Professional Documents
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Windmill
Windmill
This Dutch windmill in Amsterdam was built in 1757 and is identified as De 1100 Roe. It is a
smock mill of the type called by the Dutch a grondzeiler ("ground sailer"), since the sails almost
reach the ground. It is turned into the wind by a tailpole
A windmill is a machine which converts the energy of wind into rotational motion by means of
adjustable vanes called sails. The main use is for a grinding mill powered by the wind, reducing
a solid or coarse substance into pulp or minute grains, by crushing, grinding, or pressing.[1][2]
Windmills have also provided energy to sawmills, paper mills, hammermills, and windpumps for
obtaining fresh water from underground or for drainage (especially of land below sea level).
Contents
[hide]
• 1 History
○ 1.1 Vertical-axis windmills
○ 1.2 Horizontal-axis windmills
1.2.1 Fixed windmills
1.2.2 Windmills that turn to face the wind
1.2.3 Multi-sailed windmills
• 2 Gearing
○ 2.1 Task specific gearing/operation
• 3 Uses
○ 3.1 As wind-pumping devices
○ 3.2 As electricity production systems
○ 3.3 Other
• 4 See also
• 5 References
• 6 Further reading
• 7 External links
[edit] History
See also: History of wind power
Interior view, Pantigo windmill, East Hampton, New York. Historic American Buildings Survey
At one point in the mid-80s there were over twenty-six wind farm companies operating in this
area of the United States. This eventually expanded to areas outside of Palm Springs, as seen as
backdrops in several films of the era, such as Less Than Zero. However, later legislative efforts
by California lawmakers eliminated the financial incentives and tax breaks that made these early
alternative energy projects feasible (Fisher, 1985). Similar tax credits and incentives have
brought a resurgence in interest in renewable energy sources in other areas of the country
(Maloney, 2006).[24][25][26]
Windmills and related equipment are still manufactured and installed today on farms and
ranches, usually in remote parts of the western United States where electric power is not readily
available. The arrival of electricity in rural areas, brought by the Rural Electrification
Administration (REA) in the 1930s through 1950s, contributed to the decline in the use of
windmills in the US. Today, the increases in energy prices and the expense of replacing electric
pumps has led to an increase in the repair, restoration and installation of new windmills.
[edit] Other
• Gristmills, or corn mills, grind grains into flour. These were undoubtedly the most
common kind of mill.
• Fulling or walk mills were used for a finishing process on cloth.
• Sawmills cut timber into lumber.
• Bark Mills ground bark from trees to powder for use in tanneries.
• Spoke mills turned lumber into spokes for carriage wheels.
• Cotton mills (initially used only to spin yarn) were usually powered by a water wheel at
the beginning of the industrial revolution.
• Bobbin Mills made wooden bobbins for the cotton and other textile industries.
• Carpet mills for making carpets and rugs were sometimes water-powered.
• Textile mills for spinning yarn or weaving cloth were sometimes water-powered.
• Powder mills for making gunpowder - black powder or smokeless powder were usually
water-powered.
• Blade mills were used for sharpening newly made blades.
• Slitting mills were used for slitting bars of iron into rods, which were then made into
nails.
• Rolling mills shaped metal by passing it between rollers.
• Lead was usually smelted in smeltmills prior to the introduction of the cupola (a
reverberatory furnace).
• Paper mills used water not only for motive power, but also required it in large quantities
in the manufacturing process.
• Stamp mills for crushing ore, usually from non-ferrous mines
• Needle mills for scouring needles during manufacture were mostly water-powered (such
as Forge Mill Needle Museum)
• Oil mills for crushing oil seeds might be wind or water-powered
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History of
Windmills
Introduction
Since ancient times, man has harnessed the power of the wind to provide
motive power for transportation. Likewise, the technique of grinding grain
between stones to produce flour is similarly ancient, and widespread. Quite
where and when these two came together in the first windmill is unknown, but
a likely scenario suggests a Persian origin, from where (tradition has it) the
knowledge spread back into Northern Europe as a result of the Crusades.
However, since the Persian mills were quite unlike the early European
designs it seems just as likely that the adaptation of wind as a power source
was independently discovered in Europe, albeit at a later date. (Of course
wind was not the first non-human power source applied to the task of grinding
corn - it was preceeded by both animal power, and in all probability by water
power).
European millwrights became highly skilled craftsmen, developing the
technology tremendously, and as Europeans set off colonizing the rest of the
globe, windmills spread throughout the world.
The pinnacles of windmill design include those built by the British, who
developed many advanced "automatic control" mechanisms over the
centuries, and the Dutch (who used windmills extensively to pump water and
for industrial uses, as well as to grind grain).
As steam power developed, the uncertain power of the wind became less and
less economic, and we are left today with a tiny fraction of the elegant
structures that once extracted power from the wind. These remaining
windmills, scattered throughout the world, are a historic, and certainly very
photogenic, reminder of a past technological age. A number of mills have
been restored, either visually, or in some cases back to full working order,
where the trend for organic and non-manufactured foodstuffs has shifted the
economics slightly back in their favour once again.
However the promise of widespread power from the wind lives on, both in the
form of wind turbines producing electricity, and in the form of small scale
windpumps (often largely low-tech "appropriate technology" installations) still
used extensively in world agriculture.
English Windmills
Evidence of windmills in England dates from the 12th century, with earlier
references to "mills" (such as in the 11th century Doomsday Book) generally
held to be talking about either animal or water powered mills.
The 14th and 15th centuries provide evidence of what the early mills looked
like, with illustrations occuring in diverse media such as memorial brasses,
stained glass, and wood carvings, as well as the expected manuscript
records.
These early illustrations all show the simple, all wooden, post mill structure.
Post Mills
Post mills are so named because of the large upright post on which the mill's
main structure (the "body" or "buck") is balanced. By mounting the body this
way, the mill is able to rotate to face the (variable) wind direction.
To maintain the upright post, a structure consisting of horizontal crosstrees,
and angled quarterbars is used. By far the most common arrangement was 2
cross bars at right angles to each other under the base of the post, together
with 4 quarterbars. Occasionally however other arrangements did occur, such
as 3 crosstrees, and consequently 6 quarterbars.
Initially the crosstrees would have rested directly on the ground, (or indeed
were buried in the ground for extra stability) but since this makes them very
succeptible to rotting, the crosstrees were soon being placed on brick piers, to
raise them off the ground.
The body of the mill housed all the milling machinery - a large brake wheel on
the same shaft as the sails (the "windshaft") transferred power to a smaller
gear at right angles to it, called the wallower. The wallower shared a vertical
shaft with the great spur wheel, and from this smaller wheel a "stone nut" was
used to drive the millstone. As larger mill bodies were constructed, additional
pairs of stones could be driven, by taking further power taps, each using an
extra "stone nut" off the great spur wheel. In order to apply some level of
control to the mill, the brake wheel could be slowed using a large wooden
friction brake around its outer edge.
As already mentioned, the whole body rotated on the central post, in order to
face the wind. To allow this to happen, a tailpole or tiller beam extended from
the rear of the body. By pushing on this beam (or by using some form of winch
or animal power) the miller rotated his mill. The tailpole also provides a useful
attachment point for a ladder to provide access to the mill.
An obvious improvement on the early post mill, is to build a roundhouse up
around the crosstrees and quarterbar structure. This makes this structure a lot
more protected from the weather, and provides additional storage space.
Smock Mills
Smock mills (named after the dress like agricultural costume whose shape
they vaguely resemble) are a fundamental improvement over the post mill
design.
Instead of rotating the whole body of the mill to face the mill, the smock mill
design consists of a fixed wooden body, holding the milling machinery,
together with a rotatable cap, which holds just the roof, the sails, the windshaft
and the brake wheel.
By rotating just the mill cap, the body of the mill can be made much larger
than in a post mill, and hence able to house more pairs of stones, and more
ancilliary machinery. In addition, the body can be made arbitrarily high, the
extra height allowing the sails to catch more wind (and to a certain extent a
taller body can allow longer sails to be employed, to the same end).
Smock mill bodies are theoretically roughly circular, though the use of straight
timber means that most are actually eight sided. Other numbers of sides
occur, including in England examples of six through to twelve sides. (In
addition there are a number of small smock mills throughout the world which
have square bodies). Many English smock mills are constructed above a more
substantial brick built base, which may range from a few courses, up to
several stories high.
Tower Mills
Tower mills take the smock mill design even further, by replacing the wooden
body with a brick or stone built tower. Since the necessity of having straight
sides (due to straight timber) is removed, true circular bodies are the common
arrangement. However straight sided structures do occur, and even towers
that start off with straight sides at the base, but change to a circular plan part
way up (perhaps due to building the tower on what was originally a smock mill
base).
By using brick or stone for the body, tower mills can be built even larger and
taller than smock mills, and by being a more durable building material, the
mills are more weatherproof, and more fireproof.
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