Professional Documents
Culture Documents
Operator'S Manual: 1" Diaphragm Pump (Ba25Xx-Xxxx-X)
Operator'S Manual: 1" Diaphragm Pump (Ba25Xx-Xxxx-X)
BA25XX-XXXX-X
Porting Options
A-BSP B-NPT C- Flange
O-ring materials
1-NBR 2-EPDM 3-PTFE(Full) 4-PTFE(Cover)5 – FKM
Diaphragm Materials
9 - Santoprene® B –Nitrile H – Hytrel® T - PTFE/Santoprene®
Ball Materials
9 - Santoprene® H - Hytre® T - PTFE S –Stainless steel 7 –Nylon
P - UPE
Seat Material
P – PP T –PVDF S –Stainless steel C - Carbon steel 0 –Aluminum 7 –Nylon
9 – Santoprene®
Wetted Material
AL –Aluminum SS –Stainless steel CS- Carbon steel
PP –Polypropylene PV – PVDF
Read, understand and follow this information to avoid injury and property damage.
Do not exceed the maximum inlet air pressure as stated on the pump model plate.
The air inlet of the pump is connected to the air supply that has sufficient capacity and of which pressure conforms to the design
requirements.
The clean compressed air makes for the extension of the service life of the pump.
If the air supply line is a hard pipe, the short hose connecting the pump and the pipe can reduce vibration and twisting. (It is
recommended to reduce the pulse in the fluid with a use a surge tank or fluid buffers.)
The air intake pipe of the pump must be installed with the pressure regulating valve to ensure the air supply pressure doesn’t exceed the
specified range.,
Pumps’ air inlet should be installed a pressure regulating valve to make sure the supplied air pressure doesn’t exceed the limits.
Do not make your pumps working in the EXCESSIVE AIR PRESSURE in a long time. Can cause pump damage, personal injury or
property damage.
Make sure the hoses and other components can endure the fluid pressure of the pumps. Check all hoses for are not damage or worn. To
ensure that the distribution device is clean and reliable.
STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system.
Sparks can ignite flammable material and vapors.
Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.
To use the correct ventilation equipment..
To make flammable items away from heat, open flames and sparks.
When not in use, please close the container.
Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel.
In the event of a diaphragm rupture material can be forced out of the air exhaust muffler.
Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials.
Use a grounded3/8”minimum i.d. hose between the pump and the muffler.
HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve
while the system is pressurized. Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device
and / or carefully and slowly loosening and removing outlet hose or piping from pump.
HAZARDOUSMATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service
center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code
requirements.
Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions.
EXPLOSION HAZARD.Models containing aluminum wetted parts cannot be used with 1,1,1-trichloroethane, methylene chloride
or other halogenated hydrocarbon solvents which may react and explode.
Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using with solvents of this type.
The pump should be placed close to the product as possible to shorten t the suction pipe and reduce the number of parts to the
greatest extent.
To extend the service life to diaphragm, we must to place the pump close to the pumped fluid as much as possible. When the inlet
pressure exceeds 10 feet (3 meters) of the fluid column, it is necessary to install a set of pressure relief and regulation devices to extend
the service life of diaphragm.
We must ensure the sealing of each adapter for the inlet and outlet pipes.
All the fasteners must be tightened once again prior to the use of the product to avoid the looseness that may arise out of the creep of
the seal components and effectively prevent the leakage of fluid or air.
Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or re-circulated. Chemical
General Description
The BSK diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options
available. BSK pumps feature stall resistant design, modular air motor / fluid sections.
Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid
pressure in the fluid chambers, ball checks insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will build and maintain
line pressure and will stop cycling once maximum line pressure is reached (dispensing
device closed) and will resume pumping as needed.
Operating Instructions
Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to “setting
up” when not in use for a period of time.
Disconnect the air supply from the pump if it is to be inactive for a few hours.
The outlet material volume is governed not only by the air supply but also by the material supply available at the inlet. The material
supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse.
When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a “Check Valve” be installed at the
air inlet.
Maintenance
Refer to the part views in the assembly chart for the parts’ number and name to understand the information of the part and service
kits.
Parts which marked with “△”, to prepare these parts in hand will help you save time for fast maintenance and reduce downtime.
Service kits are divided to service two separate diaphragm pump functions: Air section and fluid section. The fluid section is further
divided to match the material options for typical parts.
Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service
disassembly and reassembly.
PART LIST
Item Desc P/N Mtl Qty Item Desc P/N Mtl Qty Item Desc P/N Mtl Qty
A-01 Retainer 6232-1 SS 2 A-13 Gasket 6216 B 1 A-25 O-ring 6222-2 B 4
A-02 Plug 6219 PP 2 A-14 Plate 6206 Ce 1 A-26 Gasket 6217 B 2
A-03 O-ring 6222-1 B 4 A-15 Insert 6207 Ce 1 A-29 O-ring 6474-3 U 1
A-04 Sleeve 6220 Br 2 A-16 Center body 6213 AL 1 A-30 Rod 6465 CS 1
A-05 Y-ring 6221-3 B 2 A-17 Rod 6471 D 1 A-31 O-ring 6222-10 B 2
A-06 Spool 6218 D 1 A-18 O-ring 6474-2 U 4 A-32 Sleeve 6468 D 1
A-07 Housing 6214 AL 1 A-19 Actuator 6472 D 2 A-33 Air cap 6209-2 AL 1
A-08 Screw 6236-2 SS 4 A-20 Sleeve
pin 6470 Br 2
Material Code: SS= Stainless Steel
A-09 Insert 6205 Ce 1 A-21 Backup 6226-1 CS 2
PP= Polypropylene B=NBR Br=Brass
A-10 Plate 6204 Ce 1 A-22 Screw
washer 6236-1 CS 4
AL= Aluminum Alloy Ce=Ceramic D=POM
A-11 Gasket 6257 B 1 A-23 Air cap 6208-2 AL 1
CS=Carbon steel U=Urethane
A-12 Plate 6215-1 AL 1 A-24 Muffler 6283 PP 1
BA25PV-XXXX-C
BA25AL-XXXX-A
BA25PP-XXXX-C
BA25CS-XXXX-A
BA25SS-XXXX-A
Part Number
Description
Material
quantity
BA25XX-PXXX-X
BA25XX-CXXX-X
BA25XX-TXXX-X
BA25XX-9XXX-X
BA25XX-7XXX-X
BA25XX-0XXX-X
BA25XX-SXXX-X
Item
Part Number
Material
quantity
B-01 Manifold 6211-2 1 AL Y
B-01 Manifold 6278 1 PP Y 6237 4 PP Y
B-01 Manifold 6278-1 1 PV Y 6237-1 4 PV Y
B-01 Manifold 6272 1 SS Y 6237-2 4 Sp Y
B-01 Manifold 6407 1 CS Y 6237-3 4 Ny Y
B-02 Manifold 6212-2 1 AL Y 6225-1 4 AL Y
B-02 Manifold 6279 1 PP Y 6225-2 4 SS Y
B-02 Manifold 6279-1 1 PV Y 6225-4 4 CS Y
B-02 Manifold 6273 1 SS Y
BA25XX-XHXX-X
BA25XX-X9XX-X
BA25XX-X7XX-X
BA25XX-XPXX-X
BA25XX-XTXX-X
BA25XX-XSXX-X
Part Number
Material
quantity
B-03 Fluid cap 6277 2 PP Y
BA25XX-XXBX-X
BA25XX-XXTX-X
BA25XX-XX9X-X
Part Number
Material
quantity
BA25XX-XXX1-X
BA25XX-XXX4-X
BA25XX-XXX2-X
Part Number
Material
quantity
Material Code
AL= Aluminum Alloy SS= Stainless Steel CS=carbon steel
Sp=Santoprene® PV=PVDF T=PTFE T/c= PTFE(Cover) B= Nitrile
EP=EPDM Hy=Hytrel® PP=Polypropylene Ny=Nylon 6238-1 4 T Y
6222-1 4 B Y
6282 4 T/c Y
6284-1 4 EP Y
BA25PP-XXXX-C
SUCTION INJECTION
air exhaust
air
inlet
SUBMARINE