PPM Rebuilt Unit Manual: Testing Method

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PPM REBUILT UNIT MANUAL

TESTING METHOD
Category Testing method for pumps

PPM model LPV30+SBR8 LPV30+SBR8
Stamping on the nameplate — —
Part No. of the pump 708-1S-00261 708-1S-00251
Machine model installing
PC27MR-2 PC30MR-2
these pumps
Serial No. of the machines
#15001~ #20001~
installing these pumps
Kind of PPM Main pump
2004/9/15
Issuance history
Remarks
1
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Introduction
• This document is organized into the following parts:
1. Testing Methods ································································ Pages 3 - 10
2. Test Hydraulic Circuit Diagrams ·········································· Pages 11 - 12

3. Performance Diagrams and Standard Value Tables ··············· Pages 13 - 32
4. Names of Sections and Related Dimensions ······················· Pages 33 - 35
5. Schematic Diagrams of Test Jigs (Reference) ······················ No indication
• This document mainly provides the testing method using KHT75-3 hydraulic test stand or equivalent.
• Applicable Bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its equivalent.
The input-output shaft drive motor must be changed to a variable motor.
2) Standard value test: Hydraulic test stand having the same performance as the production plant hydraulic
test stand.
Use Komatsu genuine engine oil EO10-CD or its equivalent. Discoloration of oil during testing is man-
aged for Class NAS10.

• Scope
This document is adopted for a quality verification test of rebuilt LPV30 pumps installed on PC27MR-2 or
PC30MR-2.
PC27MR-2: 28 cc/rev specification

PC30MR-2: 30 cc/rev specification
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1.Testing Methods
1-1) This document describes testing methods for LPV30 pumps installed on the PC27MR-2 or PC30MR-2. The
same methods shall be used on both pumps.
1-2) Test Specifications
See the following Table 1-1.

Table 1-1 List of Test Specifications
Model PC27MR-2 PC30MR-2
Pump type LPV30+SBR8A LPV30+SBR8A
Part No.
Specifications 708-1S-00261 708-1S-00251
Piston pump capacity (cc/rev) 10~28 10~30
Gear pump capacity (cc/rev) 8.5 8.5
Input shaft direction of rotation Right hand ←
Maximum revolution of input shaft 2600 2500
(rpm) (Rated speed of revolution) (Rated speed of revolution)
Maximum hydraulic pressure of piston pump 24.5 26.0
(MPa {kg/cm2}) {250} {265}
Maximum hydraulic pressure of gear pump 21.6
←
(MPa {kg/cm2}) {210}
Maximum flow rate Piston pump 77.5 ←
(L/min) Gear pump 20.8 or more 20 or more
Maximum torque (standard value) (Nm {kgm}) 74.5 {7.6} 76.5 {7.8}
1-3) Testing Items
1) For testing items and contents, see Table 1-2 below

Table 1-2 Testing Items Legend:{ Conduct • ∆ Conduct, if possible. • × Don’t test
No. Test item Test contents PC27MR-2 PC30MR-2
1 Running-in Check for presence or absence of abnormality { {
Maximum and minimum flow rate Maximum and minimum flow rate check at the
2 { {
check on the main pump rated revolution speed
Main pump flow rate check at a
3 Flow rate check at the specified speed and load { {
low speed
4 Gear pump flow rate check Maximum flow rate check at the rated speed { {
PQT control characteristic Characteristic check of pump pressure-flow rate-
5 measurement (pressure, flow rate,
torque performance diagrams (See Performance { {
and torque) Standard Value Tables and Figures 1, 2, 5, and 6.)
Characteristic check of LS performance
LS valve control characteristic
6 diagrams (See Performance Standard Value { {
measurement
Tables and Figures 3, 4, 7, and 8.)
For more information on test conditions and standard values, see “Performance Standard Value Tables”
in Section 3.
1-4) Test Basic Hydraulic Circuit Diagram
• See Attached Figure 1 in “Test Hydraulic Circuit Diagrams” in Section 2.
1-5) Functions and Conditions of the Designated Sections of Test Piece
• See Attached Table 1 in “Names of Sections and Related Dimensions” in Section 4.

3
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1-6) Test Facilities, Equipment, and Jigs
1) Equipment to be used: Have the equipment listed in Table 1-3 ready.

Table 1-3 Pressure Gauge and Device
Part No.
No. (or maker model) Part name Q’ty Specifications Measuring section and use
0~39.2MPa Pump discharge (PA, PG) high pressure section
1 799-101-5120 Gauge 3
{400kg/cm2} LS input (PLS) section
0~5.9MPa Gear pump discharge (PG) section
2 799-101-5130 Gauge 1
{60kg/cm2} (Used in any mode other than the PG swing mode)
0~0.4MPa
3 — Gauge 1 Pump suction (PS) section
{4kg/cm2}
799-401-2700 Differential 1 0~49.0MPa For checking LS differential pressure (∆PLS)
4 pressure gauge Power supply : 100 VAC
799-401-2810 transformer unit set {500kg/cm2} Output power supply : 12 VDC
Measuring flow rate
Flowmeter : 0~50(L/min)
* 2 For measuring gear pump delivery flow rate
5 — Flow rate Working pressure :
set 34.3 (MPa) or more For measuring LS section drain flow rate
indicator
{350kg/cm2}
Working flow rate :
* 30(L/min) or more For generating LS differential pressure (∆PLS)
6 — Stop valve 1 Working pressure :
34.3 (MPa) or more (S1)
{350kg/cm2}
Set pressure: 34.3
MPa or more
* Safety valves for the discharge side of piston
7 — Relief valve 2 {350kg/cm2}
Maximum flow rate and gear pumps
: 160(L/min) or more
For mounting each pressure gauge and equipment, see the hydraulic circuit diagram (Attached Figures
1 and 2).
For a device with an asterisk (*), if its equivalent meets specifications, you can choose a product of any
make.
The piston pump discharge (PA port) section must be provided with a port for introducing LS pressure,
a port for removing the differential pressure gauge, and a port for removing the safety valve.
2) Jigs and components to be used: Have jigs and components listed in Table 1-4 ready.
Table 1-4 Jigs and Components
No. Part No. Part name Q’ty Application and specification
1 799T-404-5490 Plate 1 For mounting a pump
2 799-404-2450 Coupling 1 For connecting the input shaft
3 799-404-2910 Adapter 1 Fixed orifice valve (φ 1.6)
4 — *Fixed orifice 1 Fixed orifice valve for dummies: φ 0.5 (Used for the PC27MR-2 only)
For mounting components with * , see Attached Figure 1 (for the PC27MR-2) in Hydraulic Circuit
Diagrams.
3) In addition to those listed in Table 1-4, have components such as an adapter and hose ready, which are
required for configuring a test hydraulic circuit.
For information on manufacturing of jigs and components, see “Names of Sections and Related
Dimensions” in Section 4.
4) Have a penetrant testing agent (e.g. developer such as color check) ready.
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1-7) Preparation for Test Fig. 7-1 Pump Configuration and Installation
Perform the following steps prior to this test (see Fig. 7-1).
1) Shape of the test piece
Arrange the test piece after mounting the gear pump.
2) Mounting a hydraulic test stand
Install the test stand with the test piece bleeder (PDa)
facing up.
• Fig. 7-1
1 : Servo valve assembly
PDa : Bleeder (for air bleeding)
PA : Pump discharge port
3) Installing a universal joint
Since the universal joint rotates rapidly, install it in a
Fig. 7-2 Pump Hydraulic Circuit Diagram
level position when connecting, and take action not
to cause run-out. Protect the coupling from becoming
detached from the shaft.
4) Configuring a test hydraulic circuit (see Attached
Figures 1 and 2)
i) Configure as per test hydraulic circuit diagrams
in Attached Figures 1 and 2.
Set flowmeters F3 (Q3) and F4 (Q4)
• Attached Diagram 1: Test hydraulic circuit
diagram for the PC27MR-2
• Attached Diagram 2: Test hydraulic circuit
diagram for the PC30MR-2
* The pipes in the test hydraulic circuits are
the same. In the test hydraulic circuit for the
PC27MR-2, install an orifice for dummies
before the LS port (PLS) section.
ii) Install a piping adapter and a pressure gauge take-
off plug to each port.
For specifications of the pressure gauge to be
installed, see Attached Figures 1 and 2.
For details of port and adjustment sections,
see Attached Table 1.
5) Filling the pump case with oil
Pour oil into the pump case, bleed air (PDA port), Fig. 7-3 Pump Input Shaft Rotation Direction
and fill the pump case with oil.
Be sure to perform this to prevent the possi-bility
of damage inside the pump.
Specified torque for PDA air bleeder :
7.8 ~ 9.8 Nm {0.8 ~ 1 kgm}
6) Cleaning the pump assembly
Clean the pump assembly to check for oil leakage
and apply a penetrant testing agent to the valves,
plugs, and input shaft.
7) Checking the rotation direction (see Fig. 7-3)
I shall rotate clockwise when viewed from the input
shaft (M2) of the test piece.
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1-8) Confirmation Testing and Adjusting Method

Prior to conducting a test, check connections of the
piping, hoses, and adapters.
The testing method is the same for both models.
For more information on conditions and standard values for testing,
see “Performance Standard Value Tables” in Section 3.
Since conditions and standard values for testing may vary depending
on models, they are indicated as follows:
• Common conditions or standard values: Common to both pumps
• Conditions or standard values for the particular pump: Particular to
respective pumps
1) Running-in (Particular to respective pumps)

Perform running-in under the specified conditions
to check for abnormalities (pressure, sound, or
vibration) and oil leaks.
2) Pump flow rate check (Particular to respective
pumps)
[1] Gear pump flow rate check
Check the gear pump flow rate under the
specified conditions. (See Table 8-1.)
Use flowmeter F4 (Q4).
Rated speed: 2,600 rpm for the PC27MR-2 Table 8-1 Gear Pump Flow Rate Measurement
2,500 rpm for the PC30MR-2 Conditions
Pump Gear pump
[2] Check of piston pump flow rate
Model Flow rate under no load Flow rate under a load
i) Maximum and minimum flow rate check
PC27MR-2 { {
Check the maximum and minimum piston PC30MR-2
Piston
pump flow rates under the specified No load No load
pump
Condition
conditions. (See Table 8-2.) Gear

No load Swing pressure
For measurement of minimum flow rate, pump
Input
add the amount of drain at the LS pressure Rated speed of
shaft ←
port (amount of oil flowing when the stop revolution
revolution
valve S1 is open = Q3).
QT = Q2 + Q3 (L/min) Table 8-2 Piston Pump Flow Rate Measurement
Conditions
Use flowmeter F3 (Q3) for measuring the Pump Piston pump
amount of drain at the LS pressure port. Maximum Minimum High pressure
Model flow rate flow rate flow rate
Rated speed: 2,600 rpm for the PC27MR-2
PC27MR-2 { { {
2,500 rpm for the PC30MR-2
PC30MR-2
ii) Flow rate check at low speed and under Piston Specified
No load ←
high pressure (See Table 8-2.) pump pressure
Condition
Gear No load ← ←
Set the specified high hydraulic pressure at pump
a low revolution speed and check the delivery Input Rated
← Low speed
flow rate at the PA of the piston pump. shaft speed of
of revolution
Low revolution speed: revolution revolution
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[3] Piston pump flow rate adjusting method Fig. 8-1 Maximum and Minimum Flow Rate
Adjustment Sections
(Common to both pumps)
i) Adjust the maximum and minimum flow
rates using the adjustment screws (see
(Ma and Mb) Table 8-3).
The locations of the adjustment screws
(Ma and Mb) are the same for respective
pumps (see Fig. 8-1).
Table 8-3 Procedure for Adjusting the Maximum
and Minimum Flow Rates
Phenomenon Increase in Decrease in
Adjustment the reference the reference Fig. 8-2 Detailed View of Maximum and Minimum
section flow rate flow rate Flow Rate Adjustment Sections (Section D-D)
Maximum flow rate Counter-
Clockwise
adjustment screw (Ma) clockwise
Minimum flow rate Counter-
Clockwise
adjustment screw (Mb) clockwise
ii) Maximum and minimum flow rate adjusting
method
The adjusting methods for the maximum
and minimum flow rates are the same.
The symbol in parentheses indicates the
adjustment method for the minimum flow
rate.
Before the adjustment, measure the
distances L1 (L2) to the counter mark
and to the screw head.
(See Fig. 8-2 and Table 8-4.)
Table 8-4 Reference Dimensions of Maximum and
Minimum Flow Rate Adjustment Screws (when
assembled)
Model
PC27MR-2 PC30MR-2
Adjustment
section
Maximum flow rate
2.4 3.1
adjustment screw (L1)
Minimum flow rate
2.7 2.7
adjustment screw (L2)
• (See Fig. 8-2.)
(i) Loosen locknut A (B).
(ii) Adjust screw Ma. (See Table 8-4.)
(iii) After the adjustment, tighten locknut A (B) temporarily and
measure the flow rate.
(iv) When the measured value is within the standard range, tighten
locknuts A (B) with the specified tightening torque.
Tightening torque for locknut A (B):
68.6 ~ 83.4 Nm {7 ~ 8.5 kgm}
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3) How to test and adjust PQT control characteristics

[1] Testing PQT control characteristics (see Fig. 8-3) Fig. 8-3 PQT Control Characteristic Diagram
* Particular to respective pumps (performance
specifications vary depending on models)
Measure flow rates caused by pressure fluctuation,
and make sure that the PC control characteristic
diagram (P-Q Diagram) and the Torque Characteristic
Diagram (P-T Diagram) satisfy the standard value.
For more information on PQT control characteri-
stics (P-Q-T diagrams), see “Performance Dia-
grams and Standard Value Tables” in Section 3.
i) PQT control characteristic test
• STD (standard) mode
Fig. 8-4 PC Adjustment Section
• Swing mode (gear pump pressure load setting)
ii) Measure flow rates at pressure rising time
and at pressure dropping time, and adopt the
values at pressure rising time.
Shut the stop valve (S1).
[2] PC Control Characteristic Adjusting Method
• See Figs. 8-4 and 8-5 for adjustment sections.
Check the position of the punch mark (Pm)
before adjustment (see Fig. 8-6).
• Make adjustments in the following order (see
Figs. 7-9 and 10). Fig. 8-5 Detailed View of PC Adjustment Section
(Section G-G)
Make adjustment by loosening the eccen-
tric adjustment plug (turning it counterclock-
wise) within the range between 0° and 180°.
Reference: 0° = Temporary position for
assembly (see Fig. 8-6)
(i) Loosen locknut C.
(ii) Adjust PC control characteristics using the
adjustment plug (MPC).
φ = Out of the 0-180° range
• Lower than the standard
→ Tighten the plug (turn it clockwise).
• Higher than the standard Fig. 8-6 Punch Mark of PC Adjustment Plug (MPC)
→ Loosen the plug (turn it counterclockwise). Section
(iii) After the adjustment, tighten locknut C
temporarily to measure the flow rate.
(iv) When the measured value is within the stan-
dard range, tighten locknut C permanently
with the specified tightening torque.
Tightening torque for locknut C:
27.4 ~ 34.3 Nm {2.8 ~ 3.5 kgm}
• Figs. 8-4 to 8-6
1 : Valve assembly
2 : Lever
MPC : PC valve adjustment plug
PDA : Bleeder mounting port
Pm : Punch mark
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4) How to test and adjust LS control characteristics Fig. 8-7 Dummy Orifice (Or) Installation Position
* When testing the PC27MR-2, install a dummy (PC27MR-2)
orifice (Or) to the LS pressure input port (PLS)

section. (See Fig. 8-7, Attached Figure 1.)
[1] LS control characteristic test (Particular to
respective pumps)
Measure flow rates depending on LS differential
pressure fluctuation, and make sure that they
satisfy the LS control characteristic diagram.
Control pressure (pump delivery pressure)
• STD mode : 6.9 { 70} (MPa {kg/cm2})
• STD mode :14.7 {150} (MPa {kg/cm2})
Fig. 8-8 LS Adjustment Section (Valve Assembly)
• Fine control mode: 6.9 { 70} (MPa {kg/cm2})
at a low speed of revolution
(i) Adopt the value at LS differential pressure
increasing time.
(ii) All pump discharges (QT) shall be as follows:
(See Fig. 8-7)
• QT = Q1 + Q3 (L/min)
Be sure to slowly open and close stop valve S1.
[2] LS control characteristic adjusting method
(See Fig. 8-8.)
Make adjustments in the following order.
Prior to adjustment, measure the length (L3)
to the head of the plug (MLS).
• Fig.8-8
1 : Valve assembly
MLS : LS adjustment plug
MPC : PC adjustment plug
PLS : LS pressure input port
D : Locknut
(i) Loosen locknut D.
(ii) Make an adjustment using the adjustment
screw (MLS).
• Lower than the standard → Tighten the
screw (turn it clockwise).
• Higher than the standard → Loosen the
screw (turn it counterclockwise).
(iii) After the adjustment, connect the LS input
pressure hose and tighten locknut D tempo-
rarily to measure the flow rate.
(iv) When the measured value is within the stan-
dard range, tighten locknut D permanently
with the specified tightening torque.
Tightening torque for locknut D:
27.4 ~ 34.3 Nm {2.8 ~ 3.5 kgm}
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5) Checking presence or absence of abnormality
Check the following items for the presence or absence of abnormality during the test and after the test,
and determine the pass/fail results.
[1] Oil leak from the following areas
• Input shaft oil seal

• Valve installation section
• Each plug connection
• Gear pump installation section

[2] Abnormal noise, vibration, or heat generation
[3] Other abnormalities
6) Necessary procedures after test

To remove the sample and restore to the original state, perform the following steps:
[1] Discharge residual oil from the test piece and check if the discharged oil contains foreign matters.
[2] Remove all the jigs and components installed for testing.
[3] Close all ports with nylon plugs to prevent contaminants from entering them.
[4] Record the arranged test results on paper and retain them. (Retention period: 3 years)
10
Note 1) This circuit diagram shows a test on the LPV30 pump installed on the PC27MR-2.
Note 2) * Install a dummy orifice (φ 0.5) to the LS pressure input port (PLS) section.
Note 3) The direction of rotation of the sample pump is clockwise as viewed from its input shaft.
Note 4) Codes for pressure gauges represent the measurable pressure ranges:
400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {400kg/cm2}, and 4K = 0.4 MPa {4kg/cm2}, respectively.
2. Test Hydraulic Circuit Diagram
Attached Figure 1: Test Basic Circuit Diagram (PC27MR-2)
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Note 1) This circuit diagram shows a test on the LPV30 pump installed on the PC30MR-2.
Note 2) The direction of rotation of the sample pump is clockwise as viewed from its input shaft.
Note 3) Codes for pressure gauges represent the measurable pressure ranges:
400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {400kg/cm2}, and 4K = 0.4 MPa {4kg/cm2}, respectively.
Attached Figure 2: Test Basic Circuit Diagram (PC30MR-2)
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3. Performance Standard Value Tables
1) This document contains Table 3-1) Standard Value Tables.

2) When conducting a test, select the model from the following table.
3-1) Standard Value Table List

Diagram and
PC27 PC30
Standard Value Remarks
MR-2 MR-2
Table No.
Fig. 1 P-Q-T Control Characteristic Performance Diagram (Standard Mode) { —
Fig. 2 P-Q-T Control Characteristic Performance Diagram (Swing Mode) { —
LS Control Characteristic Performance Diagrasm
Fig. 3 { —
(Standard and Fine Control Modes)
Fig. 4 LS Control Characteristic Performance Diagram (Standard: At 1,250 rpm) { —
Fig. 5 P-Q-T Control Characteristic Performance Diagram (Standard Mode) — {
Fig. 6 P-Q-T Control Characteristic Performance Diagram (Swing Mode) — {

LS Control Characteristic Performance Diagram
Fig. 7 — {
(Standard and Fine Control Modes)
Fig. 8 LS Control Characteristic Performance Diagram (Standard: At 1,250 rpm) — {
Table 1 Pump Running-In { —

Table 2 Pump Flow Rate Check (Gear and Piston Pumps) { {
Table 3 PQT Performance Check (Standard Mode) { —
Table 4 PQT Performance Check (Swing Mode) { —

Table 5 LS Performance Check (Standard and Fine Control Modes) { —
Table 6 LS Performance Check (Standard mode: At 1,250 rpm) { —
Table 7 Pump Running-In — {

Table 8 PQT Performance Check (Standard Mode) — {
Table 9 PQT Performance Check (Swing Mode) — {
Table 10 LS Performance Check (Standard and Fine Control Modes) — {

Table 11 LS Performance Check (Standard mode: At 1,050 rpm) — {
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Figure 1 Pump Assembly Performance Specification Diagram

(Standard Value)
Model PC27MR-2 Test item: PQT characteristics in STD mode

(application Rotating direction Clockwise Pump pressure (PA) See chart. MPa {kg/cm2}
Test condition
serial number) (#15001 ~ )
Input shaft revolution 2600rpm Gear pump pressure (PG1) 1.47 {15} MPa {kg/cm2}
Pump model LPV30 Applicable The diagram LS differential pressure 0 MPa {kg/cm2}
specification drawn by
(pump capacity) (28cc/rev) stepping up (∆PLS)
diagram the pressure
Part No. 708-1S-00261 Others [Reference] Hysteresis: 11 (l/min) or less
Pump absorption torque (T)
Pump discharge pressure (P)
Pump delivery (Q)
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(Standard Value)
Model PC27MR-2 Test item: PQT characteristics in swing mode

Test condition
Pump delivery (Q)
15
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(Standard Value)
Model PC27MR-2 Test item: LS control characteristics in STD + fine control modes (70K)
(application Rotating direction Clockwise Pump pressure (PA) 6.9 {70} MPa {kg/cm2}
Test condition
Input shaft A : 2600 Gear pump pressure (PG1) 1.47{15}or less MPa {kg/cm2}
Pump model LPV30 LS differential pressure See chart. MPa {kg/cm2}
revolution (rpm) B : 1250 (∆PLS)
(pump capacity) (28cc/rev) Applicable The diagram drawn by
See below. stepping down the LS
Part No. 708-1S-00261 specification diagram differential pressure
1) A : Standard mode
B : Fine control mode
Others
2) * Install an orifice (φ 0.5) to the LS line. (See the test circuit diagram.)
3) [Reference] Hysteresis: LS differential pressure of 0.29 MPa {3 kg/cm2} or less
Pump delivery (Q)
LS differential pressure ∆PLS ( = PA - PLS)
Pump delivery (Q)
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(Standard Value)
Model PC27MR-2 Test item: LS control characteristics in STD mode (150K)

(application Rotating direction Clockwise Pump pressure (PA) 14.7{150} MPa {kg/cm2}
Test condition
Input shaft 2600 Gear pump pressure (PG1) 1.47{15}or less MPa {kg/cm2}
Pump model LPV30 — LS differential pressure See chart. MPa {kg/cm2}
revolution (rpm) (∆PLS)
— stepping down the LS
1) Install an orifice (φ 0.5) to the LS line. (See the test circuit diagram.)
Others
Pump delivery (Q)
Pump delivery (Q)
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(Standard Value)
Model PC30MR-2 Test item: PQT characteristics in STD mode

Test condition
Pump delivery (Q)
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(Standard Value)
Model PC30MR-2 Test item: PQT characteristics in swing mode

Test condition
Pump delivery (Q)
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(Standard Value)
Model PC30MR-2 Test item: LS control characteristics in STD + fine control modes (70K)
(application Rotating direction Clockwise Pump pressure (PA) 6.9 {70} MPa {kg/cm2}
Test condition
Input shaft A : 2500 Gear pump pressure (PG1) 1.47{15}or less MPa {kg/cm2}
Pump model LPV30 LS differential pressure See chart. MPa {kg/cm2}
revolution (rpm) B : 1050 (∆PLS)
See below. stepping down the LS
1) A : Standard mode
Others B : Fine control mode
Pump delivery (Q)
Pump delivery (Q)
20
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(Standard Value)
Model PC30MR-2 Test item: LS control characteristics in STD mode (150K)

(application Rotating direction Clockwise Pump pressure (PA) 14.7{150} MPa {kg/cm2}
Test condition
Input shaft 2500 Gear pump pressure (PG1) 1.47{15}or less MPa {kg/cm2}
Pump model LPV30 — LS differential pressure See chart. MPa {kg/cm2}
revolution (rpm) (∆PLS)
— stepping down the LS
Others
Pump delivery (Q)
Pump delivery (Q)
21
Table 1: Performance Standard Value Table (Applicable to the PC27MR-2)
Test item Running-in * Applicable to the PC27MR-2

Standard mode Swing mode Running-in of swash
Condition standard Allowable plate angle
Unit
Category
value item Symbol range 1 2 3 4 5 6 7 8 9 1 2
Rotational speed of input shaft M2 rpm ±10 1000 ← 2000 ← 2600 ← 2600 ← ← 1250 2600
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 1.96 13.7 20.6 13.7 20.6 6.9 13.7
PA No load No load ← No load
Part Number: 708-1S-00261
Sample: Piston pump LPV30
pressure {±5} {20} {140} {210} {140} {210} {70} {140}

LS differential pressure MPa ±0.10 0 0 ↔ 1.96
∆P ← ← ← ← ← ← ← ←
(∆P = PA – PLS) {kg/cm2} {±1} (PA=PLS) {0 ↔ 20}
Gear pump discharge 0.49 21.6
PG No load ← ← ← ← ← ← ← No load ←
pressure {±5} {220}
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← Close ↔ Open
Running duration/frequency — min. times — 1min ← ← ← 2min ← ← 3min 5min 5times ←
Piston pump Lower and within

Q2 — — — — — — — — — — —
delivery upper limits l/min range
Gear pump delivery Q4 or — — — — (20.8) — (18.8) — — — —
more
[Reference] Torque Nm or
T — — — — — — — — — — —
(including gear pump loss torque) {kgm} less
Standard value
(Applicable to the PC27MR-2)
Piston pump delivery Q2 — — — — — — — — — — — —

Piston pump drain amount Q3 — — — — — — — — — — — —
Table 1: Performance Standard Value Table
Piston pump delivery l/min

QT — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — — — — — — — — — — — —
[Reference] Torque T Nm{kgm} —
Rotational speed of input shaft M2 rpm — — — — — — — — — — — —
Measured value
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Oil leakage, abnormal noise, Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or
and heat generation check — —
absence absence absence absence absence absence absence absence absence absence absence
22
22/35
Determination ({)
Pump flow rate check * Applicable to the PC27MR-2 Pump flow rate check * Applicable to the PC30MR-2
Test item
Condition standard Gear pump flow rate Piston pump flow rate Gear pump flow rate Piston pump flow rate
Allowable Flow rate at a low speed and Flow rate at a low speed and
Unit Maximum Maximum Maximum Minimum under high pressure Maximum Maximum Maximum Minimum under high pressure
Category
value item Symbol range under no-load rated flow rate flow rate (1) (2) under no-load rated flow rate flow rate (1) (2)
Rotational speed of input shaft M2 rpm ±10 2600 ← 2600 ← 1250 ← 2500 ← 2500 ← 1150 ←
Rotating direction — — — Right hand ← ← ← ← ← Right hand ← ← ← ← ←
Piston pump discharge ±0.49 1.96 or less 1.96 4.9 14.7 19.6 1.96 or less 1.96 4.9 14.7 19.6
PA ← ←
pressure {±5} {20} {20} {50} {150} {200} {20} {20} {50} {150} {200}
LS differential pressure MPa ±0.10 0 0 1.96 or more 0 0 0 1.96 or more 0
∆P ← ← ← ←
(∆P = PA – PLS) {kg/cm2} {±1} (PA=PLS) (PA=PLS) {20} (PA=PLS) (PA=PLS) (PA=PLS) {20} (PA=PLS)
Gear pump discharge 0.49 1.96 or less 21.6 1.96 or less 1.47 or less 1.96 or less 21.6 1.96 or less 1.47 or less
PG ← ← ← ←
pressure {±5} {20} {220} {20} {15} {20} {220} {20} {15}
Test condition
Stop valve S1 — — Closed ← Closed Close → Open Closed ← Closed ← Closed Close → Open Closed ←
Running duration/frequency — min. times — Twice or more ← Twice or more ← Twice or more ← Twice or more ← Twice or more ← Twice or more ←
Piston pump Lower and within 6.5 4.5 6.5 4.5

Q2 — — 72.5~75.4 21~28 — — 72.5~77.5 21~28
delivery upper limits l/min range or more or more or more or more
Gear pump delivery Q4 or
more 20.8 18.8 — — — — 20 18.1 — — — —
T — — — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — — [ ] — — — [ ]

Piston pump drain amount Q3 — — — — [ ] — — — — — [ ] — —

QT — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — — — — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence Presence Presence Presence

and heat generation check — — — — — — — — — —
or absence or absence or absence or absence
23
23/35
Determination ({)
Test item PC control characteristics (Standard mode) * Applicable to the PC27MR-2
Condition standard Allowable

Unit 1 2 3 4 5 6 7 8 9 10 11 12
Category
value item Symbol range
Rotational speed of input shaft M2 rpm ±10 2600 ← ← ← ← ← ← ← ← ← ← ←
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 4.9 7.8 9.8 11.8 12.7 14.7 16.7 17.7 19.6 22.6 24.5
PA No load
pressure {±5} {50} {80} {100} {110} {130} {150} {170} {180} {200} {230} {250}
LS differential pressure MPa ±0.10 0
∆P ← ← ← ← ← ← ← ← ← ← ←
(∆P = PA – PLS) {kg/cm2} {±1} (PA=PLS)
PG ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {15}
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ←
Running duration/frequency — min. times — Twice or more ← ← ← ← ← ← ← ← ← ← ←

Q2 72.5~77.5 ← 72~77 ← 71~77 63~(69) 55~(62) 47~(54) 44~(51) 39~(46) 32~(39) 27~(34)
more (20.8) — — — — — — — — — — —
[Reference] Torque Nm or (5.5) (7.1)
T — — — ← ← ← ← ← ← ←
(including gear pump loss torque) {kgm} less ({53.9}) ({69.6})
Standard value
Piston pump delivery Q2 —

Piston pump drain amount Q3 — — — — — — — — — — — — —

QT — — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — ( ) — — — — — — — — — — —
[Reference] Torque T Nm{kgm} — — — ( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence

and heat generation check — — — — — — — — — — — — —
or absence
24
24/35
Determination ({)
Test item PC control characteristics (Swing mode) * Applicable to the PC27MR-2

Unit 1 2 3 4 5 6 7 8 9 10 11 12 13
Category
Rotational speed of input shaft M2 rpm ±10 2600 ← ← ← ← ← ← ← ← ← ← ← ←
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 1.18 2.94 4.9 7.2 7.8 10.8 13.7 18.1 19.6 20.6 22.6 24.5
PA No load
pressure {±5} {12} {30} {50} {73} {80} {110} {140} {185} {200} {210} {230} {250}
∆P ← ← ← ← ← ← ← ← ← ← ← ←
PG ← ← ← ← ← ← ← ← ← ← ← ←
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ←
Running duration/frequency — min. times — Twice or more ← ← ← ← ← ← ← ← ← ← ← ←

Q2 72.5~77.5 71.5~77.5 74~(75.5) 54.5~(66) 44.4~(56) 40~(49.5) 35.5~(45) 28~(37.5) 16.5~(26.5) 16.5~(23) 16.5~(20) 16~(20) ←
more (18.8) — — — — — — — — — — — —
[Reference] Torque Nm or (45.1) (64.7) (70.6) (74.5)
T — — — ← ← ← — — —
(including gear pump loss torque) {kgm} less ({4.6}) ({6.6}) ({7.2}) ({7.6})
Standard value

Piston pump drain amount Q3 — — — — — — — — — — — — — —

QT — — — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — ( ) — — — — — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Measured value
EEN00001-00

and heat generation check — — — — — — — — — — — — — —
or absence
25
25/35
Determination ({)
Test item LS control characteristics (70K mode) [1/2] * Applicable to the PC27MR-2

A : Standard mode B : Fine control mode
Unit
Category
value item Symbol range Running-in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7 8
Rotational speed of input shaft M2 rpm ±10 2600 ← ← ← ← ← ← ← 1250 ← ← ← ← ← ← ← ←
Rotating direction — — — ← ←
Piston pump discharge ±0.49 6.9 6.9
PA ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {70} {70}

LS differential pressure MPa ±0.10 0 ↔ 1.96 1.37 1.47 1.57 1.67 1.77 1.96 0 ↔ 1.96 1.28 1.37 1.47 1.57 1.67 1.77 1.96
∆P 0 0
(∆P = PA – PLS) {kg/cm2} {±1} (0 ↔ 20) {14} {15} {16} {17} {18} {20} (0 ↔ 20) {13} {14} {15} {16} {17} {18} {20}
Gear pump discharge 0.49 1.47 or less 1.47 or less
PG ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {15} {15}
Test condition
Stop valve S1 — — Closed ↔ Open Closed Close → ← ← ← ← ← Close ↔ Open Closed Close ↔ ← ← ← ← ← ←
Open Open
Running duration/frequency — min. times — 5 times or more Twice or more ← ← ← ← ← ← 5 times or more Twice or more ← ← ← ← ← ← ←

Q2 — 69~78 ← ← 21~78 21~34 ← ← — 22~33 ← ← 6~33 ← 6~14 ← ←
more — — — — — — — — — — — — — — — — —
T — — — — — — — — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]

Piston pump drain amount Q3 — — — [ ] [ ] [ ] [ ] [ ] [ ] — — [ ] [ ] [ ] [ ] [ ] [ ] [ ]

QT — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — — — — — — — — — ( ) — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( )( )( )( )( )( ) — ( ) ( )( )( )( )( )( )( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or Presence Presence or Presence

and heat generation check — — — — — — — — — — — — — — —
absence or absence absence or absence
26
26/35
Determination ({)
LS control characteristics (150K mode) [2/2] * Applicable to the PC27MR-2
Test item
A : Standard mode
Unit
Category
value item Symbol range Running-in 1 2 3 4 5 6 7 8 9
Rotational speed of input shaft M2 rpm ±10 2600 ← ← ← ← ← ← ← ← ←
Rotating direction — — — ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 14.7
PA ← ← ← ← ← ← ← ← ←

LS differential pressure MPa ±0.10 0 ↔ 1.96 0.98 1.28 1.37 1.47 1.57 1.67 1.77 1.96
∆P 0
(∆P = PA – PLS) {kg/cm2} {±1} (0 ↔ 20) {10} {13} {14} {15} {16} {17} {18} {20}
Gear pump discharge 0.49 1.47 or less
PG ← ← ← ← ← ← ← ← ←
pressure {±5} {15}
Test condition
Stop valve S1 — — Closed ↔ Open Closed Close → Open ← ← ← ← ← ← ←
Running duration/frequency — min. times — 5 times or more Twice or more ← ← ← ← ← ← ← ←

Q2 — 52~65 ← ← ← 42~65 21~65 21~35 ← ←
more — — — — — — — — — —
T — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]

Piston pump drain amount Q3 — — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]

QT — —
(QT = Q2 + Q3)
[Reference] Torque T Nm{kgm} — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or

absence
27
27/35
Determination ({)
Test item Running-in * Applicable to the PC30MR-2

Standard mode Swing mode Running-in of swash
Condition standard Allowable plate angle
Unit
Category
value item Symbol range 1 2 3 4 5 6 7 8 9 1 2
Rotational speed of input shaft M2 rpm ±10 1000 ← 2000 ← 2500 ← 2500 ← ← 1250 2500
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 1.96 13.7 20.6 13.7 20.6 6.9 13.7
PA No load No load ← No load
pressure {±5} {20} {140} {210} {140} {210} {70} {140}

LS differential pressure MPa ±0.10 0 0 ↔ 1.96
∆P ← ← ← ← ← ← ← ←
(∆P = PA – PLS) {kg/cm2} {±1} (PA=PLS) {0 ↔ 20}
PG No load ← ← ← ← ← ← ← No load ←
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← Close ↔ Open
Running duration/frequency — min. times — 1min ← ← ← 2min ← ← 3min 5min 5times ←

Q2 — — — — — — — — — — —
more — — — — (20.8) — (18.8) — — — —
T — — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — — — — — — — — — — —

Piston pump drain amount Q3 — — — — — — — — — — — —

QT — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — — — — — — — — — — — —
[Reference] Torque T Nm{kgm} —
Rotational speed of input shaft M2 rpm — — — — — — — — — — — —
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or Presence or
and heat generation check — —
absence absence absence absence absence absence absence absence absence absence absence
28
28/35
Determination ({)
Test item PC control characteristics (Standard mode) * Applicable to the PC30MR-2

Unit 1 2 3 4 5 6 7 8 9 10 11 12
Category
Rotational speed of input shaft M2 rpm ±10 2500 ← ← ← ← ← ← ← ← ← ← ←
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 7.9 10.8 13.1 13.7 14.5 16.2 18.8 19.6 22.0 23.5 26.0
PA No load
pressure {±5} {80} {110} {134} {140} {150} {165} {192} {200} {224} {240} {265}
∆P ← ← ← ← ← ← ← ← ← ← ←
PG ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {15}
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ←
Running duration/frequency — min. times — Twice or more ← ← ← ← ← ← ← ← ← ← ←

Q2 72.5~77.5 70.5~77.5 70~77.5 69~77.5 67~(76) 62.5~(70.5) 56.5~(65) 45~(52) 43.5~(50) 38~(45) 35~(42) 29~(36)
more (20) — — — — — — — — — — —
[Reference] Torque Nm or (53.9) (75.5) (76.5) (75.5) (75.5) (76.5)
T — — — — — —
(including gear pump loss torque) {kgm} less ({5.5}) ({7.7}) ({7.8}) ({7.7}) ({7.7}) ({7.8})
Standard value

Piston pump drain amount Q3 — — — — — — — — — — — — —

QT — — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — ( ) — — — — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — —
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or

and heat generation check — — — — — — — — — — — — —
absence
29
29/35
Determination ({)
Test item PC control characteristics (Swing mode) * Applicable to the PC30MR-2

Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Category
Rotational speed of input shaft M2 rpm ±10 2500 ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotating direction — — — Right hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 2.94 3.92 4.9 7.0 8.3 9.5 11.8 14.7 16.9 19.6 21.2 24.2 26.0
PA No load
pressure {±5} {30} {40} {50} {71} {85} {97} {120} {150} {172} {200} {216} {247} {265}
∆P ← ← ← ← ← ← ← ← ← ← ← ← ←
PG ← ← ← ← ← ← ← ← ← ← ← ← ←
Test condition
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Running duration/frequency — min. times — Twice or more ← ← ← ← ← ← ← ← ← ← ← ← ←

Q2 72.5~77.5 72~77.5 71.5~77.5 66~(75) 54.5~(66.5)46.5~(58.5) 44~(53) 39.5~(48.5) 33~(42.5) 27.5~(38.5) 22.5~(32) 19~(28.5) 18.5~(22.5) ←
more (18.1) — — — — — — — — — — — — —
[Reference] Torque Nm or (49) (58.8) (69.6) (73.5) (84.3) (81.4) (84.3)
T — — — — — — —
(including gear pump loss torque) {kgm} less ({5.0}) ({6.0}) ({7.1}) ({7.5}) ({8.6}) ({8.3}) ({8.6})
Standard value

Piston pump drain amount Q3 — — — — — — — — — — — — — — —

QT — — — — — — — — — — — — — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — ( ) — — — — — — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Measured value
EEN00001-00

or absence
30
30/35
Determination ({)
Test item LS control characteristics (70K mode) [1/2] * Applicable to the PC30MR-2

A : Standard mode B : Fine control mode
Unit
Category
value item Symbol range Running-in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7 8
Rotational speed of input shaft M2 rpm ±10 2500 ← ← ← ← ← ← ← 1050 ← ← ← ← ← ← ← ←
Rotating direction — — — ← ←
Piston pump discharge ±0.49 6.9 6.9
PA ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {70} {70}

LS differential pressure MPa ±0.10 0 ↔ 1.96 1.37 1.47 1.57 1.67 1.77 1.96 0 ↔ 1.96 1.28 1.37 1.47 1.57 1.67 1.77 1.96
∆P 0 0
(∆P = PA – PLS) {kg/cm2} {±1} (0 ↔ 20) {14} {15} {16} {17} {18} {20} (0 ↔ 20) {13} {14} {15} {16} {17} {18} {20}
Gear pump discharge 0.49 1.47 or less 1.47 or less
PG ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure {±5} {15} {15}
Test condition
Stop valve S1 — — Close ↔ Open Closed Close → ← ← ← ← ← Close ↔ Open Closed Close ↔ ← ← ← ← ← ←
Open Open
Running duration/frequency — min. times — 5 times or more Twice or more ← ← ← ← ← ← 5 times or more Twice or more ← ← ← ← ← ← ←

Q2 — 69~78 ← ← 21~78 21~33 ← ← — 25~33 ← ← 6~33 ← 6~14 ← ←
more — — — — — — — — — — — — — — — — —
T — — — — — — — — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — [ ] [ ] [ ] [ ] [ ] [ ] — — [ ] [ ] [ ] [ ] [ ] [ ] [ ]

Piston pump drain amount Q3 — — — [ ] [ ] [ ] [ ] [ ] [ ] — — [ ] [ ] [ ] [ ] [ ] [ ] [ ]

QT — — —
(QT = Q2 + Q3)
Gear pump delivery Q4 — — — — — — — — — ( ) — — — — — — — —
[Reference] Torque T Nm{kgm} — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( )( )( )( )( )( ) — ( ) ( )( )( )( )( )( )( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or Presence Presence or Presence

absence orabsence absence orabsence
31
31/35
Determination ({)
LS control characteristics (150K mode) [2/2] * Applicable to the PC30MR-2
Test item
A : Standard mode
Unit
Category
value item Symbol range Running-in 1 2 3 4 5 6 7 8 9
Rotational speed of input shaft M2 rpm ±10 2500 ← ← ← ← ← ← ← ← ←
Rotating direction — — — ← ← ← ← ← ← ← ← ← ←
Piston pump discharge ±0.49 14.7
PA ← ← ← ← ← ← ← ← ←

LS differential pressure MPa ±0.10 0 ↔ 1.96 0.98 1.28 1.37 1.47 1.57 1.67 1.77 1.96
∆P 0
(∆P = PA – PLS) {kg/cm2} {±1} (0 ↔ 20) {10} {13} {14} {15} {16} {17} {18} {20}
Gear pump discharge 0.49 1.47 or less
PG ← ← ← ← ← ← ← ← ←
pressure {±5} {15}
Test condition
Stop valve S1 — — Close ↔ Open Closed Close → Open ← ← ← ← ← ← ←
Running duration/frequency — min. times — 5 times or more Twice or more ← ← ← ← ← ← ← ←

Q2 — 60~70 ← ← ← 50~70 22~70 22~33 ← ←
more — — — — — — — — — —
T — — — — — — — — — —
Standard value
Piston pump delivery Q2 — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]

Piston pump drain amount Q3 — — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]

QT — —
(QT = Q2 + Q3)
[Reference] Torque T Nm{kgm} — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Measured value
EEN00001-00
Oil leakage, abnormal noise, Presence or Presence or

absence absence
32
32/35
Determination ({)
EEN00001-00 33/35
4.Names of Components and Related Dimensions

Attached Table 1 Names of Sample Components and Port Size
(Applicable Models: PC27/30MR-2)
1. Names of Components and Port Size

Test Presence or
positions/ absence of Port
Names of port and adjustment sections Remarks
Port connection size
symbols for installation
M1 Installed position of pump Connected — See dimensional drawing
M2 Spline section of input shaft Connected — See spline specifications
PA Piston pump discharge port (PA side) Connected 24×1.5 Installation of pressure gauge
PG Gear pump delivery port Connected 18×1.5 Installation of pressure gauge

PLS LS pressure input port (LS pressure) Connected 14×1.5 Installation of pressure gauge
P1 Pump pressure input port Connected 14×1.5 Installation of pressure gauge
Ps Pump suction port Connected — See dimensional drawing

PDa Pump air bleeder Close — (With a bleeder)
Not
Ma Maximum flow rate adjustment section connected —
Not
Mb Minimum flow rate adjustment section connected —
Not
MPC PC valve adjustment section connected —
Not
MLS LS valve adjustment section connected —
2. Spline Specifications (M2) 3. Details of Spline (M2)

Involute spline shaft SAE13T-16/32DP
Number of teeth 13
Pitch 16/32
Pressure angle 30°

Base circle diameter 17.873
Pitch circle diameter 20.638
Dimension between pins 24.983 -0.100

-0.150
Pin diameter 3.048
Tooth thickness 2.287 ~ 2.321
33
EEN00001-00 34/35
Attached Figure 1 Dimensions of Sample Sections
Applicable Models: PC27/30MR-2 (Common)

1. Overall Drawing
34
EEN00001-00 35/35
Attached Figure 2 Dimensions of Sample Sections
Applicable Models: PC27/30MR-2 (Common)

2. Details of Installed Position (M1)
3. Valve Assembly
35

PPM Rebuilt Unit Manual: Testing Method

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PPM Rebuilt Unit Manual: Testing Method

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PPM REBUILT UNIT MANUAL

Category Testing method for pumps

1. Testing Methods ································································ Pages 3 - 10

2. Test Hydraulic Circuit Diagrams ·········································· Pages 11 - 12

5. Schematic Diagrams of Test Jigs (Reference) ······················ No indication

aged for Class NAS10.

 PC27MR-2: 28 cc/rev specification

See the following Table 1-1.

1) For testing items and contents, see Table 1-2 below

• See Attached Table 1 in “Names of Sections and Related Dimensions” in Section 4.

1-6) Test Facilities, Equipment, and Jigs

1) Equipment to be used: Have the equipment listed in Table 1-3 ready.

1-8) Confirmation Testing and Adjusting Method

1) Running-in (Particular to respective pumps)

conditions. (See Table 8-2.) Gear

3) How to test and adjust PQT control characteristics

orifice (Or) to the LS pressure input port (PLS)

5) Checking presence or absence of abnormality

• Input shaft oil seal

• Gear pump installation section

6) Necessary procedures after test

3. Performance Standard Value Tables

1) This document contains Table 3-1) Standard Value Tables.

3-1) Standard Value Table List

Fig. 6 P-Q-T Control Characteristic Performance Diagram (Swing Mode) — {

Table 1 Pump Running-In { —

Table 4 PQT Performance Check (Swing Mode) { —

Table 7 Pump Running-In — {

Table 10 LS Performance Check (Standard and Fine Control Modes) — {

Figure 1 Pump Assembly Performance Specification Diagram

Model PC27MR-2 Test item: PQT characteristics in STD mode

Pump absorption torque (T)

Pump discharge pressure (P)

Pump delivery (Q)

Figure 2 Pump Assembly Performance Specification Diagram

Model PC27MR-2 Test item: PQT characteristics in swing mode

Pump absorption torque (T)

Pump discharge pressure (P)

Pump delivery (Q)

Figure 3 Pump Assembly Performance Specification Diagram

LS differential pressure ∆PLS ( = PA - PLS)

Pump delivery (Q)

Figure 4 Pump Assembly Performance Specification Diagram

Model PC27MR-2 Test item: LS control characteristics in STD mode (150K)

Pump delivery (Q)

LS differential pressure ∆PLS ( = PA - PLS)

Pump delivery (Q)

Figure 5 Pump Assembly Performance Specification Diagram

Model PC30MR-2 Test item: PQT characteristics in STD mode

Pump absorption torque (T)

Pump discharge pressure (P)

Pump delivery (Q)

Figure 6 Pump Assembly Performance Specification Diagram

Model PC30MR-2 Test item: PQT characteristics in swing mode

Pump absorption torque (T)

Pump discharge pressure (P)

Pump delivery (Q)

Figure 7 Pump Assembly Performance Specification Diagram

Pump delivery (Q)

LS differential pressure ∆PLS ( = PA - PLS)

Pump delivery (Q)

PC27MR-2: 28 cc/rev specification