EN

REELINE hoses
Catalogue 2012/2013
Trelleborg group, leader of elastomers
Trelleborg is a global industrial group whose leading positions are based on advanced polymer technology and in-depth
applications know-how.
Trelleborg develops high-performance solutions that seal, damp and protect in demanding industrial environments.
The Trelleborg Group had annual sales 2011 of just over SEK 29 billion (EUR 3.3 billion), with around 21,000 employees in over
40 countries.
The Trelleborg share has been listed on the Stockholm Stock Exchange since 1964 and is listed on the NASDAQ OMX Nordic
List, Large Cap. www.trelleborg.com.

The Group comprises 3 business areas:

Trelleborg Sealing Solutions Trelleborg Engineered Systems

Trelleborg Wheel Systems

Trelleborg Oil & Marine Hoses

Trelleborg Oil & Marine is the leading supplier of innovative and field-
proven large-bore flexible bonded hoses for crude oil, chemicals, and One team, two world class
LPG/LNG offshore transfer applications.
factories, in France and
Trelleborg Oil & Marine provides full service worldwide through global life cycle Brazil, serving the global Oil
– engineering studies, delivery of complete solutions (hoses and ancillary
equipments), on-site supervision, and recommendations for installation, & Gas transfer and offloading
maintenance and repairs. business
Trelleborg Oil & Marine is a technology and innovation driven company that makes
flexible bonded hoses with unrivalled and undisputed performance. Our products
are designed and built with cutting edge solutions used in tire and aerospace
industry, with high resistance to extreme operating environments and severe fatigue
conditions.
The acquisition of a Brazilian company in 2011 in Sao Paulo enlarged and
completed the range of products and technologies. In Brazil, the business focuses
on specially designed oil hoses for floating and submarine applications in order to
answer the strongly growing local offshore oil and gas extraction industry.
 Trelleborg
 Oil & Marine provides a wide range of products
specifically designed for demanding applications with long service
São Paulo, Brazil
life and high level of reliability:
 KLELINE hoses – GMPHOM 2009 certified
 SEALINE hoses – OCIMF 1991 certified
 REELINE hoses – GMPHOM 2009 and API 17K certified
 TRELLINE hoses – GMPHOM 2009 and API 17K certified
 FLEXIBLE WATER INTAKE hoses – API 17K certified
 CRYOLINE LPG/LNG hoses

Clermont-Ferrand, France
REELINE [special design for reeling applications]
REELINE hoses

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Specific design for reeling system.

Twice long service life (up to 10 years).
Available in dual and double carcass.

In compliance with GMPHOM 2009 and API 17K.

A cost effective solution

Twice long service life: up to 10 years.
Double layer reel wind up.
Minimized inspection and maintenance.
Lightweight and highly flexible allowing reeling system with overall
compact dimensions and smaller unity power.
Continuous external diameter to prevent from hose damage.
Flanges fully embedded in rubber to eliminate corrosion.
High performances regarding tension, bending and collapse loads.
No stress concentration in the flange area.
Designed to smoothly integrate marine breakaway coupling.

Specific design for reeling system

The exclusive Trelleborg hose design proposes field-proven
solutions to eliminate stress, bending loads concentration and
ensure perfect sealing:
●● continuous inner liner,
●● internal and external integrated rubber gaskets,
●● specific structure with integral reinforced flanges, bending
stiffener at each end and steel rings reinforcement,
●● flanges with bolt indent and bolting protection system.

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6 REELINE [light offshore installation procedures]
 Studies and analysis

Studies and analysis Tests

Trelleborg propose dedicated studies and analysis for Specific tests can be performed to define the hose
reeling systems: characteristics and to confirm that the design is in
●● emergency release simulation, accordance with the application:
●● crush load value determination, ●● crush test on sample,
●● hydrodynamic analysis, ●● tensile test,
●● etc. ●● torsion test,
●● buoyancy recovery test,
●● etc.

Hose Configuration

►
Material properties
Design
characterisation
►

Simplified analysis
Global environment

Internal fluid parameters

► Detailed analysis
(pressure, temperature, fluid
composition, flow rate, etc.)

External environments
Finite elements
modeling (FEM) ► Crush load
determination
►

(location, water depth, seawater

data, air temperature, wave and
wind datas, etc.)

System description Finite elements analysis

(configuration, corrosion, interface, (FEA)
►

thermal insulation, installation

requirements, connection and
interface, etc.)

Service life

Design load case definition Hose properties and

► Hydrodynamic analysis
(Static/Dynamic/Extreme)
performances
Design accidental events

Design criteria Properties: axial,

Analysis parameters
bending, torsion,
hydrostatic limits
► MBC moment analysis
(hydrodynamic coefficients,
structural parameters, damping
models, wave models, etc.) Performances: load
resistance
Regulatory authority functional
requirements ► Emergency
simulation
release

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 Configurations

Floating line

Floating tanker rail hose. RS265/RS205/RD245.

Floating first off. FS252/FD242. Floating tail line. TS266/TD246.

Floating main line. MS232/MD242.

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Submarine line

Submarine tanker hose. RS260/RD240.

Submarine first off. FS250/FD240.

Submarine main line. MS230/MD240.

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 General data/Design

Dual carcass Dual carcass

Reinforced flange/Bolt indent Reinforced flange

Steel ring reinforcement Steel ring reinforcement

Integrated bending stiffener Integrated bending stiffener

Reinforced flange Reinforced flange

External gasket External gasket

Foam material

Steel cables layers: Steel cables layers:

reinforcement carcass reinforcement carcass
main carcass main carcass

Outer cover Outer cover

Bolt indent

Continuous inner liner and integrated gasket Continuous inner liner and integrated gasket

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 Working rated pressure: 15 to 21 bars
Internal diameter: 150 mm (6") to 600 mm (24") [additionally 450 mm (18")]
Length: 12.20 m (40') max
Electrically: continuous or discontinuous
Minimum bending radius: 6 x ID (floating hoses) ; 4 x ID (submarine hoses)

Dual carcass Double carcass

Extra reinforced flange Extra reinforced flange/LDS

Steel ring reinforcement Steel ring reinforcement

Double carcass
Integrated bending stiffener Integrated bending stiffener

Extra reinforced flange Extra reinforced flange

LDS (leak detection system)

External gasket

Foam material

Steel cables layers:

reinforcement carcass
main carcass Dual carcass

Outer cover Outer cover

Integrated spool piece

Continuous inner liner and integrated gasket Continuous inner liner and integrated gasket

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 General data/Design
Reinforced flanges
The reinforced flange is made of two
different parts: an integrated bending
stiffener and steel ring reinforcement.
This gives a perfect and smooth bending
process, avoiding stress concentration
and excessive fatigue due to either the
connection or the environment.
The manufacture consists in using steel
plates fixed on steel cable layers. The
steel cable, bonded within the hose,
provides a highly resistant structure to
both pressure and axial forces.
The extra reinforced flange is used
for severe environmental conditions
like connecting to a manifold. It also
increases the offloading line service life.
Flanges are drilled according to ASME
B16.5 Class 150 or Class 300.
Quick and easy connection to manifold
or between two hoses can be done by
adding lifting pad eyes on the spool
piece.
Integrated bending
stiffener (IBS)
The integrated bending stiffener allows
transmitted stress to be progressively
released and therefore reduces fatigue
and increases the hose service life.
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Continuous inner Steel ring
liner and integrated reinforcement
gaskets For a better resistance to tension loads,
high external differential pressures
REELINE hoses integrate a continuous
or extreme bending loads, steel ring
inner liner made of NBR rubber and
reinforcements are incorporated within
integrated gaskets on each flange. This
the two carcasses.
offers a full sealing solution, preventing
from product migration in the hose These rings are made of high strength
structure. A special inner liner could be steel allowing them to retain their
proposed for specific fluid upon request. original body shape even when hoses
are subject to extreme stresses.
Both reinforced and extra reinforced
flanges have an external gasket
preventing from seawater corrosion. Double carcass
and leak detection
Steel cables layers system (LDS)
Trelleborg hoses exclusively use steel
REELINE hoses are available in double
cables layers derived from trucks
carcass design to prevent from any
tires technology. Steel cable layers
leakage due to internal damage.
are separated in two carcasses: main
carcass and reinforcement carcass Double carcass is made of steel
cable layers overlaying a thick rubber
(dual carcass design).
filling and foam material on top of the
The main carcass is made of steel
reinforcement carcass.
cable layers wounded at the angle of
An exclusive leak detection system,
equilibrium and withstands normal
pressure rating. mechanical or electronic, is integrated
Permanent elongation is nil, providing
at the end of the double carcass hoses
extra reinforced flange.
evidence of the excellent elasticity of
the hose body, and resulting in highest
resistance to fatigue.
The reinforcement carcass is made
of steel cable layers overlaying a thick
rubber filling, increases the resistance
to tension loads and protects the main
carcass from eventual excessive loads.
REELINE [flanges fully embedded in rubber to eliminate corrosion]
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 Hose guide

Dual carcass

FIRST OFF MAIN/TAIL LINE TANKER

Floating

Floating
MS236

Extra end
buoyancy FS256 TS266 RS266

MS232 RS265

Standard
buoyancy FS252 TS262 RS205

Half
buoyancy FS257

MS230
Submarine

Submarine

FS250 TS260 RS260

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 Double carcass

FIRST OFF MAIN/TAIL LINE TANKER

Floating

Floating
Extra end
FD246 MD246 RD246 buoyancy

Standard
FD242 MD242 RD245 buoyancy

Half
FD247 buoyancy
Submarine

Submarine

FD240 MD240 RD240

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 2012/10 - Non contractual document - Reproduction forbidden without prior auhtorization - Trelleborg pictures library - Clermont-Ferrand - France

Trelleborg Oil & Marine Hoses FRANCE Brazil

oilandmarinehoses@trelleborg.com ZI La Combaude - Rue de Chantemerle Charles Goodyear Avenue, 65
www.trelleborg.com/oilandmarinehoses 63050 Clermont-Ferrand Cedex 2 CEP 06524 115 - Santana de Pamaíba - São Paulo

Trelleborg Industrie SAS - SAS au capital de 9 909 450 € - RCS Clermont-Ferrand B 391 933 397 - SIRET 391 933 397 00013 - APE 2219Z - TVA FR 56 391 933 397