SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT
UPS/DC Vented Ni-Cad Wet Cell, Jobsite Acceptance Test SATR-P-3102 ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURE AND CHECKLIST

Measure and record intercell and terminal connection resistance upon

SAES-P-103
A1 installation.
Sec. 3.2
ANSI/IEEE Std 1106-2005 Sec 9.2 (b)

Perform a check and record of the following:

(1) Float voltage measured at the battery terminals
(2) General appearance and cleanliness of the battery, the battery rack,
and the battery rack area
(3) Charger output current and voltage
SAES-P-103
A2 (4) Electrolyte levels
Sec. 3.2
(5) Cracks in cells or leakage of electrolyte
(6) Any evidence of corrosion at terminals, connectors, or rack
(7) Adequacy of ventilation
(8) Pilot cell electrolyte temperature
ANSI/IEEE Std 1106-2005 Sec. 7.2.1

Check that whether any cell electrolyte reached the low-level line, water
should be added to bring all cells to the high-level line. SAES-P-103
A3 Water quality should be in accordance with manufacturer’s instructions. Sec. 3.2
ANSI/IEEE Std 1106-2005 Annex C.2

When the float voltage, measured at the battery terminals, is outside of

its recommended operating range, the charger voltage should be SAES-P-103
A4
adjusted. ANSI/IEEE Std 1106-2005 Sec. 7.3.1(b) Sec. 3.2

When corrosion, excessive dirt, or potassium carbonate (gray 1 white

deposits) are noted on cells or connectors, wipe with a wet cloth, then
wipe dry and coat metal parts with corrosion inhibitor as recommended SAES-P-103
A5
by the manufacturer. Sec. 3.2
ANSI/IEEE Std 1106-2005 Sec. 7.3.1(d)

Procedures for field acceptance, performance and modified performance

test: a) Set
up load and the necessary instrumentation to maintain the test discharge
rate b)
Disconnect the charging source, connect the load to the battery, start
timing and continue to maintain the selected discharge rate.
SAES-P-103
A6
c) Read and record the individual cell voltages and the battery terminal Sec. 3.2
voltage
d) Maintain the discharge rate, and record the elapsed time at the
point when the battery terminal voltage decreases to a value equal to the
minimum average voltage per cell as specified by the design of the
installation (e.g., 1.10VPC) times the number of cell per string.
ANSI/IEEE Std 1106-2005 Sec. 9.5

Observe the battery for abnormal intercell connector heating. SAES-P-103

A7
ANSI/IEEE Std 1106-2005 Sec. 9.5(g) Sec. 3.2

Page 1 of 7
 At the conclusion of the test, determine the battery capacity according SAES-P-103
A8
the procedure outlined in Section 9.4 (IEEE 1106-2005) Sec. 3.2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

UPS/DC Vented Ni-Cad Wet Cell, Jobsite Acceptance Test SATR-P-3102 ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Weak cells that can not pass the test shall be replaced. SAES-P-103
A9
SA Pre-Commissioning Form P- 002 Sec. 3.2

B. TEST EQUIPMENT AND MATERIALS CRITERIA

1. Use digital low resistance ohmmeters or measurement of millivolt drop during capacity testing.

2. When working on the electrical connections to the batteries, insulated tools should be used. (PE 1-2003 Sec. 2.5.10)

3. The instruments used for voltage measurement shall be voltmeters of an accuracy class equal to 0,5 or better. The resistance of the voltmeters used
shall be at least 1 kΩ/V (see IEC 60051 or IEC 60485).
4. The instruments used for current measurement shall be ammeters of an accuracy class equal to 0,5 or better. The entire assembly of ammeter, shunt
and leads shall be of an accuracy class of 0,5 or better (see IEC 60051 or refer to IEC 60359).
5. For measuring temperature, thermometers shall be used having a suitable measuring range in which the value of each graduated division is not in excess
of 1 °C. The absolute accuracy of the instruments shall be at least 1 °C.

6. For measuring electrolyte densities, hydrometers or other instruments shall be used with scales so graduated that the value of each division is not in
excess of 5 kg/m3. The absolute accuracy of the instruments shall be at least 5 kg/m3.

7. For measurement of time, the instruments’ accuracy shall be ±1% or better.

8. The test equipment calibration cycle shall not exceed twelve months.
Schedule Q, Att. IV, Sec. 7

C. TEST RESULTS

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

NETA ATS 2007

D1 Compare bolted connection resistance to values of similar connections.
7.18.3.1.2

Bolt-torque levels should be in accordance with Table 100.12 unless NETA ATS 2007
D2
otherwise specified by manufacturer. 7.18.3.1.3

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If NETA ATS 2007
D3
manufacturer's data is not available, investigate any values which deviate 7.18.3.1.2
from similar connections by more than 50% of the lowest value.

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

UPS/DC Vented Ni-Cad Wet Cell, Jobsite Acceptance Test SATR-P-3102 ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Specific gravity shall be in accordance with manufacturer's NETA ATS 2007

D4
recommended values. 7.18.1.1.1.6

Electrolyte level shall be at the manufacturer's recommended reference

NETA ATS 2007
D5 point for vented lead acid cells and at the high level mark for nickel
7.18.1.1.1.6
cadmium cells.

NETA ATS 2007

D6 Cell voltage shall be in accordance with manufacturer's published data.
7.18.1.1.3.2.4

Battery terminal float and equalize voltage shall be within the NETA ATS 2007
D7
manufacturer's recommended operating range for the cell type. 7.18.1.1.2.2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

UPS/DC Vented Ni-Cad Wet Cell, Jobsite Acceptance Test SATR-P-3102 ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Intercell connection resistance shall be within the manufacturer's

allowable values for the cell type and application. Intercell / jar resistance NETA ATS 2007
D8
should not vary by more than 10% or 5 Ω, whichever is greater, over the 7.18.1.1.2.1
average for each type of connection (i.e., intercell, intertier, interrack).

Consult the battery manufacturer for cell internal ohmic values in excess NETA ATS 2007
D9
of 25% between identical cell that are in fully charge state. 7.18.1.1.3.2.6

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D10
Engineering Standards and contractual requirements. Att. II

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
2. NEMA PE 1 Uninterruptible Power Systems (UPS) - Specification and Performance Verification (1-2003)
3. Acceptance Testing Specifications - NETA (2007)
4. Saudi Aramco Pre-Commissioning Form P # 002, March 2006
5. SAES-P-103 UPS and DC Systems, 02 June 2008
6. ANSI / IEEE Std 1106-2005 Nickel-Cadmium Storage Batteries, 2005 Edition

ATTACHMENT(S):
1. Attachment - 1 SAE Table 10.2 U.S Standard Bolt Torques for Bus Connections

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS/DC Vented Ni-Cad Wet Cell, Jobsite Acceptance Test SATR-P-3102 ELECT-

Attachment - 1

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