TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793

99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

Technical agreement for HH 500ton Top drive

500 吨顶驱技术协议
1. Scope of supply
item
Description 描述 Qty 数量 备注
序号
1.1 TDS body 顶驱本体 1set Included
1.2 Guide rail, anti-torque beam 导轨，反扭矩梁 1set Included
1.3 Cable terminal rack and cable 电缆槽及电缆 1set Included
Electric drive system integrated in current 1500hp fast 1set Included
1.4
moving rig VFD system 集成 VFD 控制系统
1.5 Link DH500X190”吊环 1set Included
1.6 Link DH350X144”吊环 1set Included
1.7 Standard accessories 随机备件 1 lot Included
1.8 One year spare parts 一年备件 1 lot Included
1.9 installation tools 安装调试工具 1 lot Included
2.0 Technical documentation 技术资料 1set Included
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

2. Technical specification
Description 产品描述 Specification 规格
Top Drive system 宏华直驱顶驱 DQ450DBZ
DQ450DBZ driven by AC motor directly without gear box,
and top drive drilling device mainly is consists of:
DQ450DBZ 由交流变频电机直接驱动, 无齿轮箱传动装
置, 该顶部驱动系统主要含以下部件:
Conforming to API Spec 8C-2003 4th edition & API Q1
2007 8th Edition 该顶驱的设计生产满足 API Spec
8C-2003 4th edition & API Q1 2007 8th 版本要求
Main body 顶驱主体
Guide rail and torque beam 导轨和扭矩梁
Electric drive system with integrated VFD system 电传动
系统和集成 VFD 系统
Hydraulic system 液压系统 Side entry 侧装式
Driller console 司钻控制台
Tools package for repair 安装维修工具
One set of link 吊环 DH500X190"
One set of link 吊环 DH350X144”
Rated hoisting capacity 最大提升能力(API 8C) 500T
Operation torque 工作扭矩 50,000N.m
Maximum make-up and brake-out torque 最大上,卸扣扭
54,248ft.lb(75,000N.m)
矩
Brake torque 刹车制动扭矩 36,165ft.lb(50,000N.m)
Speed range 转速范围 0 to 220 rpm
Pipe clamp range 背钳夹持范围(直径) 86 to 216mm
ID of mud passage 中心管内径 75mm(5000PSI)
Motor QTY 电机数量 1
Horse power 电机额定功率 780HP(580kW) AC motor 交流电机
Type 电机类型 AC-VFD direct drive 交流变频直驱
Cooling method 冷却方式 Forced air cooling 强制风冷
Class I division II explosion proof 一级
Hazardous Area 防爆区域
二类防爆区域
Voltage 电压 600V
Frenquency 频率 50HZ
Top drive weight 顶驱自重 34,800lbs(15.8 Mt)
Total weight (including guide) 总重量(含导轨) 56,000lbs(25.4Mt)
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

one year mechanical parts for HH 500 ton top drive

item model description quantity unit

1 2K-305 ( 1300029829 ) Hydraulic motor 旋转头马达 1 pcs

Cylinder,
2 HG184-125/63-150x611 平衡油缸 2 pcs
balance system
Cylinder, Link 吊环倾斜油
3 HG180-90/63-660x1000 2 pcs
tilt 缸
Cylinder, IBOP, 关断油缸总
4 DQ004.02.01.00 1 pcs
right 成(右)
Cylinder, IBOP, 关断油缸总
5 DQ004.02.02.00 1 pcs
left 成(左)
3-1/2" Saver 3-1/2"保护接
6 DQ004.02.07 2 pcs
sub 头
5-1/2" Saver 5-1/2"保护接
7 DQ004.02.06 2 pcs
sub 头
4-1/2" Saver 4-1/2"、5"保
8 DQ004.02.05 4 pcs
sub 护接头
手动内防喷
9 DQ001.02.02 IBOP, lower 1 pcs
器
自动内防喷
10 DQ001.02.03 IBOP, upper 1 pcs
器
11 GB/T 1972-2005：A50-3 Disc spring 碟簧 64 pcs
12 DQ005.01.11.02 Die, 3.5" 牙板 3.5" 12 pcs
13 DQ001.01.23.02 Die, 4.5" 钳牙 4.5" 12 pcs
14 DQ001.01.24.02 Die, 5.5" 钳牙 5.5" 12 pcs
OR 型旋转密
15 OR 3200 033 00161F OR Seal 12 pcs
封
O 形橡胶密
16 GB/T3452.1：φ122X5.3 O ring 2 pcs
封圈
O 形橡胶密
17 GB/T3452.1：φ109X5.3 O ring 2 pcs
封圈
聚四氟乙烯
18 GY7540-12 Packing 1 roll
盘根
19 DQ004.12.02 Rubber plug 橡皮伞 1 pcs
20 R01-PS：360x400x20 Seal 唇形油封 2 pcs
21 R01-PS：240x270x15 Seal 唇形油封 2 pcs
22 R01-PS：255x299x20 Seal 唇形油封 2 pcs
23 R01-PS：200x230x15 Seal 唇形油封 2 pcs
24 GTC002100：210x240x15 Seal 唇形油封 2 pcs
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

25 DQ004.04.02 Mud pipe 泥浆管 2 pcs

26 SL001.05.04 Mud packing 泥浆盘根 40 pcs
Wash pipe
27 DQ004.04.00 冲管 1 pcs
assy.
28 DQ001.02.09.00 torque booster 增扭装置 3 pcs
29 DQ001.02.10.00 Crank 2 摇臂总成 1 8 pcs
30 DQ004.02.09.00 Crank 1 摇臂总成 2 8 pcs
31 DQ004.02.04.00 Sleeve 套筒 1 pcs
32 DQ001.02.04.05 Roller 滚轮 4 pcs
OK 型活塞密
33 OK 0190 00701 OK Seal, Piston 2 pcs
封
OK 型活塞密
34 OK 0200 00701 OK Seal, Piston 2 pcs
封
35 DQ004.01.11.00 Roller 修正滚轮 6 pcs
36 DQ004.09.03.01 Bearing roller 承载轮 16 pcs
37 DQ001.07.04.02 Guide roller 导向轮 4 pcs
38 DQ004.03.03.02 U bolt U 型螺钉 4 pcs
39 DQ004.03.04.02 U bolt U 型螺钉 4 pcs
40 SKD80 刹车片 Friction disc 刹车片 12 pcs
Electromagnetic 防爆电磁换
41 DHA-0713/PA-M/7 24DC 2 pcs
directional valve 向阀
Electromagnetic 防爆电磁换
42 DHA-0631/2/A/PA-M/7 24DC 2 pcs
directional valve 向阀
Electromagnetic 防爆电磁换
43 DHA-0631/2/PA-M/7 24DC 2 pcs
directional valve 向阀
Pressure
44 PT-3 测压接头 3 pcs
testing joint
45 PRDB-LAN Reduction valve 减压阀 2 pcs
46 RSBC-LAN Overflow valve 溢流阀 2 pcs
47 RBAC-LDN Overflow valve 溢流阀 2 pcs
48 CXCD-XCN Check valve 单向阀 2 pcs
49 RDBA-LAN Overflow valve 溢流阀 2 pcs
50 LODC-XDN Logistic valve 逻辑阀 2 pcs
Distributing and
51 2 pcs
FSDS-XAN collecting valve 分流集流阀
Hydraulic
52 control check 2 pcs
CKCB-XCN valve 液控单向阀
53 CBCA-LHN Balance valve 平衡阀 2 pcs
54 PBDB-LAN Reduction valve 减压阀 2 pcs
55 RVCA-LAN Overflow valve 溢流阀 2 pcs
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

Unloading
56 QPAB-LAN respondent 感应卸载阀 2 pcs
valve
57 DQ004.07.01.07BZH Coupling 联轴器 3 pcs
58 PCA2MA-1.6/10bar-1/4-18NPT-F-1/2-14NPT-F Pressure switch 压力开关 2 pcs
59 PCA2PA-16/100bar-1/4NPT-18-F-1/2NPT-14-F Pressure switch 压力开关 2 pcs
60 PCA2PA-40/250bar-1/4-18NPT-F-1/2-14NPT-F Pressure switch 压力开关 2 pcs
Pressure
61 KYB18G09M1P1c2i（0~35MPa） 压力传感器 2 pcs
sensor
62 TF100X100L Oil suction filter 吸油过滤器 2 pcs
63 SP-10X25 Oil return filter 回油过滤器 2 pcs
64 A10V028DR/31R-PSC12K01 Plunger pump 柱塞泵 1 pcs
CXPTZPT100-0.2-K-22D-%%C8-3 L=200 Temperature
65 温度传感器 2 pcs
l=150(-40～85) sensor
66 SJB2-3（加热管长度小于 300mm） Heating device 加热器 2 pcs
67 2D9-42RN 'Angle joint 直角接头 2 pcs
Bulkhead
68 pcs
6D-42-LN/RN connector 隔板接头 2
69 1DT-42-20SP/RN Adapter joint 过渡接头 3 pcs
70 BD-42 T joint 三通接头 2 pcs
71 3D-42 Adapter joint 过渡接头 2 pcs
72 1DN-42-16 Adapter joint 过渡接头 2 pcs
73 1DG-42-20RN Adapter joint 过渡接头 2 pcs
74 1D-42RN Adapter joint 过渡接头 1 pcs
75 2C9-26 Angle joint 直角接头 2 pcs
76 1CN-26-16 Adapter joint 过渡接头 1 pcs
quick-release
77 pcs
H8-63.66M joint 快换接头 2
78 3C-26 Adapter joint 过渡接头 2 pcs
79 1CG-26-08 Adapter joint 过渡接头 2 pcs
80 1CG9-22-08 OG angle connector 直角接头 2 pcs
81 2D9-36 angle connector 直角接头 1 pcs
82 3D-36 Adapter joint 过渡接头 1 pcs
83 1DG-36-16 Adapter joint 过渡接头 2 pcs
SAE 对开法
84 split flange pcs
FL-20 兰夹 2
85 5DN-36-12 Adapter joint 过渡接头 2 pcs
86 1CH-22-18RN Adapter joint 过渡接头 6 pcs
87 1DH-42 Adapter joint 过渡接头 2 pcs
88 1CH-16-18 Adapter joint 过渡接头 6 pcs
89 2C9-16 angle connector 直角接头 3 pcs
90 1CH-22 Adapter joint 过渡接头 8 pcs
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

91 2C9-22 angle connector 直角接头 9 pcs

92 1CH-26-60 Adapter joint 过渡接头 4 pcs
93 2C9-26 angle connector 直角接头 2 pcs
94 1CH-22-27 Adapter joint 过渡接头 2 pcs
95 1CN-12-04 Adapter joint 过渡接头 4 pcs
96 CC-22-12-22 T joint 三通接头 2 pcs
97 2C-12-22RN Adapter joint 过渡接头 2 pcs
98 1CH-12-10 Adapter joint 过渡接头 2 pcs
99 1CH-16-22 Adapter joint 过渡接头 2 pcs
100 1CH-26-22 Adapter joint 过渡接头 3 pcs
101 1DH-42 Adapter joint 过渡接头 2 pcs
hinged
102 pcs
1CN-12-02 connector 铰接头 2
hinged
103 pcs
1CI-16-B06/RN connector 铰接头 4
104 AC-16RN T joint 三通接头 4 pcs
105 1CH-16-14RN Adapter joint 过渡接头 5 pcs
106 1CH9-16-14OG/RN angle connector 直角接头 3 pcs
107 ACCH-16-16-14OG/RN T joint 三通接头 2 pcs
108 1C9-22RN angle connector 直角接头 2 pcs
109 2C-16-22 Adapter joint 过渡接头 2 pcs
110 AC-22-16-22RN T joint 三通接头 2 pcs
SAE 对开法
111 SAE FLANGE pcs
FL-12 兰夹 2
112 1HN-22-08 Adapter joint 过渡接头 5 pcs
quick-release
113 pcs
H4-62、63、65、66M joint 快换接头 5
114 1CN-22-08 Adapter joint 过渡接头 6 pcs
115 4H-22 PLUG 堵头 4 pcs
116 4H-14 PLUG 堵头 5 pcs
117 AC-22RN T joint 三通接头 2 pcs
118 1DH9-42 angle connector 直角接头 4 pcs
119 1DH9-42（侧攻 M10*1 螺纹） angle connector 直角接头 2 pcs
120 1D9-42 angle connector 直角接头 2 pcs
121 3D-42 Adapter joint 过渡接头 1 pcs
122 25Ⅰ-900J42D1-J42D1 hose assy 软管总成 2 pcs
123 25Ⅰ-1800J42D1-J42D1 hose assy 软管总成 2 pcs
124 32Ⅰ-720J42D1-F20C9 hose assy 软管总成 2 pcs
125 19Ⅰ-750J36D1-J36D9 hose assy 软管总成 2 pcs
126 8Ⅰ-950J22C1-J22C4 hose assy 软管总成 2 pcs
127 13Ⅱ-650J22C1-J22C9 hose assy 软管总成 2 pcs
128 16Ⅱ-660J26C1-F12C9 hose assy 软管总成 2 pcs
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

129 10Ⅱ-2900J22C9-J22C4V90 hose assy 软管总成 2 pcs

130 10Ⅱ-3050J22C9-J22C4V90 hose assy 软管总成 2 pcs
131 8Ⅱ-2100J16C1-J16C9 hose assy 软管总成 2 pcs
132 8Ⅱ-1950J16C1-J16C9 hose assy 软管总成 2 pcs
133 8Ⅱ-300J16C1-J16C9 hose assy 软管总成 2 pcs
134 10Ⅱ-580J22C1-J22C9 hose assy 软管总成 2 pcs
135 8Ⅱ-600J16C9-J16C1 hose assy 软管总成 3 pcs
136 16Ⅱ-1130J26C1-J26C9 hose assy 软管总成 2 pcs
137 16Ⅱ-880J26C1-J26C9 hose assy 软管总成 2 pcs
138 13Ⅱ-1100J22C1-J22C4 hose assy 软管总成 2 pcs
139 6Ⅱ-1600J12C1-J12C9 hose assy 软管总成 3 pcs
140 6Ⅱ-1480J12C1-J12C1 hose assy 软管总成 2 pcs
141 6Ⅱ-1950J12C1-J12C9 hose assy 软管总成 2 pcs
142 8Ⅱ-800J16C1-J16C9 hose assy 软管总成 3 pcs
143 8Ⅱ-1250J16C1-J16C9 hose assy 软管总成 3 pcs
144 10Ⅱ-500J22C1-J22C9 hose assy 软管总成 2 pcs
145 10Ⅱ-570J22C1-J22C9 hose assy 软管总成 2 pcs
146 10Ⅱ-400J22C1-J22C9 hose assy 软管总成 2 pcs
147 10Ⅱ-470J22C1-J22C9 hose assy 软管总成 2 pcs
148 10Ⅱ-2250J16C1-J22C9 hose assy 软管总成 3 pcs
149 10Ⅱ-2400J16C1-J22C4 hose assy 软管总成 3 pcs
150 10Ⅱ-2400J22C1-J22C9 hose assy 软管总成 3 pcs
151 8Ⅱ-1250J16C1-J16C9 hose assy 软管总成 3 pcs
152 10Ⅱ-4200J22C1-J22C9 hose assy 软管总成 2 pcs
153 10Ⅱ-2100J22C1-J22C4 hose assy 软管总成 2 pcs
154 10Ⅱ-2860J22C1-J22C9 hose assy 软管总成 2 pcs
155 10Ⅱ-3260J22C1-J22C9 hose assy 软管总成 2 pcs
156 10Ⅱ-3450J22C1-J22C9 hose assy 软管总成 2 pcs
157 10Ⅱ-4850J22C1-J22C9 hose assy 软管总成 2 pcs
158 10Ⅱ-3600J22C1-J22C9 hose assy 软管总成 2 pcs
159 10Ⅱ-4000J22C1-J22C9 hose assy 软管总成 2 pcs
160 10Ⅱ-1100J22C1-J22C1 hose assy 软管总成 2 pcs
161 M24，10 nut 螺母 16 pcs
air pressure
162 JDW5 风压开关 pcs
switch 3
163 SKD80 brake seal kit 密封组件 4 pcs
 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

one year electrical parts for HH 500ton top drive

Ite
code description model qty unit
m

1 1400002716 contactor accessory CAL18-11 5 ea

2 1400002591 contactor LC1D25M7C 2 ea

3 1400002588 contactor LC1D12M7C 2 ea

4 1400002586 contactor LC1D09M7C 2 ea

5 1400002728 thermol relay LRD16C 2 ea

6 1400004648 breaker contactor NS-OF/SD;100-630;29450 2 ea

7 1400006052 reticle 6XV1830-OPH10 5 m

8 1400003598 safety barrier NPEXA-C311P 1 ea

9 1400003468 indication night XB2BVM3LC 3 ea

10 1400002978 fuse set CHM1DI 2 ea

11 1400002900 fuse KTK-4 10 ea

middle relay
12 1400002891 accessory,protector RIM2;6/24VDC 5 ea
model
middle relay
13 1400002879 DRM;clip;M; 2 ea
accessory,clamp
middle relay
14 1400002875 SCM;4 transforming contactor 2 ea
accessory,socket
middle relay
15 1400002874 SCM;2 transforming contactor 2 ea
accessory,socket

16 1400002836 middle relay DRM270024LT 3 ea

17 1400002835 middle rely DRM570024LT 3 ea

18 1400002730 thermol relay LRD22C 2 ea

 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

19 1400004055 DP bus connnector 6ES7;972-0BA12-0XA0 1 ea

20 1400004051 40 pin connector 6ES7;392-1AM00-0AA0 1 ea

21 1400004050 20 pin connector 6ES7;392-1AJ00-0AA0 2 ea

22 1400004001 S7 model ET200;6ES7;153-1AA03-0XB0 1 ea

23 1400004001 S7 model ET200;6ES7;153-1AA03-0XB0 1 ea

24 1400003989 S7 model ;6ES7;331-7KF02-0AB0 1 ea

25 1400003979 S7 model 6ES7;322-1BL00-0AA0 1 ea

26 1400003973 S7 model 6ES7;321-1BH02-0AA0 1 ea

27 1400018216 SITOP power SITOPpower source ;6EP1334-2BA20 1 ea

28 1400006147 speed metter CY20050;0～250r/min;input 0～10V 1 ea

HS35F-100-R2-SS-1024-ABZC-4469-SM1
29 1400004266 encoder 1 ea
8

30 1400006366 torque gauge ;CY20040B;0～80kN.M; input 0～10V 1 ea

31 1300015546 magnetic wire MSFG-24/42-50/60 3 ea

32 1300015666 filter and relief valve LFR-1/8-D-7-5M-MICRO 2 ea

magnetic directional
33 1300015505 MOFH-3-1/4; 2 ea
valve

34 1400000798 ex-cable connector DY-07-M63×1.5 2 ea

35 1400000796 ex-cable connector DY-05-M40×1.5 2 ea

36 1400000795 ex-cable connector DY-04-M32×1.5 2 ea

37 1400000793 ex-cable connector DY-02-M20×1.5 2 ea

38 1400003444 potentiometer 800T-U29;10KΩ 2 ea

39 1400003440 potentiometer N6-01RP 2 ea

 TEL: + 86 28 8297 1600 FAX: + 86 28 8297 1793
99 East Road, Information Park, Jinniu District, Chengdu, Sichuan 610036, China Annex KB50DBS13033-1

40 1400014389 breaker IC65N-C10A/2P 1 ea

41 1400014418 breaker IC65N-C4A/2P 1 ea

42 1400018216 SITOP power 6EP1334-2BA20 1 ea

43 1400003228 option switch ZB2BJ2C 1 ea

44 1400003400 accessory,contactor set ZB2BZ101C 1 ea

45 1400003237 option switch ZB2BD3C 1 ea

46 1400003402 accessory,contactor set ZB2BZ103C 1 ea

47 1400003302 option switch 800FM-SM22 1 ea

48 1400003304 option switch 800FM-SB32 1 ea

49 1400003303 option switch 800FM-SR32 1 ea

50 1400003292 option switch ;800FM-SM32 1 ea

51 1400012078 option switch 800FM-SR22 1 ea

52 1400003434 lock ;800F-ALM 1 ea

53 1400003432 contactor 800F-X10 1 ea

54 1400009463 speed hand wheel DQ70B.13.00 1 ea

55 1400003292 option switch 800FM-SM32 1 ea

56 1400003434 lock 800F-ALM 1 ea

57 1400003432 contactor 800F-X10 1 ea