for E-4301 pulling

Verification of Lifting Lug

(as per OVS for MPD, P-III)
Material
Yield strength of material (MPa)= σy = 205
Allowable Shear Stress (MPa) = τall = 82
Allowable Von Mises Stress (MPa) = σv = 136.67
Weight (Kg) = W= 7610
Impact Factor = I= 2
Lifting Angle (Degree) = a= 89
Lifting Angle (Radian) = a= 1.55
Vertical Component of Force (N)= Fy=I x W x 9.81= 149,308.20
Lifting Force (N) = F = Fy /Sin (a)= 149,329.34
Horizontal Component of Force (N) = Fx = F Cos (a)= 2,512.81
Lug Radius (mm) = R= 67
Lug Length (mm) = L= 134
Pad Diameter (mm) = Dp= 0
Hole Diameter (mm)= d= 40
Hole Height (mm) = H= 58
Lug Thickness (mm) = t= 40
Pad 1 thickness (mm) = t1= 0
Pad 2 thickness (mm) = t2= 0
Lug Weld Thickness (mm) = w= 17
Effective lug weld thickness (mm) = w'=w/sqrt(2) 12.02
Weakening Factor (mm) = f= 0.85
Repad No

GEOMETRIC PARAMETERS CALCULATIONS

A-A area (mm2)= A = t(2R-d)+t1(Dp-d)+t2(Dp-d) = 3,760.00
C-C area (mm2)= Ac=t x L= 5,360.00
C-C Modulus z-z (mm3)= Wcz=t x (L)^2/6 119,706.67
Weld Area (mm2)= Aw = 2 x L x w'= 3,221.58
Weld Modulus z-z (mm3) = Wzw = w' x (L)^2/3 71,948.59

A-A VERIFICATION
A - A Shear Stress (MPa) = τA = F/A = 39.72

A-A Shear Ratio = Ra = τA/τAll= 0.48

If Ra < 1, Then design is OK

C-C VERIFICATION
C-C Bending Moment (MPa)= McZ= Fx x H= 145,742.77
C-C Bending Stress (MPa)= σy=Mcz/Wcz= 1.22
C-C Axial Stress (MPa)= σty=Fy/Ac= 27.86
C-C Shear Stress (MPa)= τx=Fx/Ac= 0.47
C-C Von Mises Stress (MPa)= σc=sqrt {(σy+σty)^2+3*τx^2}= 29.08

C-C Stress Ratio= Rc=σc/σv= 0.21

If Rc < 1, Then design is OK

WELD VERIFICATION (UNI CNR-10011)

Weld Bending Moment (Nmm)= Mzw=Fx x H = 145,742.77
Weld Bending Stress (MPa)= σyw=Mzw/Wzw= 2.03
Weld Axial Stress (MPa)= σtyw=Fy/Aw= 46.35
Weld Shear Stress (MPa)= τxw=Fx/Aw= 0.78
Weld Total Stress (MPa)= σw=sqrt((σyw+σtyw)^2+τxw^2)= 48.38

Weld Ratio Rw=σw/(f x σv)= 0.42

If Rw < 1, Then design is OK

MEAN CONTACT VERIFICATION

Mean Contact Pressure (Mpa)= pc=F/(d*(t+t1+t2))= 93.33

Mean Contact Pressure Ratio = Rcp=pc/(0.9 x σy)= 0.51

If Rcp < 1, Then design is OK
 #NAME?

Worse Condition at 45 deg

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