipped separate (not installed on the tube
crane). Refer to Figure 2-5 and TechVision Interconnection Diagram in Chap-
ter 6, DIAGRAMS and verify TechVision electrical connections as follows:
MODELS QG-TV-C & QG-TV-IP-C: CONNECTOR PANEL

CONNECTOR J7 CONNECTOR J2
CONNECTOR J6
(POWER FROM RS- (ETHERNET SWITCH)
(CANBUS DATA1)
590 CABLE D306)

Figure 2-4. TechVision Remote Control Rear Panel Cable Connectors

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1. Mount TechVision Hand Grip Assembly on Tube Mounting Bracket


in accordance with instructions provided in the Model QS-550,
QS-550-MAT Tube Stand Service Manual using four (4) 1/4-20 x
3/8" socket head cap screws (see Figure 2-5).
2. Remove two screws securing connector cover to rear of TechVi-
sion and remove cover. Retain screws for re-assembly

TUBE MOUNTING
BRACKET
ME10-207

TECHVISION
MOUNTING HOLES
(4X)

Figure 2-5. TechVision Remote Control Rear Panel Cable Connectors

3. Connect 8-pin plug attached to cable marked D306X1 (this cable


exits RS-590 Overhead Tube Crane corrugated hose) to POWER
connector J7 on TechVIsion rear panel.
4. Connect RS-590 Overhead Tube Crane CANBus Cable D306 plug
to CANBUS Data connector J6 on TechVIsion rear panel.
5. Connect Ethernet cable AY51-271-xxx from Hospital LAN connec-
tion (via 10/100 Ethernet Switch) and/or DR Computer con-
nected to TechVision Remote Control receptacle A4J2.
6. Secure connector cover to rear of TechVision using two screws
removed previously.

NOTE: Cable AY51-271-xxx is available in 50-foot


or 100-foot lengths. For 50-foot length, "-xxx"
becomes "-050" and for 100-foot length, "-xxx"
becomes "-100".

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Chapter
3

CALIBRATION &
FDA CERTIFICATION

3-1
3-2
Chapter 3 Calibration & Certification

OVERVIEW
This chapter provides instructions for configuring, calibrating and certifying the Tech-
Vision Remote X-ray Control following installation. Certification must be performed to
assure compliance with applicable provisions of FDA Performance Standards 21 CFR
Sub-Chapter J, Part 1020.
SYSTEM CONFIGURATION/CALIBRATION
The TechVision Remote Control has Service Modes that allow the X-Ray Technician
or the Field Service Technician to modify the operation of TechVision and allow it to
be calibrated. The procedures that follow describe, in order, how to:
• Access either the Field Tech Service Mode or Operator Service Mode options
• Use each of the Field Tech Service Mode functions and utilities (including
model-specific utilities depending on the platform to which the TechVision
Remote Control is attached)
• Use each of the Operator Service functions and utilities.
ACCESSING SERVICE MODE
Calibration and configuration can only be performed by accessing the TechVision
Service Mode. To gain access to the Service Mode, password entry is required.
This is to prevent unintended and/or unauthorized changes to system settings.
To access Service Mode, proceed as follows:
1. On the TechVision Touch Screen Display, tap
twice within one second on the Logo at the
upper left of the screen (see logos below).

or or

ACCESS SERVICE MODE


SCREENS BY TAPPING THE
ICON IN THIS AREA OF
THE TOUCH SCREEN.

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Chapter 3 Calibration & Certification

2. Once the Service Mode has been selected, the Password Screen will appear
(see Figure 3-1):

TechVision : 3.7.0.0

Main Board : 1.3.0.1

RS590 : 1.1.0.0

Linear IV : 1.2.0.0

T:\Storage\Manuals\Techvision\TECHVISION 3.6\Password Screen.cdr

Figure 3-1. Password Screen


3. Use the numeric "touch" keypad to enter the Service Password (58623),
then press ENTER. To start again, push Clear.
NOTE: TechVision returns to the previous screen
when an incorrect password is entered, or after
15 seconds with no keys pressed.

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Chapter 3 Calibration & Certification

Upon successful entry of the Service Password, the FieldTech Options screen is
displayed, as described below.
SERVICE OPTIONS
The TechVision calibration process is contingent upon the following configuration
characteristics:
1. Whether, or not, the X-ray System is integrated with a computer-based imag-
ing system.
2. Whether the system employs a Carestream image receptor or a Carestream
receptor.
3. Whether the Tube Stand is a Model QS-550, QS-550-MAT, RS-590, or a Model
RS-590-MAT.
NOTE: Calibration procedures for TechVision used
in Auto-track applications are described in the
Q-Rad with Auto-Track option Service Manual
(DC30-143).

The FieldTech Options screens (see Figures 3-2 and 3-2a) provide access to all of
the configurable parameters in the System. Note that Figure 3-2a reflects the
FieldTech Options screen if the "Down" button is used to scroll the screen.
The following information describes the purpose of each button on the Screen.
Note that the menu selections (buttons) are dependent on whether or not the
TechVision is standalone (not working in conjunction with a generator control
panel) or is integrated with an X-ray generator control panel (such as Q-Vision or
DRX.

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Figure 3-2. FieldTech Options Screen (Generator Integration Version)

• TechVision Configuration: Select this button to verify or modify the


TechVision’s IP Address, Subnet Mask, or Default Gateway value (refer
to "TechVision Configuration Settings" paragraph below, and Figure 3-3).
• APR Configuration: This functionality is used with Odyssey, Quest,
and Q-Vision X-ray generator control panels connected to TechVisions
only. Select this button to enable/disable TechVision communication
with the abovetype operator control panels (transmitted information
includes APRs, current APR, Patient Size and CM). Also provides IP
address configuration for connection with the operator control panel.
• Study Management Configuration: Select this button to enable/
disable communication with an integrated host system (DRX-1 Computer
Workstation) for transfer of patient information and image settings, and
to verify or modify the following patient information and image settings:
"Display Patient ID"
"Display Patient Name"
"Image Preview" (On/Off)"
Image Preview Timeout"(5 sec. to 60 sec., in 5 sec. increments, or
Infinity)

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Chapter 3 Calibration & Certification

• Generator Configuration: Used only with integrated X-ray generator


control panels. Select this button to verify or modify the generator’s IP
Address, Subnet Mask, or Default Gateway value (refer to "Generator
Configuration Settings" paragraph below, and Figure 3-7).
• Widget Configuration: Modifies the user display screen’s graphical
data to correspond with tube support on which TechVision is mounted
(i.e., RS-590, RS-590-MAT, QS-550, or QS-550-MAT). These settings are
pre-configured at the factory and should not be modified in the field.
• Room Configuration: Allows configuration of features of interacting
radiographic system components, such as table and wall stand, and
auto-tracking option. (Refer to "Room Configuration" paragraph below,
and Figure 3-8.)
• Down: Touch this button to scroll the screen listings down to reveal
additional options (see Figure 3-2a).

Figure 3-2a. FieldTech Options Screen - Continued


• Room Calibration: Provides calibration of the TechVision plumb angle,
table SID, wall stand SID (horizontal), and tilted wall stand SID
(vertical). Also provides current table and wall stand SID, and receptor
tilt angle (for tilting wall stands)
• Language / Regional: Provides localization tools, such as language
selection, units of measure, date formatting, etc.
• Change Date Time: Select to modify the system date and/or time
settings.

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• Calibrate Touch Screen: Begins a routine that matches the points


touched on the calibration setup screen to the internal position
interpretation.
NOTE: Activation of Exit Application key
from the FieldTech Options screen will
result in closure of the main TechVision
program.

• FTP: Activation of the "FTP" causes the TechVision unit to enter a state,
where field upgrades can be implemented and log files can be
transferred (see Figure 3-2b.). This feature is used when installing
updates to the TechVision. Selection of the "Close" button on the FTP
screen will initiate a restart of the application..

Figure 3-2b. FTP Screen


• Restart Application: This feature allows for initialization without
effecting any configuration changes. The TechVision display will cycle
through it normal boot-up sequence, ending with Main Display Screen.
In order to again access the FieldTech Options screen, the Technician

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will have to log-on, using the keypad and log-on procedure (see Figure
3-1).

FieldTech Options

Restart Application

Up
Exit

T:\Storage\Manuals\Techvision\Service Manual\Service Options Screen.cdr

Figure 3-2c. FieldTech Option Screen (Continued)


• Up: Touch this button to scroll the screen listings up to reveal additional
options.
NOTE: All IP Addresses shown are for
illustration purposes only. Valid address
should be provided by the IT Department
for the facility in which the X-ray equip-
ment is installed.

NOTE: Pressing the Back button in any of


the following screens returns the system
to the FieldTech Options Menu.

TechVision Configuration Settings


The TechVision Configuration Screen displays TechVision’s QBus Ethernet
subnetwork parameters (IP Address, Subnet Mask, and Default Gateway), as
shown in Figure 3-3. Notice these three essential configuration parameters

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are all expressed in 32 bits divided into four 8-bit sections, each represented
by a decimal number from 0 to 255, separated by a period.

Figure 3-3. TechVision Configuration Screen


The three essential elements are:
• IP Address - Physical address of the TechVision.
• Subnet Mask - Defines the IP Addresses that can be directly
addressed (called a subnet). For example, if the subnet mask is
set to 255.255.255.0, and the IP address is set to 10.0.0.176,
the only devices that can be connected with this device has to
have an IP Address that begins with 10.0.0.1 and end with
10.0.0.254. Be careful to not use an address outside of this
range for anything in the QBus network that has to be
connected. Note that the normal entry here is 255.255.255.0.
• Default Gateway - The address of the device which connects to
addresses outside of the subnet. In the above example, any
address outside of the 10.0.0.xx range will be sent to this
address where it will be routed to and from its destination. This
address must be within the Subnet as defined by the Subnet
Mask above and be assigned by the network system
administrator.

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CAUTION! Do not assign the same IP Address


to two devices on the QBus local area net
(LAN). Doing so will cause data routing con-
flicts and will result in error messages
appearing on the central network computer
console. Obtain the specific IP Address from
the Network System Administrator.

Figure 3-4. Device Setting Service Address Dialog Boxes


(Accessed via "Modify" Buttons from TechVision Configuration Screen)
In order to change the parameters of any of the three address elements, press
the Modify button (see Figure 3-3). An Address Dialog Box for each of the three
parameters (shown above) appears when the respective Modify button is
touched:
1. Make the necessary entries on the specific parameter input screen (i.e., IP
Address, Subnet Mask, or Default Gateway) using the numeric keypad in the
respective Address Dialog Box (see Figure 3-4). Note that an entry above
255 in any box will cause the box to be shown in red and will cause the Enter
key to be disabled. Pressing Back moves back either a character or a box at
a time. Cancel brings you back to the Device Settings Screen.
2. After all desired modifications have been completed on the Device Settings
Screen, press the Save key. The settings will be output to the TechVision.
Apr Configuration Settings
The Apr Configuration Settings (see Figure 3-5) are only used if the TechVi-

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sion is connected to an integrated type generator control panel. The set-


tings provided include Apr Configuration enable and integrated control panel
physical IP address entry.

Figure 3-5. APR Configuration Screen


If TechVision is connected to an integrated type generator control panel, set
the "Enabled" setting to "On", otherwise, this setting should be set to "Off".
The "CM Enabled" field, shown in Figure 3-6, allows the system to be config-
ured for display of the "CM" button on the TechVision operator screen. This
feature must be enabled in both TechVision and Q-Vision APR configuration
menus, to ensure proper synchronization.
NOTE: The CM default mode is "Off", and
when the System is in this mode, the
"CM" button is not displayed on the Tech-
Vision operator screen.

Setting the physical address of the integrated control panel is accomplished


by selecting the Modify button, and entering the IP Address to be assigned
to the control panel in the IP Address dialog box displayed, following the
procedures described under Figure 3-5.

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Study Management
The Study Management Configuration function allows settings that affect
what is displayed on the Study Management screens. When the Study Man-
agement Configuration button is selected from the FieldTech Options
menu (see Figure 3-2), the following screen appears:

Figure 3-6. Study Management Configuration Screen


The following is a description of each setting available in the Study Manage-
ment Configuration screen:
• Enabled: Must be set to "On" to enable communication with a host
system (a connected Digital Radiographic System’s Computer Work-
station) for transfer of patient information and image settings.
• Service IP Address: Enables the Technician to enter the assigned IP
address of the connected Digital Radiographic System’s Computer
Workstation.
• Display Patient ID: Controls the display of the Patient ID number that
comes from the integrated Digital Radiographic System’s Computer
Workstation, in the appropriate place on the operator display screen.
If set to Off, the area is left blank. This may be useful for HIPAA or
privacy reasons, depending on facility policy.
• Display Patient Name: Controls the display of the Patient Name that
comes from the integrated Digital Radiographic System’s Computer

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Workstation, in the appropriate place on the operator display screen.


If set to Off, the area is left blank. This may be useful for HIPAA or
privacy reasons, depending on facility policy.
• Image Preview Enabled: Controls the display of the "preview image"
that comes from the integrated Digital Radiographic System’s Com-
puter Workstation, and displays a thumbnail image on the view but-
ton. If set to Off, the image preview screen does not display and the
thumbnail has the notation "Image Unavailable". This may be useful
for HIPAA or privacy reasons, depending on facility policy.
• Image Preview Timeout: Sets a default time out limit that hides the
Preview Image and reverts back to the screen that was active when
the image was displayed. Settings available are "Infinity" to 60 sec-
onds, in 5 second increments. "Infinity" means no timeout (will not
leave the preview screen), until a key selection is made, or the study
is ended at the Workstation.
Generator Configuration Settings
The Generator Configuration Settings Screen contains the "Generator Func-
tion" enable/disable setting, IP address setting, and the tube angle interlock
setting (disables exposure if the tube is not pointed toward the proper
image receptor.
• The Enabled field is set based upon the type of hand grip (TechVision
or RS-590-LD) and should not be changed.
• Setting the physical address of the Generator (i.e., Q-VISION or
integrated Computer Workstation) is accomplished by selecting the
Generator Configuration button from the "FieldTech Options" screen
(Figure 3-2) to arrive at the screen shown below. Select the Modify
button, and enter the IP Address to be assigned to the Q-VISION or
integrated Computer Workstation in the IP Address dialog box displayed,
following the procedures described under Figure 3-7.

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Figure 3-7. Generator Configuration Screen - Setting/Modifying


Generator IP Address
• The Receptor Tube Angle Interlock should normally be set to "On";
in this mode, exposure will be disabled if the tube is not directed to the
proper image receptor (table or wall stand). To disable this function, this
setting should be set to "Off".

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Room Configuration
Selecting the Room Configuration button in the Field Tech Options menu
(see Figure 3-2), displays the Room Configuration Menu (below):

Figure 3-8. Room Configuration Menu


This screen offers three choices:
• Vertical 40" Detent - This feature provides a software-driven
detent, when the Tubestand Calibration item ("Vertical 40" Detent")
is set to "On". This functionality also requires that the X-ray tube is
pointed at the radiographic table, and the velocity of the vertical axis
is low and steady. When properly activated, the vertical axis will
stop at the 40" SID position.
• Handle Unlock Vertical Only - The brake release buttons ("pinky"
switches), imbedded in the handles of the TechVision unit, can be
configured to allow vertical movement only when the Tubestand
Calibration screen item is set to "On". Otherwise, the buttons unlock
all linear travel axes. Figure 3-8 shows the "Handle Unlock Vertical
Only" parameter is set to OFF. This would allow all tubestand linear
axes to move freely while either imbedded button (in the handle) is
depressed.
• Locking Speed Calibration - This field appears only if TechVision
is mounted on an overhead tube support (RS-590, RS-590-MAT).
Adjusts the speed limit for lock activation (200 mm/s, 175 mm/s,
150 mm/s, or 125 mm/s settings are available). Note that the faster

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the limit setting, a more abrupt "stop" will occur when the tube
support is moved to either a transverse or longitudinal detent.
• Autotracker Enable - Activates/deactivates TechVision autotracker
functionality.
• Wall Stand Enable - Activates/deactivates TechVision wall stand
autotracker functionality.
• Table Enable - Activates/deactivates TechVision table autotracker
functionality.
Locking Speed Calibration (Overhead Systems Only)
Proceed as follows:
1. When viewing the Room Configuration Menu, the current locking
speed setting appears in the Locking Speed field, as shown in the
sample screen Figure 3-9.
2. To modify the setting, select the Modify button adjacent to the
"Locking Speed" field. The Locking Speed Setting Sub-screen
displays:

Locking Speed:
Modify
125 mm/s 150 mm/s

alibrate

175 mm/s 200 mm/s


alibrate

0/0 Cancel

Down
Back

T:\Storage\Manuals\Techvision\Service Manual\Lock Speed Screen.cdr

Figure 3-9. Locking Speed Setting Sub-screen


3. Select the desired locking speed (125 mm/s, 150 mm/s, 175 mm/s, or
200 mm/s). The new setting now appears in the Locking Speed field.

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Room Calibration
NOTE: Performance of the following cali-
brations depends on the type tube sup-
port (i.e., Model QS-550/QS-550-MAT
Free-Standing Tube Support, or RS-590/
RS-590-MAT Overhead Tube Crane) on
which TechVision is installed. Refer to the
paragraph corresponding to your tube
support type.

Selection of the Room Calibration button on the Field Tech Options Menu
(see Figure 3-2) displays the Room Calibration menu (below).

Figure 3-9a. Room Calibration Menu


This screen offers
• Plumb Angle Calibration - The Plumb Angle Calibration function
calibrates the TechVision’s tube plumb angulation display.
• Table SID Height Calibration - The SID Calibration function is
used to set the TechVision internal variables to match the hardware
that measures the table vertical SID.
• Wallstand Alignment - The wallstand alignment Calibration
function is used to set the TechVision internal variables to match the
hardware that measures the wall stand horizontal SID.

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• Tilted Wallstand SID - The Tilted Wallstand SID Calibration


function is used to set the TechVision internal variables to match the
hardware that measures the wall stand vertical SID (on tilting wall
stands only, performed at 90° receptor tilt angle).
Plumb Angle Calibration
Proceed as follows:
1. In the Room Calibration Menu, select the Calibrate button adjacent
to the "Plumb Angle" field. Note that the first of three plumb angle
calibration screen appears.
2. Follow the instructions, and then select OK.
3. Follow the instructions, and then select OK for the next two plumb
angle calibration screens.
4. The Final Angle displayed on the bottom of the screen will change
to 0.
5. Rotate the TechVision hand grips to both the +90° and -90° detent
positions and verify the TechVision angle is 90° in each position.

(1) (2)
(3)
Left-Facing 90° Right-Facing 90°
Horizontal Calibration Screen
Calibration Screen Calibration Screen

Figure 3-10. 3-Point Plumb Angle Calibration

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NOTE: In the following calibrations (Table SID Height,


wallstand alignment and Tilted Wallstand SID), the
displayed SID is the truncation of the distance to the
nearest whole inch value. It may be necessary to
measure at a fraction of an inch added to the 40" mea-
surement so that the whole inch display on the Tech-
Vision more closely matches other SID measurement
and display means. If acceptable precision cannot be
achieved in the display relative to another, there is the
option of turning off the display (contact Carestream
Service Department for instructions on Widget Config-
uration Utility) and only rely on the other SID display
means. If the SID display does not move in concert
with the tube/handgrip vertical travel, check the con-
nection path from the height potentiometer on the
tube stand and the TechVision.

Table SID Height Calibration


Proceed as follows:
1. In the Room Calibration Menu (see Figure 3-9a), select the Calibrate
button adjacent to the "Table SID Height" field. The sub-screen
shown in Figure 3-11 appears, which calls for the TechVision to be
set at 40" SID relative to the table.

Figure 3-11. SID Calibration Height Sub-screen

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2. Move the tube/hand grip so that a 40" SID is achieved (pull out the
cassette tray and measure 40" SID relative to the cassette). Press
OK.
3. Exit to the Main Screen, and verify the SID indication on the
TechVision screen correctly tracks the height of the tube.
Wall Stand Alignment
Proceed as follows:
1. In the Room Calibration Menu (see Figure 3-9a), select the Calibrate
button adjacent to the "Wallstand Alignment" field. The sub-screen
shown in Figure 3-12 appears, which calls for the TechVision to be
set at 40" SID relative to the wall stand.

Figure 3-12. Wallstand Alignment Calibration Sub-screen


2. Move the tube/hand grip so that a 40" SID is achieved relative to the
wall stand receptor. Press OK.
3. Exit to the Main Screen, and verify the SID indication on the
TechVision screen correctly tracks the 40" SID height of the wall
stand.
Tilted Wall Stand SID
Proceed as follows:
1. In the Room Calibration Menu (see Figure 3-9a), select the Calibrate
button adjacent to the "Tilted Wallstand SID" field. The sub-screen
shown in Figure 3-12 appears, which calls for the TechVision to be
set at 40" vertical SID relative to the wall stand.

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Figure 3-13. Tilted Wallstand SID Calibration Sub-screen


2. Rotate the wall stand receptor so it is in the horizontal (90°)
orientation. Move the tube/hand grip so that a 40" SID (vertical) is
achieved relative to the wall stand receptor. Press OK.
3. Exit to the Main Screen, and verify the SID indication on the
TechVision screen correctly tracks the 40" SID height of the wall
stand.

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Language / Regional
The Language / Regional screen includes settings that affect the language
and formatting to permit localization of the user interface to regional require-
ments. When the Language / Regional button is selected from the FieldTech
Options menu (see Figure 3-2a), the following screen appears:

Figure 3-14. Language / Regional Screen


Pressing the Down key reveals additional Language / Region settings.

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Language
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "Language" field. The Language sub-screen shown
in Figure 3-15 appears:

Figure 3-15. Language Sub-screen (Typical)


As shown above, this screen lists all available language choices. When appli-
cable, use the Next and Back buttons to scroll through the language
choices. When a language key is selected, the language setting is saved
and the system returns to the Language / Regional Screen.

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Region
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "Region" field. The Region sub-screen shown in Fig-
ure 3-16 appears:

Figure 3-16. Region Sub-screen (Typical)


As shown above, this screen lists all available regional formatting choices.
The regional formats affected include, for example, date and time patterns
and date and time separator types (e.g., commas, semi-colons, periods,
etc.). When applicable, use the Next and Back buttons to scroll through
the regional format choices. When a region key is selected, the region set-
ting is saved and the system returns to the Language / Regional Screen.
Note that specific formatting settings can be set on an individual basis and
are accessible from the Language / Region settings screen.

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System of Measurement
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "System of Measurement" field. The System of
Measurement sub-screen shown in Figure 3-17 appears:

Figure 3-17. System of Measurement Sub-screen


As shown above, this screen lists the available system of measurement
choices. When a key is selected, the system of measurement setting is
saved and the system returns to the Language / Regional Screen.

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Date Pattern
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "Date Pattern" field. The Date Pattern sub-screen
shown in Figure 3-18 appears:

Figure 3-18. Date Pattern Sub-screen


As shown above, this screen lists the available date pattern (format)
choices. When a key is selected, the date pattern setting is saved and the
system returns to the Language / Regional Screen.

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Date Separator
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "Date Separator" field. The Date Separator sub-
screen shown in Figure 3-19 appears:

Figure 3-19. Date Separator Sub-screen


As shown above, this screen lists the available date separators (character)
choices. When a key is selected, the date separator setting is saved and the
system returns to the Language / Regional Screen.

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Time Separator
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "Time Separator" field. The Time Separator sub-
screen shown in Figure 3-20 appears:

Figure 3-20. Time Separator Sub-screen


As shown above, this screen lists the available time separators (character)
choices. When a key is selected, the time separator setting is saved and the
system returns to the Language / Regional Screen.

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Decimal Separator
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "#Decimal Separator" field. The Decimal Separa-
tor sub-screen shown in Figure 3-21 appears:

Figure 3-21. Decimal Separator Sub-screen


As shown above, this screen lists the available decimal separators (charac-
ter) choices. When a key is selected, the decimal separator setting is saved
and the system returns to the Language / Regional Screen.

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Group Separator
In the Language / Regional Screen (see Figure 3-14), select the Modify
button adjacent to the "#Group Separator" field. The Decimal Separator
sub-screen shown in Figure 3-22 appears:

Figure 3-22. Group Separator Sub-screen


As shown above, this screen lists the available group separators (character)
choices. When a key is selected, the group separator setting is saved and
the system returns to the Language / Regional Screen.

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Change Date/Time
When the Change Date Time key is selected from the FieldTech Options
Menu (see Figure 3-2a), the following screen appears:

Figure 3-23. Set Date Time Screen


As shown above, this screen will be populated with the current date and time.
Use the appropriate buttons to change each setting as desired. When the
Back key is selected, the new settings are saved and the system returns to
the FieldTech Options Screen.

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Calibrate Touch Screen


Pressing the Calibrate Touch Screen button in the FieldTech Options menu
(see Figure 3-2a) displays the Calibrate Touch Panel Screen:

Figure 3-24. Calibrate Touch Panel Screen


This procedure will reset the calibration of finger press and location on the
screen. When the above screen appears, follow the instructions; press your
finger on the cross as it appears in various positions on the screen, each time
holding it until the cross moves to a different location or the calibration ends.
There is a two-second pause after the calibration ends while the calibration
constants are permanently stored. Note that this function is normally done at
the factory and does not need to be repeated, as TechVision remembers the
settings while the power is off.

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COMPLIANCE VERIFICATION PROCEDURES


When a TechVision X-ray Control is added to a Carestream generator system, it is nec-
essary for the assembler to verify conformance in the field. The following paragraphs
provide instructions for assuring the TechVision Remote Control complies with appli-
cable provisions of FDA Performance Standards 21 CFR Sub-Chapter J, Part 1020.
Record the test results on the data sheets provided at the end of this chapter.
All inputs must be accomplished using the TechVision touchscreen for these compli-
ance tests. Only use the generator operator control panel for PREP and EXPOSE.
WARNING! The following procedure involves tak-
ing X-ray exposures. All personnel should be
behind protective barriers. X-rays can be danger-
ous unless proper precautions and procedures are
followed.
EQUIPMENT REQUIRED
• Dynalyzer or mAs meter
NON-AEC REPRODUCIBILITY VERIFICATION
1. Set the Dynalyzer (or equivalent) for 75% trigger level on kVp. Ensure that
the meter is set to measure mR.
2. Set the TechVision Remote Control to Manual mode, 45 kV, 100 milliseconds
exposure time, Normal Density.
3. Using Table 3-1 below, locate the model number of the generator to which
TechVision is connected. Set the TechVision Remote Control to the maximum
mA setting shown in "MAXIMUM mA" column of Table 3-1 (large filament),
then take 10 consecutive exposures recording the measured mR values in
Non-AEC Reproducibility Data Sheet Table 3-3.

Table 3-1. Reproducibility Verification - mA Setting by Model

MAXIMUM MAXIMUM
MODEL mA MODEL mA
QG-32-SE 400 QG-40-2 500
QG-40-SE 450 QG-40-3 500
QG-50-SE 500 QG-50 650
QG-32 500 QG-50-2 650
QG-32-2 500 QG-65 800
QG-32-3 500 QG-80 800
QG-40 500

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4. After the tenth exposure, select (coefficient of variation) COEFF VAR on Dyn-
alyzer; reading must be less than or equal to 0.05. If a Dynalyzer is not used,
calculate the C.O.V. (coefficient of variation) according to the following:

1/2
s 1
n
(xi - x)2
C= =
X X i=1
n-1

Where

C= Coefficient of Variation
s = standard deviation
x = Mean value of mR readings
xi = ith observation sampled
n = number of observations sampled

AEC REPRODUCIBILITY VERIFICATION (ONLY IF GENERATOR HAS AEC OPTION)


1. Set the Dynalyzer (or equivalent) for 75% trigger level on kVp. Ensure that
the meter is set to measure mR.
2. Place 10 CM of acrylic in the X-ray field, and set the TechVision Remote Con-
trol to AEC mode, 45 kV, Normal Density.
3. Using Table 3-1, locate the model number of the generator to which TechVi-
sion is connected. Set the TechVision Remote Control to the mA setting
shown in "MAXIMUM mA" column of Table 3-1 (large filament), then take 10
consecutive exposures recording the measured mR values in AEC Reproduc-
ibility Data Sheet Table 3-4.
4. After the tenth exposure, select (coefficient of variation) COEFF VAR on Dyn-
alyzer; reading must be less than or equal to 0.05. If a Dynalyzer is not used,
again calculate the C.O.V. (coefficient of variation) as above.

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NON-AEC LINEARITY VERIFICATION


1. Set the Dynalyzer (or equivalent) for 75% trigger level on kVp. Ensure that
the meter is set to measure mR.
2. Set the TechVision Remote Control to Manual mode, 50 kV (60kV if 150kV,
max. output generator), 100 milliseconds exposure time, Normal Density.
3. Using Table 3-2, locate the model number of the generator to which TechVi-
sion is connected. Set the TechVision Remote Control to the mA setting
shown in "SAMPLE 1 mA" column of Table 3-2 (large filament), then take 10
consecutive exposures recording the measured mR and mAs values in Non-
AEC Linearity Data Table 3-5.
4. Set the TechVision Remote Control to adjacent mA station (indicated in the
"SAMPLE 2 mA" column of Table 3-4) and take 10 consecutive exposures
recording measured mR and mAs values in Non-AEC Linearity Data Table 3-5.
5. Calculate the linearity using the worksheet provided in Table 3-5, and confirm
it meets the required limit (< 0.1).

Table 3-2. Linearity Verification - mA Settings

SAMPLE 1 SAMPLE 2 SAMPLE 1 SAMPLE 2


MODEL mA mA MODEL mA mA
QG-32-SE 400 320 QG-40-2 500 400
QG-40-SE 450 400 QG-40-3 500 400
QG-50-SE 500 600 QG-50 650 500
QG-32 500 400 QG-50-2 650 500
QG-32-2 500 400 QG-65 800 650
QG-32-3 500 400 QG-80 800 650
QG-40 500 400

AEC LINEARITY VERIFICATION (ONLY IF GENERATOR HAS AEC OPTION)


1. Set the Dynalyzer (or equivalent) for 75% trigger level on kVp. Ensure that
the meter is set to measure mR.
2. Place 10 CM of acrylic in X-ray field, and set the TechVision Remote Control to
AEC mode, 50 kV (60kV if 150kV, max. output generator), Normal Density.
3. Using Table 3-2, locate the model number of the generator to which TechVi-
sion is connected. Set the TechVision Remote Control to the mA setting
shown in "SAMPLE 1 mA" column of Table 3-2 (large filament), then take 10
consecutive exposures recording the measured mR and mAs values in AEC
Linearity Data Table 3-6.

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4. Set the TechVision Remote Control to adjacent mA station (indicated in the


"SAMPLE 2 mA" column of Table 3-2) and take 10 consecutive exposures
recording the measured mR and mAs values in AEC Linearity Data Table 3-6.
5. Calculate the linearity using the worksheet provided in Table 3-6, and confirm
it meets the required limit (<0.1).
COMPLIANCE VERIFICATION - MAXIMUM DEVIATION: KVP, TIME, MA, MAS
1. Set the Dynalyzer (or equivalent) for 75% trigger level on kVp.
2. Refer to Table 3-7 and take exposures at the required settings and record the
measured values in the data sheet.
3. Verify the following are within tolerance:
NOTE: Time is measured at 75% of the
peak kVp waveform. Exposure times
must be greater than 100 milliseconds.

• mA accuracy: ±(5%mA + A)1 m


• kVp accuracy: ±(4%kV)
• Time accuracy:
±(2%Time + 1 msec.) If 1 msec. < Time < 50 msec.
±(1%Time + 1 msec.) If 50 msec. < Time < 6300 msec.
• mAs accuracy: ±(5%mAs + 0.5 mAs)
MAXIMUM MAS (SYSTEMS WITH AEC OPTION ONLY)
Disconnect ion chamber detector cable. Set Back Up MAS to 500 mAs on 25, 32,
and 40 kW generators, or 600 mAs on 50, 65 or 80 kW generators. With 0 cm
acrylic in field, take an exposure at the following settings:
50 kVp, 500L mA, Normal density
75 kVp, 320L mA, Normal density*
100 kvp, 200L mA, Normal density*
* Only applicable if generator/tube model permits
The measured mAs value must be less than 600 mAs and a BACK UP error mes-
sage should appear on the TechVision Remote Control. Record Indicated and
Measured mAs values in AEC Maximum mAs Data Sheet Table 3-8.
MINIMUM MAS (SYSTEMS WITH AEC OPTION ONLY)
With 0 cm acrylic in field, take an exposure at 50 kVp, 320L mA, normal density.
The measured time value must be less than 10 ms. Record Indicated and Mea-
sured time values in AEC Minimum mAs Data Sheet Table 3-9.

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Page 1 of 5

TECHVISION FDA COMPLIANCE VERIFICATION


All data recorded below must be obtained using the TechVision
touch-screen control panel
FACILITY: ___ _________________________________ ROOM#:__________________
GENERATOR S/N: _____________________________ TUBE MODEL:_____________
ASSEMBLER: _________________________________ TEST DATE:______________

Table 3-3. Non-AEC Reproducibility Data


Maximum mA (From Table 3-1) = _________
Exposure Number mR
1
2
3
4
5
6
7
8
9
10
MEAN VALUE (x) = SUM ÷ 10
COEFF VAR = _________ must be < 0.05

Table 3-4. AEC Reproducibility Data


Maximum mA (From Table 3-1) = _________
Exposure Number mR
1
2
3
4
5
6
7
8
9

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Chapter 3 Calibration & Certification

Table 3-4. AEC Reproducibility Data


Maximum mA (From Table 3-1) = _________
Exposure Number mR
10
MEAN VALUE (x) = SUM ÷ 10
COEFF VAR = _________ must be < 0.05

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Page 2 of 5

Table 3-5. Non-AEC Linearity Data

SAMPLE 1 mA SAMPLE 2 mA
(From Table 3-2) = _______ (From Table 3-2) = _______
EXPOSURE mR mAs EXPOSURE mR mAs
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
SUM SUM
MEAN VALUES MEAN VALUES
= SUM ÷ 10 = SUM ÷ 10

X1 = mR ÷ mAs _______ ÷ _______ X2 = mR ÷ mAs _______ ÷ _______

X1 = _______ X2 = _______

= _______ X1 + X2 = _______
X1 - X2

X1 – X2
LINEARITY = ---------------------
- = ________________ must be < 0.1
X1 + X
2

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Page 3 of 5

Table 3-6. AEC Linearity Data

SAMPLE 1 mA SAMPLE 2 mA
(From Table 3-2) = _______ (From Table 3-2) = _______
EXPOSURE mR mAs EXPOSURE mR mAs
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
SUM SUM
MEAN VALUES MEAN VALUES
= SUM ÷ 10 = SUM ÷ 10

X1 = mR ÷ mAs _______ ÷ _______ X2 = mR ÷ mAs _______ ÷ _______

X1 = _______ X2 = _______

= _______ X1 + X2 = _______
X1 - X2

X1 – X2
LINEARITY = ---------------------
- = ________________ must be < 0.1
X1 + X
2

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Page 4 of 5
Table 3-7. Maximum Deviation Data Sheet

kVp mA Time mAs Initials

SETTING 45 200L 50 mS 10
1
MEASURED

SETTING 45 25S 5000 mS 125


2
MEASURED

SETTING 60 200L 2000 mS 400


3
MEASURED

SETTING 80 100L 3200 mS 320


4
MEASURED

SETTING 100 200L 25 mS 5


5
MEASURED

SETTING 100 75S 2000 mS 150


6
MEASURED

SETTING 125 100L 100 mS 10


7
MEASURED

8* SETTING 140 500L 100 mS 50

MEASURED
* Only required when generator is equipped with 150 KV option

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Chapter 3 Calibration & Certification

Page 5 of 5

Table 3-8. Maximum mAs (AEC Mode)

BACK UP Error
Indicated mAs Measured mAs
(Y/N)

Table 3-9. Minimum mAs (AEC Mode)

Indicated mAs Measured mAs

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3-44 Carestream Health, Inc
Chapter
4

THEORY
OF OPERATION

4-1
4-2
Chapter 4 Theory of Operation

OVERVIEW
This section describes various characteristics of the TechVision’s design, functionality,
and compatibility with available mechanical support systems. Figure 4-1 is a high-
level block diagram, which illustrates the four interconnected internal components
built into the TechVision unit, and its connectivity to external devices.

PLATFORM SYSTEM
TechVision is an option available on Carestream's X-ray platforms:
• Carestream Model QS-550 Free-Standing Tube Stand
• Carestream Model RS-590 OverHead Tube Crane
It replaces the standard-equipped hand-grip on the above units and provides the fol-
lowing value-added features:
• 10.4", 1024 x 768 dpi, feature rich XGA interactive color touch-screen
• Digital Tube Angle measurement and SID Display
• 10/100Mbps TCP/IP interface
• CAN-BUS interface for control of advanced platforms, Collimators, and DAP
subsystems
• Remote selection and display of generator exposure settings at TechVision
Hand grips via Ethernet communications with the X-ray generator.
• Digital X-Ray image preview/recall
The following paragraphs provide detailed theory of operation of the various
TechVision components. See Chapter 6, DIAGRAMS for system schematics.

THEORY OF OPERATION
OVERALL HARDWARE ARCHITECTURE
The TechVision platform electronics consists of 4 major interconnected
components:
1. TechVision Main Board (AY40-093S)
2. Single Board Computer (AY40-092S)
3. LCD Touchscreen Display (EL31-032)
4. TechVision QS-550 Interface PCB (AY40-094S), used on systems with QS-550
Tubestand
5. Membrane Keypad and Switches

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TECHVISION MAIN BOARD (AY40-093S)


The TechVision main board provides the following functions:
Power Supply — Main power input (isolated and unregulated), +24 -28 V dc
from the generator or tube stand, is converted through a double output Buck
regulator (U4/U5), to +5 V dc and +12 V dc. Using a dc linear regulator
(U3), +3.3 V dc is created for the Single Board Computer (AY40-092S), and
low voltage microcontroller logic. LED indicators (labeled "12VOK", "3V3 OK",
and "5V OK"), on the TechVision Main PCB (AY40-093S), provide a means for
quickly monitoring the status of these power supplies.
Real-time System Control — The Main Microcontroller (U2), provides real-
time high speed system control of functions, such as CAN-Bus, Keypad/
Switch interface, Inclinometer measurements, and CAN-Bus interface. This
processor is programmed at the factory with firmware to control real-time
functions.
Solid-State Inclinometer — The inclination angle measurement (tube angle)
of the TechVision, and attached X-Ray tube assembly, is determined by a 3-
axis solid-state MEMS sensor (U8), which measures acceleration (in all direc-
tions) due to gravity. Tube angle/inclination is calculated by the Main Micro-
controller (U2) from this data.
Galvanically Isolated CAN-Bus Interface — CAN-BUS and CAN-OPEN commu-
nication between the TechVision and attached components, such as tube
stands, tables, cassette trays, automatic collimators, DAP chambers, is pro-
vided by Main Microcontroller (U2), and CAN-BUS physical layer Transmitter
(U1). This interface also provides galvanic isolation between the CANBUS
data I/O lines and the TechVision electronics. CAN-BUS interface is provided
on connectors J5 and J6 on the TechVision Main PCB.
Keypad/Switch Interface — The Main Microcontroller (U2), reads all actua-
tions of keys/buttons on the front membrane keypad and handle switches,
and relays the corresponding signals to the Single Board Computer (AY40-
092S), via high speed serial bus and other connected components, such as a
tube stands, via CANBUS interface.
LVDS LCD Interface — The TechVision Main PCB (AY40-093S) provides a
high-speed serial LVDS interface between the Single Board Computer (AY40-
092S) and the LCD Touchscreen Display unit (EL31-032). The LCD LVDS
Interface is formed by U9 and associated components.
Real-time Clock — The TechVision Main PCB (AY40-093S) provides a real-time
clock and calendar that is used by the Single Board Computer (AY40-092S).
The Real-time Clock Subsystem consists of a clock circuit, formed by U10 and
associated components, including battery BT1. This circuit maintains System
date and time when the TechVision is powered off. In the event that the sys-
tem does not keep time when powered off, the battery should be replaced
before any other electrical components are replaced. The estimated life of
the battery is 5 years from date of manufacture.

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Isolated Ethernet Interface — The TechVision Main PCB (AY40-093) provides


an isolated Ethernet interface between externally connected components,
such as Hospital LAN, DR System and X-Ray Generator, and the Single Board
Computer (AY40-092S).
SINGLE BOARD COMPUTER (AY40-092S)
The TechVision Single Board Computer provides the following functions:
1. Application Level Processor — The Single Board Computer (AY40-092S) con-
tains an ARM Cortex A8 application level processor to run the TechVision
application software, which handles all graphics intensive tasks, including X-
ray preview image transfer and display, touchscreen user interface, real-time
clock interface and display.
2. Memory — The Single Board Computer (AY40-092S) contains all RAM
required to run the TechVision application. No software is stored on the Sin-
gle Board Computer. All software is stored on a removable SD Memory card.
3. SD Card Slot — The Single Board Computer (AY40-092S) contains a microSD
memory card slot to store all the TechVision application software, and the
TechVision operating system. Software updates to TechVision applications
can be loaded via Ethernet connected laptop or via SD Memory card update.
4. Ethernet Interface — The Single Board Computer (AY40-092S), provides an
Ethernet connection to the TechVision Main PCB (AY40-093S), to interface to
external Ethernet connected components, including X-ray Generator, DR Sys-
tem, Hospital LAN.
5. Touchscreen Digitizer Interface — The Single Board Computer (AY40-092S),
provides high speed analog interface to a resistive glass touchscreen digitizer,
installed over the LCD display, to register user touch commands.
LCD TOUCHSCREEN DISPLAY (EL31-032)
The TechVision LCD Display Module provides the following functions:
1. LVDS XGA Display (1024 x 768 pixels) — High resolution, long life, wide view-
ing angle display designed for medical applications.
2. LED — Mercury free, solid-state, backlight providing long life, with minimal
color shift over display life.
3. Touchscreen Digitizer — 4-wire, resistive glass touchscreen digitizer, provides
maximum light transmission. The Digitizer is connected via a 4-pin, flat, flex-
ible cable to the Touchscreen Cable Converter (AY40-093-B), and connected
to TechVision Main PCB (AY40-093S). The Digitizer is hermetically sealed
within the LCD display, and is not field-replaceable separately. The entire
LCD module is replaced as an assembly.
SYSTEM CONTROL
TechVision employs dual parallel processing, within the platform, using two
microcontrollers. The User Interface is handled by a high speed 1 GHz ARM
Cortex [A8] processor, running on the AY40-092S PCB, and provides all

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Chapter 4 Theory of Operation

TechVision application touchscreen interface, Windows operating system, and


graphical display functions. The high-speed real-time functions, such as CAN-BUS
communication, real-time inclinometer/tube angle measurement, and keypad
interface, are performed by a high speed ARM Cortex M3 processor, located on
the AY40-093S PCB. The two processors communicate with each other via a high
speed serial bus architecture.
SYSTEM COMMUNICATION
TechVision communicates with the X-ray generator and DR imaging system via
Ethernet. This is accomplished using an Ethernet Switch, which also has an
Ethernet connection to the generator (when equipped with Q-Connect Option).
The Q-Connect Option, facilitates communication between the generator and
other Ethernet-connected devices, such as TechVision. In addition, the
TechVision employs a secondary communication channel for real-time CAN-BUS
Commands, used in controlling connected X-ray tubestands, tables, automatic
collimators, and certain dose area product measurement equipment. The CAN-
Bus communication channel is fully galvanically isolated from any connected
equipment. The high speed CANBus network also provides a means to
synchronize all information across the system, including detector/grid orientation,
source-to-image distance (SID), tube inclination/angle measurements, and many
other parameters.

TECHVISION QS-550 INTERFACE PCB (AY40-094S)


The following section describes the attributes and functionality of the AY40-094S
board, which is present in systems configured for use with the Carestream QS-550
Tubestand.
The TechVision QS-550 Interface PCB provides the following functions:
1. Power Supply: Mains isolated unregulated +24-28 V dc from the generator or
tubestand is input from the tubestand on J7 pins 1-3 and converted through a
single output Buck regulator (U4) to +5 V dc. A Linear Regulator (U3) cre-
ates +3.3 V dc from 5 V dc for low voltage Microcontroller (U2) logic. Addi-
tionally, two available pins of the CANBUS Connector (J5/J6 pins 7,8) are used
to pass power through to the TechVision Main PCB (AY40-093S) via an exter-
nal RJ45 jumper.
2. Real Time System Control: The Main Microcontroller (U2), provides Real time
high-speed system control of functions such as 40-inch and 72-inch SID
Detent switch monitoring, Continuous SID measurements (optional), CAN-
Bus interface, output to control relays for releasing electromagnetic brakes.
This processor is programmed at the factory with firmware to control real
time functions.
3. Galvanically Isolated CAN-Bus interface: CAN-BUS and CAN-OPEN communi-
cation between the TechVision and attached components, such as
tubestands, tables, cassette trays, automatic collimators, DAP chambers, is
provided by Main Microcontroller (U2) and CAN-BUS physical layer Transmit-

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Chapter 4 Theory of Operation

ter (U1). This interface also provides galvanic isolation between the CANBUS
data I/O lines and the TechVision electronics. CAN-BUS interface is provided
on the TechVision QS-550 Interface PCB (connectors J5 and J6).
4. Isolated SID Detent Input Circuit: The Main Microcontroller (U2) reads all
detent switches (optically isolated by U7 and U8), and will relay these switch
closures to the TechVision Main PCB (AY40-093S), via high speed CAN-BUS.
5. Isolated Output Circuit: The QS-550 Interface PCB (AY40-093S), provides
relay-isolated, dry contact closures, to control up to four electromagnetic
brakes in the QS-550 Tubestand. Relay K1 will unlock the Vertical Brake, K2
unlocks the Tube Angle Brake, K3 unlocks transverse movement, and K4
unlocks Longitudinal movement. These relays are all designed to maintain all
brakes in a locked state (i.e., fail-safe), when they are not energized. The
relays are controlled by Main Microcontroller U2, via commands received over
the CAN-BUS interface from TechVision Main PCB (AY40-093S).

X-RAY TUBE STAND


GENERATOR RS-590 OR QS-550

CAN
External INTERFACE

24-28V
Power
Input CAN Bus

TECHVISION

TECHVISION PCB
MEMBRANE KEYPAD &
AY40-093S HANDLE SWITCHES

SINGLE BOARD LCD TOUCH SCREEN


SD COMPUTER DISPLAY
CARD
AY40-092S

T:\Storage\Manuals\Techvision\Service Manual\DIAGRAMS\Block Diagram for TechVision 3.6.cdr

Figure 4-1. TechVision Block Diagram

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Chapter 4 Theory of Operation

AUTO-TRACKER TUBE SUPPORT FUNCTIONALITY


The following paragraphs describes the functionality of the TechVision in support of
the automated motorized motion control platform (known as "Auto-Tracker" feature)
on TechvIsion models used with a RS-590-MAT Overhead Ceiling-Mounted Tube Sup-
port or QS-550-MAT Floor-Mounted Tube Support.
RS-590-MAT TUBE SUPPORT INTERFACE

Figure 4-2. RS-590-MAT Block Diagram


The tube support interface consists of a power connection and a CAN connection.
The CANOpen protocol is used to communicate over CAN. The TechVision Main
PCB (AY40-093S) acts as the CANOpen master and configures other nodes on the
network as well as monitors heartbeats. Nodes include the Siemens Tube Stand
Control Board, Motor Controller, Wall-Stand Node Board and/or Table Node Board.

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Chapter 4 Theory of Operation

QS-550-MAT TUBE SUPPORT INTERFACE

Figure 4-3. QS-550-MAT Block Diagram


The tube support interface consists of a power connection and a CAN connection.
The CANOpen protocol is used to communicate over CAN. The TechVision Main
PCB (AY40-093S) acts as the CANOpen master and configures other nodes on the
network as well as monitors heartbeats. Nodes include the QS-550 interface
Control Board, Siemens Motor Controller, Wall-Stand Node Board and/or Table
Node Board.

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Chapter
5

SERVICE
INSTRUCTIONS

5-1
5-2
Chapter 5 Service Instructions

OVERVIEW
This chapter is designed to assist the service technician in maintaining the smooth
operation of TechVision Control Panel. The TechVision Control Panel will function reli-
ably when maintained according to the instructions provided in this chapter. Safe
equipment performance requires the attention of service personnel who are specifi-
cally trained and experienced with medical x-ray apparatus. Applicable preventive
maintenance or any repair service should be performed by these skilled individuals.
Failure to follow manufacturer’s or service personnel’s recommendations may result in
serious injury.

WARNING! Personnel engaged in maintenance


activities should exercise normal caution and care
while working with electromechanical equipment.
Before removing or opening any electrical power
panels or covers, verify that the incoming power
supply is turned OFF. In the event maintenance
procedures require power to be supplied to the
unit, extreme care MUST be exercised to insure
the safety of service or other personnel in the
area. Verify equipment is properly grounded
before attempting any electrical operation.

SERVICE MAINTENANCE

WARNING! Always disconnect the equipment


from the main power supply prior to any cleaning.

CAUTION! Never use an abrasive polish on this


equipment. It is important that the TechVision
LCD screen remains dry. Wipe off any water drops
immediately. Long contact with water may cause
discoloration or spots. Do not pour liquid into or
onto the TechVision screen.

NOTE: Always test cleaning and/or disinfecting


agents, such as wipes, sprays and hand sterilizers,
on a small inconspicuous area of the equipment
prior to use. Proceed with cleaning only if no dam-
age occurred to the test area.

Cleaning
Painted surfaces should be cleaned using a clean cloth slightly moistened
in warm soapy water (use mild soap). Wipe the TechVision front display
screen surface using an absorbent cotton cloth or other soft material.
Wipe the motion control push button overlay with a clean wet cloth, then
dry. Never use strong cleaners, solvents, or abrasive polish on this equip-
ment.

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Chapter 5 Service Instructions

Preventive Maintenance
The following inspection and adjustment procedures are recommended to
maintain the system in its original operating condition.
Perform Every Six Months:
• Visually inspect the entire TechVision unit for loose hardware,
loose cable connections
• Conduct a general inspection for worn or damaged parts
• Verify that all ground conductors are properly and securely
installed and free of corrosion or damage
• Check all electrical cabling and wiring for wear and fraying
• Verify normal operation of the TechVision front panel
(membrane) and hand grip "pinky" switches
TROUBLESHOOTING PROCEDURE
The TechVision troubleshooting issues covered in this manual are described in flow
diagram format on the following pages. Each diagram is designed to provide
instructions aimed at discovering the cause of the fault condition described in that
diagram’s figure caption, however the instructions in certain diagrams direct the
troubleshooting process to particular topics found in other diagrams. For the pur-
pose of assisting the Troubleshooter in quickly locating the proper path, each dia-
gram is assigned a number (Troubleshooting Condition #), and this number is
referenced in the instruction block, where the troubleshooting path transitions to
another diagram. The table below, correlates the troubleshooting conditions con-
tained in this manual with their respective Troubleshooting Condition Number.

Condition Condition
Troubleshooting Issue Troubleshooting Issue
No. No.

No Power #1 Internal communications #7


fault

No Display #2 Tube stand disconnected #8

Not responsive to touch #3 No Ethernet connection #9


input

Not responsive to push- #4 Screen rotated incorrectly #10


button inputs

Improperly displayed #5 Improper display of SID #11


detents

Inaccurate Time/Date #6 Lines in display or other #12


video issues

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Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 1

No
Power Possible Cause
No 28V input

Remove the TechVision top cover


Look at 3 Green LEDs on AY40-093S
PCB Marked (5V OK, 12V OK
3V3 OK)

Proceed to
troubleshooting step Yes Are all 3
揘o Display? illuminated?
(see Condition #2)

No

Which
Tubestand

Check short jumper cable is connected


There should be between 24 -35 V on
from port 揅AN DATA 1? on QS-550 Inter-
the power input from the tubestand.
face (AY40-094S) PCB to prot marked
This can be measured on J7 pin 1A
揅AN DATA 1? on TechVision Main
of the AY40-093s main PCB with a
(AY40-093S) PCB, and the DB15 con-
DVM to chassis ground.
nector is firmly connected to the
AY40-994S QS-550 Interface Board

Remove the bottom cover. There


24-35 V dc should be between 24-35 V on the
Present? power input from the tubestand.
This can be measured from the Db15
Yes No connector from the QS-550 J7, between
pin 1 (DC Input) and pin 3 (Ground)

Troubleshoot the There should be between 24-35 V on


Replace the power coming into the TechVision Main Board power
AY40-093S the RS-590 No 24-35 V dc Yes input from the AY40-094S.
Present? This can be measured on Fuses F4/F5
of the AY40-093S main PCB with a
DVM to chassis ground
Troubleshoot
the power
coming into
the QS-550

24-35 V dc No Replace the


Present? AY40-093S

Recheck/Replace
RJ45 Jumper
cable from Yes
AY40-093S to Replace
AY40-094S CAN AY40-094S
DATA1 on back
of TechVision

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-1. Troubleshooting - No Power

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TROUBLESHOOTING CONDITION # 2

No
Display

Possible Cause:
No 28V input

Remove the TechVisiontop cover.


Look at 3 green LEDs on AY40-093S
PCB Marked (5V_OK, 12V_OK,
3V3_OK.

Yes Are all 3 NO


Illuminated?

With top cover removed, look at back


side of LCD display from inside of Proceed to trobleshooting
TechVision housing. Power?
(see condition #1)

Yes No Is 12V_OK Yes


Is there a faint
white glow? green LED
lit?

No

Possible Cause:
Corrupted operating system.
Check backlight cable
Replace the SD Card (EL85-199S) (AY51-333), and replace
if damaged.

If the problem persists.

Possible Cause: LVDS Converter.


Replace AY40-093S.

If the problem persists.

Possible Cause: LED module.


Replace the Display (EL31-015)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-2. Troubleshooting - No Display

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Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 3

Not responsive
to touch input

Possible cause:
Damage to touchscreen digitizer

Examine digitizer, looking for scratches,


punctures or depressions.
Is there damage to the digitizer?

Yes Physical No
Damage?

Possible cause:
Replace (as necessary): Damage to touchscreen cable.

1. Touchscreen Display (EL31-015) Inspect the Touchscreen Cable (AY51-334)


2. Membrane Keypad (AY50-008) and its connections to the Main PCB
3. Front Panel (ME11-696) (AY40-093S) and Touchscreen Cable
Converter (AY40-093S-B).

Yes Digitizer Cable No


Damaged?

Possible cause:
Replace the cable (AY51-334) Fault on the Single Board Computer

Replace the Single Boar Computer


(AY40-092S)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-3. Troubleshooting - Not Responsive to Touchscreen Input

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Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 4

Not
responsive to
pushbutton
inputs
Possible Cause:
Tubestand disconnected

The TechVision will display the status


of the Tubestand. Does the status
indicate 揟ubestand Disconnected?

Yes No
Disconnected?
Proceed to trouble-
shooting step
揟ubestand
Disconnected? Possible cause:
(see Condition #8) Button lock enabled

Does the status indicate


Locked
or
Click to Unlock?

Unlock the
Locked or Do handle Replace
Tubestand by
Yes 揅 lick to Unlock No switches work? No
clicking the locked AY40-093S
icon

Yes

Replace Membrane Keypad


(AY50-XXX)

If problem persists, replace


TechVision M ain P CB
(AY40-093S)

NOTE: Part Numbers for Membrane Keypad vary with TechVision application.
Contact Carestream Service for replacement part number.

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-4. Troubleshooting - Not Responsive to Push-button Input

Revision Q TechVision Control Panel - Service Manual


5-8 Carestream Health, Inc
Detents
are not
displayed
properly
RS-590 Which QS-550 Do all brake Yes
Tubestand? releases work
properly

No
Possible cause: Possible cause:
Alignment of indent 40” 72” Detent Switches

Carestream Health, Inc


Figure 5-5.
On the base and column of the
Does Do QS-550, there are 40” and 72” trip
Proceed to trouble- switches. Are they undamaged
the RS-590 No all brake No shooting flowchart
Automatically stop releases work and aligned with the plastic activators?
“No response to
at Detents properly? buttons”.
(see Condition #4)
Yes With a DVM, on AY40-094S,
Yes
measure DC voltage on J7-4 and
Check RS-590 Detent J7-5 to J7-2 while detents are
and Optical Sensor engaged
alignment on over-
Are
head rails.
the Detent
displays the No

TechVision Control Panel - Service Manual


opposite of J7-4 to J7-2 > No
expected? If still unresolved 16 V dc only
Replace the
replace the Tech- when at 40”?
SD Card
Vision Main PCB
Yes (EL85-199S)
(AY40-093S)

Yes
Update D303 Firmware
or Replace D303 Board
in RS-590
J7-5 to J7-2 > No
16 V dc only when Do NOT replace
at 72”? any boards
TROUBLESHOOTING CONDITION # 5

Yes
Check wiring from
detent switches to
Replace QS-550 DB15 connector J7
Interface PCB on AY40-094S PCB.

Troubleshooting - Improperly Displayed Detents


(AY40-094S)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr


Chapter 5 Service Instructions

Revision Q
5-9
Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 6

Inaccurate
Date Time

Possible Cause
Date Time Not Set Possible Cause
Battery Failed

Set the Date and Time appropriately


on the TechVision in the Service Menu.
Turn-off the system. Wait five minutes, Replace the RTC Battery with a
then turn the system back on. CR2032 coin cell. The battery is located
on the main board AY40-093S under
the Single Board Computer (AY40-092S).
Repeat the test to determine if the time is
retained.

Yes Did the


displayed time No
increase by five
minutes

Yes Keeping No
Accurate Time?

Replace the Main


Board (AY40-093S)

Yes
Resolved

This means No
everything is in
working order. If still unresoolved,
Replace the
SD Card replace the Single
(EL85-199S) Board Computer
(AY40-092S)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-6. Troubleshooting - Inaccurate Time/Date

Revision Q TechVision Control Panel - Service Manual


5-10 Carestream Health, Inc
Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 7

Internal
Comm
Fault

Possible Cause:
Communication error between TechVision
Main Board AY40-093S and Single Board
Computer AY40-092S.

Completely power down the system.


Wait a minute, and reapply power.

Resolved?

Keep a record of when


this happens, to
determine the frequency
of the occurrence. Replace TechVision Main PCB
(AY40-093S)

If problem persists,
replace the Single Board
Computer (AY40-092S).

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-7. Troubleshooting - Internal Communications Fault

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 5-11
Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 8

Tubestand
Disconnected
Possible Cause:
CAN Bus could not establish communications
with the tubestand

Completely power down the system, wait a


minute and reapply power

Keep a record of Did


when this happens, to Yes the error No
determine the frequency go away?
of the occurence.

Remove the TechVision top cover. Check


the blue LED marked 揅AN_OK?on the
TechVision Main Board (AY40-093S).

Is the
Replace: Yes No
blue LED
1. SD Card EL85-199S
illuminated
2. Main Board AY40-093S

Check the CanBus wiring and make sure the communications cable
from the RS-590 Control Board is connected to the jack marked
揅AN DATA 1?and on the back of the TechVision is NOT in the jack
marked 揘 ETWORK EHTERNET PORT? Note: They are both
RJ45 connectors but are not interchangeable.

Connect the wiring, and the Yes Wiring No


system should work properly Error

Possible Cause: Bad cabling

Which
QS-550 Tubestand? RS-590

Connect a short jumper CATS cable Connect an external CATS cable


between the jack marked 揅AN between the jack marked 揅AN
DATA 1?on AY40-093S on the back DATA 1?and the Cab Bus connector
of the TechVision on the RS-590 Control Board D303.

Yes Issue No
Replace the cable Resolved?

If still unresolved, replace:


Replace TechVision ? AY40-094S for QS-550
Main PCB (AY40-093S). ? D303 Control PCB for RS-590

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-8. Troubleshooting - Tubestand Disconnected

Revision Q TechVision Control Panel - Service Manual


5-12 Carestream Health, Inc
No Ethernet
Connection
No
Yes Generator/DR
Integrated System

Verify all IP Addresses/subnet on


BOTH the DR Worksation and Does not apply. There is
TechVision, and check the firewall NO Ethernet communi-
for the appropriate exceptions. cations in an unintegrated
system

Figure 5-9.
Use pin on a connected PC to
check for presence of the
TechVision. Did ping succed?
Green LED

Carestream Health, Inc


Yes
on Ethernet jack of
AY40-092S
Modify the “Generator/Study/ Yes Ping
APR” Service IP Address on reply from Replace: SD Card
the TechVision to the address TechVision (EL85-199S)
of the Q-Vision or DR
workstation. No
No

Is the If problem persists;


No If either Study or generator Replace: Single Board Test all cat5 cables in the system with
Generator and
Study/APR BOTH is connected, this is NOT a Computer (AY40-092S) a cat5 cable tester, including the short
disconnected hardware problem. cat5 jumper cable (AY51-123) located
in the TechVision. Did all cables pass?

Yes

TechVision Control Panel - Service Manual


Confirm that the Ethernet and Yes Good No
the CAN cables are plugged Cables?
into the correct ports on rear
panel of the TechVision.

Plug Ethernet cable DIRECTLY


into the Single Board Computer Replace the cable
TROUBLESHOOTING CONDITION # 9

(AY40-092S) PCB from the DR


Yes No Workstation, Q-Vision or
Cabling
Error Ethernet Switch.

Troubleshooting - No Ethernet Connection


Correct the wiring, and the Start checking for Ethernet link. Replace Single Good
No Yes Replace TechVision
system should work properly. (Green LED near Ethernet jack) Board Computer Ethernet
(AY40-092S). Main PCB (AY40-093S)
Link?
1. On the back of the DR PC Q-Vision
2. On the switch (if applicable).
3. On the Single Board Computer
(AY40-092S). T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr
Chapter 5 Service Instructions

Revision Q
5-13
Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 10

Screen rotated
incorrectly

Possible cause:
Tube Angle not
calibrated

Perform the 3-point Tube Angle Calibration


to determine if that will resolve the problem

Note: Service screens do not rotate

Yes Angle Cal No


Successful?

Reboot the system


and verify that the Possible cause:
tube angle calibration Fault in Main Board
is retained (AY40-093S)

Replace the
Main Board
(AY40-093S)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-10. Troubleshooting - Incorrect Screen Rotation

Revision Q TechVision Control Panel - Service Manual


5-14 Carestream Health, Inc
Chapter 5 Service Instructions

TROUBLESHOOTING CONDITION # 11

SID not
being
displayed
properly
Yes No
Tube Angle > ?
SID is *NOT* Degrees
displayed if
tube angle is
>5 degrees.

Yes No
Linear IV
system

The SID is only displayed on the


RS-590 RS-590/ QS-550
Linear IV collimator. In this con-
figuration, the TechVision does QS-550
not display the SID

In a QS-550 (standard configura-


Possible cause: tion), the SID only shows 40?and
Calibration 72?exactly, and they are triggered
by switches located on the QS-550.

Go to TechVision Service Menu


揜S-590 CALIBRATION?and look
at Tube Angle raw value while Magnetic Yes
moving RS-590 column vertically brake releases
working?
Proceed to trouble
-shooting step
No
Yes No 揇etents are not
Does it displayed properly.?
change? (see Condition #5)
Cold power-down and
restart BOTH RS-590 Proceed to
Overhead Tube Support troubleshooting
and TechVision. step 揇isplay OK,
no response to
Perform vertical SID buttons?
Calibration (see Condition #4)

Possible fault
Does Does
Yes No Yes with vertical SID
raw angle RS-590 magnetic potentiometer or
value change brake release D303 Board in
work RS-590
Proceed to troubleshooting
flowchart 揇isplay OK, no
response to buttons?
(see Condition #4)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Figure 5-11. Troubleshooting - Improper SID Display

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 5-15
5-16
Revision Q
Figure 5-12.
Lines in
display MOVING Non-moving
Lines/Static No line(s) ALWAYS No Colors not Other video
or other
video in displayed in same location correct display issues
issues image on LCD

Yes Yes Yes

Using digital camera


Replace Single Replace LCD Check and reseat or smartphone,
Board Computer Display Module LVDS Cable capture still images
(AY40-092S) (EL31-032) (AY51-332) or video of problem.

Contact Carestream
Chapter 5 Service Instructions

Replace Technical Support


(AY40-093S)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr


TROUBLESHOOTING CONDITION # 12

Replace LCD
Module
(EL31-032)

T:\Storage\Manuals\Service Manual\Troubleshooting Diagrams.cdr

Troubleshooting - Lines in Display and Other Video Issues

Carestream Health, Inc


TechVision Control Panel - Service Manual
Chapter 5 Service Instructions

REPLACEMENT PARTS AND ORDERING INFORMATION


Table 5-1 provides a list of replaceable parts for the TechVision Control Panel.
Figures 5-13 through 5-15 show the locations of the replaceable parts in the
system. Use only original replacement parts, as supplied or recommended by
Carestream Health,Inc.
Table 5-1. Replaceable Parts

Part Qty Used on


Item Description Number System
1 TechVision Main PCB AY40-093S 1

2 Single Board Computer AY40-092S 1

3 TechVision QS-550 Interface PCB AY40-094S 1 (Models QG-TV-F,


QG-TV-IP-F,QG-TV-F-
M, QG-TV-IP-F-M
only)

4 SD Card (Operating System) EL85-199S 1

5 Membrane Keypad plus AY50-008-X 1


Membrane Panel Plus
(Note: "X" suffix in part number ME11-696 1
depends on model and branding.
Please contact Service
Department prior to placing
order for this part.)

6 Backlight Cable AY51-333 1

7 LVDS Cable AY51-332 1

8 Touch Screen Cable AY51-334 1

9 Ethernet Jumper Cable AY51-123 1

10 Touch Screen Display EL31-032 1

11 Emergency Stop Switch EL50-018 1 (Models QG-TV-C-M,


QG-TV-F-M, QG-TV-
IP-C-M, QG-TV-IP-F-
M only)

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 5-17
Chapter 5 Service Instructions

ORDERING INFORMATION
To order replacement parts for the tube stand, contact the Service Department at;
Carestream Health,Inc
150 Verona Street, Rochester, NY14608, USA
www.carestream.com

When ordering replacement parts, supply the following information:


Model and serial number of equipment
Part number
Part description
Quantity required
P.O. Number
Shipping Instructions
When ordering components or parts not listed in Table 5-2, a complete descrip-
tion of the part, including its function and location should be provided with the
model number and serial number of the unit.
Contact service@qmiteam.com for more information.

4
3
SD Card

T:\Storage\Manuals\Techvision\Service Manual\TechVision 3.6 - Replacement Parts - Graphics.cdr

Figure 5-13. TechVision Parts Location Diagram

Revision Q TechVision Control Panel - Service Manual


5-18 Carestream Health, Inc
Chapter 5 Service Instructions

FRONT VIEW

FRONT PANEL ASSEMBLY (AY20-392)


(REAR VIEW)

T:\Storage\Manuals\Techvision\TECHVISION 3.6\Front Panel Sub-Assembly\Front Panel Assy - Assembled cdr.

Figure 5-14a. TechVision Parts Location Diagram

T:\Storage\Manuals\Techvision\Service Manual\TechVision 3.6 - Replacement Parts - Graphics.cdr

Figure 5-14b. TechVision Parts Location Diagram

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 5-19
Chapter 5 Service Instructions

T:\Storage\Manuals\Techvision\Service Manual\TechVision 3.6 - Replacement Parts - Graphics.cdr

Figure 5-15. TechVision Parts Location Diagram

11

10

T:\Storage\Manuals\Techvision\Service Manual\TechVision 3.6 - Replacement Parts - Graphics.cdr

Figure 5-16. TechVision Parts Location Diagram

Revision Q TechVision Control Panel - Service Manual


5-20 Carestream Health, Inc
Chapter
6

DIAGRAMS

6-1
6-2
Chapter 6 Diagrams

13.51 cm
5.32 in.
55.80 cm
21.97 in.

35.99 cm
14.17 in.

55.80 cm
21.97 in.

T:\Storage\Manuals\Techvision\Operator抯Manual\TECHVISION DIMENSIONS.cdr
Figure 6-1. TechVision Dimension Diagram

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 6-3
Chapter 6 Diagrams

Figure 6-2. TechVision Wiring Diagram

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 6-4
Chapter 6 Diagrams

CAN-BUS PHYSICAL 5 V DC DOUBLE OUTPUT BUCK


12 V DC DOUBLE OUTPUT BUCK REGULATOR (U5) FOR ? VOK?LED
LAYER TRNSMTR (U14)
REGULATOR (U4) FOR ? 2VOK?LED

5VOK LED

IEC 60601-1 ISOLATED 3-AXIS MEMS


ETHERNET INTERFACE SENSOR (U8)
(SHADED AREA)
MAIN MICRO-CONTROLLER (U2)

3V3 OK LED

NOTE: AY40-093S-B (Touchscreen Cable Converter)


is detached from the Main Board (see Interconnect
Drawing SC50-0680).
AY40-093S - B
REAL-TIME CLOCK SUB-SYSTEM
(U10) AND ASSOCIATED COM- +3.3 V DC LINEAR
PONENTS (FOR USE BY SINGLE- REGULATOR (U3)
BOARD COMPUTER (AY40-092S) AY40-093S Rev. B

T:\Storage\Manuals\Techvision\Service Manual\DIAGRAMS\AY40-093S TechVision Main Board

Figure 6-3. TechVision Main PCB


Component Location Diagram

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 6-5
PWR
TP4

Carestream Health, Inc


R8
Q2

Q1

C18

10/100 Ethernet

TO J13 OF MAIN PCB ASSY. (AY40-093)


R3

TechVision Control Panel - Service Manual


C11 R4
C37

P9 SINGLE BOARD COMPUTER (AY40-092S)


C55
C29

R25 R23 R24 R50

C32
C165
C31 C57
C33 R81
R48 R80
C27 C93 R47 R45 R84
R82
P8 SINGLE BOARD COMPUTER

C166 R46
R83
C157 C168
R85
C160 C167
R86
R87
R88
R89
R90
R91
TO J14 OF MAIN PCB ASSY. (AY40-093)

C169
C156
C163

R92
R93
R94

R75

C173

C153

R154 R150
R153 R155
R152 C154 R151

microSD Card

R52

C35
SD CARD SLOT

C171
R53

C76

C149
R148 R149

C150
T:\Storage\ManualsTechvision\Service Manual\DIAGRAMS\AY40-092S

C147 C148
C146 R70
R69
R68
C145 R67
C144
R66
R65
R64
C155 C172 R63
FB5 R62 C75
C95
C103 R61 R101
C170 R60 R105
C102
C162 R58 R102
C22 C101 C161 R57 R110
R54 R59
C21 C74 R106
R26 R55 R109
C68
R21 R164 C104 C164 R56
R163 C92
C105 C50 C43
C89 C47 C42 C56 C81
C91 R17
C88 C72 C49 C106
C90
C63 C94
C59
R20
R19
R18 R51 R167 C158
P2 C80
C159
20
R160

C62 C39 C40 FB1


R161

C130 C125

C129 R162
19
R111
C128 R104
C152
C127

R156

R107
C15 R1 C143
R142
R141
R143
R6 C10 C4 C142

R77
C36 R76
AY40-092S Rev. A

R79
R78

C20
Figure 6-4. Single Board Computer

R136
Connections (AY40-092S)
Chapter 6 Diagrams

Revision Q
6-6
Chapter 6 Diagrams

U4 SINGLE OUTPUT BUCK REGULATOR U3 LINEAR REGULATOR PROVIDES


PROVIDES +5 V DC FOR U3 +3.3 V DC FOR U2 MICRO-CONTROLLER

U2 MICRO-CONTROLLER
?LOGIC

?REAL-TIMEHIGH SPEED CONTROL


FUNCTIONS

?BRAKE RELEASE RELAY CONTROL

?PERIPHERAL COMMUNICATIONS

?CONTINUOUS SID MEASUREMENT


(OPTIONAL)

?GALVANIC ISOLATION BETWEEN


CAN-BUS AND TECHVISION

+24/-24V DC FROM TUBESTAND


J5 / J6 CAN-BUS CONNECTOR TO J7, PINS 1-3
(PINS 7 AND 8) USED TO PASS
POWER THROUGH TO AY40-093S
VIA EXTERNAL JUMPER
ON QS-550 CONFIGURATIONS
AY40-094S REV. C

T:\Storage\Manuals\Techvision\Service Manual\DIAGRAMS\AY40-094S.cdr

Figure 6-5. TechVision QS-550 Interface Board


(AY40-094S)

TechVision Control Panel - Service Manual Revision Q


Carestream Health, Inc 6-7

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