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BOGAERTS Bruno - Quay Infrastructure - Construction, Lay Out, Technical Equipment Etc.
BOGAERTS Bruno - Quay Infrastructure - Construction, Lay Out, Technical Equipment Etc.
PSA Group
28 ports in 16 countries
1 Great Yarmouth 1 Incheon 2 Busan 3 Kitakyushu 4 Dalian
UNITED KINGDOM SOUTH KOREA SOUTH KOREA JAPAN CHINA
2 Zeebrugge 5 Tianjin
BELGIUM CHINA
3 Antwerp 6 Guangzhou
BELGIUM CHINA
1 8 Fuzhou Intl
5 Genoa 2 4 CHINA
ITALY 3 5 1
23
6 9 Dongguan
6 Venice 5
6 7 CHINA
ITALY
9 8
4 7 10 10 Hong Kong
1 7 Mersin
CHINA
TURKEY 1
1 Panama 3
2 3 1
PANAMA
6 4
5
2 Buenos Aires 2
ARGENTINA
Regions
Americas
2
Europe
2
PSA Container Terminals in Antwerp
Europa
Terminal
Noordzee
Terminal
Deurganck
Terminal
Churchill
Terminal
Quay Infrastructure
Contents
Greenfield Terminal
Operational Concept
Terminal Infrastructure
Quay wall
Quay Cranes
Container Yard
Drainage
Sewerage
Pavement
Technical equipment
Truck gates and interchange zone
Rail bundle
Buildings
Environmental initiatives
Operational Innovation
4
Greenfield Terminal…
Operational Concept
Considerations:
Equipment needs
Performance requirements
Safety
Labour regulations
Legislation
Environmental protection standards
Security
Innovation
Future proof?
6
Operational Concept
Operational Concept
Current yard operations at PSA Antwerp Terminals
manned Straddle Carriers (SC)
Operational Concept
Automatic Crane Terminal
10
Operational Concept
Automatic Crane Terminal
11
Operational Concept
Terminal layout (DGT concept 2002)
12
Operational Concept:
Automated Stacking Cranes in the yard and
Automated Shuttle Carriers for horizontal transport
13
Operational Concept
Straddle Carrier Terminal Layout
Design depends on
Required stacking capacity
Truck flow, mainly from gates to interchange
areas and back
Dimensions and characteristics of terminal
vehicles
straddle-carriers for full containers
forklifts & reach-stackers for empty containers
Flow of terminal vehicles from operational areas
to interchange and rail-operation areas
Avoid crossings between truck flow and terminal
vehicles
Necessary space for buildings & parking
(administration and maintenance area)
14
Operational Concept
Design Deurganck Terminal (full 2750 m)
L M7 2
HS 12
1000k VA L M7 1
LM70
HS 19 L M6 7 L M66 L M65
L M6 9
5 6 10
LM7 LM8
2
L M68
2
SPREADERS
HS 18
1000kVA
22
8
ECH−PARKING (16pl.)
26
27
21
8
8
22
9
40
LM5 22 22 22 22 23 24 25 12 12 (+/−5000m²) 12
31
12
6
LM6
8
HS 4 40
26
15
? 8 8 8 8 8 8 12 9 9 12 12 12 9 13 14 15 34 39
630kVA 9
35
?
26
26 26 27 27 27 27 24 16 16 LM53 9 9 9 21 9 9 9 31 31 32 33 34 35 38 39 40
22
10
21 21 21 35 35 35 35 35
L M50 L M5 1
22 30 28 9 L M5 6 L M57 L M58 LM59 LM60 L M6 1 L M6 2
8 HS 8 HS 9 HS 10 HS 11 16 HS 13 HS 14 HS 15 HS 16 HS 17
26 30
29 16 16 21 21
ECH−PARKING (20pl.)
17 17 20 20
STRADDLE−CARRIER−
PARKING (80pl .)
L M9
18 19
3
?
?
40
34
37
38
39
40
39
LM3
35
4
LM
38
37
HS 20 HS 21 HS 22 HS 23 HS 24
30.000 l. bovenop
T ANKCONTAINER
30.000 l. ondergronds
TANKCONT AINER
30.000 l. onderg ronds
3
4 4
Q UICK REPA IR
B
26
8
22
?
KAN TORE N RM
?
MA GAZIJ N
HS 5 R OLLEND MATERIEEL 36 36 36 36
630kVA L M4 6 L M4 5 L M4 4 L M4 3 LM42 L M41 L M4 0 L M39 L M38 LM37 LM36 LM35 34 LM34 34 L M3 3 34 L M3 2 34 L M3 1 LM30 LM29
?
? KLEEDR UIMTE
MECHA NICIEN S VO RKLIFTGA RAGE
K LEEDRU IMTE
C HAUF FEURS
2
?
1 HS 6 I NG ANG
26
1000k VA
LM1
22
LM2
BUS JES
7
2
1 HS 7 ?
630kVA ?
11
L M1 0 IN GA NG
D OKW ERKE RS
A
?
?
10
ING ANG
BEDIE NDEN& BEZO EKERS
36
34
A5
11
11 11 11 11 11
L M1 1 L M1 2 L M1 3 L M14 L M15 LM16 L M1 7 LM18 L M1 9 L M2 0 L M21 L M22 L M2 3 LM24 L M2 5 L M2 6 L M2 7 L M2 8
1
2
44
?
17
?
?
?
1724 1726 1728 1730 1732 1734 1736 1738 1740 1742
1722
2750 m
15
Operational Concept
Design Zeebrugge International Port (ZIP)
16
TERMINAL INFRASTRUCTURE
Quay Wall
Quay Cranes
17
Terminal Infrastructure
quay wall (DGT)
18
Terminal Infrastructure
quay wall (DGT)
19
Terminal Infrastructure
Quay Cranes
20
Terminal Infrastructure
Quay Cranes: crane beam
Crane rail
landside: on concrete beam
with pile foundation
21
Terminal Infrastructure
Quay wall and crane beam (ZIP)
22
Terminal Infrastructure
Quay Cranes
Quay Cranes
Outreach 20-24 box wide
Twin spreaders
Rail span 30 m
23
Terminal Infrastructure
Apron
24
Terminal Infrastructure
Apron
At the quayside ship-shore handling occurs with high productivity. This activity is not to be disturbed by others activities than straddle-
carrier/container-crane interchange. Other traffic is not allowed.
e.g.: view of ship-shore handling at quay-side Scheldt – Europaterminal: e.g.: dimensions and turning radius of a straddle-carrier
25
Terminal Infrastructure
Container Yard
For straddle-carrier-
operations, the stacking-
area is organised in blocks
and connection roads.
At Deurganck Terminal,
each block consists of 41
tiers perpendicular to the
quay.
Each tier is 16 TEU deep an
maximum 3 high.
Illumination poles take one
TEU slot
26
TERMINAL INFRASTRUCTURE
Container Yard
Drainage
Sewerage
Pavement
Technical equipment
27
Terminal Infrastructure
Container Yard: drainage and ground works
Dredging and
hydraulic landfill
Terrain 5 m higher
than original ground
level
Drainage installed
28
Terminal Infrastructure
Container Yard: Sewerage
29
Terminal Infrastructure
Container Yard: Sewerage
IMDG zones
Buffer tanks
Valves
Buffer possible
contaminated water in case
of calamity
Sanitary water
Small water treatment
installations
Contaminated water
mud traps, grease traps and
hydrocarbon separators
30
Terminal Infrastructure
Pavement: type selection
Design criteria:
Life cycle costs
construction costs
maintenance costs
reliability
Loads
type of trafficking (vehicle speed, wheel loads, tyre types, …)
static loads – point loads (shape and type of support)
impact loads
terminal layout and operation
31
Terminal Infrastructure
Pavement: type selection
Other factors:
Boundary conditions
surface pollution – hydraulic oil, de-icing salts
strength of subgrade
anticipated settlement – short term or long term
climate – rainfall, temperature, frost
future uses and developments
availability of local materials
tolerated slopes regarding equipment use, stacking and
rainwater
available construction time
surface characteristics – smooth, even, clean, always dry,
never slippery, absolutely horizontal, without single
discontinuity
32
Terminal Infrastructure
Pavement (DGT)
33
Terminal Infrastructure
Pavement design
34
Terminal Infrastructure
pavement foundation: Scottish granite (DGT)
35
Terminal Infrastructure
Asphalt Pavement (DGt)
36
Terminal Infrastructure
Asphalt Pavement (DGT)
37
Container Yard
Underground services
Sewerage
Rain volumes?
IMDG zones -> buffer tanks
Buildings: small water
treatment installations
Filters
Power supply
High tension
Low tension: normal, generator
and UPS networks.
Water supply
Buildings
Fire hydrant
Data cabling
Fibre optics
Steering cables
38
Terminal Infrastructure
Terrain lighting
Light pylons
30 m high
130-175 m between pylons
Distance is determined by the
terminal-layout
Light intensity
minimum average horizontal lux-
level required:
20 lux at stacking-areas
50 lux at the quayside
This means 0,3 or 0,4 W/m²
+20% because light-intensity
decreases with aging and pollution.
yellow light (sodium high pressure
lamps) or white light (mercury-
iodide lamps)?
As perception of colour is less
important on a container-terminal,
sodium high pressure lamps are
preferred.
39
Terminal Infrastructure
Terrain lighting
Asymmetrical floodlights
bring the light where it is
needed
Feeding and steering
Central steering, based on
light density measurement
Local steering possible for
critical lighting posts. BOVENZICHT SCHAAL 1/50
40
Terminal Infrastructure
Terrain lighting
41
Terminal Infrastructure
Reefer area
42
Terminal Infrastructure
Truck Cycle: Administrative Check
Administrative Check
Announcement
Truck parking
Administration
building
43
Terminal Infrastructure
Truck Cycle: Gate-IN
Technical Check
Manned gates
Automatic gates
for empty chassis
44
Terminal Infrastructure
Truck Cycle: Truck Interchange Area
45
Terminal Infrastructure
Truck Cycle: Truck Interchange Area
Assignment
46
Terminal Infrastructure
Truck Cycle: Automatic Gate Out
47
Terminal Infrastructure
Rail Crane infrastructure (DGT)
ACHTERAANZICHT (NOORD−WEST) SC H 1/100 ZIJAANZICHT RECHTS (ZUID−OOST) SC H 1/100 VOORZIJAANZICHT (ZUID−OOST) SC H 1/100
ZIJAANZICHT A−A
48
Terminal Infrastructure
Rail operations (DGT)
49
Terminal Infrastructure
Rail bundle
50
Terminal Infrastructure
Marine Operations building (DGT)
4.457m²
Operational
services and
operational
management
Accommodations
for blue collar
workers
51
Terminal Infrastructure
Administration building (DGT)
2.132m²
Administration services
Self service desk
Support desk
Clients and shipping-agents
Customs
At the entrance of the terminal
52
Terminal Infrastructure
Workshop
4.245m²
maintenance forklift-trucks
maintenance straddle carriers
accommodations for technicians and straddle drivers
local technical management
SC-wash
warehouse
53
Terminal Infrastructure
Gates and bridges
POORT 3
2
POORT
LM71
LM75
LM76 LM74
LM77 LM73 L M72
LM78
8. 16 m
LM70
PO PVC Ø11 0
OR 2 1. 50 m
T
6 LPK6
L M7 BH 16 LM8
TOURNIQUET
pers oneel
POORT 5 POORT 4
+ deurtje voor + deurtje voor
BH1
LP3 L P19
LPS1
LP2
L P20
doodloop
LP1
L P21
1 x PVC Ø150
LP11
LP12 LP22
330m
LPS2
L M50 LM51
LM56 LM57 LM58
LPS4
1x PVC Ø150
T OURNIQUET LM9
enkel personen
met badge
deu hoge new−jersey’s + draadafsluiting
0 , 80
T 7 eer r
LPS5
L. EEL
3
SON
LM
E−INPERLM4
15P
KING
SPEEDGATE 1
+ CAMERA
LPS6
QUICK REPAIR
lage new−jers ey’s + draadafsluiting
KANT OREN RM
LPS7
fie tse n & mo o
ro ke rs u
BH6
sta l n
rm
i g
i e
MAGAZIJN
t
2
LM
BH 8
1 x PVC Ø150
rok e rsrui mte
3x TOURNIQUET
fie tse n & mo o
BH9
t
i g
stal l n
LM10
1x POORT Leveranc iers
I NGANG DOKWERKERS
PARKIN G DOKWERKERS (17 2 plaatsen)
LPS9 A OMHEINING
BH 7
LPS18 BH10
LPS10
hog e new jersey
P ARKING TRUCKS
hog
(5 pla a tsen)
LPS11
LPS17 LPS16
LPS12 LPS13 LPS14 LPS15
54
Terminal Infrastructure
high tension cabins
55
Terminal Infrastructure
ISPS
56
Environmental initiatives
Energy regeneration on
QC’s and SC
Sharing in grid
Active front end
Super capacitors
Automatic capacitors on LT
installation reeferracks
Automated switching of
floodlights on yard
lights in buildings
Water purification system
on buildings (e.g. 26000l/d)
57
Some examples:
Twin straddle carriers (2x20ft)
58
Deurganck Terminal
Situation at start-up (December 2005)
POORT 3
1 48 ,80
VOOR
RS
POORT
& MOTO
SEN ING
RK
FIETPA
L M7 1
L M75
LM7 6 LM7 4
POO RT 1
L M7 8 L M77 L M73 LM7 2
DUBBELE
POO LM7 0 DUBBELE TOURNIQUET 2
RT TOURNIQUET 1 L M69 personeel
6 personeel
LPK6
L M7 LM8
T OUR NIQUET
per soneel TAN KC ON TAINERS L M68A
TC T 4
T CT 1
TC T 2
S TE LP LA ATS 2
TC T 3
POO RT 5 POORT 4
+ deurtje voor + deurtje voor SPREADERS
L P10 LP6 L P4brandweer LP 16 brandweer
L P17
LP1 8
ops poor
L P3 LP1 9
LPS1
TIJDELIJKE
L P2 LP2 0
d oo dlo
L P1 ST EL PL AA TS 2 1
( 9pl. )
LP2 1
LP1 1
LPS2
ECH−PARKING (14pl.)
( 3pl ).
ST E LP LAA T S 3 2
S TE LP LA AT S 1A ( 18pl. ) ST E LP LAA T S 1B ( 18pl. )
LPS3
LM5 L M6
TIJDELIJKE OMHEINING
LM5 3 L M5 4 L M55
L PS4
TOURNIQUET
enkel per sonen
met badge
deu hoge new−jersey’s + draadafsluiting
0, 80
E −INPERLM4
SO
KING
GAT
PAR
SPEEDGATE 1
+ CAMERA
L PS6
lage new−jersey’s + draadafsluiting
LPS7
f ie tse n & moto
r oke r sr uim te
st al li ng
lage new−jersey’s
lag e ne w− jer sey ’s + draadafsluiting
LM1
LM2
L PS8
TIJDELIJKE OMHEINING − WERFHEKKENS
M O GELIJ KE
UTI BREIDING
M O− GEBO UW PA RK N
IG
BU SJES
r ok er sr ui me
t
fi et sen & mo to
3x TOURNIQUET
s ta l ing
LM1 0
1x POO RT Leveranciers
ING AN G D OKWERKERS
PAR KIN G D OK WER KER S(172 plaatsen)
LPS9 A OMH EINING
IN GA NG BED IEN DEN&BEZOEKERS
ho ge n ew jers ey ho g e n ew jers ey
d ra ad a fsl uiting
L PS18
PAR KIN G B EDIE ND EN / B EZO EKERS 1
( 16 pla atsen)
L PS1 0
h og e n e w jer sey
h og e n e w jer sey
y
jerse
new
(5 p a
l at sen)
L PS11
L PS17 L PS16
LPS 12 LP S13 LPS 14 L M1 7 L M18 LM1 9 L M20 LM2 1 L M22 LM24 L M25 L M26 L M27 L M2 8
L PS1 5
LM2 3
44
17
KAM 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 2 36 237 238 239 240 241 242 243 244 245 2 46 2 47 2 48 249 250 251 252 253 254 255 2 56 2 57 2 58 2 59 2 60 261 262 263 264 2 65 2 66 2 67 2 68 2 69 2 70 271 272 273 274 2 75 2 76 2 77 2 78 2 79 2 80 281 282 283 284 2 85 2 86
1724 1726 1728 1730 1732 1734 1736 1738 1740 1742
D E U R G A N C K D O K
1722
2750 m
59
Deurganck Terminal
Actual Situation (October 2010)
60
Deurganck Terminal
Facts and figures
61
Deurganck Terminal
Facts and figures
62
The end
Thank You!
63