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General Shop Tools 20 Pages
General Shop Tools 20 Pages
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004
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Machine Tools
• Full 1⁄2 HP motor, rated 1725 RPM Cutting capacity 127 mm (5 in) round
• 3 cutting speeds: 85, 125, and 200 SFPM 190.5 mm W x 127 mm H rectangle (71⁄2 in x 5 in)
203.2 mm W x 25.4 mm H flat stock (8 in x 1 in)
• Excellent for cutting metal, plastic, and wood for wet 114.3 mm W x 127 mm H at 45° (41⁄2 in x 5 in)
or dry applications
Blade size 12.7 mm x 635 mm x 173.9 cm (1⁄2 in x .025 in x 581⁄2 in)
• A steel heat-treated worm, driving a bronze gear,
Blade speeds 85, 125, 200 SFPM
gives smooth and quiet operation of the gear
box assembly. Blade guides Side: eccentric shaft, ball bearings
Rear: ball bearing
• Equipped with a variable feed system which is assisted
by an adjustable counter balance spring Blade wheels 191 mm (71⁄2 in) diameter, flanged cast iron
Blade drive Steel, heat-treated worm driving a
bronze worm gear in oil bath
Motor 1⁄ HP, 1725 RPM, capacitor start
2
Service Part
Part No. Description Size For use with:
4C-9561 Saw Blade 12.7 mm x .635 mm x 174 cm, 10 tooth 4C-8270, 4C-8271
(.5 in x .025 in x 68.5 in)
• Solid construction puts strength in stress areas to lessen vibration Cutting capacity 178 mm (7 in) round
for precision cutting of metal, plastic, or wood in wet or dry applications 285.75 mm W x 178 mm H (111⁄4 in x 7 in) rectangle
• Driven by an efficient double reduction gear train 304.8 mm W x 50.8 mm H (12 in x 2 in) flat stock
152.4 mm W x 178 mm H at (6 in x 7 in) 45°
• Blade operates at 60, 110, 155, and 205 SFPM.
Blade size 19.05 mm x .79 mm x 256.54 cm (3⁄4 in x .032 in x 101 in)
• Rapid acting vise lifts for free
sliding and engages automatically for Blade speeds 60, 110, 155, 205 SFPM
continuous screw tightening action. Blade guides Side: eccentric shaft, ball bearings
Rear: ball bearing
Blade wheels 280.9 mm (111⁄16 in) diameter, cast iron
Blade drive Double reduction, internal gear assembly
Motor 3⁄ HP, capacitor start, 1725 RPM single phase,115/230V
4
4C-8276 Dry 3⁄ 1 115 200 kg (440 lbs) 4C-9558 Saw Blade 19.05 mm x .81 mm x 256.5 cm, 10 Tooth 4C-8275, 4C-8276
4
(.75 in x .032 in x 101 in)
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-1
Machine Tools Search General Shop Tools
ID: C41252T1
Bench Grinder
Warranty: Manufacturer’s
• Designed for the professional mechanic • Fully adjustable steel tool rests • Lifetime lubricated motor
• Extended frame models utilize a tapered body • Plexiglass safety eyeshields shafts are mounted on precision
design which allows greater accessibility to the • Full guard covers ball bearings for smooth and quiet
side and front of the wheels. operation.
• Vented wheel guards
• Grinding of long or odd shaped pieces is possible • All models meet OSHA safety
• Spark breakers
without interference from the motor housing. standards.
• Built-in water pots
• When the wheels become worn, the body design • Warranty:
• Motors are fully enclosed,
acts to the operator’s benefit. 2 Year on machine
splash-proof, and dust-proof.
• 36 and 60 grit grinding wheels 1 Year on electrical
15-2 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Machine Tools
• Will handle all the finishing • Guarded drums and belt • Quick-stop links HP 11⁄2
operations in your shop • Solid support table • 2 Year Warranty on machine Phase 1
• 11⁄2 HP motor provides speeds • Deluxe miter gauge 1 Year Warranty on electrical
Voltage 115V/230V
of 2400 RPM disc and 3260 • Vibration-free operation Weight 113.4 kg (250 lbs)
FPM belt for working wood,
metal, plastic compositions, • Direct drive disc
leather, and more. • Table tilt scales
Disc Machine
Warranty: Manufacturer’s
Table size 305 mm x 416 mm (12 in x 163⁄8 in) Part No. Description
• Available in five Table tilt 45° out, 20° in 4C-8303 Single Phase 11⁄2 HP TEFC motor, 115/230 Volts
different floor Miter gauge groove 9.5 mm x 19 mm (3⁄8 in x 3⁄4 in) and push button switch (connected 230V)
models complete Disc 305 mm (12 in) diameter 4C-8304 Three Phase 11⁄2 HP TEFC motor, 230V
with miter gauge 4C-8305 Three Phase 11⁄2 HP TEFC motor, 230/460V
Disc speed 2400 RPM
magnetic starter and 24V push button switch
Weight 74 kg (164 lbs) (connected 230V)
Overall size 1092.2 mm H x 406.4 mm W x 482.6 mm D 4C-8306 Three Phase 11⁄2 HP motor, 230/460V, full JIC,
(43 in x 16 in x 19 in) 110V push button switch (connected 230V)
Warranty 2 Year on machine 4C-8307 Same as 4C-8303 with base and motor
1 Year on electric unassembled
ID: C41254T1
Belt Machine
Warranty: Manufacturer’s Table size 187 mm x 375 mm (73⁄8 in x 143⁄4 in) Part No. Description
Table tilt 45° out, 20° in 4C-8308 Single Phase 11⁄2 HP TEFC motor, 115/230 Volts
• Available in five Miter gauge groove 9.5 mm x 19 mm (3⁄8 in x 3⁄4 in) and push button switch (connected 230V)
different floor 4C-8309 Three Phase 11⁄2 HP TEFC motor, 230V
Platen 159 mm x 375 mm (61⁄4 in x 143⁄4 in)
models complete 4C-8310 Three Phase 11⁄2 HP TEFC motor, 230/460V
with miter gauge Belt size 152 mm x 1219 mm (6 in x 48 in)
magnetic starter and 24V push button switch
Belt speed 3260 SFPM (connected 230V)
Weight 95.7 kg (211 lbs) 4C-8311 Three Phase 11⁄2 HP motor, 230/460V, full JIC,
Belt in vertical position: 110V push button switch (connected 400V)
Height 146.05 cm (571⁄2 in) 4C-8312 Same as 4C-8308 with base and motor
Belt in horizontal position: unassembled
Width 64.77 cm (251⁄2 in)
Depth 48.3 cm (19 in)
Warranty 2 year on machine
1 year on electric
ID: C41253T1
ID: C41245T1
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-3
Machine Tools Search General Shop Tools
Variable Speed Gear Drill Press Drills to center 508 mm (20 in) Spindle to 279 mm (11 in)
Warranty: Manufacturer’s Capacity Cast iron — 35 mm (13⁄8 in) base max.
Steel — 28 mm (11⁄8 in) Overall dimensions:
• Features low speed, large hole Spindle nose No. 3 Morse taper Width 607 mm (24 in)
Depth 91 mm (36 in)
drilling capability without Spindle travel 178 mm (7 in) Height 2032 mm (80 in)
sacrificing power at the drill bit Weight shipping 299 kg (698 lbs)
Spindle speeds 80 to 1200 RPM
• Includes variable speed pulleys Bench model with head:
Quill diameter 75 mm (3 in)
for infinite speed changes and Raiser column height 1067 mm (42 in)
gears for high torque at low speeds Column diameter 114 mm (41⁄2 in)
Head travel 546 mm (211⁄2 in)
• Oversized 76.2 mm (3 in) quill Table working 457 mm x 635 mm (18 in x 25 in) Base working surface 406 mm x 438 mm
surface (16 in x 19 in)
and unique spindle
Table slots 13 mm (1⁄2 in) for T-Bolts — 2 slots Base slots 13 mm (1⁄2 in) for
• Heavy-duty ball bearings to support T-bolts — 2 slots
upper spindle; tapered roller bearings Table travel 762 mm (30 in) with head raiser Weight shipping 173 kg (380 lbs)
to support bottom spindle 1041 mm (41 in) without head raiser
Warranty 2 Year on machine
• Full 178 mm (7 in) stroke Base working 406 mm x 483 mm (16 in x 19 in) 1 Year on electric
surface
• T-slotted table measures
ID: rotates
C41256T1360° Base slots 13 mm (1⁄2 in) for T-bolts — 2 slots
457 mm x 635 mm (18 in x 25 in) and
around the 114.3 mm (41⁄2 in) column.
Part No. Feed HP Phase Voltage Weight
4C-8314 Hand 11⁄2 3 230/440V 313 kg (690 lbs)
Variable Speed Gear Drill Press (Power Feed) Spindle to base min. 1270 mm (50 in)
Warranty: Manufacturer’s
Drills to center 508 mm (20 in) Head travel with raiser 279.4 mm (11 in)
Capacity Cast iron — up to 35 mm (13⁄8 in) Overall dimensions:
• Power feed for Steel — up to 28.5 mm (11⁄8 inch) Width 609.6 mm (24 in)
positive gear drive Depth 914.4 mm (36 in)
Spindle nose No. 3 Morse taper
• Feed gear box allows Height 2032 mm (80 in)
Spindle travel 171.45 mm (63⁄4 in)
four speeds: .004, .006, Bench model with head raiser:
.009, and .012 inches Spindle speeds 80 to 1200 RPM Column height 1066.8 mm (42 in)
(.3 mm) per revolution Quill diameter 76.2 mm (3 in) Head travel 546.10 mm (211⁄2 in)
• Feed rate can be changed Column diameter 114.3 mm (41⁄2 in) Base working surface 406.4 mm x 482.6 mm
(16 in x 19 in)
while running with the Table working surface 457.2 mm x 635 mm (18 in x 25 in)
positive shifter. Warranty 2 Year on machine
Table slots 12.7 mm (1⁄2 in) for 1 Year on electric
• Has neutral position for setup T-bolts — 2 slots
or hand drilling Table travel 762 mm (30 in) with head raiser Part No. Description
• Heavy-duty construction includes 1041.4 mm (41 in) without head
raiser 4C-8315 VSG floor model with P.F.
steel gears in oil bath, ground shafts,
ID: C41250T1 11⁄2 HP, 1 PH, 230V, 331 kg (730 lbs)
hardened worms, special alloy worm gear, Base working surface 406 mm x 483 mm
anti-friction bearings, gear chain, and sprocket. (16 X 19 in) 4C-8316 VSG floor model with P.F.
11⁄2 HP, 3 PH, 230V, 327 kg (720 lbs)
• Power feed installed on new machines at factory only
15-4 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Fans
Fans
ID: C44130T1
ID: C44130T1-A
ID: C44131T1 ID: C44132T1
Optional 9U-5886 Safety Cable ID: C44133T1
• When installing a fan in an overhead location, a safety cable is recommended.
This safety cable will prevent the fan from falling if accidentally struck or if the
mounting fails.
• 3.2 mm (1⁄8 in) diameter; 7 x 7 strand
• 3.7 mm (12 ft) long aircraft cable and two cable clamps
• Use with 9U-5658 Wall Bracket and 9U-5659 I-Beam Mount
ID: C54410T1
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-5
Heaters Search General Shop Tools
Heaters
• Use the formula: length x width x height. For example, 8.5 x 7.6 x 3 m = 193.8 m3 Heated area1 2476 m3
(87,500 ft3)
(28 ft x 25 ft x 10 ft = 7,000 ft3)
Thermostat Std.
• Next, decide the typical heat rise you’ll require. For example, if the room temperature,
unheated, drops to 9.44°C (15 °F) and you want it heated to 21.11°C (70°F), the heat Net weight 82 kg (180 lb)
rise requirement is [70°F (21.11°C minus 15° (9.44°C)] 55°F (12.78°C). Shipping weight 109 kg (240 lb)
• Then use this formula: (Sample numbers inserted) 7,000 ft3 (193.8 m3 x 0.133 1 Approximate cubic feet based on 30° temperature rise
(constant) x 55°F (12.78°C) (temperature rise) = 51,205 Btu per hour required).
ID: C44155T1
15-6 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Coolant Reclaiming Stills /
Cylinder Head Reclaiming
Coolant Reclaiming Stills
• Used to recycle antifreeze NOTE: Caterpillar approves recycled antifreeze if reclaimed by vacuum
• Produces a consistently high-quality output distillation and reinhibited with Caterpillar® Antifreeze Additive. It must
meet GM 6038-M low silicate antifreeze specification for new antifreeze.
• When antifreeze additive is added, finished 30% ethylene glycol is the minimum recommended antifreeze solution.
antifreeze meets GM 6038-M low silicate This is required in order to maintain the correct lubricity for proper water
antifreeze specification (required if antifreeze pump operation.
is used in Caterpillar products).
Optional Parts
4C-7342 Air Operated Diaphragm Pump, 1:1 Husky
• Recommended for faster transfer of antifreeze to reclaiming still
ID: C79611T1
Part No. Capacity Condenser (chiller) Distillation rate Process time Length Height Depth
: C79611T1 Approximate weight
9U-6846 208 l (55 gal) air-cooled 12.13 Lph (3.2 gph) 16 to 18 hours 122 cm (48.0 in) 206 cm (81.0 in) 76 cm (30.0 in) 420 kg (925 lbs)
9U-6847
9U-6848
9U-6847 380 volt, 3 phase, 50 Hz, 18 amps 4C-9288 2.82 l (3 qt) 56.8 l (15 gal)
9U-6848 440 volt, 3 phase, 50 Hz, 15 amps 4C-9289 9.5 l (2.5 gal) 208 l (55 gal)
4C-9290 18.9 l (5 gal); mix as needed
4C-9291 208 l (55 gal); mix as needed
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-7
Cylinder Head Reclaiming Search General Shop Tools
• Grinds auto, truck and tractor rocker • Specially formulated to be used with valve face grinding machines
arm quickly and accurately • Size: 2 liters
• For 9U-5360, 9U-5374, 9U-5375, • Use with 9U-5360, 9U-5374, 9U-5375 and 9U-5376
9U-5376, 9U-5377, 9U-5378,
9U-5379 and 9U-5380 Valve Face
Grinding Machines
ID: C41386T1
Electrical:
• Easily polishes valve stems, push rods, 9U-5982 120V, 8.5 Amps
and rocker arm shafts in a fraction of 9U-5983 220V/50 Hz, single phase
the time compared to hand polishing
Motor RPM 1.725
• Removes burrs and nicks while producing
Dimensions 523.88 in W X 361.95 in D X 425.45 mm in H
up to 300 valves per hour with a clean, (205⁄8 X 141⁄4 X 163⁄4)
uniform micro-finish
Weight 31.75 kg (70 lbs)
• Comes equipped with a dial load meter,
which indicates applied pressure for Valve size capacity:
Diameter 6 mm - 3⁄8 in (2 ranges) 3⁄8 in - 1⁄2 in
optimum performance Length 222.25 mm (83⁄4 in) maximum
• Precision engineered for ease and speed Output 300 Valves per hour
of operation — quality built to last
• Replacement Part: 9U-5984 Polishing Wheel
ID: C44328T1
15-8 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Cylinder Head Reclaiming
• Lightweight
• Spline drive
• Governor controlled
• Spring loaded spindle for dual-action grinding
• Up to 63.5 mm (21⁄2 in) wheel capacity
ID: C44094T1
Angle No Wheel
of Load Hose Hose Dia. Net Max. Use with
ID: C44093T1 Part No. Drive Speed Conn. Size Capacity Length Weight HP Holders:
9U-5387 Straight 10,000 RPM 6.4 mm 9.52 mm 63.5 mm 282.6 mm 2.5 kg 1 9U-5392
(1⁄4 in PT) (3⁄8 in) (21⁄2 in) (111⁄8 in) (51⁄2 lb) (1702)
9U-5388 15° 10,000 RPM 6.4 mm 9.52 mm 63.5 mm 298.45 mm 12 kg 1 9U-5392
(1⁄4 in PT) (3⁄8 in) (21⁄2 in) (113⁄4 in) (43⁄4 lb) (1702)
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-9
Cylinder Head Reclaiming Search General Shop Tools
ID: C44081T1
Lifting Springs
Warranty: Manufacturer’s
Part No. Size Usage
• Recommended under all wheels 9U-5399 38.1 mm (11⁄2 in) for use with “SK” Wheels
• Can be used on most jobs, saving drive 9U-5399 57.2 mm (21⁄4 in) for use with “SK” Wheels
unit and wheel breakage
9U-5401 76.2 mm (3 in) for use with TSS Pilots and “SK” Wheels
• Made in 5 lengths
9U-5402 38.1 mm (11⁄2 in) long for No. 2 Top Pilots
• Place the lifting spring on pilot and bring
9U-5403 63.5 mm (21⁄2 in) long for No. 2 Top Pilots
the wheel up to speed before grinding.
ID: C41388T1
15-10 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Cylinder Head Reclaiming
Tapered Expanding Pilots [9.5 mm (3⁄8 in) + .010 No. 2 9U-5579 Threaded Bushing
Upper End] Warranty: Manufacturer’s
Warranty: Manufacturer’s
• For using valve seat
grinding wheels with
• Self-centered in the valve guide
Black and Decker holders
• Range of expansion will handle valve guides from -.002 to +.008 on all
standard sizes, reducing the number of pilots necessary for worn guides.
ID: C41391T1
• All pilots listed are for use with 9U-5392 Grinding Wheel Holder
ID: C41395T1
Tapered Expanding Pilots Tapered Expanding Pilots Tapered Expanding Pilots
Part No. Size A B Part No. Size A B Part No. Size A B
9U-5406 5.99 mm 92 mm 47.6 mm 9U-5415 8.5 mm 95.3 mm 57.2 mm 9U-5423 10.3 mm 95.3 mm 73.0 mm
(.236 in) (35⁄8 in) (17⁄8 in) (.335 in) (33⁄4 in) (21⁄4 in) (13⁄32 in) (33⁄4 in) (27⁄8 in)
9U-5407 6.4 mm 95.3 mm 47.6 mm 9U-5416 8.7 mm 95.3 mm 63.5 mm 9U-5424 10.5 mm 95.3 mm 69.9 mm
(1⁄4 in) (33⁄4 in) (17⁄8 in) (11⁄32 in) (33⁄4 in) (21⁄2 in) (.413 in) (33⁄4 in) (23⁄4 in)
9U-5408 6.5 mm 95.3 mm 47.6 mm 9U-5417 8.99 mm 95.3 mm 63.5 mm 9U-5425 11.0 mm 95.3 mm 73.0 mm
(.256 in) (33⁄4 in) (17⁄8 in) (.354 in) (33⁄4 in) (21⁄2 in) (.433 in) (33⁄4 in) (27⁄8 in)
9U-5409 6.99 mm 95.3 mm 47.6 mm 9U-5418 9.1 mm 95.3 mm 63.5 mm 9U-5426 11.1 mm 95.3 mm 73.0 mm
(.275 in) (33⁄4 in) (17⁄8 in) (23⁄64 in) (33⁄4 in) (21⁄2 in) (7⁄16 in) (33⁄4 in) (27⁄8 in)
9U-5410 7.1 mm 95.3 mm 47.6 mm 9U-5419 9.5 mm 95.3 mm 66.7 mm 9U-5427 11.5 mm 95.3 mm 73.0 mm
(9⁄32 in) (33⁄4 in) (17⁄8 in) (3⁄8 in) (33⁄4 in) (25⁄8 in) (29⁄64 in) (33⁄4 in) (27⁄8 in)
9U-5411 7.5 mm 95.3 mm 47.6 mm 9U-5420 9.9 mm 95.3 mm 66.7 mm 9U-5450 11.9 mm 95.3 mm 73.0 mm
(.295 in) (33⁄4 in) (17⁄8 in) (25⁄64 in) (33⁄4 in) (25⁄8 in) (15⁄32 in) (33⁄4 in) (27⁄8 in)
9U-5412 7.9 mm 95.3 mm 57.2 mm 9U-5421 10.0 mm 95.3 mm 69.9 mm 9U-5428 12.0 mm 95.3 mm 73.0 mm
(5⁄16 in) (33⁄4 in) (21⁄4 in) (.393 in) (33⁄4 in) (23⁄4 in) (.472 in) (33⁄4 in) (27⁄8 in)
9U-5413 8.0 mm 95.3 mm 57.2 mm 9U-5422 10.1 mm 95.3 mm 66.7 mm 9U-5429 12.7 mm 114.3 mm 85.7 mm
(.315 in) (33⁄4 in) (21⁄4 in) (.396 in) (33⁄4 in) (25⁄8 in) (1⁄2 in) (41⁄2 in) (33⁄8 in)
9U-5414 8.3 mm 95.3 mm 57.2 mm 9U-5384 10.2 mm 95.3 mm 73.0 mm
(21⁄64 in) (33⁄4 in) (21⁄4 in) (.403 in) (33⁄4 in) (27⁄8 in)
VALVE
Warranty: Manufacturer’s
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-11
Cylinder Head Reclaiming Search General Shop Tools
9U-5475 9.1 mm (23⁄64 in) — .005 177.8 mm (7 in) 9U-5397 Heavy-Duty Dressing Tool
9U-5476 9.5 mm (3⁄8 in) 177.8 mm (7 in) Warranty: Manufacturer’s
9U-5477 9.9 mm (25⁄64 in) + .006 177.8 mm (7 in)
9U-5478 10.3 mm (13⁄32 in) 177.8 mm (7 in) • Heavily built for extreme accuracy and ideal for production service
9U-5479 11.1 mm (7⁄16 in) — .004 228.6 mm (9 in) • Capacity up to 152.4 mm (6 in)
9U-5480 11.1 mm (7⁄16 in) 228.6 mm (9 in) • Designed with complete adjustments
9U-5481 11.5 mm (29⁄64 in) 228.6 mm (9 in)
for dressing all sizes of valve seat
grinding wheels, including angles
9U-5482 12.7 mm (1⁄2 in) 228.6 mm (9 in) from zero to 90°
• Equipped with 9U-5394 Diamond
adjusting screws, guard, and
9U-5383 Vacuum Tester 9U-5398 Pilot for
Warranty: Manufacturer’s 9U-5392 Grinding Wheel Holder
• Height:
• Checks entire valve train — 228.6 mm (9 in)
valve, seat, stem, and guide — • Base:
quickly and accurately 152.4 mm x 152.4 mm (6 in x 6 in).
Consist ID: C44088T1
Vacuum tester 4C-9496 and 8S-2263 Valve and
50.8 mm (2 in) disc Brake Coil Spring Testers
76.2 mm (3 in) disc Warranty: Manufacturer’s
101.6 mm (4 in) disc
Hose • Designed for rapid spring testing
Spark plug adapter • Well equipped to handle a variety of valve and brake coil
springs, including the heavy-duty diesel types up to 57 mm
ID: C44085T1
(2.25 in) diameter and 120.6 mm (4.75 in) free length
Valve Grinding Wheel Diamonds • Single pointer can be read at a glance with a full
108 mm (4.25 in) diameter dial and bold numbers.
Warranty: Manufacturer’s
• Accurate to ±2% of total capacity
Part No. Description
• Scale graduated in one pound increments and one kilogram increments.
9U-5393 Replacement Diamond, 1⁄4 KT
• Holds maximum reading — has an adjustable maximum reading pointer
9U-5394 Replacement Diamond, 10 mm (3⁄8 in)- ID: C41582T1
24 thread, 1⁄4 KT • Rugged aluminum housing with base plate drilled for bench mounting
9U-5395 Heavy-Duty Diamond, 10 mm (3⁄8 in)-
Maximum test force
24 thread, 3⁄8 KT
4C-9496 545 kg (1,200 lb)
9U-5396 Replacement Hex Diamond, 3⁄ KT 8S-2263 159 kg (350 lb)
8
9U-5398 Pilot for use with 9U-5397 Dressing Tool Ram travel 120.6 mm (4.75 in)
Upper platform 57.15 mm (2.25 in)
Lower platform 82.6 mm (3.25 in)
Spring length scale graduated in centimeters and inches
Spring pressure scale graduated in kilograms and pounds
Height 387.35 mm (15.25 in)
Base 146 mm W X 260.35 mm D (5.75 in X 10.25 in)
Shipping weight 8 kg (18 lb)
ID: C44095T1
15-12 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Air Compressors /
Lighting/Electrical Products
Air Compressors
Lighting/Electrical Products
Reference
NEHS0764 Tool Operating Manual, Using the 177-2330 Battery Analyzer
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-13
Lighting/Electrical Products Search General Shop Tools
• Two, easy-to-read LCD displays show accurate measurements of voltage and current
• Voltage measured to one hundredth of a volt for super accurate readings
• Heavy-duty carbon pile, leads, and clamps
• 1000 Amp load capacity
• Fan cooled, internal fan turns on when load is applied.
• Tests 6, 8, and 12 Volt batteries
• Designed to quickly determine the state of charge of 6 to 60 Volt batteries on or off the machine
• Can be used in place of a hydrometer and will work on all batteries including sealed maintenance
free batteries
• Easier and faster than using a hydrometer to measure specific gravity
• Battery voltage is displayed on a bright red LED display which is easy to read outdoors and
in low light condition
• A chart on the rear of the meter shows battery approximate percent of charge based on
battery voltage for 12 Volt batteries.
• In addition, a chart in the Operating Manual includes 6, 8, and 12 Volt batteries. The voltmeter
is powered by the type of battery being tested so there are no internal batteries to wear out.
• Portable — can be carried in a pocket or toolbox
Reference
NEHS0538 Operating Manual
15-14 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools / Search Lighting/Electrical Products /
Tool Storage Tool Storage
Compliant
• Used to measure AC or DC current AC/DC CLAMP METER
OUTPUT
mA A AC
V Hz 1200
400 ZERO
OFF
COM
• Compact size and low cost make this unit indispensible OFF
MAX/MIN CATE 30W
• Clamp-on probe replaces standard test leads (allows current measurements CATE 40W
COM
without breaking circuit) HOLD
0 10 20 30 40
225-8266
• Measures current in cables up to 23 mm (0.9 in) diameter
• User selectable 400 Ampere and 1200 Ampere scales for both AC and DC ID: D00363T1
• Powered by two 1U-9533 AA Alkaline Batteries
Repair Information Service Parts
• Designed with a built-in display, push button zero control for DC operation, Extech Instruments Part No. Description
“display hold” to freeze display, “max/min recording” to display highest and 285 Bear Hill Rd.
lowest readings, auto power-off (unit turns off automatically after 30 minutes), 1U-9533 AA Size Battery
Waltham, MA 02451-1064
and low battery indicator 6V-6014 Cable
• Shipped with batteries, carrying case, and user’s guide Ph: (781) 890-7440
Fax: (781) 890-7864
Tool Storage
ID: B08815T1
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-15
Miscellaneous Search General Shop Tools
Miscellaneous
• Used to adjust tension on cutting chain — this tool provides the only safe and efficient way of adjustment
• Used with 11⁄8 inch socket
• Distance between pins: 117.0 mm (4.60 in)
• Pin diameter: 19.1 mm (.75 in)
ID: C79938T1
ID: C34493T1
ID: C34494T1
187-3977 Spacer
Spacer
187-3978 Adapter Material steel
SMCS Code: 0684-063 Weight 0.33 kg (.15 lb)
ID: C80015T1
15-16 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment
General Shop Tools Search Miscellaneous
Insert Installers
• Used to install M4, M5, M6, and M8 metric threaded inserts with radius corner hex bodies Part No. Size
• Installs into hex hole (radius corners expand to fill mounting hole) 205-0569 M4 x 0.7
• Combination pliers/insert installer properly installs insert even in various material thicknesses 205-0570 M5 x 0.8
• Insert installers sold separately and easily attach to pliers ID:204-5905
C80195T1 M6 x 1
• Overall length: 270 mm (10.6 in) 204-5906 M8 x 1.25
ID: C79451T1
Part No. Description
1U-7297 Coolant and Battery Tester, °F
1U-7298 Coolant and Battery Tester, °C
ID: C41227T1
General Shop Tools and Equipment Home Dealer Service Tools Supplement 2004 15-17
Miscellaneous Search General Shop Tools
Compliant
• Used to measures freezing point of coolants plus battery charge condition
• Refractometer uses a prism and lens with simple focus adjustment to provide
accurate and repeatable measurements on easy to read scales
• Easy to operate
• Automatic temperature compensation (ATC)
• Requires only 2 or 3 drops of solution
ID: D00989T1
• Carrying case and calibration screwdriver included
Range Resolution
• Reads degrees Centigrade and Fahrenheit
-60 to 32°F propylene glycol freeze point 10°F
-50 to 0°C ethylene glycol freeze point 5°C
1.15 to 1.30 specific gravity of battery acid 0.01
• Provides a 3⁄4 inch drive handle for the 5P-3520 Spanner Wrench
• Reading will be half the applied torque if 9S-7352 Torque Wrench
is combined with the 5P-3520 Spanner Wrench and the
5P-8675 Extension Handle.
Item Part No. Description
ID: A56261T1
1 5P-8675 Extension Handle
2 5P-3520 Cylinder Spanner Wrench
3 6H-3956 Spring Pin
Reference
SEBU7494 Operation and Maintenance Manual
ID: D00831T1
ID: D00825T1
15-18 Dealer Service Tools Supplement 2004 Home General Shop Tools and Equipment