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BM01AFM

Financial Information &


Decision Making
Lecture 2

RSM – 2019-20
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Turmoil in the oil markets….

RSM – 2019-20 2
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Why is cost „behavior“ important?

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Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Why is cost „behavior“ important?


Variable cost per
barrel: ~$25

What happens to shale production when oil price is between $25 and $65, assuming
fixed costs like exploration licenses, machines etc. have already been incurred?
RSM – 2019-20 4
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Why is cost „behavior“ important?

RSM – 2019-20 5
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Fixed Costs and Startups

Who of you is thinking about founding

a startup after graduation?

RSM – 2019-20 6
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Fixed Costs and Startups

“Don’t buy what you can rent,

don’t rent what you can borrow,

don’t borrow what you can steal!”

RSM – 2019-20 7
Introduction to cost management • Cost terms • Regression • CVP Analysis

Break-Even Analysis Framework

“Contribution margin
per unit”

“Contribution margin ratio”


RSM – 2019-20 8
Introduction to cost management • Cost terms • Regression • CVP Analysis

Breakeven point extended: Profit Planning

• The breakeven point formula can be adjusted to become a profit


planning tool.
‒ Instead of setting π to 0, as in the BE formula, we set it to the desired profit

with π ≠ 0:
FC + Profit
Q=
P - VC

RSM – 2019-20 9
Introduction to cost management • Cost terms • Regression • CVP Analysis

Break-Even Analysis Practice

*2016 data, in thousands

Revenue* 7,000,132
Assumed variable production 4,453,776
costs
Depreciation* 947,099
R&D expenses* 834,408
SG&A expenses* 1,432,189
(assume 50% variable)
Simplified assumed loss -667,340
Estimated sales volume 76.230
(assume one car type only)

How many units would Tesla have to sell to earn a profit of 1,000,000,000?
CM Tesla: 1,830,262,000; CM/u = 24009
FC = 2,497,602,000
Units to be sold: (2,497,602,000+1,000,000,000)/24009 = 145,679 units

RSM – 2019-20 10
Introduction to cost management • Cost terms • Regression • CVP Analysis

Sensitivity Analysis
• CVP analysis allows to answer a variety of “what-if” scenarios.
• What happens to break even point
‒ (1) if R&D spending is slashed by 50%?
‒ (2) if prices increase by 10%?
• (3) What happens to profit if prices increase by 10% and volume reduces
by 5%?
Revenue 7,000,132
Assumed variable production 4,453,776
costs
Depreciation 947,099
R&D expenses 834,408
SG&A expenses 1,432,189
(assume 50% variable)
Simplified assumed loss -667,340
Estimated sales volume 76.230
(assume one car type only)

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Introduction to cost management • Cost terms • Regression • CVP Analysis

Solution

(1) R&D spending reduced to 50%:

FC after decrease: 947,099,000 + (834,408,000 * 0.5) + (1,432,189,000 * 0.5)


= 2,080,397,500 / 24,009 (CM/u) = 86,651 units

(2) 10% price increase scenario:

Price before increase: 7,000,132,000 / 76,230 = $91,829


Price after increase: 91,829 * 1.1 = $101,012
Revenue after increase: $101,012 * 76,230 = 7,700,137,137
CM: 7,700,137,137 - 4,453,776,000 – (1,432,189,000 * 0.5)
= 2,530,274,000; CM/u=33,193
FC = 2,497,602,000
BEP Tesla: 2,497,602,000/33,193 = 75,245 units

RSM – 2019-20 12
Introduction to cost management • Cost terms • Regression • CVP Analysis

Solution

(3) 10% price increase and demand reduction of 5% scenario:

Price after increase: $91,829 * 1.1 = $101,012 (see scenario before)


VC/u before (constant):(4,453,776,000 + (1,432,189,000 * 0,5)) / 76,230 = $67,819
Volume after reduction: 76.230 * 0.95 = 72,419
FC: 2,497,602,000

Profit: (($101,012 - $67,819) * 72,419) – 2,497,602,000 = $-93,798,133

RSM – 2019-20 13
Introduction to cost management • Cost terms • Regression • CVP Analysis

CVP and Income Taxes

• After-tax profit can be calculated as follows:

Net Profit = Operating Profit * (1 – tax rate)

Operating profit can be substituted by net profit in the CVP analysis by the
following formula:

Operating Profit = Net profit / (1 – tax rate)

RSM – 2019-20 14
Introduction to cost management • Cost terms • Regression • CVP Analysis

Multiple products and sales-mix in CVP

• The formulae presented to this point have assumed a single product is


produced and sold.
• A more realistic scenario involves multiple products sold, in different
volumes, with different costs.
• The same formulae are used, but instead use average contribution
margins for bundles of products.

RSM – 2019-20 •15


Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Different Cost Classifications for Different Purposes


• Different cost classifications for different purposes

Direct Variable
Costs Costs
Costs
Fixed Indirect
Costs Costs

‒ Fixed vs variable: Financial planning

‒ Direct vs indirect: Estimating product/service costs

‒ Any non-diagonal combination is possible

RSM – 2019-20 16
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Introduction to Cost Allocation

• Multi-product firms have to estimate the costs of each product


‒ Total cost of a product = ∑(direct costs, indirect costs)

• Direct costs are easily traced to products, e.g.,


‒ assembly line labor traced using employee time sheets
‒ components and material traced using bill of material

• Indirect costs are difficult to trace to products, e.g.,


‒ costs of corporate support functions (HR, Finance, Marketing, …)
‒ production overhead (maintenance, setting up machines, depreciation, …)

• Cost allocation is the process of assigning indirect costs to products


‒ Indirect costs are allocated to products using cost drivers
‒ Cost centers  Cost drivers  Products

RSM – 2019-20 17
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

The Importance of Cost Allocation

• Product portfolio decisions


‒ Allocate indirect costs to products to estimate product profitability

• Performance evaluation of business unit (BU) managers


‒ Allocate support function costs to BUs to estimate BU performance

• Execute cost reduction programs


‒ Deloitte (2016): 88% of firms pursue cost reduction over next 24 months
‒ Identifying activities causing indirect costs vital for successful cost reduction

Source: Deloitte’s fourth biennial cost survey


RSM – 2019-20 18
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

The Importance of Cost Allocation

$938 million in revenue


$150 million production costs
• Guess how much profit the movie made?

Net profit: -$167 million

• What happened?

RSM – 2019-20 19
RSM – 2019-20 20
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

The Importance of Cost Allocation

$938 million in revenue


$150 million production costs
• Guess how much profit the movie made?

Net profit: -$167 million

• What happened?
Welcome to Hollywood! WB allocated dubious costs it would pay to itself, such
as distribution, advertising and interest to the movie

• Why?

Screenwriter and actors often have a contract clause that they receive bonus
based on the movie’s profit!

RSM – 2019-20 21
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Cost Allocation: What is the problem?

• A home appliance manufacturer produces two products:


Washing machine Dishwasher

• Direct costs are assembly labor and material


• Indirect costs
‒ Machine depreciation and maintenance
‒ Labor costs for setting up machines
‒ Labor costs involved in scheduling production and purchasing material
‒ Packing and shipping
‒ Engineering

RSM – 2019-20 22
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Cost Allocation: How Does It Work?


Total indirect costs (aka overhead costs): $800,000
Depreciation, Setting-up Scheduling & Packing and Engineering
maintenance machines purchasing shipping $100,000
$330,000 $40,000 $180,000 $150,000

We need to take three decisions:


1. At which detail level do we want to accumulate production costs?
2. How do we apply overhead costs to products? Which cost driver(s) do we use?
3. How do we measure costs? At actual, normal or standard rates?
RSM – 2019-20 23
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

1. At which detail level do we want to accumulate production costs?

Job-costing – Cost object is a unit or multiple units (batch) of a distinct


product, service or project called job. Traces costs to jobs.
• Different jobs with different amount of resource consumption
• Appropriate when most costs can be readily identified with a specific job
• E.g. construction, advertising, consulting or auditing engagement

Process-costing – for mass production of identical or similar products.


• Does not accumulate costs per unit/job, instead direct material, direct
labor and overhead costs are accumulated at the departmental level and
then averaged to products
‒ Computer processors, chemicals, textiles, orange juice etc.

Main difference is the extent of averaging used to compute the unit costs

RSM – 2019-20 24
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

2. How do we apply overhead costs to products?

Volume based approach:


• Use volume based cost-drivers to allocate overhead
• We have seen volume based cost-drivers when discussing variable costs,
such as production or sales volume

What problem arises when you have multiple products but allocate costs
based on volume based cost-driver, e.g. production volume?

RSM – 2019-20 25
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

2. How do we apply overhead costs to products?

Different products, services or projects require different amounts of overhead

Production volume as a cost-driver charges each screw the same amount of


overhead, e.g. for packing and shipping

RSM – 2019-20 26
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

2. How do we apply overhead costs to products?

In a multi product firm, volume is better measured in terms of a common


input factor
• Often direct labor hours or machine hours
• Overhead should be proportional to direct labor hours/machine hours
needed to manufacture that unit
‒ For example maintenance, setting-up machines, packing and shipping

We also need to decide whether we use actual or predetermined


(budgeted) overhead rates.

RSM – 2019-20 27
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

2. How do we apply overhead costs to products?

Actual costs: Jan: $75,000 Feb: $65,000 … Nov: $85,000 Dec: $45,000
Actual DLH: Jan: 1,000 Feb: 1,300 … Nov: 1,200 Dec: 500

Exceptionally cold month. Machine breakdown. Worker strike.


Unusually high heating costs. High repair costs. Low productivity.

Actual OHR: Jan:$75/DLH Feb:$50/DLH … Nov:$71/DLH Dec:$90/DLH

Shorter periods distort cost rates more due to


fluctuations in nominator and denominator.

Total actual overhead costs for year: $880,000


Total actual direct labor hours for year: 16,000
Actual OHR: $55/DLH

Longer periods have bigger time lags before actual rate is known
which makes them less useful for control purposes.

RSM – 2019-20 28
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

2. How do we apply overhead costs to products?

• Budgeted overhead rates are estimated at the beginning of the accounting


period by estimating cost driver quantities and overhead costs.
Estimated total overhead costs for year: $800,000
Estimated total direct labor hours for year: 12,800
Budgeted OHR: $62.50/DLH

• As work is done in the factory, overhead is allocated to the product(s) and


entered into the work-in-process account.

Later we will see a more sophisticated method of applying overhead costs:


By using activity-based cost drivers

RSM – 2019-20 29
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

3. How do we measure costs?

Actual Costing - Allocates


Uses actual costs for all product costs, i.e. direct material, direct labor and
manufacturing overhead
Actual costs = Actual direct cost rates * actual usage for the job
Overhead costs = Actual overhead rate * actual usage for the job

Normal Costing - Allocates


Uses actual costs for direct material and direct labor, but predetermined costs for
manufacturing overhead
Actual costs = Actual direct cost rates * actual usage for the job
Overhead costs = Budgeted overhead rate * actual usage for the job
Attention: Service firms usually use budgeted rates of direct labor costs and have no
(significant) direct material costs.

Standard Costing - Allocates


Quantify what products “should” cost for performance evaluation purposes
Uses standard costs for direct material, direct labor, and manufacturing overhead
 Lecture on variance analysis
RSM – 2019-20 30
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Accounting for Overhead

Using a predetermined overhead rate means that actual costs will rarely
equal budgeted costs
• If allocated overhead < actual overhead, then overhead is underallocated
• If allocated overhead > actual overhead, then overhead is overallocated
Difference has to be accounted for
• Proration approach—the difference is allocated between cost of goods sold,
work-in-process, and finished goods based on their relative sizes
• Write-off approach—the difference is simply written off to cost of goods sold
(recommended by IAS2)
Balance sheet Income statement

RSM – 2019-20 31
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

End of period adjustment

Already allocated: $1,000,000


Underallocated amount: $100,000

Work-In-Process Finished Goods Cost of Goods


Inventory Inventory Sold

Allocated: $200,000 Allocated: $300,000 Allocated: $500,000


20% of $1,000,000 30% of $1,000,000 50% of $1,000,000

20% of $100,000 30% of $100,000 50% of $100,000


Proration: + $20,000 + $30,000 + $50,000

100% of $100,000
Write-off: + $100,000

Which method would you prefer if you wanted to minimize your tax
payments in the current period?
RSM – 2019-20 32
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

What about overhead from supporting departments?

We now allocated direct costs and manufacturing overhead


• But how do we allocate the overhead costs from supporting
departments?

RSM – 2019-20 33
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Allocating Costs of Supporting Departments to Operating Departments

• By allocating them to production departments


‒ Production department—directly adds value to a product or service
‒ Supporting (service) department—provides the services that assist the
production departments in the company

• Three methods, increasing in complexity


1. Direct method
2. Step-down method
3. Reciprocal method

• After allocation, department-specific overhead rate can be calculated


according to cost driver (MHs, LHs etc.)

RSM – 2019-20 34
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Data Used in Support Department Allocation Example

Support departments Production departments


Information Human Clothing Shoes
Technology Resources
EUR 1,000 EUR 2,000 EUR 20,000 EUR 10,000

Department IT helpdesk hours HR service hours


used used
Information Technology - 2
Human Resources 10 -
Clothing 50 5

Shoes 40 3

Methods differ in the extent to which they account for services provided
among the different service departments.

RSM – 2019-20 35
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Direct Method

• Allocates support costs only to production departments.


• Does not allocate support-department costs to other support departments.

Information Technology: Human Resources:


$1,000 $2,000

Clothing Shoes

RSM – 2019-20 36
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Direct Method

Support departments Production departments


IT HR Clothing Shoes
Costs before support EUR 1,000 EUR 2,000 EUR 20,000 EUR 10,000
cost allocations

HR service hours used 2 - 5 3


Percentage of HR costs = 5/8 = 3/8
= 62.5% = 37.5%
Allocation of HR costs 2,000 x 0.625 2,000 x 0.375
= EUR 1,250 = EUR 750
IT helpdesk hours used - 10 50 40

Percentage of IT costs = 50/90 = 40/90


= 55.55% = 44.44%
Allocation of IT costs 1,000 x 0.5555 1,000 x 0.4444 =
= EUR 556 EUR 444
Total costs EUR 21806 EUR 11194

RSM – 2019-20 37
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Step-Down Method

• Allocates in a sequential manner and partially recognizes provision of


mutual services
• Usually begin with the supporting department that gives highest
percentage of services to other supporting departments

Human Resources: Information


$2,000 Technology: $1,000

Clothing Shoes

RSM – 2019-20 38
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Step-Down Method

Support departments Production departments


IT HR Clothing Shoes
Costs before support EUR 1,000 EUR 2,000 EUR 20,000 EUR 10,000
cost allocations

HR service hours used 2 - 5 3


Percentage of HR costs = 2/10 = 5/10 = 3/10
= 20% = 50% = 30%
Allocation of HR costs 2,000 x 0.2 = 2,000 x 0.5 2,000 x 0.3
EUR 400 = EUR 1,000 = EUR 600
IT helpdesk hours used - 10 50 40

Percentage of IT costs = 50/90 = 40/90


= 55.55% = 44.44%
Allocation of IT costs 1,400 x 0.5555 1,400 x 0.4444
= EUR 778 = EUR 622
Total costs EUR 21778 EUR 11222

RSM – 2019-20 39
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Reciprocal Method

• Allocates costs by fully recognizing the mutual services provided among


all support departments.
• Solve linear equation system with 2 equations and 2 unknowns.

Human Resources: Information


$2,000 Technology: $1,000

Clothing Shoes

RSM – 2019-20 40
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Reciprocal Method
Support departments Production departments
IT HR Clothing Shoes
Costs before support EUR 1,000 EUR 2,000 EUR 20,000 EUR 10,000
cost allocations

HR service hours used 2 - 5 3


Percentage of HR costs = 2/10 = 5/10 = 3/10
= 20% = 50% = 30%
Number of IT hours used - 10 50 40

Percentage of IT costs =10/100 = 50/100 = 40/100


= 10% = 50% = 40%

RSM – 2019-20 41
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Solution

(1) IT = 1,000 + 0.2 * HR ; (2) HR = 2,000 + 0.1 * IT


HR = 2,000 + 0.1 * (1,000 + 0.2 * HR) = 2,000 + 100 + 0.02 HR  HR = 2142
IT = 1,000 + 0.2 * 2142 = 1,429
Clothing = 20,000 + 0.5 * 2142 + 0.5 * 1429 = EUR 21,786
Shoes = 10,000 + 0.3 * 2142 + 0.4 * 1429 = EUR 11,214

RSM – 2019-20 42
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Joint costs

• Joint costs are incurred to produce two or more outputs from the same
input
‒ only in disassembly processes, such as refining and food processing
• Split-off point: The point in the disassembly processing at which all joint
costs have been incurred
• After the split-off point, products become separately identifiable.

• Physical unit method


• Based on each product’s pro rata share of total quantity produced
• Market-based methods
• Sales value at split-off
• Net realizable value
• Gross profit (look up yourself)

RSM – 2019-20 43
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Physical-measurement method

Split-off point

A 10,000 kg,
Price: $20/kg
$18,000
= $200,000 total
Joint
costs
B 5,000 kg,
Price: $5/kg
= $25,000 total

RSM – 2019-20 44
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Physical-measurement method

Uses a common physical measure such as pounds, feet, cans, and so on


to determine each product’s share of the total joint costs.

A B

Production (kg) 10,000 5,000

Weighting 10/15 5/15

Joint costs allocated ($) 12,000 6,000

Joint prod. cost per kg 1.2 1.2

RSM – 2019-20 45
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Sales-value at split-off method:

• Can be used only when sales values are available for intermediate
product at split-off point
• Allocate joint costs to products using their proportional sales value at the
split-off point

A B

Sales value at split off ($) 200.000 25.000

Weighting 200/225 25/225

Joint costs allocated ($) 16.000 2.000

Joint prod. cost per kg 1,6 0,4

RSM – 2019-20 46
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

NRV method

• Not all products can be sold at split-off point


• Some products require further processing that comes with additional
costs
• Uses final sales value less additional individual processing costs to
allocate costs at the split-off point

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Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

NRV method

A 10,000 kg,
Split-off point (can’t be sold)
C 10.000 kg,
$3/kg Price: $24/kg
= $30,000 total = $240,000 total
$18.000

Joint costs

B 5,000 kg,
Price: $5/kg
= $25,000 total

RSM – 2019-20 48
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

NRV method

• Not all products can be sold at split-off point


• Some products require further processing that comes with additional
costs
• Uses final sales value less additional individual processing costs to
allocate costs at the split-off point
C B
• Sales ($) 240.000 25.000
• Separable costs ($) 30.000 0
• NRV at split-off ($) 210.000 25.000
• Weighting 210/235 25/235
• Joint costs allocated ($) 16.085 1.915
• Joint prod. cost per kg ($) 1,608 0,383

49 RSM – 2019-20 53
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Joint costing and decision-making

Problem:
• Should each joint product be processed further or sold as it is at the
split-off point?

Solution:
• The joint costs are sunk costs at the split-off point!
• Key question: do the incremental benefits of further processing exceed
the incremental costs?

RSM – 2019-20 50
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Joint costing and decision-making

A 10.000 kg,
Price: $20/kg
Split-off point
C 10.000 kg,
$3/kg* Price: $24/kg
$18.000
* Separable costs
Joint costs

$2/kg*
D 4.000 kg,
B 5.000 kg, Price: $7/kg
Price: $5/kg

RSM – 2019-20 51
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Joint costing and decision-making

Decision making
• First: process further or not?
• Criterion: extra revenues vs. extra costs

Product C
• extra cost $30.000 (10.000kg x $3)
• extra revenues $40.000 (10.000kg x ($24-$20))
• Produce!

Product D
• extra costs $10.000 (5.000kg x $2)
• extra revenues $3.000 ((4.000kg x $7) – (5.000kg x $5))
• Do not produce!

RSM – 2019-20 52
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Overproduction in the Automotive Industry

RSM – 2019-20 53
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Overproduction in the Automotive Industry

Many car producers have built up plenty of excess capacity over the last
couple of years. As a consequence, hey have increased production
beyond growth in demand.

Why?

• For external reporting firms are required to assign all excess capacity
costs, i.e. fixed manufacturing costs, to either
‒ COGS (sold products) or
‒ Inventory (unsold products)

Work-In-Process Finished Goods Cost of Goods


Inventory Inventory Sold

• Managers have incentives to maximize GAAP profit

RSM – 2019-20 54
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Overproduction in the Automotive Industry


When production volume increases but demand does not
More cars end up in inventory, so with absorption costing:
‒ A smaller portion of fixed manufacturing costs goes to COGS
‒ A larger portion of fixed manufacturing costs goes to Inventory

Production Sales Total Fixed Fixed Manufacturing Fixed Manufacturing


Volume Volume Manufacturing Costs Costs in COGS Costs in Inventory
100,000 90,000 $750m $675m $ 75m
125,000 90,000 $750m $540m $210m

• Portion of fixed manufacturing costs assigned to COGS


• 100,000 cars: (90,000 / 100,000) * $750m = $675m
• 125,000 cars: (90,000 / 125,000) * $750m = $540m
• Portion of fixed manufacturing costs assigned to Inventory
• 100,000 cars: (10,000 / 100,000) * $750m = $ 75m
• 125,000 cars: (35,000 / 125,000) * $750m = $210m

RSM – 2019-20 55
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Absorption vs. Variable costing

Variable (Direct) Costing


• Inventoriable costs include material, labor, and variable overhead only.
• Does not include fixed overhead.
• Usually more useful for decision making
• Not GAAP compliant.

Absorption (Full) Costing


• Inventoriable costs include material, labor, and all manufacturing overhead.
• Includes fixed overhead.
• GAAP compliant and required for external reporting.

RSM – 2019-20 56
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Absorption vs. Variable costing

Fixed Manufacturing Overhead

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Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Absorption vs. Variable costing

• Difference in the treatment of fixed manufacturing overhead.


‒ Absorption costing allocates all manufacturing costs (i.e. full costs) to
product costs
‒ Variable costing excludes fixed costs from product costs and expenses them
in the year that the costs are incurred

Dysfunctional effect under AC:


• Managers can defer recognition of fixed manufacturing costs by building
ending inventory
• Incentive to over-produce

RSM – 2019-20 62
Recap • Overhead allocation • Cost Allocation of Supporting Departments • Joint costs • Absorption costing

Overproduction in the Automotive Industry

• In 2003, Chrysler CEO Dieter Zetsche promised that overproduction


would never happen again but it got even worse in 2005 and 2006
• Similar problems at Ford and GM
• Overproduction of semiconductors also
a big problem (e.g., Intel in 2002)

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Any questions?

• See you next week!

RSM – 2019-20 60

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