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Tripatra: Tripatra-Fluor Flexible Program Management
Tripatra: Tripatra-Fluor Flexible Program Management
Tripatra: Tripatra-Fluor Flexible Program Management
INDEX
DESIGN DATA 2
1. STRUCTURAL LAY OUT 2
2. ROOF 3
3. BOTTOM PLATE 3
4. SHELL PLATE 3
5. WEIGHT CALCULATION
5.1 ROOF 4
5.2 SHELL 4
5.3 BOTTOM 4
5.4 NOZZLE 5
5.5 LADDER 5
5.6 FULL OF WATER 5
5.7 WEIGHT WHEN EMPTY 5
5.8 WEIGHT WHEN FULL OF WATER 5
5.9 INTERNAL 5
5.10 CAPACITY 6
6. RAFTER CALCULATION 7
7. COLOUMN CALCULATION 10
8. SEISMIC LOAD CALCULATION 10
9. WIND LOAD CALCULATION 11
10. TOP ANGLE 13
11. ANCHOR BOLT 14
12. MAXIMUM COMPRESSION CONTROL 15
Page 1 of 15
TANK CALCULATION
Design Data :
Tank No. : T-01
Service : Wash Tank
Roof Type : Supported Cone Roof
Design Code : API 650 10th Edition
Tank Diameter : 70 ft
Tank Height : 36 ft
Height of roof : 2.9 ft
Design Internal Pressure :6 WC H2O
Design Temperature : 200 ºF
Operating Pressure :4 WC H2O
Operating Temperature : 150 ºF
Material : Fy (lb/in2)
Roof A36 36,000
Shell A36 36,000
Bottom A36 36,000
Structural A36 36,000
Nozzle
Pipe A 105
Plate A36
Corrosion Allowance :
CALCULATION :
1. STRUCTURAL LAY OUT
given :
Rafter 2
ρcs = 0.284 lb/in3
Auxiliary Column
RR = 35 ft
α = 18 0
Auxiliary Column
Page 2 of 15
Auxiliary Column
Center Column n = 3
2. ROOF
Roof slope : 1 : 12
c
tan q = 0.0833
q = 4.76 o h q
r = 35.1 ft
h = 2.9 ft r
c = 35.2 ft
sin q D
= 0.083
The minimum roof plate thickness as per API 650 para 3.10.2.2 is 5 mm (3/16 in.)
Govern :
Roof plate thickness (exclude CA) trpe = 0.1875 in = 4.763 mm
Roof plate thickness (include CA) trpi = 0.313 in = 7.94 mm
3. BOTTOM PLATE
Restriction : as per API 650 para.3.4.1 minimun thickness is 6 mm (¼ in.)
4. SHELL PLATE
Design Shell Thickness
td = 2.6 D (H-1)
Sd
G +CA
Width of plate = 6 ft
Slope = 1 : 12
H roof = 2.9 ft
Htotal = 38.9 ft
2.9 ' Hshell = 36 ft
1 r= 35.1 ft
12 (= IRshell + 0.4 of top angle width)
r = 35.10 ft
36 '
ID= 70 ft
5.1 ROOF
h
2
A cone =
22
7
r √ 2
(r +
= 3,885.38 ft2
5.2 SHELL
A shell = 3.14 D Hshell
= 1,139,443.20 in2
Weight of shell include CA
Wshell = Ashell x rcs x tused
= 121,290.05 lb
5.3 BOTTOM
Abottom = (3.14 D2)/4
Page 4 of 15
= 554,400.00 in2
Weight of bottom plate include CA
Wbottom = Abottom x rcs x tused
= 58,960.44 lb
5.5 LADDER
W ladder, handrail, platform = 1,500 lb
5.9 INTERNAL
Rafter, sub rafter, etc (assumption 75% from Wcone-roof) 37,189 lb
5.10 CAPACITY
Page 5 of 15
PROJECT NAME : Petapahan GS01 Wash Tank DOCUMENT No. : M-GS01-MNAS-ME-CA-0001-0
EQUIPMENT : Wash Tank REV No. : 0
ITEM No. : T-01 PAGE : 7 Of 15
6.DESIGN CALCULATION of RAFTER
I. Design Data
Design of Live Load wl = 122.33411 kg/m2
Design of Dead Load (new cond.) wd = 63.5557 kg/m2 ( Include roof attachment )
Total Load wt = 185.88985 kg/m2 (wl + wd)
Material of Rafter = A 36
Min. Yield Stress Fy = 36000 psi ( 2530.8 kg/cm2 )
Allowable bending stress σb = 0.66 * Fy = 0.66 * 2530.8 = 1670.3 kg/cm2
Allowable Comp. stress σc = 0.60 * Fy = 0.60 * 2530.8 = 1518.5 kg/cm2
Rafter Size = UNP 200 x 90 x 8
Weight per unit length wr = 30.3 kg/m wr' = wr ÷ Cosθ
Section Modulus ( 3.9.6.1) z = 249 cm 3
= 30.405 kg/m
Cross section area A = 38.65 cm2
Page 6 of 15
Page 7 of 15
PROJECT NAME : Petapahan GS01 Wash Tank DOCUMENT No. : M-GS01-MNAS-ME-CA-0001-0
EQUIPMENT : Wash Tank REV No. : 0
ITEM No. : T-01 PAGE : 8 Of 15
6.DESIGN CALCULATION of RAFTER
Sketch
Dimension
h1 = L1 * tan θ = 4966.4 * tan 4.76 = 413.866 mm
θ = 4.76 Deg
Horizontal Force
Σ Mi = 0
(Ro * L1) - (Ho * h1) - (2 * F2 * L1 ÷ 3) - (F1 * L1 ÷ 2) = 0
w2 h1
−w1+sqrt [ w12−2 (F3−Hi )]
x1 = L1 L1
*L1
w2
253 .6 0 . 397
−35+sqrt [352−2 (7 . 1−3532 . 1 )]
= 4.8 4.8
*4 . 8
253.6
= 2.81 m ( 2807 mm )
w2 h1
−w1−sqrt[ w12 −2 (F3−Hi )]
x2 = L1 L1
*L1
w2
= -4 m ( -3952.0 mm )
Page 8 of 15
PROJECT NAME : Petapahan GS01 Wash Tank DOCUMENT No. : M-GS01-MNAS-ME-CA-0001-0
EQUIPMENT : Wash Tank REV No. : 0
ITEM No. : T-01 PAGE : 9 Of 15
6.DESIGN CALCULATION of RAFTER
Vx = −F3−w1*x− 0. 5*w2 *x 2
L1
= −7 . 089−35*2 . 692− 0 . 5*253 .6 *2. 696 2
4 . 768
= -829.57 kg
Axial Force at point " m "
Hs = Hx * Cos θ - Vx * Sin θ
= 9954.9 * Cos 4.76 - -830 * Sin 4.76 = 9989.37 kg
Shear Force at point " m "
Vs = Hx * Sin θ + Vx * Cos θ
= 9954.9 * Sin 5 + -830 * Cos 5 = -0.63 kg
Max. Bending moment at point " m "
Hx.Cos θ Hx.Sin θ
Hx
Mx
m Hx
Ho o Vx.Cos θ
Vx
Ro Vx.Sin θ
h1 w2 3
Mx = (Hi −F3 )x−0 .5*w1*x 2− x
L1 6*L1
= (3532.1 ∗ 0.397 −7.089)*2. 692−0. 5*35*2.6922 −253 .6 2 .6923
4 . 768 6*4 .768
= 511.355 kg.m
Actual bending stress
σba = M ÷ z = 51136 ÷ 249 = 205.364 kg/cm2< 1670.3 kg/cm2 Satisfactory
Actual shear stress
σba = Fa ÷ A = 9989.37 ÷ 38.65 = 258.46 kg/cm2< 1518.5 kg/cm2 Satisfactory
Combine Stress
σba σca 1250.7 297 .34
+ ≤1 + ≤1 0.29 < 1 ( Satisfactory )
σb σc 1670.3 1518 .5
Rafter summary weight
Page 9 of 15
Page 10 of 15
7. COLOUMN CALCULATION
Load Distribution
Refer to API STD 650 Paragraph 3.10.3.3 and 3.10.3.4
σc = Pc/A
Fa =
l (L/r)^2 = 12328.07
1.6 - 2Cc^2 = 33804.34
200r 3(I/r) / 8Cc = 0.320
(l/r)^3 / 8Cc^3 = 0.07786
1.6 - l/200r = 1.045
Cc = 130
Fa = 16776 psi
Pc = Wr + Wc Wr = Rb x N 29,865 Lbf
= 29918.1 Lbf Wc = 53.5 Lbf
Fa = 16776 psi
Pc = Wr + Wc Wr = Rb x N 29,865 Lbf
= 29918.1 Lbf Wc = 53.5 Lbf
Page 11 of 15
8. SEISMIC LOAD CALCULATION
1. Inside diameter D= 70 ft
2.Zone coefficient (table E-2, w/ zone 2) Z= 0.2
3. Adjustment Ratio I= 1
4. Site coefficient factor ( table E-3) S= 2
5. Lateral force C1 = 0.6
6. Factor D/H D/H = 23.33 (H = LSL)
7. Factor from App.E, fig.E-4 (based on D/H) k= 0.65
8. Natural period first sloshing T=kD =
0.5
5.438
9. Lateral fcoefficient (par. E3.3.2) C2 = 3.375 S/T2
= 0.23
10.Weight of shell tank including CA Wshi = 121,290 lb
11. Height from bottom to center gravity of tank Hcg = 19.46 ft
12. Weight of roof plate including CA Wrpi = 49,585 lb
13. Weight of rafter (assumption) Wrf = 37,189 lb
14. Weight of floating deck Wfl = 0.00 lb
Total weight of tank roof :
Wr = Wrpi + Wrf + Wfl Wr = 86,774 lb
15. Total height of tank shell Ht = 36.00 ft
16. Volume of tank contents Qefc = 127,050 ft3
17. Content density =
ρ f luid 59.57 lb/ft3
Total weight of tank contents Wt = Qefc x σfluid
= 7,568,369 lb
Hence :
Eff union mass of tank W1 = 32,974 lb
Eff sloshing mass of the tank W2 = 47,726 lb
Height of W1 applied X1 = 13.68 ft
Height of W2 applied X2 = 20.16 ft
Hence :
Overturning moment : M = Z I ( C1 Wshi Hcg + C1WrHt + C1W1X1 +C2X2W2 )
= 756,126 lb ft
Page 12 of 15
Used wL = 630 lb/ft
Restriction E.5.1:
If
M
2
> 1.57 ( structurally unstable)
[ ( D ( w t + w L )]
Where : w t = W shi + W r
πD
= 945.75 lb/ft
Check value
The maximum height of unstiffened shell shall not exceed the following value
given by para 3.9.7 of API 650
3
t
Where :
H 1 =600 , 000 t
√( D )
H1 = Vertical distance between the intermediate wind girder and the top angle
of the shell or the top wind girder of an open-top-tank, feet.
t = As order thick. of the top of shell course = 0.375 inch
D = Nominal tank diameter = 70.00 feet
V = Design wind velocity = 80 mph
t ins = Insulation thickness = 0 inch
H1 = 88.22 feet
= 1,059 inch
t uniform 5
W = W
tr t actual
Where :
Wtr = transposed width of each shell course
W = actual width of each shell course
tuniform = as ordered thickness of the top shell course
tactual = as ordered thickness of the shell course for which the transposed
width is being calculated
Page 13 of 15
1 1st 72 0.375 0.375 72
2 2nd 72 0.375 0.375 72
3 3th 72 0.375 0.313 114
4 4th 72 0.375 0.250 198
5 5th 72 0.375 0.250 198
6 6th 72 0.375 0.250 198
Total 456
OVERTURNING STABILITY
Where :
W = shell weight available to resist uplift, less any corrosion allowance,
plus dead weight supported by the shell minus simultaneous uplift from
operating conditions such as internal pressure on the roof
= Shell weight + 50/100*roof weight - Pop*p/4*D^2
= 66,059 Lbs
2/3*(W*D/2) = 1,541,388
Page 14 of 15
10. TOP ANGLE
Refer to API 650 Para 3.10.2.5.3 for frangible joint, the cross sectional area of the roof to shell junction (A),
shall not exceed the following :
W
A= Where, W = Total weight of the shell and any framing (but not roof plates)
210 , 000×Tan θ supported by the shell and roof in Lbf
A = 9.06 in2 = 158,479 Lbf
Tan θ = 0.0833
Size of Angle :
3 x 3 x 1/4 inch
Weight = 0.595 lb/ft
Compression ring :
A = angle center line tc = 0.375 inch
Slope of roo = 1 : 12
= 0.083
θ = 4.764
tan θ = 0.083
sin θ = 0.083
A
B
ta
Wc
Rc
tc
D
Dr
Design pressure
P= 1.00 lb/in2
= 27.71 in of water
Page 15 of 15
Required compression area at the roof to shell junction (A c) par. F.5.1:
2
D ( P−8 t h )
Ac=
30 , 800(tan θ )
Ac = 47.10 in2
Check if Ac > A → 47.10 in2 > 9.06 in2
Although the tank is structurally stable, however there may be a movement during lifting and erection.
Therefore, the anchor bolts is required to maintain the tank remain on the right position
and to make the piping fitting more easier and accurate.
b=w t + 1 . 273 M
D2
= 1,142.18 lb/ft
= 380.73 psi
2
Check :
GHD 141,120.00 ft3/inch2
=
te 2
Page 16 of 15
2
GHD
=
te
2
Page 17 of 15
Restriction as per para. E.5.3 ;
2
GHD
Because is less than 10 6 ft3/inch2
te 2
Hence :
106 t e
Fa = +600 √ GH
2.5D
= 3,039 psi
Restriction as per para. E.5.3 ;
Fa (max) = 0.5 Fby
= 18,000 psi
Page 18 of 15
4. SHELL PLATE
2.6 D (H - 1) G
td = + CA
21,000 E
Restriction as per par. 3.6.1.1 : "The required minimum shell thickness including corrosion allowance "
t min = 0.1875 in
= 5 mm
ρ f luid
ρ f luid
ρ f luid
+
+
ρ f luid
ρ f luid
w L= 7.9 t b √ F byGH
1.25 G H D =
M
> 1.57
[ ( D2( w t + w L ) ] ( structural
ly
w t = W shi + W r unstable)
πD
actF
1. 273 M n=
A r= −w t atF
D2
πD =
F act = A r x π D
σ u=
σ ux
Acor πD =
6 ft
r F act
n=
F at
σσ y =
σ a=¿ 0 .8 σ y ¿
F a / σ a=
b=w t + 1 . 273 M
D2
F as = 12bte
2
GHD
=
t e2
6
10 t e
Fa = +600 √ GH
2.5D
l1
TANK
l2
l3
BOD
V= 1
1
2
6 '- 0"
ID : 30 '-
0"
ρ Vg ρ= ρ=
σyA