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Conwectiwe Heat Transfer by Impingement of Circular Liquid: X. Liu
Conwectiwe Heat Transfer by Impingement of Circular Liquid: X. Liu
J. H. Lienhard V
Mem. ASME
The impingement of circular, liquid jets provides a convenient method of cooling
surfaces. Here, jet impingement cooling of uniformly heated surf aces is investigated
analytically and experimentally for stable, unsubmerged, uniform velocity laminar
J. S. Lombara1 jets in the absence of phase change. Analytical and numerical predictions are de-
veloped for a laminar radial film flow. Experiments using undisturbed laminar jets
were performed to determine local Nusselt numbers from the stagnation point to
Department of Mechanical Engineering,
Massachusetts Institute of Technology,
radii of up to 40 diameters. Turbulent transition in the film flow is observed ex-
Cambridge, MA 02139 perimentally at a certain radius. Beyond this transition radius, a separate turbulent
analysis is constructed. Integral method results are compared to numerical results,
and Prandtl number effects are investigated. The predictions are found to agree well
with the measurements for both laminar and turbulent flow. Predictive formulae
are recommended for the entire range of radii.
Introduction
Cooling a surface with an impinging liquid jet is an attractive deny the presence of a similarity region. However, no conclu-
technique because of its high efficiency and unsophisticated sive evidence showed that the dropped, buoyant cork actually
hardware requirements. Applications of jet impingement cool- moved at the liquid surface speed. Since the experimental ap-
ing are varied, and include processing of both metals and proach of Azuma and Hoshino is clearly more accurate, we
molded plastics, cooling of high-efficiency (aircraft) generator are inclined to give their conclusions greater weight. For the
coils, and cooling of certain electronic modules. Such jets lend details of Watson's flow field, the reader is referred to his
themselves to either convective boiling or to nonevaporative paper. His expressions, and those of a later independent study
convection, but in both situations the cooling efficiency varies by Sharan (1984), are quoted hereinafter when needed.
with the radial distance from the point of impact. In this study, Azuma and Hoshino measured the turbulent transition ra-
we consider the impingement of a circular, unsubmerged, lam- dius in their system (which used an annular orifice mounted
inar liquid jet on a surface of uniform heat flux. Convective on the plate, rather than an actual impinging jet) and also
transport, without change of phase, is analyzed theoretically measured the subsequent velocity profiles. The turbulent film
and experimentally, taking account of both the initial laminar was well characterized by standard boundary layer results, but
flow and the downstream turbulent flow. it did appear to show relaminarization farther downstream as
An axisymmetric, laminar impinging jet spreads into a thin, the film slowed and its stability increased.
laminar liquid film when it impacts a plane surface normal to Using Watson's similarity solution, Chaudhury (1964) ana-
its axis (Fig. 1). The hydrodynamics of this film have previously lyzed the heat transfer from an isothermal wall in terms of a
been studied theoretically by Watson (1964) and experimentally series solution for the similarity region and an integral solution
by Azuma and Hoshino (1984a, 1984b, 1984c, 1984d) and by for the boundary layer region; Carper (1989) has also presented
Olsson and Turkdogan (1966). Watson divided the flow ra- a solution to that problem. Liu and Lienhard (1989) developed
dially into a stagnation region, a boundary layer region with predictions of the Nusselt number for uniform heat flux using
surface velocity equal to jet speed, and a region of viscous an integral method and presented limited comparisons to ex-
similarity with decreasing surface velocity; he noted that the
film flow would be terminated by a hydraulic jump at a location
independently controlled by downstream conditions. The
thickness of the film initially decreases and then increases with
radius as viscous wall effects slow the spreading film. Watson
employed both viscous similarity and momentum integral so-
r^cx
lutions.
Watson's theoretical expressions for the laminar boundary
layer and similarity region velocity profiles and film thickness
were experimentally verified by Azuma and Hoshino (1984b,
1984c) using laser-Doppler measurements. This is in contrast
to the results of Olsson and Turkdogan (1966), who measured
the surface velocity by dropping bits of cork onto the liquid.
Olsson and Turkdogan found poor agreement with Watson's
predictions, observing a constant surface velocity lower than
the jet speed, and their results have sometimes been used to
Nomenclature
r = radius measured from
point of jet impact Tm = measured temperature on
c„ = heat capacity rh = hump radius, at which the back of the heater
Cc = jet contraction coefficient turbulence is fully devel- Tsf = free surface temperature
= 0.611 oped TSat — liquid saturation tempera-
friction factor r0 = radius at which 5 reaches ture
d contracted jet diameter = the surface of the liquid Tw = wall temperature on the
•Jc~c x (diameter of ori- sheet liquid side of the heater
fice) r-i = radius where thermal u(r,y) radial velocity distribution
f'(ri) = similarity function, equa- boundary layer reaches in liquid film
tion (24) the free surface for uf = velocity of impinging jet
h = local thickness of liquid Pr > 1 local maximum film ve-
sheet rT,i = location of the initial locity (liquid free surface
hr] = liquid sheet thickness at temperature profile given velocity), equal to Uj in
the position where ther- rm = radius where thermal regions 2, 21, and 3/
mal boundary layer boundary layer reaches y = distance normal to the
reaches the free surface the free surface for wall
h, = liquid sheet thickness at Pr < 1 distance between nozzle
transition point from rUii = location of the initial ve- and target plate
laminar to turbulence locity profile given 5 = viscous boundary layer
hrn — liquid sheet thickness at r, = radius at transition point thickness
fro from laminar to turbulent 8, thermal boundary layer
k = thermal conductivity of flow thickness
the liquid R = Reynolds number defined A S/h
kw — thermal conductivity of by Watson = 2Q/dv = AT0 A at /Yo
the heater (TT/2) Red- (t/d);e2 is the order of
Nu d = Nusselt number = qwd/ Red = Reynolds number of the radial to vertical conduc-
k(Tw-Tf) jet = Ufd/v tion in the heater sheet
Nu r = Nusselt number based on St = Stanton number = q„/ V = similarity variable
r, = qwr/k(T„-Tf) = PCpWmax ( T„ - Tsf) nondimensional tempera-
Nurf (r/d) t = heater sheet thickness ture
Pr Prandtl number T(r, y) = liquid temperature distri- dynamic viscosity
wall heat flux bution kinematic viscosity
Q volume flow rate of jet = Tf = jet temperature at im- density
ufitd /4 pingement 5/6,
(a)
Nu„ (5)
1
PP V1-^) il\ +0.130^+0.0371^
PrRed\ r V \dj d d
where h is given by equation (20) below. Note that region 4
will occur only for Pr less than a critical value near five3;
otherwise, the thermal boundary layer does not grow fast
enough to reach the surface of the liquid film, which thickens
at increasing radius owing to viscous retardation. This Prandtl
number prediction is of particular interest, and we shall explore
it further using numerical solutions for the viscous flow regime
below. Regions 3 and 4 correspond to Watson's self-similar
viscous flow regime.
2.2 Integral Solutions for the Heat Transfer: Pr < 1. As
noted in our previous paper, the region map changes for small
Prandtl number (see Fig. 2b):
Region 11. The stagnation zone.
Region 11 Region 21. 5,<h region: Neither the thermal nor viscous
Region 1/ Region 3/ boundary layer reaches the free surface; surface temperature
(b) and velocity, Tsf and umax, are the inlet temperature and
Fig. 2 Development oJ the thermal boundary layer: (a) Pr > 1; (b) Pr < velocity, 7} and uf.
1 (not to scale) Region 31. 8, = h and8<h region: The thermal boundary layer
has reached the free surface. The surface temperature in-
creases with radius, but the velocity outside the viscous
boundary layer is still the jet velocity, uj.
2 Predictions From the Laminar Theory Region 41. 8 = h, bt = h, and Tw<Rsa, region: In this region, the
2.1 Integral Solutions for the Heat Transfer: Pr > 1. In viscous boundary layer has reached the surface of the liquid
aprevious study (Liu and Lienhard, 1989), we obtained integral sheet, and the velocity of the liquid surface decreases with
solutions for the heat transfer in the boundary layer and sim- radius.
ilarity regions for Prandtl number greater than the unity. The The integral energy equation may be used to estimate the
regions identified and results found are as follow (see Fig. 2a): Nusselt number:
Nurf =
£***© ( * ^ 4**)" (9) where
" max
~ 5 hr
(19)
In region 31,8, = h and the temperature of the liquid surface, dzT (P + P)dT
Pr/' (22)
TSf, is an increasing function of r. The temperature profile in dt " rL dr
this region is Here, the velocity similarity profile is (Watson, 1964)
^ ~ Av = ( 7 j / —
Tw) (14) 2VI (23)
2h 2\h p/'O0 = V3 + l-
\+cn[V M l - r / ) ]
Atrn, the beginning of region 3/, N u d = Nudj7-0, # = hT0, where en is a Jacobi elliptic function, c = 1.402, the similarity
and 5 = 5 r o , where h and 5 can be computed from Sharan's coordinate is
equations (1984):
y_ 3V3gr
Vo.1251-) +1.005 (^—,\ (15) V ' h 2v2v(P + l\ -y (24)
06 OS
0.1 i ( i
0.1
20
X
ro
Fig. 4 Effect of initial conditions on the solution of the differential
equations in the viscous similarity region for Pr = 4 (a)
1.0 0.1
0.5
0.05
(NXJ
0.1
OS
0.05
T o.oi
constant T,
0.005
0.01
\ .
\ i
100 a \ D
A \ C
D
. \ n
A\ ^
V\ I
A
ni i
600
1000 4 Red=8.55xl04
O Re d =2.72xl0 Pr= 11.0 (inlet) ^9- N
Pr=l 1.5 (inlet)
® Re d =5.61xl0 4 Pr=10.9
laminar prediction
£> Re d =8.35xl0 4 Pr=10.8
turbulent prediction
laminar prediction 400
500
•transition prediction
I 300
200
200
Table 1 Suggested formulae for local Nusselt number for Pr > 0(1)
Region Range Nuj
Stagnation zone 0 < r/d < 0.787, 0.15 < Pr < 3 " 0.715 Re;j /2 Pr 0 - 4
Pr> 3 0.797 ReV'Pr 1 / 3
173
Transition: stagn. to b.l 0.787 < r/d < 2.23
b.l. region (2) 2.23 < r/d < 0.1773 ReJ 73 0.632 R e y 2 P r 1 / 3 ( ? jrr
0.407 R e y 3 P r ' / 3 ( g ) a ' ' 3
Similarity region (3 &; 4) 0.1773 Re 1 / 3 < r/d < 1200 ReJ
H ^ f + ^ r [i(i)
(r0/d < r/d < r,/d) I c3 = o-^Wm)1/' ^ _ 1 (my
Transition: laminar/turb 1200ReT 0 4 2 2 < r/d < 2.86 X 10 4 Re7 N u h m ( r Q + [Nu„ r i(rQ - N u ^ r , IEH
) ] ^
Turbulent region r/d > 2.86 X 10" ReT 0 ' 6 8HejPr/(G',;PFr
9(Vr)(r/<l)+28(r/cQV(C,,Pr)
0.53898Pr04 0.15<Pr<3.0
m (48)
G(Pr, 3) =
primary difference is that turbulent transition, as deduced from (0.6010Pr1/3-0.05085 Pr>3.0
their friction coefficient measurements, occurs in the boundary
The value of B = 2du/dr at the stagnation point of an inviscid
layer region (region 2). Their data show a single peak rather
impinging liquid jet was calculated approximately by Schach
than the pair of features seen here. This suggests that the sheet (1935)s
has become turbulent before surface waves can contribute sig-
nificantly to the heat transfer. They attribute the peak to waves
rather than turbulent transition. However, for their Reynolds 5=1.76 "/ (49)
number range, the turbulent transition is a more likely expla-
nation. This value should be applicable for reasonably large jet Reyn-
4.3 Prediction of Turbulent Heat Transfer. The Nusselt olds numbers.
number turbulent flow may be calculated using the thermal ' From these results
law of the wall. The Stanton number is defined as '0.715 R e y 2 Pr 0 - 4 0.15<Prs3
Nu r f = , WzpPr'
rl/3 T r>>. ^3 ( 5 °)
Qw 0.797 Rey P
St = -
Figure 14 compares the data to the above equations, illustrating
and the law of the wall may be written in the standard internal- generally good agreement. The data appear to fall below the
flow form
C/2
St = = / ( C / , Pr) (41) "Schach's Figs. 9 and 10 are a bit garbled. This often-quoted value is obtained
1.07 + 1 2 . 7 ( P r 2 / 3 - l ) V c y 2 from his dv/dz and continuity.