Risk assessment and control analysis at Abdul

Rehman Engineering and Trading Company

Presenters;
2018-ME-301(A) Abubakar Mujahid
2018-ME-302(A) Usama Ishtiaq
2018-ME-304(A)Muhammad Syam
2018-ME-312(A) Moon Ali

Presented to;
Mr. Gulzar Ahmad
 Key Activities

Casting Machining Finishing

Cutting Champhering Polishing

Drilling Painting

Boring

2/3/2021 2

Tap & Facing

Utilized Raw Material Product

• Iron scrap • Front shock absorber

(bottom part)

Fig.1; Iron scrap Fig.2; Casted part Fig.3; Final product

2/3/2021 3
Risk management

2/3/2021 4

Fig.4; risk management process

 Hazard Identification
Table 1; Hazard identification
Process Step Potential mode of failure Potential causes of Potential effects of
failure failure
Casting Burning of human skin Untrained operator, Personnel injury
Human error
Cutting Appearing of flames and Untrained workers Human injury
sparks
Inoperable CNC machine Unexperienced operators, Delay in production
Machining Wrong commands
Ruined lathe machine Unexperienced operators Delay in production
Appearance of waste PPE’s are not followed Injury to human eyes
Washing
materials
Fumes of painting PPE’s are not followed Injury to human lungs
Polishing and painting
materials
Packing Rupture of packing boxes Improper packing Defects 2/3/2021
in products5
Transportation of products Breakdown of products Unsafe loading Defects in products,
from vehicles Human injury
 Persons at risk

Table 2; Persons at risk

Hazard Who might be harmed?

Burning of human skin during casting The operator
Appearing of flames and sparks during The operator and worker around him
cutting
Inoperable CNC machine The operator
Ruined lathe machine The operator
Appearance of waste materials during The operator and worker around him
washing
Fumes of painting materials Engineers, workers and visitors
Rupture of packing boxes Workers
6
Breakdown of products from vehicles Drivers 2/3/2021
 Evaluation of Risk Level
Table 3; Risk Evaluation

Likelihood Severity

Slight 1 Serious 2 Major 3

Low 1 Low 1 Low 2 Medium 3

Medium 2 Low 2 Medium 4 High 6

High 3 Medium 3 High 6 High 9

2/3/2021 7
 Evaluation of risk level
Table 4; Evaluation of risk level

Hazard Likelihood Severity Risk level

Burning of human skin during
1 3 3
casting
Appearing of flames and sparks
3 2 6
during cutting
Inoperable CNC machine 1 3 3
Ruined lathe machine 1 3 3
Appearance of waste materials
2 2 4
during washing
Fumes of painting materials 3 2 6
Rupture of packing boxes 1 1 1
Breakdown of products from
2 2 4 2/3/2021 8
vehicles
 Risk Controls
Table 5; Risk controls
Risks
Appearing of flames and sparks during
cutting
Appearance of waste materials during
washing
Fumes of painting materials
Breakdown of products from vehicles
Control measures
Wear gloves, safety dress, shoes and
goggles.
Ensure presence of sand buckets, fire
extinguishers and fire alarm.
Wear gloves, safety dress, shoes and
goggles.
Wear mask, gloves, safety dress, shoes and
goggles.
Weight of products must be less than weight
limit of vehicle.
Check pressures of vehicles tires.
2/3/2021 9
 Safety checklist
Table 6; Safety checklist

Risk Items

Appearing of flames and sparks during Gloves, safety dress, safety shoes, goggles,
cutting fire extinguishers and fire alarm

Appearance of waste materials during Gloves, safety dress, safety shoes and
washing goggles

Fumes of painting materials Mask, gloves, safety dress, shoes and

goggles

Breakdown of products from vehicles Weight of product is less than weight limit
of vehicle.

2/3/2021 10
 SOP’s

• Don’t use any instrument without any training and instructions from a qualified persons.
• Ensure housekeeping.
• Ensure the use of PPE’s.
• Ensure the presence of workers in safety seminars.
• All safety signs and SOP’s must be displayed over walls.
• Do maintenance of every equipment in a month.
• The use of fault apparatus must be avoided.
• Don’t leave the machine under running condition.
• Every accident must be reported to concerned person.

2/3/2021 11
Thanks

2/3/2021 12