MS - Epoxy Coating System

Method Statement for Epoxy Coating System
Owner
Owner’s Engineer
Project Title
JAWA-1 COMBINED CYCLE

GAS TURBINE POWER PLANT (1760MW)
Space for stamping
FINAL
APPROVED FOR CONSTRUCTION
FOR CONSTRUCTION
Revision History
Rev. Revision Date Created by Checked by Approved by Description
A 21-09-2019 J.H.JUNG S.Y.CHOI M.C.SONG For Approval
0 24-10-2019 J.H.JUNG S.Y.CHOI M.C.SONG For Construction

1 12-12- 2019 J.H.JUNG S.Y. CHOI M.C. SONG For Construction
Description Current Revision

Cross Checked
Department Name Date Signature
Contractors
Replaces Derived from Project Document Code

- - JAW/00/K/U-----CCP3/MS/018
Responsible dept. Created by Checked by Approved by Format
Construction J.H.JUNG S.Y.CHOI M.C.SONG A4
Originator Document Type Document Status
Method Statement FOR CONSTRUCTION
Samsung C&T Title, Subtitle Originator Document No.
Method Statement for J1-SCT-WMS-C00-0006

Rev. Date Lang. Sheet
Epoxy Coating System 1 12-12-2019 En 23
TABLE OF CONTENTS
1.0 PURPOSE-------------------------------------------------------------------------------- 3
2.0 DEFINITION------------------------------------------------------------------------------ 3
3.0 RESPONSIBILITY---------------------------------------------------------------------- 3
4.0 MANPOWER PLAN AND EQUIPMENT TOOLS PLAN----------------- 4
5.0 4
SEQUENCE OF WORK--------------------------------------------------------------
6.0 SCOPE OF WORKS------------------------------------------------------------------ 5
7.0 ACTIVITIES METHODOLOGY---------------------------------------------------- 5
8.0 SAFETY MEASURE------------------------------------------------------------------- 6
9.0 QUALITY CONTROL----------------------------------------------------------------- 6
10.0 ATTACHMENT---------------------------------------------------------------------------- 6
1.0 PURPOSE
The purpose of this method statement is to provide description of procedure and method for
the epoxy coating system (floor and wall applied). This epoxy coating procedure will be
applied on the wall and floor.
2.0 DEFINITION
Project : Engineering, Procurement, Construction & Commissioning (EPCC) of the
Combined Cycle Power Plant (JAWA-1 CCGT) Project at Cilamaya,
Karawang, Indonesia
Owner : JAWA SATU POWER
Contractor : GE, Samsung C&T Corporation, Meindo
Subcontractor : Berca Buana Sakti
3.0 RESPONSIBILITY
The responsibilities of the key personnel are as follows ;
3.1. Construction Manager
- The Construction Manager is responsible for ensuring that this method statement is
implemented at site.
3.2. Senior Section Engineer
- Monitors daily progress and work complete, comparing planned to actual progress.
- In-charge of administrative work.
- Ensures that all work is in conformity to stipulated standards and specifications.
3.3. Safety Supervisor
- Controlling of safety related work.

- In-charge of temporary work passes on site.
- Prevention and minimizing of work incident / accident
3.4. QAQC Supervisor
- Submit all permit, RFI and Inspection checklist of the Epoxy coating scope.
- Check before and after applying epoxy coating
3.5. Site Supervisor
- Supervises the employee of epoxy coating to safely works.

- Coordinate and arrange sequence of work to get effectiveness work.
4.0 MANPOWER PLAN AND EQUIPMENT TOOLS PLAN
4.1. Manpower Plan
S/N DESCRIPTION QUANTITY

1 Construction Manager 1
2 Senior Section Engineer 1
3 Surveyor & Ass. Surveyor 2
4 Safety Officer 2
5 QC Engineer 1
6 Supervisor 1
7 Crane Operator 1
8 Workers (Epoxy Coating team) 10
TOTAL 20
4.2. Equipment Plan
S/N DESCRIPTION CAPACITY QUANTITY

1 Hand Tools (Roller, Brush coating) - 1 Package
2 Slow Speed Drill Machine - 1 Package
3 Container - 1 Package
5.0 SEQUENCE OF WORK
Marking the & Install Baricade Repair the

Cleaning the area surface concrete
epoxy coating the epoxy epoxy coating
area coating area if any
Check & inspect Preparation

Final Insfection during apply epoxy coating
by Samsung SCT epoxy material
6.0 SCOPE OF WORKS
This method statement shows how the proper way of application of epoxy coating,
and this method statement covers the epoxy coating all areas and applies to all
personnel who are involved in and responsible for it. Material which is be used is
epoxy coating material as specified in the approved MAR and shop drawings
7.0 ACTIVITIES METHODOLOGY

7.1. Preparation
Delivery and storage;
− Material shall be delivered to site by truck or any proprietary vehicle that material shall
reached on site undamaged.
− Make sure that material is sealed with labels indicating the manufacturer name, trade mark,
date of manufacture and expiry.
− Material shall be stored in a safe material storage with shade and or at the area out of
direct sunlight.
Surface Preparation
− material and using soft broom stick or the like.
− Concrete surface must be clean and free of paint, sealers, from release agents, dirt,
laitance or any other contaminates. Wash and rinse the surface with clean water or a
detergent if needed.
− The substrate shall be free from cracks, if any repair of crack shall then be made. and the
substrate mush be surface dry before the application of epoxy coating.
− Hold Point:
All defects including crack or honeycomb must be repaired. However, even defects not
currently leaking may leak in the future if not repaired before applying the surface coating.
7.2. Work Procedure

- Preparation;
• Install a tent or temporary protective around the area which there are epoxy coating
applied. Tent will using mobile scaffold or fixed scaffold with blue sheet
• Barricade working area, ensure only authorized person can enter working area, will
control by safety.
• Ensure all levels and setting-out requirements have been surveyed and checked by
Samsung
• Provide and Install scaffolding for access when the epoxy applying on the wall (more
than 1.5meter Height).
• Ensure enough lighting prior applying epoxy system work execution when it’s
indoor area.
- Epoxy Coating system

For Mixing epoxy coating material can be seen from the data sheet provided or follow the
rules of the manufacturer's recommendation. And for applying epoxy coating follow the
work method by applicator.
8.0 SAFETY MEASURE

− All workers will receive a full Site Induction and will be fully briefed in the WMS before
work starts on site.
− All works shall comply with the safety procedure or instruction as set out in project
safety plan and municipality rules and regulations.
− Basic PPE shall be worn by all staff or labourers.
− All operatives shall be inducted before entering the site.
− Tool box talk shall be conducted before the activity.
− Wear respirator shall be worn during application if needed.
− All equipment to be used at site shall be in good.
− Safety instruction shall be given to workers prior to start the work daily.
− Housekeeping shall be maintained all times at site.
− Risk Assessment analysis for epoxy coating scope shall be followed as per attachment.
9.0 QUALITY CONTROL

9.1. Inspection and testing method
9.2. Inspection and Test Plan
Please refer to Attachment #2 for ITP form (Epoxy coating system)
10.0 ATTACHMENT
#1. Risk Assessment
#.2.1 Sketch Drawing Protection
#.3 Work Method By Applicator
#2.1 SKET DRAWING FOR PROTECTION (TENT MOBILE PROTECTION)
ALTERNATIVE 1
FRONT VIEW
SIDE VIEW
#2.2 SKET DRAWING FOR PROTECTION (FIXED TENT PROTECTION)
ALTERNATIVE 2
FRONT VIEW
SIDE VIEW
#2.3 SKET DRAWING FOR PROTECTION (FIXED TENT PROTECTION)
ALTERNATIVE 3
FRONT VIEW
SIDE VIEW
PT. KARUNIA JAYA CONCRETE
SUPPLAY & APPLAY
WATERPROOFING - EPOXY FLOORING - CONCRETE REPAIR - STRENGTHENING
CONTRUCTION CHEMICALS - FIREPROOFING
Method Statement
Nitocote EP403
Nitocote EP 403 :
Nitocote EP403 is a two pack, solvent free, epoxy resin material. It is supplied in pre-
measured quantities ready for site mixing and use. The material cures to provide a
smooth, tough and resistant finish. It is available in grey
Advantage Nitocote EP 403 :
- High build application

- Suitable for use in confined areas
- Can be applied directly to steel and concrete
- Smooth, glossy, easy to clean surface
- Corrosion, chemical and abrasion resistant
- Can be applied to damp surfaces Multi-purpose coating, due to non toxicity
Uses Nitocote EP 403:
As a protective coating for concrete and steel. It is particularly useful where concrete
surfaces are damp and cannot be dried out. The cured film is corrosion, chemical and
abrasion resistant and is suitable for application to:
- Sewage works
- Marine environments
- Basements
- Tunnels
TOOLS & MATERIAL :

1. Packaging 4 liter / set
2. Hand Mixer.
3. Vacuum Cleaner
4. Roll/ Brush / Squaqee/ Raskam
5. Others Tools
DOSAGE:
5 m2 / ltr @ 200 microns WFT per coat and recommended for applications with two
coating.
Office :
Jln Raya Sawunggaling No 180 Jemundo, Taman-Sidoarjo
Telp 031-788 1986 / 788 1987
Email : karuniajc.41@gmail.com/ jsmhan.kjc@gmail.com
1
SUPPLAY & APPLAY
PREPARATION :
1. Steel/concrete field Surface must be clean, free from dust, grease or oil as well as
other small material.
2. The surface of the steel/concrete is free of standing water to allow maximum work.
3. On a humidity, the application is not recommended above exceeds 5% humidity
and under a temperature of 5ºc.
4. New concrete must be above 28 days before aplication NItocote EP 403.
5. Nitocote EP 403 should not be exposed to the flowing water, or rain, during the
application process takes place.
6. If there are cracks or porous direpair preferably in advance using the Solution
Repair Fosroc. (Consultation to Fosroc).
APPLICATION METHOD :
1. Clean the concrete surfaces from dirt, dust, particles and oil stick on concrete
surface by means of digrinding.
2. If the hole/cavity is small, then do the patching Material Nitoprime 25/25DS with
mixed Calsium/Sillica Sand
3. If a large cavity then we recommend using Epoxy Grouting material or Epoxy
4. Sandpaper/grinding on the surface of the reply has been paching on points 2 and 3
above after doing.
5. The cleaning of the remaining dust and dirting using a vacuum cleaner.
6. Material Nitoprime 25/25DS component A with hand mixer for 1 minute after that
mix the component B for 2-3 minutes by speed 300 rpm until blended.
7. Nitoprime 25/25DS as a layer of primer using the raskam/trowel it evenly and let dry
+-6-12 hours. If it is dry, sanding/grinding flap discs and with the vacuum to clean.
8. Nitocote EP 403 material component A mixer for 1-2 minutes after that mix with
component B for a 2-3 minute speed 300 rpm until blended
9. Apply Nitocote EP 403 as a layer's 1st using the raskam/trowel teeth and
brush/roll/squagee. And let it dry during 4-6 hours. Estimated doses +-0.2 Kg/m2
10. Aplly Nitocote EP 403 as a layer Top Coat using the raskam/trowel teeth and
continued brush/roll/squaqee. And leave for 6-12 hours until completely dry.
Estimated dosage +-0.2 Kg/m2
11. Finish
Office :
Telp 031-788 1986 / 788 1987
2
SUPPLAY & APPLAY
Method Statement
Nitofloor FC150
Nitofloor FC150:
is a solvent free system based on epoxy resins and curing agents specially selected
for their ability to with stand chemical attack. The system consists of pre- weighed
base & hardener components and a Nitofloor color pack, all of which contain reactive
elements that are essential to the installation of the system
Advantage :
- Durable , low maintenance cost
- Proven against a wide range of industrial chemicals
- Solvent free-no odour during application
- Slip resistant-different textures available to suit conditions to avoid slipping
- Liquid applied providing complete protection
- Available in a wide range of colors to improve the working environment and identify
slip hazard areas
- Specially formulated for use in Middle East Conditions
Uses Nitofloor FC 150:
Provides a hard wearing, chemical and abrasion resistant floor finish.It is , ideally suited for
use an wet areas where a high degree of resistance to chemical, oils and grease in
required such as :
- Dairies,
- Soft Drink production facilities,
- Chemical manufacturing plants, c
- Cark park and workshop
TOOLS & MATERIAL :

1. Packaging :
a. Nitoprime 25/ 25DS : 5 Kg
b. NItofloor FC 150 : 4,5 Liter
2. Hand Mixer
3. Grinding Machine
4. Vacuum Cleaner
6. Spike Shoes
7. Others Tools
Office :
Telp 031-788 1986 / 788 1987
1
SUPPLAY & APPLAY
GENERAL REQUIREMENTS :
1. Minimum strong press concrete floor (without fly ash) when the application of K-300
Kg/Cm2
2. Pull-Off Strength of minimum 1.5 Mpa
3. Finish trowel smooth without acian/floor hardener & age concrete min 28 days
4. Moisture of concrete news of less than 5%, if more of 5% then there will be a
separate additional charge
5. After casting the concrete floor above ground level (within 24 hours) must
immediately cut jointnya per segment approximately 5mtr x 5mtr
6. When casting the part related to the ground floor should be a pedestal plastic cast
SURFACE PREPARATION:
1. Floor must be free of dirt, grease, oil and other chemical materials
2. Grinding floor surface with Grinding Machine to open the pores and lift the concrete
surface of weak reply. When using a grinding machine must be connected in the
Vacuum Cleaner
3. Clean the surface of the Vacuum Cleaner to clean
4. Surface of a concrete floor cracks and holes must be repaired using epoxy or
similar material (optional)
5. Make sure all areas completely clean from dirt and dus
APLICATION EPOXY FLOORING
Material : Nitoprime 25/ 25DS (Primer) + Nitofloor FC 150 (Sealler Coat+Top Coat)
Thickness 500 Micron
PRIMER
1. Stir Nitoprime 25 / 25DS component A with using low-speed hand mixer and mix
with Nitoprime 25/25DS component B. And mixing low speed around dng 3-5
minutes to material homogeny.
2. Apply Primer Nitoprime 25/ 25DS using Raskam and or brush/roll, dry further +-12-
16 hours. Estimation dosage of 0.15-0.20 Kg/m2
3. Repair cracked with material Nitofloor FC 150 + Sillica Sand / Filler Sand or
another Epoxy material.
4. Nitorprime 25/25 DS have dried using polishing machines/sandpaper, if no can be
reached using hand sandpaper polishing machines/manual.
5. Continue Clean Sweep & Vacum Cleaner the area has been at primer until
completely
Office :
Telp 031-788 1986 / 788 1987
2
SUPPLAY & APPLAY
SEAL COAT/EPOXY FILLER

1. Stir Nitofloor FC 150 component A with using low-speed hand mixer and mix with
Nitofloor FC 150 compenent B. And mixing low speed around dng 2-3 minutes.
2. And mix Nitofloor FC 150 + Sillica Sand / Filler Carbonate as much as +- 20% of the
weight of the Nitofloor FC 150. Stir low-speed 2-3 dng minutes until a homogeneous
material
3. Apply Nitofloor FC 150 using Raskam/Trowel Press to flatten the material in a
particular area does not reply. And Let it dry for +-12-16 Hours. Estimation dosage
of 0.10-0.15 Kg/m2
TOP COAT
1. Sandpaper Seal Coat area , has been primer and that has been dried by using
polishing machines, if can’t be reached using hand sandpaper.
2. Continue Clean Sweep vacum cleaner & area until completely clean
3. Stir Nitofloor FC 150 component A with using low-speed hand mixer and mix with
Nitofloor FC 150 component B. And mixing low speed around dng 2-3 minutes
until a homogeneous material
4. Apply Nitofloor FC 150 using Tooth/Teeth Trowel to flatten the material and
continued using with roll and finish using spike roller and let it dry for +-24 Hours.
Estimation dosage of 0.35-0.40 Kg/m2
5. Finish
Office :
Telp 031-788 1986 / 788 1987
3
SUPPLAY & APPLAY
Method Statement
Nitocote EN901
Nitocote EN901:
Nitocote EN901 is a solvent free, highly crosslinked, highbuild epoxy-novolac-based
Advantage Nitocote EN901 :
- 100% solids, no solvents

- Excellent chemical resistance in pH ranging from 1-14 at 25°C
- Excellent adhesion to properly prepared concrete, mild steel, and other substrates
- Excellent abrasion resistance Multi-purpose coating, due to non toxicity
Uses Nitocote EN901:
Nitocote EN901 is an Epoxy Novolac lining designed to provide protection to concrete and
steel structures in aggressive chemical conditions.
The material is particularly suitable in wastewater treatment plants, desalination plants,
food processing plants, pump and paper mills, electric power plants, chemical
manufacturing plants, fertiliser and insecticide plant sand petroleum refineries.
TOOLS & MATERIAL :

2. Hand Mixer.
3. Vacuum Cleaner
5. Others Tools
DOSAGE:
0.5 litre /m2 @ 500 microns and recommended for applications with two coating.
Office :
Telp 031-788 1986 / 788 1987
1
SUPPLAY & APPLAY
PREPARATION :
1. steel/concrete field Surface must be clean, free from dust, grease or oil as well as
4. New concrete must be above 28 days before aplication NItocote EN 901.
5. Nitocote EN901 should not be exposed to the flowing water, or rain, during the
above after doing.
6. Nitocote EN901 Nmaterial component A mixer for 1-2 minutes after that mix with
7. Apply Nitocote EN901 as a layer's 1st using the raskam/trowel teeth and
8. Aplly Nitocote EN901 as a layer Top Coat using the raskam/trowel teeth and
9. Finish
Office :
Telp 031-788 1986 / 788 1987
2
SUPPLAY & APPLAY
Method Statement
Nitocote EP405
Nitocote EP 405 :
Nitocote EP405 high gloss, non toxic, coating is based on solvent free, epoxy resins which
contain pigments and fine fillers. It is supplied as a two pack material, in pre-weighed
quantities ready for on site mixing and use Nitocote EP405
Advantage Nitocote EP 405 :
- Multi-purpose coating, due to non toxicity

- Low cost service life
- Resistant to mould growth, chemical attack and abrasion
- Easy to clean, smooth gloss finish, with high build capability
- Easy to apply, solvent free, formulation makes it suitable for use in confined
spaces100%.
Uses Nitocote EP 405:
Provides a non toxic coating to concrete and metal surfaces, which is both chemical and
corrosion resistant. It is suitable for applications such as :
- Pipes and tanks
- Reservoirs and water treatment works
- Grain silos and dairies
- Meat and food processing
TOOLS & MATERIAL :

2. Hand Mixer.
3. Vacuum Cleaner
5. Others Tools
Office :
Telp 031-788 1986 / 788 1987
1
SUPPLAY & APPLAY
DOSAGE:
5.0m2/litre @ 200 microns wft/coat and recommended for applications with two coating.
PREPARATION :
1. steel/concrete field Surface must be clean, free from dust, grease or oil as well as
4. New concrete must be above 28 days before aplication NItocote EP 405.
5. Nitocote EP 405 should not be exposed to the flowing water, or rain, during the
above after doing.
6. Material Nitoprime 25/25DS component A with hand mixer for 1 minute after that
mix the component B for 2-3 minutes by speed 300 rpm until blended.
7. Nitoprime 25/25DS as a layer of primer using the raskam/trowel it evenly and let dry
+-6-12 hours. If it is dry, sanding/grinding flap discs and with the vacuum to clean.
8. Nitocote EP 405 material component A mixer for 1-2 minutes after that mix with
9. Apply Nitocote EP 405 as a layer's 1st using the raskam/trowel teeth and
10. Aplly Nitocote EP 405 as a layer Top Coat using the raskam/trowel teeth and
11. Finish
Office :
Telp 031-788 1986 / 788 1987
2
SUPPLAY & APPLAY
Method Statement
Nitocote ET 550
Nitocote ET 550 :
Nitocote ET550 is a thixotropic, tar extended, two pack epoxy formulation, containing inert,
reinforcing fillers and a special blend of solvents.
Advantage Nitocote ET 550 :
- High film build in a single application

- Easily applied by brush, roller and airless spray
- Provides long term protection
Uses Nitocote ET 550:
To provide protection to concrete and metal structures, marine structures, pipe lining &
coating, sheet piling, industrial coating in power plants, oil & gas refining plants, sewage
treatment plants, effluent plants, channels, culverts, tank foundations, below ground
protection for concrete & metal structures etc.
TOOLS & MATERIAL :

1. Nitocote ET550,Packaging 18 liter / set
2. Hand Mixer.
3. Hand Grinding Machine
4. Vacuum Cleaner
5. Roll/ Brush / Spray
6. Wet Film Thikness Gauge
7. Others Tools
DOSAGE:
5 m2/ litre/ coat @ 200 microns WFT and recommended for applications with two coating.
Office :
Telp 031-788 1986 / 788 1987
1
SUPPLAY & APPLAY
SURFACE REPARATION :
1. Clean the concrete surfaces from oil, grease, dust, loose partcles and organic
growth with hand grinding machine.
2. If the hole/cavity/ Honeycomb, then do the patching/ injection Grouting material (
Not Include the Scope of work Nitocote ET 550)
3. If the crack then it should be done repair beforehand with a method injection or
patching
5. The minimum application temperature is 5°C..
1. Nitocote ET 550 material component A mixer for 1-2 minutes after that mix with
2. Apply Nitocote ET 550 as a layer's 1st using brush/roll/spray. And let it dry during
10-24 hours depending on the air temperatures. Estimated dosage + 0.2 Liter /m2
3. Apply Nitocote EP 550 as a layer’s 2, using brush/roll/squaqee/ spray. And leave for
24 hours until completely dry and depending on the air temperatures. Estimated
dosage + 0.2 liter /m2
4. Finish
TESTING THIKNESS METHOD
Testing with in wet conditions, measure the thikness manual of Nitocote ET550 with Wet
Film Thikness Gauge
Office :
Telp 031-788 1986 / 788 1987
2

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Method Statement for Epoxy Coating System

JAWA-1 COMBINED CYCLE

A 21-09-2019 J.H.JUNG S.Y.CHOI M.C.SONG For Approval

0 24-10-2019 J.H.JUNG S.Y.CHOI M.C.SONG For Construction

Description Current Revision

Replaces Derived from Project Document Code

Method Statement for J1-SCT-WMS-C00-0006

4.0 MANPOWER PLAN AND EQUIPMENT TOOLS PLAN----------------- 4

6.0 SCOPE OF WORKS------------------------------------------------------------------ 5

7.0 ACTIVITIES METHODOLOGY---------------------------------------------------- 5

8.0 SAFETY MEASURE------------------------------------------------------------------- 6

9.0 QUALITY CONTROL----------------------------------------------------------------- 6

3.1. Construction Manager

3.2. Senior Section Engineer

3.3. Safety Supervisor

- Controlling of safety related work.

3.4. QAQC Supervisor

3.5. Site Supervisor

- Supervises the employee of epoxy coating to safely works.

S/N DESCRIPTION QUANTITY

4.2. Equipment Plan

S/N DESCRIPTION CAPACITY QUANTITY

5.0 SEQUENCE OF WORK

Marking the & Install Baricade Repair the

Check & inspect Preparation

7.0 ACTIVITIES METHODOLOGY

7.2. Work Procedure

- Epoxy Coating system

8.0 SAFETY MEASURE

9.0 QUALITY CONTROL

Advantage Nitocote EP 403 :

- High build application

Uses Nitocote EP 403:

TOOLS & MATERIAL :

Uses Nitofloor FC 150:

TOOLS & MATERIAL :

APLICATION EPOXY FLOORING

SEAL COAT/EPOXY FILLER

Nitocote EN901 is a solvent free, highly crosslinked, highbuild epoxy-novolac-based

Advantage Nitocote EN901 :

- 100% solids, no solvents

Uses Nitocote EN901:

TOOLS & MATERIAL :

Advantage Nitocote EP 405 :

- Multi-purpose coating, due to non toxicity

Uses Nitocote EP 405:

TOOLS & MATERIAL :

Advantage Nitocote ET 550 :

- High film build in a single application

Uses Nitocote ET 550:

TOOLS & MATERIAL :

TESTING THIKNESS METHOD

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