Inverters

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

The solid-state inverters used in PV systems employ the latest in power electronics to produce

AC power from a DC power source that is either a PV array or a battery bank. Inverters can
use different circuit designs, switching devices, and control methods to affect the output
waveform properties. These properties affect the efficiency and power quality of the AC
power. As complete power conditioning units, inverters also include functions for battery
charging, power transforming, and maximum power point tracking.

-------------------------------------------------------------------------------------------------------------------

AC POWER PV modules, and some other power


generating technologies, produce variable DC
power. However, most electrical loads operate
using AC Power, so DC power usually must be
transformed into AC power in order to be
useful. Alternating current (AC) is electrical
current that changes between positive and
negative directions. AC power is characterized
by waveform shape, frequency, and
magnitude.

Waveforms

A waveform is the shape of an electrical signal


that varies over time. Waveforms are used to
represent charging electrical current and
voltage. A periodic waveform is a waveform
that repeats the same pattern at regular
intervals. A cycle is the interval of time
between the beginnings of each waveform
pattern.
Figure 1:-If voltage & current signals are either
Waveforms cannot be measured or viewed
always positive or always negative, they areDC
directly. To view the shape of a waveform, the
waveforms. If the signals switch between positive
time-varying values (voltage or current), must
& negative, they are AC waveforms
be plotted against time. Oscilloscopes, or
Voltage and current, and therefore power, can meters with oscilloscope features, are able to
be either constant or time varying in display waveforms.
magnitude. Moreover, time-varying values can
Waves can take a variety of forms, such as
either maintain one direction (positive or
smooth curves for gradually changing values,
negative), or alternate between positive and
or stepped patterns for abruptly changing
negative directions. See Figure 1. Direct
values. Sine waves, square weaves, and
Current (DC) is electrical current that flows in
modified square weaves are common AC
one direction, either positive or negative. DC
waveforms produced by inverters. See
power may be constant or variable, but always
Figure 2.
maintains one direction.
waveform that approximates a sine wave. Also
called a modified sine wave or a quasi sine
wave, this type of waveform is the typical AC
output of many stand-alone inverters. In
terms of power quality, a modified square
wave is a substantial improvement over a
simple square wave. Compared to square wave
inverters, modified square wave inverters
have lower harmonic distortion, higher peak
voltage, higher efficiency, and better surge
current capability.
Figure 2:- AC waveforms can take a variety of Modified square waves are suitable for many
shapes. AC loads, including linear and switching
power supplies used in electronic equipment,
Sine waves. A sine wave is a periodic transformers, and motors. However, a load
waveform the value which varies over time that is sensitive to either peak voltage or Zero
according to the trigonometric sine function. crossing could experience problems. These
A sinusoidal waveform is a waveform that is or inverters may also produce radio frequency
closely approximates a sine wave. Sine waves (RF) noise and interfere with devices such as
may shift or become scaled in different radios and TVs. Also, modified square wave
directions, but If they retain the shape of the inverters should not be used to operate
sine wave, they are still sinusoidal. devices with motor speed controllers or
battery devices that plug directly into a
The rotating generators that provide most of
receptacle to charge without a transformer.
the electrical power on the utility grid
naturally produce sine waves, so most loads
Frequency
are designed to operate using sinusoidal AC
power. Therefore, interactive inverters Frequency is the number of waveform cycles
produce sine waves for utility synchronization. in one second. In the past, frequency was
Other waveforms may damage loads. expressed as cycle per second (cps, or simply
However, sine waves are the most complicated “cycles”), but it is now commonly expressed in
type of AC waveform for inverters to produce, equivalent units of Hertz (Hz). The frequency
so some less-sophisticated inverters of the U.S. electric grid is maintained at 60
approximate the sine wave with square waves Hz. Frequency establishes the speed of motors
or modified square waves. and generators, and is one of the most
important parameters in synchronizing AC
Square Waves. Square waves and electrical systems.
modified square waves are nonsinusoidal
waveforms. A square wave is an alternating Period is the time it takes a periodic waveform
current waveform switches between maximum to complete one full cycle before it repeats.
positive and negative values every half period. See Figure 3. Period is the inverse of
Square waves are inefficient and are not a frequency. For example, a 60 Hz AC waveform
common inverter output, but are the basis for repeats 60 times per second. In this case, the
the improved modified square wave. period is 1/60 sec, or 16.7 ms.

Modified Square Weaves. A modified


square wave is a synthesized, stepped
power output. Many large PV inverters are
designed to produce three-phase AC outputs.

Figure 3:- Certain parameters are integral to


defining the characteristics of an AC waveforms.

Magnitude

There are multiple ways to measure or specify


the magnitude of a waveform. Peak is the Figure 4:- Three-phase power is composed of three
maximum absolute value of a waveform. For separate voltage waveforms that are 120 out of
example, peak voltage is the maximum value phase.
of an AC voltage waveform. Peak-to-peak is a Power Quality
measure of the difference between positive
and negative maximum values of a waveform. Power quality is the measure of how closely
the power on an electrical circuit matches the
The root-mean-square (RMS) value is a nominal values for parameters such as
statistical parameter representing the effective voltage, current, harmonics, and power factor.
value of a waveform. AN RMS value is square It is common for actual circuit parameters to
root of the mean (average) of the squares of vary, but allowable ranges are typically very
the values. This is not the same as the average small. Excessive variations in circuit
value, but it has a special significance. A DC parameters can cause damage to loads and
voltage equal to the RMS value of an AC circuit equipment.
voltage produces the same amount of heat in a
resistive circuit as does the AC voltage. Most Power quality problems can be caused by the
AC voltage and current measurements are power source, but they can also be caused by
actually RMS values. For example, a typical loads on the electrical system. It is important
wall outlet provides about 120 V, which is the to ensure adequate power quality in inverter
RMS value. The peak voltage of the waveform systems, as in any electrical system. However,
is actually about 170 V. most inverters perform much of the power
quality monitoring automatically, so problems
Three-Phase AC Power usually are easy to identify. The inverter may
alert the operator to a power quality problem
Three phase AC power includes three separate with an alarm or visual display, and may shut
voltage and current waveforms occurring down automatically to avoid damage to
simultaneously 120° apart. See Figure 4. equipment if the problem is significant.
Three-phase AC power is commonly used for However, an understanding of power quality
motors because they can be more efficient and issues and there common causes is important
smaller than single-phase motors of the same to avoid problems.
Voltage Variations. Voltage in a power equipment, contact bounce, arcing, and high
distribution system is typically acceptable current loads being switched ON and OFF.
within the range of +5% to -10% from the Transient voltages differ from voltage drops
nominal voltage. Small voltage fluctuations and surges by being larger in amplitude,
typically do not affect equipment shorter in duration, steeper in rise time, and
performance, but voltage fluctuations outside erratic. High voltage transient can
the normal range can cause circuit and load permanently damage circuits or electrical
problems. See Figure 5. equipment.

Voltage Unbalance. Voltage unbalance is


the unbalance that occurs when the voltages of
a three-phase power supply or the terminals of
a three-phase load are not equal. Voltage
unbalance also results in a current unbalance.

See Figure 6. Voltage unbalance should not


be more than 1%. The primary cause of voltage
unbalance of less than 2% is too many single-
phase loads on one phase of a three-phase
system.

Figure 5:- Voltage variations outside allowable Single phasing is the complete loss of one
ranges include voltage sags, voltage swells, & phase on a three-phase power supply. Single
transients phasing is the maximum condition of voltage
unbalance. Common causes of single phasing
Voltage sags are commonly caused by over include blown fuses, mechanical switching
loaded transformers, undersized conductors, failure, or a lightning strike on the power
conductor runs that are too long, too many lines.
loads on a circuit, peak power usage periods
(brown-outs), and high-current loads being
turned on voltage sags are often followed by
voltage swells as voltage regulators
overcompensate.

Voltage swells are caused by loads near the


beginning of a power distribution system,
incorrectly wired transformer taps, and large
loads being turned off. Voltage swells are not
as common as voltage sags, but are more
damaging to electrical equipment.

Transient voltages are temporary undesirable Figure 6:- Three-phase voltage & current
Current Unbalance
waveforms . Current
are unbalanced if theyunbalance is
are not equal in
voltage in an electrical circuit, ranging from a
the unbalance
magnitude that occurs when current is not
& frequency.
few volts to several thousand volts and lasting
from a few microseconds up to a few equal on the three power lines of a three-
milliseconds. Transient voltages are caused by phase power supply or a three-phase load.
the sudden release of stored energy due to Small voltage unbalances cause large current
lighting strikes, unfiltered electrical unbalances. Large current unbalances cause
excessive heat, resulting in insulation component. Total harmonic distortion is
breakdown. Typically, for every 1% of voltage expressed as a percentage. For example, a
unbalance, current unbalance is 4% to 8%. current waveform with 5% THD means that
Current unbalances should never exceed 10%. 5% of the total current is at frequencies higher
than the fundamental.
Phase Unbalance. When three-phase
power is generated and distributed, the three Harmonics are commonly caused by non-
power lines are 120° out of phase with each linear loads including variable-frequency
other. Phase unbalance is the unbalance that drives, switching power supplies, and low
occurs three-phase power lines are more or quality inverters. Harmonics are also present
less than 120° out of phase. Phase unbalance in square waves and modified square waves,
of a three-phase power system occurs when and can be a significant inverter issue.
single-phase loads are applied, causing one or Harmonics cause extra heat in motors and
two of the lines to carry more or less of the transformers and sometimes create audible
load. Loads must be balanced on three-phase noise.
power systems during installation.
Power Factor. AC loads are either resistive
Harmonic Distortion. A harmonic is a or reactive loads. A resistive load is a load that
waveform component at an integer multiple of keeps voltage and current waveforms in
the fundamental waveform frequency. For phase. True power is the product of in-phase
example, the second harmonic frequency of a voltage and current waveforms and produces
60 Hz sine wave is 120 Hz, the third is 180 Hz, useful work. See Figure 8. True power is also
and the fourth is 240 Hz, and so on. These called real power or active power and is
higher frequency harmonic components represented in units of watts (W).
superimpose on the fundamental frequency,
A reactive load is an AC load with inductive
distorting the waveform. See Figure 7.
and/or capacitive elements that cause the
current and voltage waveforms to become out
of phase. Inductive loads are the most
common loads and include motors and
transformers. Reactive power is the product of
out-of-phase voltage and current waveforms
and results in no net power flow. Inductive
loads momentarily rated current in the
process of building magnetic fields and cause
the current waveform to lag the voltage
waveform in time. Capacitive loads
momentarily store voltage and cause the
current waveform to lead the voltage
waveform in time. Reactive power is
Figure 7:- Harmonics can add to the fundamental represented in units of voltamperes reactive
frequency to produce distorted waveforms. (VAR).

Fundamental frequencies and harmonics can Early converters were electromechanical


add together to from composite waveforms. devices that combined a motor with a
Total harmonic distortion (THD) is the ratio commutator to produce DC output from an AC
of the sum of all harmonic components in a input. Inverting the connections resulted in
waveform to the fundamental frequency
AC output from DC input. The term “inverter” lower-power-factor loads. Consequently,
stems from these inverted converters. maintaining high power factor minimizes the
sizes and costs for this equipment.
Furthermore, normal utility kilowatt-hour
revenue meters record only true power, not
apparent power.

Inverters

When AC loads and appliances are to be used


in a PV system, an inverter is required to
convert DC power to AC power. An inverter is
a device that converts DC power to AC power.
See Figure 9. The AC output is connected to
a distribution panel to power the AC loads.
Inverters allow the flexibility to operate both
AC and DC electrical loads. However,
inverters add to the complexity and cost of a
system, and some power losses occur in the
conversion process.

Early inverters were electromechanical


devices that coupled a DC motor to an AC
generator. Electromechanical inverters were
Figure 8:- Resistance loads keep the voltage & noisy and inefficient, and have largely become
current waveforms in phase, while reactive loads obsolete. Static (solid-state) inverters change
cause the current waveform to lead or lag the voltage DC power to AC power using electronics and
waveform. have no moving parts. They are more efficient
and much less expensive than
Power factor is the ratio of true power
electromechanical inverters in most
apparent power and describes the
applications. Inverters used in PV systems are
displacement of voltage and current
exclusively static inverters.
waveforms in AC circuits. Apparent power is
combination of true and reactive power and is PV Inverters
given in units of volt-amperes (VA). For
resistive loads, voltage and current waveforms Inverters for PV systems are broadly classified
are in phase and apparent power equals the as either stand-alone or interactive inverters.
true power, so the power factor equals 1. The difference involves whether the inverter is
Reactive load circuits have a power factor of connected to the PV array or the battery bank.
less than 1 because the true power is less than PV arrays and batteries have different
the apparent power. characteristics, which affects inverter design.
Low power factor has important
Stand-Alone Inverters. Stand-alone
consequences for both utility and inverter AC
power. Because reactive loads return some inverters are connected to the batteries as
power to the source, larger conductors, the DC power source and operate
overcurrent protection, switchgear, and other independently of the PV array and the
distribution equipment must be provided for
Figure 9:- Inverters are available in many different configurations and ratings

utility grid. PV arrays charge the batteries but Interactive PV systems are interconnected
do not directly influence the operation of the with the utility at the distribution panel or on
inverter. For stand-alone inverters, it is the the supply side of service entrance equipment.
electrical load connected to the AC output,
In a sense, the utility acts as an infinitely large
rather than the DC power source, that affects
energy storage system that accepts energy
the performance of the inverter. See Figure
from the interactive system and supplies
10. DC loads may also be powered directly
energy when needed. This allows AC power
from the battery bank.
produced by the PV system to either supply
Stand-alone inverters must be sized to meet on-site electrical loads or to back-feed power
the total connected AC load for both steady to the grid when the PV system output is
state and surge-load requirements. greater than the site load demand. At night
Overloading the output of stand-alone and during other periods when the electrical
inverters raises the temperature of the unit loads are greater than the PV system output,
until it automatically shut down. the balance of power required by the loads is
received from the electric utility
Utility-Interactive Inverters. Utility
interactive PV inverters are connected to, and Switching Devices
operate in parallel with, the electric utility
Solid-state inverters use electronics to switch
grid. Sometimes called grid-connected
DC power and produce AC power. There are
inverters, these inverters interface the PV
many types of electronic components that can
array and the utility grid and convert DC
perform switching functions. Continuous
output from a PV array to AC power that is
improvements in semiconductor
consistent and synchronous with the utility
manufacturing technology and performance
grid. Interactive inverters are loaded by the
are yielding lower-cost, higher-power, and
DC source, not the AC output, so AC loads do
higher speed electronic power devices. See
not directly impact the operation of the
Figure-12.
inverter. See Figure 11.
.

Figure 10:- Stand-alone inverters are connected to the battery bank.

Figure 11:- Interactive inverters are connected to the PV array.

Thyristors. Some basic solid-state inverter


designs use thyristors, usually of a type called
silicon-controlled rectifiers (SCRs). Thyristors
have three loads. When a small current is
applied to one lead, the thyristor is turned ON
and a larger current is allowed to flow between
the other two, like closing a switch. Otherwise,
the thyristor is like an open switch and allows
no current flow. Like a mechanical switch,
thyristors can only be completely ON or
completely OFF. Large thyristors are used in
high-power applications up to several MW,
such as in HVDC power transmission.
Figure 12:- Solid-state switching devices used in PV
inverters include transistors & thyristors.
Transistors. Most inverters use transistors, can be drawn in an “H” shape in a circuit
which are similar in switching capability to diagram.
thyristors, with two main differences. First, a
small voltage, rather than a current as in
thyristors, activates the transistor. Second, the
magnitude of the activating voltage varies
their resistance. This means that in addition
to completely ON or completely OFF,
transistors can control every point in between,
like a dimmer switch.

Square Wave Inverters

There can be multiple processing steps to


convert DC power into sine wave AC power.
The first step in the inverting process is to
switch the DC power back and forth to create
AC power, producing a square wave. If an
inverter performs only this step, it is a square
wave inverter. Square wave output is not very
efficient and can be detrimental to some loads.
More-sophisticated inverters add further Figure 13:- Line-commutated inverters use an
processing after this step to produce modified external AC signal to activate & deactivate the
square waves or sine waves. inverter switching devices.

Switching circuits are typically designed


Push-Pull Inverter Circuit. A push-pull
symmetrically. One side of the circuit includes
inverter circuit is a circuit that switches DC
devices to switch and control DC input into
input into AC output by using one pair of
the positive half-wave of the AC output. The
switching devices and a center-tapped
other side switches and controls a reversed
transformer. The circuit gets its name from
polarity of the DC input into the negative half-
the backward and forward current flow
wave of the AC output. Two circuit designs for
through the circuit. See Figure 14. First, the
producing square wave output are H-bridge
top switch closes, allowing current to flow
circuits and push-pull circuits.
from the DC source through the transformer
H-Bridge Inverter Circuit. An H-bridge and back in a clockwise loop. Then, the top
switch is opened and the bottom switch is
inverter circuit is very similar to a full-wave
closed. The current flow s again from the DC
rectifying circuit, but the two circuits perform
source, this time in a counter clockwise loop.
opposite functions. An H-bridge inverter
The alternating current in the primary
circuit is a circuit that switches DC input into
winding of the transformer is in the shape of a
square wave AC output by using two pairs of
square wave, which includes a similar AC
switching devices. One pair is open while the
output in the secondary winding.
other pair is closed. The two pairs alternate
states to change the direction of the DC A switching device can be shorted across the
current flows through the circuit’s output. See output winding to zero the transformer output
Figure 13. This design is known as an H- during part of each half-cycle. This creates an
bridge inverter because the switching array
additional step in the output waveform, they are simple, low-frequency inverters use
resulting in a modified square wave. very heavy transformers and are less efficient
than higher-frequency designs.

Figure 15:- Square waves can be modified by


Figure 14:- Push-pull inverter circuits use one pair adjusting the duration and magnitude of the pulses.
of switching devices and a transformer to alternate
the direction of direct current.

Low-Frequency Waveform Control

The simple square wave output from inverter


circuits can be further refined to improve sine
wave approximation. By adjusting the
duration of the alternating square pulses, the
output becomes a modified square wave.
Transformers are used to step the input
voltage up to output voltage levels. For shorter
pulses, the peak voltage is stepped higher. See
Figure 15. To create a multistepped modified
square wave, multiple square wave inverter Figure 16:- Combining multiple modifies square
stages are operated in parallel. The outputs waves with different magnitudes and durations
are then combined to produce a stepped results in a multistepped modifies square wave that
waveform that more closely matches a true more closely approximates a sine wave.
sine wave. See Figure 16.

Inverters that use this method are called low-


frequency inverters because the frequencies of
these waveforms are still only 60 Hz. While
High-Frequency Waveform Control conditioning units perform one or more power
processing and control functions in addition
Pulse-width modulation (PWM) control is to inverting. Such as rectification in addition
used to create a sine wave inverter output. to inverting, Such as rectification,
Pulse-width modulation (PWM) is a method transformation, DC-DC conversion, and
of simulating waveforms by switching a series maximum power point tracking. See Figure
device ON and OFF at high frequency and for 18. These functions can also be performed by
variable lengths of time. When the pulses are separate components, but this is usually not
narrow, the current is OFF most of the time, necessary. Power conditioning units may
which simulates a low voltage. When pulses include system-monitoring capabilities and
are wide, the current is ON most of the time, protective features such as disconnects and
which simulates a high voltage. overcurrent protection equipment.

See Figure 17. Some PWM methods also Rectifiers


adjust frequency by spacing narrow pulses
farther apart and wide pulses closer together. A rectifier is a device that converts AC power
to DC power. Rectifiers are used in battery
By using very high frequencies and gradual charges and DC power supplies operating
changes in pulse width, loads are less affected from AC power. Many stand-alone and hybrid
by abrupt changes in voltage. Most loads PV inverters include multifunction,
operate as if PWM output were a true sine programmable battery charges with the same
wave. High frequency switching and power charge control and regulation algorithms as
conversion also reduces harmonics in output separate battery charge controllers.
current, which reduces the size and weight of
the transformers. Pulse-width modulation,
along with advancements in digital controls Transformers
and microprocessors, has resulted in very
efficient inverter designs. A transformer is a device that transfers energy
from one circuit to another through magnetic
High frequency inverters use a DC-DC coupling. A transformer consists of two or
converter to step DC input voltage up to more coupled windings and a core.
Alternating current in one winding creates a
higher levels or use higher-voltage DC arrays.
time-varying magnetic flux in the core, which
The DC power is then inverted to AC power at
includes voltage in the other winding.
high frequency without the need for a large
Transformers are used to convert between
transformer. Pulse-width modulation is then
high and low AC voltages, change impedance,
the final switching stage to produce 60 Hz
and provide electrical isolation and voltage
sine wave AC power.
regulation. See Figure 19.
Transformers are used within inverters and
Transformers cannot convert between DC and
power conditioning units to raise or lower AC
AC, change the voltage or current of a DC
voltages and provide electrical isolation.
source, or change the frequency of an AC
source. However, transformers are integral
Power Conditioning Units
components of devices that perform these
The physical enclosure that is referred to as an functions, including inverters.
inverter is more likely to in actuality be a
The ratio of the number of turns in the
power conditioning unit (PCU). Power
windings of a transformer (turns ratio)
Figure 17:- Pulse-width modulation at high frequencies generates the truest approximation of a sine wave.

determines how voltage and current are convert DC power to a different voltage, either
stepped up or down. For example, a higher or lower than the source voltage. These
transformer with a 1:00 turns ratio will step devices are lightweight and efficient, and
an input voltage up 10 times. Since the power because they use transformers, they provide
must remain the same (neglecting small circuit isolation. A buck converter is a step
losses), the current must be stepped down to down DC-DC converter. A boost converter is a
one-tenth of the input current. Therefore, a step-up DC-DC converter.
12V input at 20A would be transformed to a
120V output at 2 A. Many PV inverters use DC-DC converters to
change the DC input from low voltage to high
An autotransformer is a transformer with only voltage the DC input from low voltage to high
one winding and three or more taps. See voltage prior to the power-inverting process.
Figure 20. The voltage source is applied to Also, external DC-DC converters may be used
two taps and the load is connected to two taps, on battery-based systems to deliver DC
one of which is a common connection with the voltage at levels other than the nominal
source. Each tap corresponds to a different battery voltage. Maximum power point
source or load voltage. In an autotransformer, trackers are a form of DC-DC converter. DC-
a portion of the same winding acts as part of DC converters are characterized by their
both the primary and secondary windings. power rating, input and output voltages, and
Autotransformers are an economical and their power conversion efficiency.
compact way to adjust a voltage up or down
slightly. For example, an autotransformer can
be used to convert 240V output from an
inverter to 208 V for interconnection to a
residential system.

DC-DC Converters

A DC-DC converter is a device that changes


DC power from one voltage to another.
Modern switched-mode DC-DC converters use
high-frequency switching and transformers to

Figure 18:- Power conditioning units are inverters


that also perform other power control and
conversion functions.
they are connected directly to the array, all
interactive inverters include MPPT circuits.

In some system designs with multiple arrays,


individual MPPTs are connected to each input
source circuit to allow the inverter to extract
maximum output. This improves performance
if the arrays have different I-V characteristics
or are oriented in different directions. As the
current output for these arrays varies, the
individual MPPTs optimize each array output.

Stand-alone inverters do not directly operate


or control the array, so they do not normally
include MPPT circuits. However, external
MPPT battery charge controllers can interface
between an array and the battery bank that is
powering a stand-alone inverter. This MPPT
application can improve array battery-
Figure 19:- Transformers use induced magnetic
charging potential, but does not affect
fields to transfer AC power from one circuit to
operation of the inverter.
another and transform the power to higher or lower
voltages.
INVERTER FEATURES AND
SPECIFICATIONS

Inverters used in PV systems include a


number of basic and optimal features.
Inverter specifications include performance
data, operating limits, installation
requirements, safety, and maintenance. This
information is found on the inverter
nameplate and in the product manuals.

Listing and Certifications

Inverters installed in PV systems are required


Figure 20:- The primary and secondary windings in to confirm to certain standards for product
an autotransformer share some of the same windings. listing and certifications. These include the
safety standard UL 1741 as well as
Maximum Power Point Trackers certifications for EMI under FCC part 15.
Inverters must include a listing mark on their
A maximum power point tracker (MPPT) is a
nameplate label. See Figure 21. Inverters
device or circuit that uses electronics to
not marked as interactive inverters are not
change the output of PV devices to operate at
permitted to operate in utility interconnected
the maximum power point under changing
applications.
temperature and irradiance conditions. Since
UL 1741 Inverters, Converters, Controllers and UL 1741. Most inverter manufacturers also
Interconnection System Equipment for Use provide details on requirements for code-
with Distributed Energy Resources addresses complaint installation in their product
requirements for all type of distributed manuals.
generation equipment, including inverters and
charge controllers for PV systems. IEEE 1547 Power Ratings
standard for Interconnecting Distributed
Resources with Electric Power Systems, and The principal inverter specification is the
IEEE 1547.1 Standard for Conformance Test power rating. In the case of stand-alone
Producers for Equipment Interconnecting inverters, the power rating limits the power it
Distributed Resources with Electric Power can deliver to AC loads. For an interactive
Systems are the basis for UL 1741 listing for inverter, the power rating limits the power it
interactive inverters. can handle at its DC input, which limits the
size of the PV array.

Temperature Limitations. Solid-state


switching devices are capable of handling only
so much current before they become
overheated and fail. Paralleling switching
devices in the design increases the power
rating of an inverter. However, thermal
management in electronic inverters is still a
major concern, and temperature is the
primary limiting factor for inverter power
ratings.

Manufacturers specify a permissible operating


temperature range for their inverters, such as
-20°C to +50°C. Inverters may deal with
excessive operating temperature in several
Figure 21:- Inverter nameplates include much of the ways. Many inverters use heat sinks and/or
needed information for sizing and operating the ventilation fans to regulate temperature.
inverter.
Voltage Ratings

Installation Inverter performance is strongly associated


with operating voltages. Voltage ratings are
National codes and standards dictate the given for the AC output and DC input circuits,
safety and installation requirements for and may apply to stand-alone and interactive
inverters used in PV systems. Inverter inverters in different ways. Voltage
installation requirements are governed by the specifications are typically given as a range,
NEC® Article 690, “Solar Photovoltaic with minimum and maximum limits for
Systems” and other applicable sections of the operation.
NEC®, including overcurrent protection
devices, disconnects grounding, and utility- AC Output. Inverter AC output interfaces
interconnection. Many of these requirements with either the utility grid or with electrical
are based on equipment standards and listing loads and appliances, so inverter voltage
requirements for interactive inverters under ratings are consistent with normal utility
voltage standards. Smaller inverters (less than the inverter MPPT will track. The required
6 kW) typically produce an AC output voltage array voltage increases with increasing grid
of 120 V or 240 V nominal single-phase. voltage and the array must have maximum
Larger inverters produce 208 V, 227 V, or 480 power voltage in this range to permit MPPT
V nominal three-phase AC output. Some operation. See Figure-23.
inverters can be configured for a variety of
output voltages.

DC Input. DC input voltage ratings are


based on the operating characteristics of
either a battery bank (for stand-alone
inverters) or a PV array (for stand-alone
inverters) or a PV array (for interactive
inverters). Small stand-alone inverters are
designed to operate from nominal 12 V lead-
acid batteries, or multiples thereof. These
inverters operate within a relatively narrow
voltage range, between 11 V and 16 V, based
on actual battery voltages during normal
charging and discharging conditions. For AC Figure 22:- Most inverters operate from a relatively
output power levels over 1 kW, 12V inputs are wide range of input voltage, but the range for MPPT
impractical, because increased currents operations is smaller.
require larger and more expensive conductors
and switchgear. Instead, battery banks for
larger systems are designed to deliver nominal
24 V (actual range 22 V to 32 V) or (48 V to 64
V) or higher.

For interactive inverters, the DC input voltage


requirements are more complex. Minimum
and maximum voltage limits are given for
inverter operation and another, narrower
voltage range within which the inverter will
properly track maximum power from the
array. Minimum operating voltages are
required to perform basic inverter functions
and produce an output with sufficient peak
Figure 23:- In order to output AC voltage within the
and RMS voltage. Below this level, the inverter
specified range, the DC input voltage must meet
will not start or operate. Maximum DC voltage
certain minimum values.
avoids exceeding the inverter’s voltage-
handling capability, and most are limited to
less than 600 V for product listing and code Frequency Ratings
compliance reasons. See Figure 22.
Inverters for U.S. markets are designed to
There is often a fixed relationship between produce 60 Hz, while inverters for Europe,
the utility voltage and the array voltage that Asia, and other parts of the world produce 50
the utility voltage and the array voltage that Hz. Loads and systems are more sensitive to
variations in frequency than voltage, so only a
small variation is allowed from the nominal capability is given as a maximum AC output
operating frequency. For nominal 60 Hz current for an amount of time, for example
operation, the AC output frequency must be 78A for 100 ms. This may contrast with a
maintained between 59.3 Hz and 60.5 Hz. continuous rated output current, such as 33 A.
interactive inverters operating from PV arrays
Current Ratings cannot produce surge current because they are
loaded by the current-limited PV source.
Inverters are rated operating and maximum
allowable AC and DC currents, which are Harmonics
determined by the current-handling
capabilities of the switching devices. For the Utility-interactive inverters must maintain
DC side, current ratings limit the PV array or acceptable limits of harmonic distortion at the
battery current that can be applied to the utility interconnection. In accordance with
inverter. On the AC side, current ratings limit IEEE 519, total harmonic distortion shall not
the AC load for stand-alone inverters and the exceed 5%, and any individual harmonic shall
AC current output for interactive inverters. not exceed 3%. Interactive inverters are
required to de-energize from the grid if these
Maximum continuous AC output and DC limits are exceeded.
input current ratings for an inverter are given
at a reference temperature, and are the basis Power Factor
for sizing conductors, switchgear, and
overcurrent protection for the input and Interconnection standards require interactive
output circuits. DC input current ratings for inverters to maintain an output power factor
interactive inverters decrease with increasing between 0.95 leading and 0.95 lagging. Most
DC input voltage to limit inverter output interactive inverters produce AC output with a
power. See Figure 24. power factor of 1 under all conditions. Output
power factor for stand-alone inverters is a
function of the load, which may or may not
operate with a power factor of 1.

Harmonic distortion is used to create


waveforms of certain shapes. The sum of a
series of each integer sine wave harmonic
produces a waveform with a sawtooth shape.
The sum of a series of odd-numbered
harmonics produces a square waveform. The
sum of a series odd-numbered harmonics with
every (4n-1)th harmonic inversed produces a
waveform with a triangle shape.

Figure 24:- Inverters may limit maximum DC input Efficiency


current with increasing DC input voltage.
Inverter efficiency is the effectiveness of an
Surge Capability. Inverters operating inverter at converting DC power to AC power.
from batteries can deliver high surge and in- Some input power is used to operate the
rush currents for short periods. Many motors inverter and some is lost as heat in the
require surge current at startup of as 6 to 10 switching and power conversion process.
times the normal operating current. Surge Stand-by losses are the power required to
operate inverter electronics and keep the preventing the inverter from drawing
inverter in powered state. Output power excessive currents. Since most inverters
depends on the waveform shape. Therefore, include transformers, they also provide
the output power is always less than the input isolation between the DC power source and
power. Inverter efficiency is calculated with utility grid or AC output. Many include voltage
the following formula: surge suppression on the DC and/or Ac sides.
When inverters do not include these devices,
ninv =PAC additional equipment may be required.
PDC

Where

ninv = inverter efficiency

PAC= AC power output (in W)

PDC= DC power input (in W)

For example, what is the efficiency of an


inverter the produces 2000 W of AC output
from 2200 W of DC input?

ninv =PAC
PDC

ninv= 2000
2200

ninv = 0.91 or 91% Figure 25:- Inverter enclosures may include


protective devices such as disconnects.
Most interactive PV inverters are rated 90% to
95% efficient. Quality stand-alone inverters All interactive inverters must employ
producing sine wave output have peak protective devices for the utility interface,
efficiencies of about 90%. Laser-quality based on the specified limits of grid
modified sine wave inverters may have operations. These inverters monitor voltage,
efficiencies as low as 75% to 85%. In general, frequency, power factor, and other
high-frequency and high-voltage inverters are parameters, and control output accordingly. If
more efficient than lower voltage inverters the voltage or frequency of the utility power
operating at low frequency. exceeds preset limits, or a potential islanding
condition exists, interactive inverters are
Protective Devices required to cease interconnected operations.
Once the utility parameters have stabilized
Most inverters include devices to protect the within acceptable limits for at least 5 minutes,
inverter and connected equipment from the inverter automatically resumes operation.
damage from excessive temperatures,
currents, or power levels. See Figure 25. For Physical Characteristics
example, stand-alone inverters disconnect
themselves if DC input voltages become too Physical specifications include the size,
low, such as from a discharged battery, weight, and mounting requirements. Low
preserving AC output power quality and voltage, low-frequency inverter designs use
heavy transformers, so 5 kW inverters may or graphical displays. See Figure 26. When
weigh as much as 200 lbs. Special mounting connected to a web server, this information can be
requirements may apply to these inverters. published on a web site. These systems are
High frequency inverters use smaller particularly flexible for storing and processing
transformers, so they weigh considerably less system data.
for equivalent power ratings. Other physical
and mechanical characteristics may be Inverter interface typically provide basic system
provided and applicable to installation. information, including interconnection status, AC
output voltage and power, DC input voltage, MPPT
Data and Control Interfaces status, error codes, fault conditions and other
parameters. Many inverters record energy
Most modern inverters incorporate production on a daily, monthly, and cumulative
microprocessors, and many provide features basis.
for data monitoring and communications.
Interfaces may include displays and controls Inverter operation parameters are generally not
on the inverter itself, while other interface adjusted, since this could affect critical safety
with remote units or computers. Status or features and operating limits. However, other
values can be indicated by LEDs, power conditioning functions may allow operator
alphanumeric LCD displays, or graphical LCD control or adjustment, such as battery charger and
displays. Some systems interface with charge controller settings and the operation and
computer software for processing raw data control of generators and other power sources,
and automatically generating charts, graphs, allowing flexibility for a variety of applications.

Figure 26:- Inverter interfaces include on-board screens, remote data monitors, and
computerized data acquisition and processing software.

You might also like