OPERATING AND MAINTENANCE INSTRUCTIONS TUSHACO THREE SCREW PUMPS SERIES T3S 7 003 \yasu SERIAL No. MODEL CODE CROSS SEC. DRG. No. : DIM. DRG. No. G.A. DRG. No. TUSHACE (PUMPSOPERATING AND MAINTENANCE INSTRUCTIONS THREE SCREW PUMPS SERIES T3S Pump Code,No Punp Sr. No. Delivery Date OKE No. Your Order Order Date Item Number Destination TUSHACO PUMPS PVT. LTD. Corporate & Regd.Office: 601, 6" floor, Raheja Plaza-1. “A* wing, L.B.S.Marg, Ghatkopar(W,) Mumbai 400 086. Phone 1#91-22-25197300 1491-22-25197360 Fax : EMAIL : salesho@tushacopumos.com : hointernational@tushacopumps.com MANUFACTURING UNIT PLOT NO. 22: SOMMATH CO-OP, DABHEL, DAMAN'396 210 Phone + #91-260-2242076 + +91-260-224191/ ; #91-260-2242075 Fax TUSHAQOPUMIPSSSSACO Series T3S .. * Relief Valve ted X'- NORV. Be THREE SCREW SERIES ~ T3S PUMP DESIGNATION reamrentas vow 7. General a 41 Abbreviation imp is set according to the following scheme, The abbreviation of the screw pu T3s A 45-46 L HS B Cli R PIED ALY TT TUSHACO THREE SCREW Design* REELS Size & thread {om << _—_ OY Tow N-Normat iM Medium H High? (loc) imp) (imp) timp) KUN, PHtM | Q-LH Pressure Mounting 9) DHorizontal F -Flange V-Verical pedestal T - Tank mounting ‘SP? Other Flow Pattern; —<_ 'S- Single D - Double ee ‘8 - Built-in L -Line mount ———___——: tee! FS - Fabricated Stee! SG? - Speroidieal Graphite Casing Pats ‘pec. KX—Not Applicable AL*—AlMgSit C1- Cast Iron CS -Cast St SP* - Special a5 per customer's 5 Seal (x) Seal (1) Giznd packing (2) Mechanical seal (3) Oil seal Rotation R-cw L-cow Jacketing PJ Panial jacketing FJ - Full jarketing XX! = Not Applicable (Jacket version not applic2ble Nu" No jacketing ‘or SOF series) Bearing EB External beating 1B - Internal bearing W9 - Ho Bearing / Bush Beacing Liner Material —T ; "AL. Aluminium Cl -Cast iron NU‘ - No hiner (integral with casing) Intet / Outlet Form (Plan View) ToT | Toth, | Cohn | xen | Ta lP far. | xo | a, | ‘orm 8 Cale | Game, | Tene | PR | Revo at 06.1155, Rev.oWi.09.00.97, Rev0vat.19.01.99, Rev.owd 20.10.99,13 wus Warranty Qur iiabilty for shortcomings in the supply ‘is laid down in our delivery conditions, No Fability will be undertaken for any damages caused by non-compliance with the operating instructions and service conditions. If at any later date the operating conditions happen to change (9. at fluid conveyed, speed, differe Viscosity, temperature or supply Conditions), it must be checked by from case to case and ‘confirmed, if necessary, whether tne pump is suited for these es. IN case no special agreements were made, the pumps’ supplied by us may only be opened or varied by us or our authorized contractual service stations during the warranty period; otherwise, our liability for any defects will expire. Tes Prior to leaving our factory, all pumps are subjeced [0 2 thorough fest. run and performance test on the test Stand. Only properly operating pumps leave the fact ry achieving the performances assured by us. Thus, compliance with the following operating . instructions ensures proper operation and full delivery. Parformance data Detivery Q up to 2200 Ymin © andlor 132 m'/h Temperature of the fluid to be conveyed with stuffing box, design t up to 200°C with mechanical seal, t 80-150°C ‘inlet pressure with stuffing box,p. up 10 3.0 bar with unbalanced p, up {0 7.0.ber mechanical sel, Pump end pressure with pump casing of ci. pa 40 bar Stee! 1. pa64 bar 15 Series T3S _ Viscosity range v= 2.010 3750 mals Delivery flange Dny 2S to 200. mm The exact performance data applicable" to the pump can be taken from the lay-out and/or acceptance certificate, and are engraved on the rating plate. Application and installation The screw pumps of lype series 73S - N for a pump end pressure up to 64 bar a1e three-screw, folary positive displacement pumps for handling lubsicating fluids. The fluids must not contain ‘any, abrasive particles" nor chemically altack the pump materials. Owing to the unit assembly principle, the pumps can be designed as cartridge-unit pump, horizontal foot-mounled pump, flange-mounied pump as well as vertical pedestal-mounted pump. ‘Attention! The pumps can be mounted in any position. For safety purposes, the arrangement with “motor downwards" is not admissible. Structural design The screw pump of lype series 3S - N in horizontal and vertical design are of the three-scew type. A ‘double-threaded driving spindle (12) and two double frreaded iver spinaes (13) se endesed by the bores in the casing insert (2) with a narrow tunning clearance. The pump casing (1) accommodates the pump casing and by the pump cover (4), non-drive side. With pedestal-mounted pump, the pump cover on the non-drive side is designed as a round fout (4): Caridge-units have no pane casings. Depending upon mounting conditions, they car incorporated in the pump support, diving body, (hydraulic) 1 casing ete.TUSHALO 24 244 24.2 22 23 oS Shait seal 24 Heating Pumps can be provided with Stuffing box heating covers both, for cast Soft packing; packing rings of casing and fabricated casing. This teflon-impregnated mineral fiber will suffice for mest congealing yare. < oils. Fully jacketed pump casings : can be provided only in fabricated Mechanical seal designs for products like Bitumen.” By uncooled, maintenance-free mechanical seal of the 25 Pressure-relief valves * unbalanced type of construction The pumps may be equipped with up to and including size 100. attached pressure-relief valves. In case of pumps which were Material design of mechanical supplied without attached seal® pressure-relief valve, an overload Rotating seal ring: Hard carbon, protection must be provided in the metal-impregnated control. system or as pipeline Stationary seal ring:Stellted face valve (please refer to separate Additional gaskets: Viton ‘operating instructions). Spring: CrNiMo steel : Metal parts: CrNiMo stee! 26 Shaft coupling and protection against accidental contact ‘A regulating valve provides for 2 Shaft coupling according to. DIN low excess pressure -within the 740. erea of the shaft seal. . A protection agains: accidenial @ Special mechanical seals contact according to DIN 31 001 and/or other materials designs is attached as soon as the scope can be installed. of supply comprises pump, base plate and shaft couping, of a Bearing end lubrication motor bracket and/or wall/foot- * Internal bearing pumps "IB" are mounted lantern bracket are product lubricated and suitable for included in the scope of supply. lubricating oils and products with similar properties. | External 27 Drive bearing “EB” pumps can be * provided with bearings _ life 3 Mode of operation lubricated and for temperatures Through the suction cennéction, it fiuid 10 oe conveyed - 5 beyond 759°C. these can be supplied with —_regreasable arrangements. Branch positionsflanges See coding chart Flange for all types. ‘Suction side: PN 16 acc. to DIN 2533 (up to ON 150) PN 40 ace. to DIN 2532 (from-DN 200) Outlet side: PN 40 ace. to DIN 2535, PN 64 acc. to DIN 2546 ® @ only with pump casing of steel. Series T 3S conveyed into the __ sucticn ‘chamber of the pump. From here, the fluid flows into the spindle chambers which are constantly formed at the spindle end on the suction side. By the translator rotary motion, the chambers fille the fluid tc be conveyed move frora the suction side to the outlet side. During this process. the-closed chamber volune dost not change. Al the spindle end ©? the outlet side, the chamber opens towards the delve" chamber. siTUSHACE The fluid conveyed is steadily pushed out into the delivery chamber from where it is transported, through the pressure connection, into the pressure pipeline. The axial thrust acting ‘on the faces of the profile flanks ‘on the outlet side is hydraulically balanced by an appropriated dimensioning of the compensating, piston of the driving spindle and the balance pinions of the idler spindles. Thus, the groove bell bearing is relieved from the hydraulic axial thrust. By appropriate dimensioning of the spindles, the drive of the idler spindles is hydraulic. Only the torque resulting from the liquid friction is transmitted via the profile flanks; therefore, they are practically stress-free and not subject to any wear. Inspite of spindle rotation, there is no turbulence. The constant chamber yolume excludes squeezing. The chamber for the shaft seal is connected with the pump suction chamber. An installed reguiating valve provides for an excess pressure in the bearing cover. This excess pressure is approx. 0.5 bar above the pressure in the suction chamber. Thus, in.case of suction operation, suction of air through the shaft seal is avoided, and by dry operation prevented. The regulating valve is not reaviirad for designs with shaft seals. The structural design and the mode of operation of the screw pump ensure a very low noise level and an almost pulsation-free delivery. Transportation ‘Screw pumps from a specific size and all pump aggregates, on the basis of transported to the place of installation by means of a lifting appliance. their. weight, are . 5A Series T 3S During pump transpotation by means of a crane, the sling ropes are to be mounted to previously fixed suspension eyes. Complete pump aggregales with ‘a horizontal footmounied pump mounted onea base plate, and with an attached, coupled motor: are to be transported to the place of installation as depicted. ~ Transportation of a pump aggregate in horizontal pesition. Figure 1 In case of pump aggesates of otficr series like pedestal, flanged constructions in vertical Of horizontal position, it is sutable to to the fix the sling ropes intermediate/fiange or wal lartern (not shown), Attention! The crene and sling fopes must be sufficiently sized. The sling ropes must not be fixed to the suspension eyes-of the motor. Hon and storage of We screw pumps Preservation If required, the screw pumps delivered by us ere already provided with -the requested preservalion protection accordiNg to the storage time specifed bY the customer. Also in case of prolonged shut-down, the screW pump must be protected against corrosion,ISHACO series 1v0 54.5 and a maximum of 12 months in case of outdoor storage under ‘expected. With foof can be i additional pecking, the service life is increased. «The, active ingredients contained in this preservative provide sufficient protection —_ against corrosion even in high air humidity (Gea, tropical climate). Therefore, 2 temperature limitation (+ and - does not exist. Degreasing Prior to setting the screw pump in ‘motion, the preservative applied must be removed. The preservative applied for inside preservation can normally be removed by flushing the pump with the: fluid to be conveyed. In addition, 2 suitable solvent may be applied for removing the inside and outside preservation. Appropriate solvents. canbe: Petroleum, benzene, Diesel fuel, spirit, alkalis (industrial cleaner) oF any other wax solvents. Steam jet cleaning devices with appropriate admixtures can also be used {allow wax solvent to react previously), Attention! Prior to start-up, the -pump must be filled. with fluid te be conveyed so’ as to avoid seizing of the spindles during starting. A pressure-relief valve which may he altached of provited in the pipeline must be checked for workability: Note: if on the plant side, the pipelines, (oil) tanks and gear in ‘ciculationss are welted with the —_paraffin-containing preservative, the entire plant must be. degreased as __ paraffin deteriorates the air separating capability of the (oil) filing. This may result in unsteady operation of the pump, connected with a loud noise development. . 52 64 Storage During the. storage of the screw pump, the suction and outlet branches and alll other supply and discharge branches must ahvays be closed with dummy flanges or dummy plugs. Storage should be in a dustfree and dry room. During storage, the screw pump should be cranked at least once a week. During this process, the parts such as screw spindles end ball bezrings should each time change their tuming position. After prolonged storage, all elastomers (O-rings, mechenical seals) must be checked for theie elasticity of shape. Embrittled elastomers. must be exchanged . Note: Only proper storage and packing ensure the durabilily of the preservatives applied. g Foundation The design of the foundation depends on the structural shape and size of the pump, the coupled Grivi.g motor and the lcel installation conditions. se For exact data on shape an dimensions, please refer to the installation plans_ in’ Our brochure. Foundation —_designitype” of fastening The horizontal foot-mounted pumps oi series T 3S XXX NH are, as a rule, fixed on a base plate together with the coupled driving motor. The fourdation can be designed either as.a concrete foundation or as a stabie ioundation frame, for instance Of ihe steel type. In’ case of flange-mounted end cartridge-unil pumps of series T 3S XXXX NF which ate installed in diving bodies, tanks, cylindrical casings eic., the fasiening flange of the pump, together with the flange bearing surface, serve $ 35 a fastening possibility in the various plants listed above.TWSHACO 6.2 On account o} structural shape, vertical pedesiat mounted pumps of this series require 2 space-saving area of installation and can also, vie the screw- connected round pump foot, be fixed on a provided concrete foundation or foundation frame. Via foot or wall lantern with cast: on feet, flange-mounted pumps of series T 4S XXXX NF can, in addition, be fixed either horizontal cr vericel at the place of installation. All foundation designs ere subject to the following: The foundation must be designed so that it can take the weight of the pump aggregate on the entire surface. The structure of a concrete foundation and the alignment of pump aggregates in horizontal or vertical instellation is described hereinafter. Foundation structure When encasing the concrete foundation, it must be considered that between top edge of the finished foundation block and the bottom edge of the base plate or round pump foot, a free space is left for alignment according to the ed system dimensions of the plant and tamping with the mortar grouting compound. The set concrete foundation must be horizontal, level and clean. a rust Fouling! the found: be removed, The recessed anchor holes for the foundation serews must be cleaned and blown out with air. Prior to installing the pump aggregate, the surface of the —_concrele foundation must be roughened and cleaned so as to ensure good bending between the foundation block and the mortar grouting compound. 63 Series T 3S Alignment of the pemp aggregate on the concrete foundation Prior to placing the pump aggregate, onto the hardened concrete * foundation, the foundation * screws must be inserted in the fastening holes of the base plate endior round fool. The pump aggregate can then be aligned {o the previously fixed heights and system dimensions. This is done by steel shims which are arranged immediately under each foundation screw’ between base plate andlor round foot and foundation. The steel shims must be fully supported. The total height of the steel shims is determined by the fixed system dimensions of the plant. _* The fastening holes of thie désign with base plate being spaced 2t a distance greater then 760 mm, it is recommended to provide additiona:. steel shims in the center of the base pte. By means of a machine waler level, any deviation can be determined from a machined plain surface at the pump. Note: The maximum admissible _ deviation is 1 mmona ft ™ length. Measurement’ with the machine water level is in the longitudinal and-cfoss direction of ihe “pump aggregate. - Following the alignmeat on the concrete foundalion, the foundation screws can be sealed in the anchor holes with 2 mortar sealing compound. Figure 2: Couoling alignment with steei shims jn case © horizontal instelaion.PUESHACO 544 5A2 In those cases, an ‘outside and inside preservation is le be provided. The durability of the protection against corrosion vinich is limitod in time, depends on the ‘composition of the preservative to be applied. Nis therefore recommended to use such preservatives only which have 2 ats. minimum durebility of 12 mo The below, listed preservalives cen be applied for both, outside and inside preservation. Outside preservation of | Preservation TECTYL 506 ‘and ‘or mixture of All bright unvamished parts such as:| TECTYL 506 shaft. ends, | and’ TECTYL couplings, SIMO _ flange facings, valve and manometer connections 54.3 This preservative should be apolied by painting or spr with 2 spray Qun. Inside preservation Points of | Preservation preservation Mixture of TECTYL 506 and TECT? bearing, S11.Mo pressure-relief valve, mechanical s22l 514 @ Manufacturer: VALVOLINE OEL Gmbh & Co Oberseering 9 2000 Hamburg 60 Germany Series T3S Note: The presenative lisied above is to be regarded as a tecommendaiion. Preservatives having the same preserving properties offered by other mineral oil producers can aso be used. The preservalive is to be applied by filing the pump. For these purposes, the suction side of the pump must first be dosed with a dummy flange. During filling, the pressure flange must be on 3 higher tevel than the suction flange. During the filling precess. the driving spindle must be slowly cranked against the sense of rotation. Filling must be.coninued for-such a period of ime uniil the preservative reaches the sealing strip of the delivery flange, bubble-free. Thereafter, the outlet side is to be closed with 2 dummy flange. Control of preservation In case of pivionged storage, the preservation of the pump must be the customer’ at checked by reguiar intervals. Every six months, the pump’ level must be checked, if necessary, preservative must be topped up to the sealing strip al the pressure flange. ‘Al the same time, the packing must be checked for destrudion, and repaired, if necessary. Note Liability for darmages caused by improper preservation cannot be assumed Lyus. Durability of the preservative According to the preservative manufacturer, the durability of >> TECTYL 506<< is 410 5 years in case of indoor storage, an@ 12 to 24 months in case of ottdoor storage, and of >>TECTYL 511 Me<< approx. 18 monthsin case of indoor storage. When ming >-TECTYL — S06<< and >>TECTYL S1t-M<< in the proportion, a durability of 2% '° 4 years in case of indoor sioraG®TUSHACE - 6.4 7A the pump Fastening -of the concrete aggregate on foundation Alter the mortar sealing compound in the anchor holes has hardened, the foundation serews must be _ uniformly lightened crosswise. Thereafter, the base plate andior round foot is grouted andior tamped with 2 mortar sealirig compound which should be vibration-tree, if possible Note: When grouting and/or tamping with the moder sealing compound, see to it that the base plate and/or round foot should be ‘supported on’its entire surface. In doing so, make sure by hammer- testing that there are no cavities. Mounting of =the ~— pump aggregate Installation of a complete pump aggregate.of series T 3S XXXX NH with base plate A pump aggiegaie supplied complete wes_—_carefully assembled at the works. Afler proper installation and prior to starting the pump aggregate, the alignment of the coupling between driving moter and pump must be checked. Checking is suitably effected with a hairline gauge and feeler gauge on two levels staggered by 90° each at the circumference of the coupting. In casé a vertical, lateral or angular displacement is detected under the two coupling halves, the driving motor must be readjusted lo the pump so that the coupling halves are in alignment (to be levelied by plain paraliel supports, if necessary). The gap between the two coupling halves must be of the same size around the coupling circumference. For the specified gap dimension, refer “othe installation plan. Series T 3S The distance from the hairline gauge placed over both coupling halves, to the respective shaft must be the same over the entire circumference. Figure 3: Coupling alignrgent with hairline gauge and foeler gauge. . Instead of the hairline gauge and the feeler gauge. the radial and axial alignment of the coupling can be checked with dial gauges. This measuring- method is appicd in-case of couplings «h space’s (dismantling type couplings). T fe \ CSU Figure 4; Coupling alignment with dial gauges. Note: The maximum admissible axial and radial deviations, measured on the coupling front side or at the coupling circumference may be 0.1 mm, if possible, however, < 0.05mm. After aligning and tightening of the foundation screws, it must be possible to crank the pump with driving motor by hand -xithoul any pressure points. AttentlOM Misalignments al the coupling may result in greater wear of coupiing, antifriction bearing and shaft seatTUSHACO 72 73 Installation of a complete pump aggregate of series pedestal! flange mounted pumps with intermediate/foot or wall lantern In case of the design with intermediate/foot or wall lantern, the driving motor and the pump are exactly centered in the lantern. Re-alignment of the coupling is not required. Installation. and assembly of pump and driving motor The aggregate being completed at the place of service only, the coupling must be assembled as foliows: 4. Heat coupling halves on pump and mio‘or side (without rubber buffers) fo approx. 250°C. 2. Cover pump and motor shaft end with a filmy coat of molybdenum disuifite _(e.9. Molykote), and insert keys. 3. Push heated coupling halves ‘onto pump and/or motor shaft end. Attention! Axial shock loads on the anti-friction bearings of the pump and the driving motor must’ be ‘mounting the coupling. 4, When assembling pump and motor, make sure, that the distance between the coupling halves, depending upon the size, is botween 2 and 6 mm fons in our (refer to uni brochure.) 5. In case of pump aggregates in horizontal installation which are fixed to a base’ plate or directly to the foundation, the coupling must be aligned as described under Section 7.1 above. Re-adjustment of the coupling aggregates with in pump intermediate/foot or wall lantern is not necessary. 6. Mount protéction against accidental contact excluded = when _ 14 7.42 7.43 7.4.4 TAS 7.46 Series T 3S Laying of pipelines Nominal widths If possible the nominal widins of the suction and outlet pipeline should be rated so that the rate of * flow does not exceed 1 msec in the suction line and 3 m/se¢ in the dolivery line 2s 2 maximum. Change 6f cross-sections and directions . Sudden changes of | cross- sections and directons as well as hairpin bends ar ‘o be avoided. ‘Supports and flange connections By way of the flange connections, the pipelines must be connected to the pump, siresstree. They must be supported dose to the pump and should allow of. easy screwing 10 avoid deformations. After the screws have been slackened, the flanges must neither be inclined nor springy nor fest on top of one enoc.2r under. pressure. Any thermal -stesses that may occur at the pipelines must be kept away from the pump by taking appropriate measures, e.g. by the instalation of compensators. Cleaning of pipelines prior to attachment Prior to assembly, all pipeline paris and valves must be thoroughly cleaned, especially with welded pipeiines, burrs and welding beads must be removed. Flange packings must not protrude to the inside. Stop valves Close to the pump, stop valves must be installed in the suction andlor pressure pipeline. Non-return valve NB recommended to install 2 non-return valve between the outlet branch of the pumpand the Stop valve so as to prevent Lhe pump from running empty duri "9TUSHACO ~ a S 74.8 82 siendstill and with the pressure stop valve opened, Vent valve ‘A vent valve must be provided at the highest point in the pressure pipeline. Filtering As a protection of the pump ‘against solid contaminations, we recommend in principle to install 2 filter in the suction pipeline. Mesh size for fuel oll >> L<< 0.2 mm. In case of heavy-oll operation, a heatable and reversible double filter mesh size 0.5 mm should be provided. The service life of the pump depends on the dirt load of the fluid to be conveyed. Preperations for start-up ing the pump with the fluid to be conveyed Attention! Prior to _ initial operation, the screw pump must be filled with the fluid to be conveyed. At the same time. the sealing required for suction is imparted to the spindles. The “pump must not, run dry. The fluid to be conveyed is filled through a filling bore in. the pump casing (1). To this end, the appropriate threaded plugs with joint rings which serve for ventilation must be removed. The punip musi U2 fiieo win nui 10 be conveyed until same emerges, bubble-free. At the same time, the shaft sealing chamber must be vented via the screw plug (49) provided in the bearing cover (5). In case of cariridge-unit pumps of series F without pump casing which are mounted in a tank, the fluid level in the tank must not be below the minimum limit. Control of the sense of rotation- at the driving motor ‘The sense of motor rotation must correspond to the directional marker of the pump. 91 Series T 3S For a control of the sense of rotation, the motor may be temporerly switched in with the suction and pressure valve open. The sense of rotation being wrong, the pump does not prime. This will result in demages to the pump. The sense of rotation of the three-phase motor cen be changed by interchanging any two phases.’ 3 Attention! If the sense of rotation is tobe checked betore«the pump was filled with flud to be conveyed, the driving cictor must be separated from the pump. The pump must not run dy. Start-up Starting 4. Prior to starting the pump, the stop valves provided in the suction and pressure pipeline must be completely opened, 2. If the pump is Equipped vith a pressure-relief valve, samé™is sel on our test field so as to react at 10% above the ‘operating pressure. Fy means of an adjusting screw, the opening pressure cen be changed within narrow bounds. The amangement of 2 pressure-relief valve is required whenever 2 stop element is provided in the pressure pipeline, - If the pressure-relief valve is provided with a hand wheel regulation, the pump can started at zero pressure: these purposes, the pressu‘e- relief valve must be conpletely ‘opened by means of the hand wheel.Thus, the Starting torq ue of the motor is reduced Attention! when starting and stopping the pump under » pressure load, make sue tet the speed and viscosit dependent pressure load is nt exceede€.TWSHACO 92 9.3 10. 10.4 10.4.1 If this is not ensured, the pump must be started at zero pressure or disconnected. This also applies to pumps with speed-controlled driving motors. 3. During starting, 9 yent valve installed on the outlet side of the plant must be opened until the air hag escaped from the suction side of the pump. As soon as fluid to be pumped ‘emerges, the vent valve may be closed. The pump is sell- priming and is automatically vented _ without — counter- pressure. Motor ‘Switch motor in. Checking the delivery values After the motor has. reached its operating speed, inlet pressure ‘and outlet pressure Of pump must be checked via vacuum gauge and manometer. The hand regulation of pumps equipped — with ~=—_—s manually adjustable pressure-relief valves | must’ previously be slowly dosed until the pump outlet pressure is reached. The motor must not be overloaded. The power consumption can’ be checked by means of an ammeter. In this connection, temperature and tecoslty of the fluid to be pumped must be checked. The values read must be checked against the iayout and/or acceptance report, Stopping and restarting Stopping Motor Switch motor voff. Attend to smooth slowing-down 6f the pump. . . Pressure pipeline If a non-relum valve is installed in the pressure pipeline, the stop valve may remain open, 10.2 10.3 1. 144 Series T 3S no non-return vawe was installed, the stop valve must be closed. Restarting After proper initial operation, the pump is ready for operation at any time and can be slarted without filling. Measures in case of prolonged interruption If @ prolonged interruption is projected. the pump ‘mast be drained. For these purposes, the screw plugs with joint rings must be removed from the Graining bores. In the case of cartridge unit pumps of series F, we recommend to dismantle same from the tank or the plant. Thereafter, the pump must be- presemed (refer to Section 5 above). Contro! of operation - and maintenance . Regular control and maintenance works performed at the pump and coupled prime mover will extend the service life. The below-listed details apply in general General control 1, The pump must net run dry. 2. The driving motor must not be overloaded. . 3. Check suction and pressure pipelines for tighiness.. : The admission of air into the pump system must be avoided. 4. During operation, an installed stuffing box must, be siighlly dripping. The —oplicnally —_insiailled mechanical seal must not be heavily leaking, 5. Pressure and temperafure monitoring instruments must: be observed.TUSHACO 11.2 41.24 Control of components: Bearing and lubrication 9 spindle is a premounted groove Dall by means of greasetubricated bearing. Under normal _—_ operating conditions, the groove _ ball bearing of the screw pumps Is taled for a service life of approx. 24000 hours. As a. result of intermitjent operation, high temperature, low viscosity, ilklubricating fluids or the like, the actual service life may be shorter. It is therefore recommended to control the running noises and temperature the bearing area at regular intervals. if compared with the normal humming noise, scratchy or rattling noises or excessive temperature rises ae detected, this indicates a bearing damage and the groove ball bearing ‘should be replaced as soon as possible (refer to Dismounting end Mounting Instructions, Section 13 below). The groove ball bearings of pumps with the design features Extemal bearing “EB” are provided with sealing washers on both sides and a life-time grease filling. The groove ball bearing is maintenance-free. For pumps with the design are equipped willy a regreasabie groove ball bearing, before Teaving the works, the groove ball bearing and the bearing chamber in the bearing cover ware filled with sufficient grease. This groove ball bearing must be re-lubsicated according to the below-listed intervals. Anti-friction greases For the lubrication of the groove ball bearings, it is tecommended to use th2 below-listed anti-friction greases or appicved equivalents. The order of the manufacturers is no quality scale. Series T 3S Brand name | ALS. BP ENERGREASE is3 CALTEX | CALTEX MULTIFAK 2 €SS0 BEACONS GULF GULFCROWN GREASE No.2 | GULFCROWN : GREASE No.3_ MOBIL-OIL | MOBILUX GREASE - No.3 ‘SHELL SHELL ALVANIA FETT3 TVALVOUNE | VALVOUNE LB? Manufacturer ARAL BP In case of temperatures of the fluid pu*nped of over’ 150°C, the- belowlisted anti-friction greases must be used to increase the operaling safety of the pump. ‘Manufacturer Brend name KLUBER@ | AMBLYGON TA30/2 D Manufacturer: zs KLUBER,LUBRICATION MOUNCHEN KG Geisenhausenerstr.7, 000 Miinchen 70. Germany If the Said antifriction grease are not available, we recommend, ia any case, a multi-purpose grease on lithium basis. : Mixing of grease grades of different basic oils and thickeners rosulls: in 2 reduction of th lubricating. properties and should .- therefore be avoided. Re-lubrication time . The re-lubrication time depends on the temperature of the fluid to be pumped and the pump speed. Tempera aiheast ture of even fluid aaron | 7450/1750 Afmin 2900/3500 | min aso 756 ‘unin 2900/3500 ‘iinTUSHACO . 41.2.2 44.2.4 Grease quantity The table below shows the allocation of the pump size 10 the fe ball bearing size with the groov' grease filling in grams. Pomp] . Groove ball | Grease size bearing quaniity Appreviation om] 32 | 6304503 8 38 '6304 J C3 8 45 6305 J C3 12 52 6306 J C3 16 60 6307 JC3 18 70 6208 J C3 22 eo | 63095C3 30 so | 6310) C3 35 100 6311 J C3 40. Re-lubrication Re-lubrication is effected by means of a grease gun via the lubricating nipple (50) screwed in the" bearing cover (5). Re- lubrication must be continued until the old grease is displaced and fresh grease emerges at the groove ball bearing. Horizontal fool-mounted pumps of series T 3S X00 NH which are fixed on a base plate together with the coupled driving motor can be: re-lubricated during standstill or with the pump running. Flange-mounted and cartridge- sunit pumps of series F and vertical pedestal-mounted pumps of series V with flange-connected fost 33 fan be fe lubricated during standstill only. For these purposes, the protection against accidental contact must be removed. Check coupting alignment Following initial start-up of the pump and at regular intervals, the coupling alignment and the condition of the flexible elements in the coupling must be checked. Note: Replace worn flexible elements. Shaft sealing Shaft sealing is either by a stuffing box or 2 mecha ical Seal. W234 Series T 3S Stuffing box < Increased leakages, if any, at the stuffing box during the first service hours normally disappear automatically during the running- in time. If necessary, slightly tighten hexagonal nuts (39) at the gland (9). Note thal the stuffing box must be slightly dripping, Thus, the fiicticna! heat generaled at the sealing surface is dissipated. li leakage losses increase excessively and if even a repeated slight tightening of the hexagonal nuts (39) does not result in any leakage reduction, the packing rings have lost their elasticity of ‘shape end must be replaced. For the dismounting and mounting of packing fings, please refer to the Dismounting and Mounting Instructions, Section 13 11.2.3.2 11.2.4 below. Mechanical seal An_ uncooled, maintenance-free mecharical Seal wil be installed, the function of which corres ponds to. the requested operaing conditions. ‘A minimum functional dripping leakage must in piinciple be expected with non-vaiile fluids In case of Heavy such as oil. leakage due to wear, the mechanical seal must be tepieced. Attention! As dry operation of 2 mechanical seal must be avoided, the pump may be slated in @ filled and vented condition only- For dismounting and mounting of the mechanical séal, refer to Mounting and Dismounting Instructions, Section 13below. Pressure-relief valve A pressure-relie valve attached ‘oc- provided in the pipeline must temporarily, especialy after prolonged idle times, be che for workability and function. Leaky pressure-rolief valves may result in damages to the pump.TUSHACO 12. 124 Damaged parts, if any, must be ‘exchanged or replaced. Note: Operating instructions for directly controlled of Servo- controlled pressure-relief valves must be requested separately. \ Operating troubles, causes and remedial action Trouble with réference numbers for causes and remedial action. ‘The table below is to be regarded as a guide to troubles, if any, at the screw pump and the pressure- relief valve. Troubles which can be allocated to the pressure-relief valve, are listed separately. In case of troubles not listed herein or if same cannot be traced back to the causes as listed, it is recommended to contact the works or our, brench offices end sales agencies. Attention! © When removing troubles, if any, the pump must be al zero pressure and empty. Seri ‘Operating troubles at the screw pump Pump does not prime | 4 and deliver Delivery too low 2 Pump operates | 4, noisily 1 Irregular delive 6, Pump gets too warm_I 6, Pump is seized 4 Motor overload —— ‘Operating troubles at the pressure-relief valve Delivery pressure | 1 es T3S [ Reference numbers for causes. and remedial zction 2,3, 4,5, 11 6,7, 8,10, 11 , 5, 6, 7, 8, 10, 11, 1 7,10, 7, 11, 14, 16: 5, 16 [6, 13, 74, 15, 16 Reference numbers for causes and remediel action 7 drops Pressure-relie vaive | 7 8 does not open Pressure-relief valve | 4 9 does not close Pressure-relief valve 20 aTUSHACO Series T3S 12.2 and remedial action Causes Fel Cause Remedial acion No . to fal operalon, the pump was [Fil pump with uid fo be pumped. filed with fuid to be pumped. [pap valvesislide valves are not oF only [During operation, epen step walvesiiide valves ly open Jcompietely. 3 sense Of rotor rotation, ihe sense of molor fotetion must correspond 10 ‘dicectional marker of the pump. By . interchanging any two phases, the sénce oF| . Jotation can be changed. Isuaion pipeline or shah soalis aly |Rethten flange joints. Check Shek seat JOpen vent valve on the pump pressure side vnil Pirin tne sucioy end pressure ern lait has escaped, Close valve agavn. icheck whether viscosity of the id pumped & NWeong viscosity ofthe fuid pumped. Jagrees with the data in the acceptance report 1a lease of pressure-less delivery of fluid with lower Kigcosity, the pump must be loaded with 1 1 2 7 [Pressure-reliel valve leaks. ae ‘gudion head too high: check presturevelel vawe for teedom. tf \recessary, regrind valve seat andlor exchenge alve cone: week underpressure on the cuction side via the [Berta pressure vocwumn gauge incre gos evel in toate towering o pe. @_ [Rotor speed too low weck speed and power consumplion of moor veck veltage 2nd frequency against motor type rate. The operating 70 [Air beparating ti Jenort win operating tank too rovide for batter alr separatic lank Balance pipelines must end below jevel of the tank. Fil tank to the necessary liquid level the oll "T_ [oiguid Tevet in tank 100 tow. 12 2 too high. ate of flow in the suction and outlet z lexceed 1.4m/s and, in the outet pipeine, 9 IThe rate of flow in the suction pipeline must net a cry = Teo figh. 7 pressure too high rontrol speed ahd power consumption Check age and frequency against motor type plate. TAdjust specified delivery pressure wa the lpressure relief valve. Pump oullel pressure must vibe exceeded, canore Titian bales wa | las a maximum. | [His Jraregn toate tate pomp Joimount_ pump, Jpolish damaged points with oilstone. Check [euction filter or strainer respectively. [Reploce ball bearing. install new pressure 2pcing. feavily linstal new valve cone. felease pressure spring by adjusting lkeadjust to the required pressure. Zerew and ive cone eeized in valve casing. fa) by foreign bodies joperating temperature of the plant is iterially higher than stated in the Joismount pressure-tiet valve. [clean intemal parts. Lontact works, ight unlit the required reached, FTorn adjusling screw to the fg bi [Check overpressure with the prossue valve Josed, Readjust valve, opening pressure 10% [above operating pressure. zTUSHACO 13. 13.1 13.2 Dismounting and — mounting instructions General The most important dismounting and mounting operations | are described in these instructions. The, mounting steps described in the individial sections must be consistently observed. « Dismounting'of screw pump Prior to. commencing the dismounting, the _following operations musl-be performed: = Pinch off power supply cable to © the motor. Motor must not be capable of being started. % All stop velves in the supply ‘and pressure pipeline must be closed. = Drain fluid to be pumped in flowable condition from’. the pump. For these purposes, turn out screw plugs for raining. Note: Use collecting tank. => Let screw pump cco! down to ambient temperature. => Dismount manometer lines, manometer and mounting from the pump. => Dismount protection. egainst- accidental contact from the base plate. = Dismount motor, if any, from the base plate andlor from the intermediate/loot_ or. walll lantern. = Dismount cariridge-unit pumps and/or flange-mounted pumps from the plant or tank = Dismount supplyisuction and pressure pipelines, if necessary. Series T3S 13.2.1 Dismounting pf shaft sealing, design with mechanical seal 13.2.1.01Withdraw coupling half from the spindle (12). Use detaching device! 13.2.1.02Remove key (41) from the diving spirtdle (12). 43.2.1.03Remove. circlip (35) ‘and spacer bush and/or labyrinth -ring (16) from the driving spindle (12). 13.2.1.04Loosen, socket-head cap scews (54) at the bearing cover (5) and screw out. 43.2.1.05By means of forcing screws, force bearing cover (5) off from pump covey, drivé side (3) and dismount over driving spindle (12). Note: During the forcing-off process, groove ball bearing (34) and. stationary seal ring (83) remain in the bearing cover (5). Note: Especially see toit thatthe bearing cover with stationary seal ring should “be. pulled out concentrically and not canted so as to avoid damages to the stationary seal ring 13.2.1.06Remove gasket (22) ad clean sealing surfaces. 13.2.1,07By means of an auxilary tool, ismount stationary seal ring (83) and C-ring from ihe bearng cover (6). 43.2.1,08Dismount rotating part of the mechanical seal (83) consisting of rotating seal ring, casing. retaining ring, profile washer, spring and valve spring pate ovet the driving spindle (12). 43.2.1.09Dismount spacer ting (80) and junk ring (81). For pump sizes 40,80 and 210. _the | spacer ring (80) is mot required.TUSHACO Series T 3S 13.2.2. Dismounting of shaft seal, design with mechanical seal 13.2.2,01Withdraw coupling half from the driving spindle (12). Use detaching device! 43.2.2.02Remove key (41) from the driving spindle (12) 13.2.2.03Remove circlip (35) and spacer bush (16) from the driving spindle (12). 13,2.2.04Loosen sockel-head cap screws (54) at- the bearing cover (5) and screw out. 13.2.2.05By means of forcing screws, force bearing cover (5) off from pump cover, drive side (3) and dismount ‘over driving spindle (12). Note: During the forcing process, groove ball bearing (34) and stationary seal ring (83) remain in * the bearing cover (5). * Note: Especially see to it that the bearing cover with stationary seal ring should” be pulled out concentrically and not canted so as to avoid, damages to’ the stationary seal sing. 13.2.2.06Remove gasket (22) and clean sealing surfaces. 13.2.2.07By means of an auxiliary tool, dismount stationary seal ring (82) i (5). 13.2.2.08Dismount rotating part of the mechanical seal (83) consisting of rotating seal fing, intermediate fing, spring, split ring and O-ring over the driving spindle (12). 13.2.2.09Dismount jen‘ sing (81). 13.23 Dismounting of shaft seal, design with stuffing box 13.2.3.01Loosen hexagon nut (39) at the sland (9), and push gland (9) against the groove ball bearing (34). 13.2.3.02Dismount gland packing rings (32) and. junk ring (81) fram the bearing housing 6). 13.2.3.03Carelully clean stuffing box chamber. 13.2.4 Dismounting of the groove ball- bearing 13.2.4,01Withéraw coupling hai’ from the driving spindle (12). Use detaching device! 13.2.4.02Remove key (41) from the driving spindle (12). 13.2.4.03Remove circlip (35) and spacer bush and/or labyrinth ring (16) from the driving spindle (12). 13.2.4.04Loosen socket-head cap ‘screws (54) at the bezring cover (5) and screw out 13.2.4.05By of forcing screws, force bearing cover (5) off from the pump cover, crive side (3), and dismount over the driving spindle 2). 2 413.2.4.06Dismount circlip (37) from the bearing cover (5), 13.2.4.07By means of an appropiate tool, dismount groove ball bearing (34) concentrically from the bearing cover (5). 13.2.4.08Dismount supportinig waster (36). 13.2.4.09Remove gasket (22) and clean sealing surfaces. 13.2.5 Dismounting of the set of spindles Dismounting of the sel of spindles is effected after the dismantling of the bearing cover (6) with incorporated groove ball bearing (34Y Ghd after the dismanting of the shaft seal (/efer to Sections 13.21.10 13.2.2).TUSHACO 13.2.5.01Following the dismantling of the bearing cover (5) and the shaft seal, loosen socket-head cep screws (51) and dismount Cartidge unit pump from the pump casing (1) towards the driving side. Use forcing screws! Note: Not required for cartridge unit pumps of series F without pump casing. 13.2.5.02Remove gasket (21) and clean sealing surface. 43.2.5.03Loosen sockethead cap screws (65), and dismount pump cover, drive side (3) over the: driving spindle (12). 13.2.5.04Remove gasket (24) and clean sealing surface. set of _ spindles 13.2.5.05Withdraw <=" consisting of driving spindle (12) and two idler spindles (13) with the balance bushes (8)"from the pump casing insert (2). ” 13.2.5.06Remove idler spindles (13) with the, balance bushes (8) from the driving spindle (12). 13.3 Mounting of the serew pump 13.3:1 Mounting of the set of spindles 13.3.1.01Push pump casing insert (2) with * (balance) pipe (20) overhead. into the pump casing (7). Note: Not required for cartridge unit pumps of series F without pump casing. 1.02Inser\ set of spindles consisting of driving spindle (12) and two idler spindles (13) with the balance bushes (8) in the pump casing insert (2). In doing so, cil set of spindles and bearing points. Note: The balance bushes (8) on- both jdler spindles (13) are protected against torsion in the pump casing insert by meens of the spring dowels (42) in the pump casing inse rt. 435 Series T 3S 13.3.1.03Place new gasket (21) onto the cleaned sealing surface of the pump casing insert (2). Note: Attend to the bore holes in the balance bushes (8). The gaskel must be congruent with the bore holes. 43.3.1.04Place new gasket (21) onto the cleaned sealing surface of the pump casing. 3.1,05¢ix pump cover. drive side (3) ever the driving spindle (12) to the pump casing insert 2) with the two socket-head cap screws (55). Note: Mount pump cover, dive side (3) so that the bore holes are congruent with the bore holes in the balance bushes (8). 13.3.1.06Fix pump cover, drive side (3) wiih the sucket-head cap screws (51) to the pump casing (1). Note: Not required for cartridge unit pumps of series F without pump casing. Mounting of the groove ball bearing 13.3.2 Note: The groove bal bearings of pumps are provided wih sealing washers on both sides and 2 life- time grease filing. The groove ball bearing is ready’ for installation. ror pumps with the design features equipped with —@ regreasable groove bat bearing Curing re-mounting, the groove ball bearing and the bearing chamber in the bearing covet must be provided: with sufficient grease. 13,3.2.01Carefully clean groove bal bearing (34) of pumps with design feature - “E* Wilh Diesel fuel, if necessaY. If the contact surfaces are bright and undamaged, the groove b bearing (34) can be reused If this is not the. case, the groove ball bearing must he rentaredTOSHACO 13.3.2.02Place new gasket (22) onto the pump cover, drive side (3). 13.3.2.03By means of the socket-head cap screws (54), fix bearing cover (5) with the incorporated stationary e seal ring (83) and O-fing over the driving spindle (12) to the pump cover, drive side (3). Note: In the case of shaft sealing design with mechanical seal, atlend to exact positioning of the sliding surfaces! Slightly oil sliding surfaces with clean oil. In the case of shaft sealing design with stuffing box, fix gland (9) previously to bearing cover (5). 43.3.2.04Slighlly oil cleaned bearing sea the fixed bearing cover (5) with clean oil. 13.3.2.05Install supporting washer (36) over the driving spindle (12). 13.3.2.06By means of a suitable pipe length and a mounting disk, press groove ball bearing (34) over the Gtiving spindle (12) into the bearing cover (5). ‘Note: The mounting force must be evenly transmitted onto the side surfaces of intemal -and extemal bearing ring. 13.3.2.07Insert circlip (37) in the bearing cover (5) and in front of the groove ball bearing (34). 13.3.2.08Mount spacer bush and/or labyrinth-ring (16) over the driving spindle (12) and in front of the groave ball bearing. 13.3.2.09insert circiip (35) in the shaft key of the driving spindle (12). 13.3.2.10Mount key -(41) in the driving spindle (12). 12.3.2.11Heat coupling half on the pump side to appro>. 250°C (without rubber buffer), and push onto the Griving spindle (12), 2 Series T3S 13.3.2.12Grease groove ball bezring (34) ‘and bearing chamber in bearing cover (5) of pumps wih the grease "quantity. specified according to the pump size. For re-lubrication, refer to Section 11.2.1 above. The table below shows the allocation of the pump size to the groove ball bearing size wih the grease filling in grams. Pump | Groove bail size bearing Abbreviation 32 [ 63045 C3 8 38 | 6304) C3 6 45, | 6305J C3 12 52 | 63065 C3- 16 60 | 6307/3 18 70 | 63083 C3 22 80 | 8309/3 30 90 }| 63105C3 4oo | 63713 iction greases, please refer to Section 11.2.1. 13.3.3 Mounting of the shaft seal, design with mechanica:seal Attention! In connection with the installation of the mechanical seal, the bearing cover (5) must be mounted without groove ball bearing (34) to the pump cover, drive side (3). Dismounting of the groove ball bearing from the bearing cover (5) was described in Section 13.2.4 above. Note: Mechanical seals are high- quality precision parts. Careful handling and extreme cleanliness during mounting are a condition: Of proper functicning. To facilitate mounting, a suitable tubricant must be used (2.9. oil, 0 grease).FUSHACO Series T 3S 43.3.3.01Mount junk ring (81) with spacer 19 (80) in front of the shaft shoulder of the compensating piston of the driving spindle (12). In case of pump size 40, 80 and 210, the spacer ring (80) is not required. Note: The specified number of junk rings (61) with or without spacer fing (80) must be mounted to achieve the assembly dimension >>X<<. The assembly dimension >>X<< depends on the pump size. The lable: below lists the number of junk rings (81) and spacer rings (80) to be fitted 2s well as their dimensions and. the dimensions >>Xee resulting there-from as a function of the pump size. SASS Figure 5: Mechanical seal. Pip. [ donk rng (81) ] Spacersing [ Dim. size (80) poxee Qua min Cimencion 32 | tpiece . 722 9 25135 x : 122 we] Tpiece - 22 9.25185 x - 422, a] Tpiece T piece | 15.0 epoazx | 2©30/6x -| 11s: 35 52 | Spieces ~ 125 Bip. | sunk ring (81) | Spacersing [ Dim. size | Quantity | (80) Quantity | >>X<< Dimension | _Dimension | mm 110 {| tpiece 1 pece 33 o6si85x21 | 9 65106x0 120] 2pieces er 70/85x7.5 | 9 7060x6 13.3,3.02Press stationary seal ring (63) with new O-ring concentrically into the cleaned bearing cover(5). 43.3.3,03Push spring and valve spring plate from the rotating part of the mechanical seal’ onto the, driving spindle (12). 49.3.3.04Coat receiving bore of the rotating part of the mechanical seal with a lubricant (oil, 10 grease). Push rotating seal ring, casing, retaining ring and profile washer ‘onto the driving spindle (12) until a contact’ with the spring is established without pre-tensioning the spring. 13.3.3.05Piace new gasket (22) onto the cleaned sealing surface of the pump cover. drive side (3). 13.3.3.068y: means of socket-head cap screws (54), fix bearing cover (5) without groove ball bearing and with incorporated stationary seal fing over the driving spindle (12) to the pump cover, drive side-(3). Aitend to exact positioning of tne sliding surfaces! Tha sliding. faces must not be daiayes. Siightly grease sliding surfaces with clean oil. 13.3.3.07Slighlly loosen socket-head cap screws (54) and slacken bearing cover (5) with the: stafionay seal ring once again from the mounting position to check the axial mobility of spring and mechanical seal, Note: As the profile washerof the ‘mécMfaical seal become $ altached to the driving spindle bY suction relatively soon, fina! assembly of the mechanica sea! should be effected within a short period of time after mountind T3S Dimen sion mm 3) fi 52 30 18.0 210 105 (83) with Finto the of the sisting of mediate 3 O-fing a « ust be 1g (81). on the ofthe ad cap ver (5) 9 and y seal 2 (12) 22). of the siding aged facesTUSHACO 13.3.4.06install groove bail bearing (34), 45 described under Section 13.3.2 above. 13.3.4.07Install key (41) in the driving ‘spindle (12). 13.3.4.08Heat coupling half on pump side to approx. 250°C (without rubber ving buffer), and push onto the d spindle (12). ) Mounting of the sh: design with stuffing box 13.3.5 13.3.5.01Bend up four new gland packing Fings (32) in axial direction. 13.3.5.02Install one gland packing ring (32) over the driving spindle (12; in the cleaned stuffing box chamber of the bearing cover (5). For pump size 40, install two gland packing rings (32). 13.3.5.03Install junk ring (81) in ihe stuffing box chamber of the bearing cover. 13.3.5.0dinstall the other three gland packing tings over the driving spindle (12) in the stufting box chamber of the bearing cover (5) For pump size 40, install the olher two gland packing rings (32). Note: For these purposes, carefully re-bend the gland Packing tings into angular shape. The kerfs of the individual gland Pechiliy rings must De staggeres. Figure 6: Bend-up of gland Packing rings, 13.3.5.05Push gland (9), aver the driving spindle (12) into the bearing cover’ (8) against the gland picking fings (32) and screw hexagon nuts (39) on the siud bolts and/or eyelet bolts (38) Series T 3S 13.3.5,06Uniformly tighten hexagon nuts (39) at the gland (9) until, when turning the driving spindie (12) by hand, a frictional resistence is felt Slecken hexagon nuts (39) agcin and thereafter, slightly re-tighten, Following mounting of the serew pump, the following operations are to be perforrfied. = Align coupling, if required (please refer to Section 7.4 end 7.3 above) =Altach manometer fines, manometer and __ holding devices to the pump. = Connect power supply cables to the motor. See to sense of rotation! ¥ = Via the lubricating nipple, grease groove ball bearing of pumps with design feeture “E’, if not yet done so. = Fill pump with fluid to be handied. ‘Spare parts/replacement parts The following sectional drawings with parts list represent all series of type series T 3S - Nwith the different shaft seal design, Parts marked with 22 the parts list may be provided as ‘spare parts/replacement parts. Driving spindle (12) and idler spindles (13) are supplied as spare parts only as a complete set of spindles. 14.2 For operating safety, however, we . recommend to always keep On stock a complete cariridge urit pump—On request, you receive this cartridge ‘unit pnp completely mounted. Advantage: In case of damag2. the unit which became unserviceable can be exchange *14.3 14.4 USHA for the spare unit without great ‘expense and within no time. For mountings and repairs, trained expert mechanics are available . on request. For replacement and spare parts orders, the following are to be quoted besides the part number, denomination and quantity: Abbreviation of the pump, pump number, year of construction. These data are engraved on the name plate of the pump. Kindly deiiver - these operating instructions to your maintenance personnel. Series T3S WV ADOD