Professional Documents
Culture Documents
TADANO - Service Operation Procedure - V06 OW-ENG-AML-F-00-0310-00 - en
TADANO - Service Operation Procedure - V06 OW-ENG-AML-F-00-0310-00 - en
Operation Manual
Operation Manual
Version: V05
1 General ............................................................................................................................................ 6
2 Abbreviations .................................................................................................................................. 7
3 Human machine Interface ............................................................................................................... 8
3.1 Display 10’’ .............................................................................................................................. 8
3.2 Jog Dial..................................................................................................................................... 8
3.3 Display 4.3’’ ............................................................................................................................. 9
3.4 Joystick .................................................................................................................................... 9
4 Mask structure .............................................................................................................................. 11
4.1 Structure of main mask ......................................................................................................... 11
4.1.1 Status information ......................................................................................................... 11
4.1.2 Main crane information ................................................................................................ 14
4.1.3 Navigation area ............................................................................................................. 18
4.2 Structure of submasks ........................................................................................................... 19
4.2.1 Main crane information during active submask ........................................................... 20
4.2.2 Navigation in submasks ................................................................................................. 20
4.3 Meaning of Icon colours ........................................................................................................ 22
4.3.1 Colours of general icons ................................................................................................ 22
4.3.2 Colours of navigation icons ........................................................................................... 22
5 Navigation ..................................................................................................................................... 23
5.1 Navigation by mask selection ................................................................................................ 23
5.2 Navigation by Icon selection ................................................................................................. 23
5.3 Password ............................................................................................................................... 23
6 Options for Operator ..................................................................................................................... 25
6.1 Navigation to main options mask.......................................................................................... 25
6.2 Elements of main options mask ............................................................................................ 25
6.2.1 Icons for submasks of operator options ........................................................................ 25
6.2.2 Icons for navigation ....................................................................................................... 26
6.3 Speed settings ....................................................................................................................... 26
6.3.1 Entering mask ................................................................................................................ 26
6.3.2 Elements of mask .......................................................................................................... 26
6.4 Curve settings ........................................................................................................................ 28
6.4.1 Entering mask ................................................................................................................ 28
6.4.2 Elements of mask .......................................................................................................... 28
6.5 Edit user curve ....................................................................................................................... 30
1 General
This document describes the service functions of the AML-F (TCC) which are controlled via the main
display and the Joystick.
2 Abbreviations
B-pin Boom connection pin
CAN Controller area network
C-pin Cylinder connection pin
EB Extension boards
ECU Engine control unit
HMI Human machine interface
IO Input output
PWM Pulse width modulation
RTC Real time clock
SCG Superstructure carrier gateway
TCC Tadano crane control
up
enter
down
Indication of
pushbutton
A B C D E F G functionality
enter 1 2 3
up
left
right
down
3.4 Joystick
There are two joysticks (left and right). Figure 3.3 shows the left joystick. The configuration of
buttons is for both joysticks the same. The function of buttons and axis for both joysticks is described
in Table 3.3.
Rocker switch
Vibration switch
Button red
Button black
Dead man contact
4 Mask structure
Status information
Main crane
information
Navigation area
23 Error Telescope
Geometric
superstructure Information State of Additional
Load Chart information of winches telescope information
Foot pedal left function forward Foot pedal right function forward
Foot pedal left function backward Foot pedal right function backward
3 Function damped
4 Function locked
Current load
Declination x-Axis
Declination y-Axis
Figure 4.14 Background colour of the virtual bull's eye spirit level
2 Crane configuration check Enters the submask with current crane configuration
mask
3 Operator mask Enters the submask for different configuration options
Status information
Submask
Main crane
information
Navigation area
Chassis level
Submask
Icons for
navigation
4 Up
5 Down
6 Page Up
7 Page Down
8 Cancel/Abort/Reset
9 Confirm/Enter
2 Icon indicates the tabulator of the Jog dial. Pressing enter at the jog dial will activate
the icon /open the appendant submask.
2 Icon indicates the tabulator of the Jog dial. Pressing enter at the jog dial will activate
the icon.
5 Navigation
There are different ways to navigate in the AML-F (TCC).
Number of
submask and icon
for maskselection
5.3 Password
Some masks require a password to be entered. If a mask of this group is selected, the mask to enter
password occurs (See Figure 5.3). After the correct password is entered the desired mask occurs. The
password will be saved for ?? minutes. After this time the password has to be entered again.
2 Joystick Curve
4 Display setting
Upper limits of
speed curves
Symbols of function
description
Icon for Load / Save
settings
Icon to enable /
disable speed limits
Icon for curve
setting mask
Icons for navigation
Selected curve
Symbols of function
description
Icon for Load / Save
settings
Icon for curve edit
mask
Icon for speed
setting mask
Icons for navigation
2 Square curve 50% joystick deflection means 25% speed, 100% Joystick
deflection means 100% speed
3 User edited curve
Selected point
500
Inidcation of curve
Icons for navigation
Table of points of
curve
Figure 6.8 Submask of curve editor
Icons to adjust
brightness
Icons to switch on /
off automode for
brightness
Current brightness
settings
Icons to switch on
off display sound
Page number
Icons for
navigation
Crane serial
number
Software
information of
main controller
Software
information of
display
State information
of display
6.9 IO overview
The Information of Input und outputs are grouped by the nodes (main controller unit, IO-nodes) the
interfaces belong to. That enables a better overview. The node is selected on this mask.
Icon to select IO
node
Information of IO
Node
Information of
single IO
Virtual counter
weight attachment
State of pressure
switches
State of locks
Lenght of counter
weight cylinders
Figure 6.21 Virtual counter weight attachment
6.11.2.2 Icon for counter weight configuration
This icon is a shortcut to the submask of counter weight configuration (see chapter 8.6).
6.11.2.3 Icons for mode selection
The mode to setup the counterweight can be selected via different icons, described in Table 6.5.
No. Icon Name Description
1 Automatic mode for rigging
counter weight
6.11.3 Procedure
The procedure to rig counter weight is described in Table 6.6. Depending on the state of the
procedure, the functionality of the joystick changes to control the different actors to rig or dismount
the counter weight.
Step Description Used Icons or control elements / Graphical appearance
1 At first the element for the counter
weight seating needs to be released on
the carrier
2 Enter the mask of counter weight rigging See chapter 6.11.1
3 Press the icon for automatic mode for
dismounting the counter weight
7 Telescope function
The telescope functions allow the operator to setup the position of all telescope elements of the
boom. There are three different functionalities available:
Automatic setup of the telescope configuration
Manual setup of the telescope configuration
Automatic return to the zero position of the telescope boom
State of telescope
elements
Virtual telescope
boom
State of telescope
cylinder
Icons for
operation modes
State of pins
State of B-pin
State of C-pin
C-Pin
Unlocked
Change State
Error
3 Telescope manual mode Enter the mask for manual telescope operation
Page number
Selected
telescope
configuration
Table of availible
telescope
configurations
Icons for
navigation
Go to the mask of Telescope function (see chapter 7.1) and select the icon for manual
telescope configuration
State of telescope
elements
Virtual telescope
boom
State of pins
State of pin
control
Lenght of
telescope cylinder
Icons for setup
functions
State of Tele-ID-
Sensors
Icons for pin
control
Figure 7.9 Mask for manual telescope configuration
7.5.2.1 State of telescope elements
This table shows all positions for the telescope cylinder where the locking of the b-pins with each
telescope element is possible. If the background of one telescope element in the first row is green,
this element is currently interlocked with the telescope cylinder. The grey background indicates the
locking position of each telescope element.
7.5.2.2 Virtual telescope boom
This element is described in chapter 7.2.2.
2 Select the telescope boom Switches between main boom and the tubes,only for
FA048
3 Unlock b-pin
5 Lock c-pin
6 Unlock c-pin
7.5.3 Procedure
The procedure to setup a telescope configuration in the manual mode is described by an example.
The actual configuration is 0-0-0-0-0-0-0 and desired configuration is 0-0-0-0-46-46 (see Table 7.9).
Step Description Used Icons or control elements / Graphical appearance
1 Enter the mask to operate See chapter 7.5.1
the telescope manual
2 Check the current state of 0.00m
the telescope
8 Crane configuration
2 Selection of jib
4 Configuration of counter
weight
5 Configuration of deadweight
6 Configuration of winches
Length of
outrigger
Icon to select
outrigger
position
Virtual
outrigger
Icons for
workmode
selection
Icons for
navigation
2 Work on wheels
8.3.3 Procedure
The procedure to setup an outrigger configuration is described in Table 8.3.
Step Description Used Icons or control elements / Graphical appearance
1 Enter the mask of outrigger See chapter 8.3.1
configuration
2 Select the icon for work on
outrigger
Angle selection
Length selection
Icons for
workmode
selection
Icons for
navigation
2 Single Top
3 Fixed jib
Actual number
of rope lines
Numpad to
enter amount of
rope lines
Icons for
navigation
Icons for
navigation
8.6.3 Procedure
Menu
Navigation
2 Tbd
3 tbd
4 tbd
5 tbd
6 tbd
8.7.3 Procedure
Indication of
winch number
Icons for
navigation
8.8.3 Procedure
Icon to deactivate
work range
limitation
Icon for virtual wall
Icon for state of
work range
limitation
Figure 9.2 Main mask of work range limitation
2 Limit of maximum Radius Can limit the elevate and the telescope movement
7 Limit of minimum hook height Can limit the winch, telescope and elevate movement
Indication of work
range limitation
10 Camera views
There two cameras interfaced to the main display. The view of the cameras can be activated in this
mask.
11 Tara function
The AML-F has also a tara function. Activation of this function means that the current load is set to
zero. The calculation of load limitation is not influenced by this function. This function is activated by
pressing the icon in the navigation bar (see Figure 11.1). When the function is active, the background
of this icon becomes light blue.
12 Service mask
curve that describes the relation between current and flow which results in the cylinder speed is
provided by the supplier. The real curve is individual for each pump because of fabrication
tolerances. Figure 12.2 shows an example for the difference between general curve and an individual
curve. To guarantee an accurate control of the actor speed by the joystick deflection, an adjustment
of the flow rate- current-curve is necessary.
160
l/min
Flow rate Q
120
80
Curve provided by
Supplier for Pump type
40
Real Curve for one single
pump
0
0 200 400 600 800 mA 1200
Current I
Figure 12.2 Flow-Current-Curves
Adjustment
condition table
Allready
adjustet
On the
adjustment
process
Not adjustet
Pump selction
Buttons
Icons for
navigation
Information
Table
Figure 12.4 Main screen of pump adjustment
12.3.2.1 Adjustment condition table
The adjustment condition table shows the relation between pump flow, actor speed and the current
to control the pump displacement (designed and optimized value) for different points. The Points
have 3 different states: already adjusted, in adjustment mode and not adjusted.
12.3.2.2 Information table
The information table shows the current length of the cylinder and the speed of the piston.
12.3.2.3 Pump selection buttons
With the selection buttons, one of the three pumps can be selected for adjustment.
12.3.2.4 Icons for navigation
The Icons for the menu navigation are shown and explained in Table 4.5.
Sensor name
Sensor
information
Sensor calibration
options
Icons for
navigation
next to “Change Direction to left”, shows if the direction of counting of the sensor should be
inverted. This selection is committed by the “Set Direction”-Button.
12.4.2.4 Icons for navigation
The Icons for the menu navigation are shown and explained in Table 4.5.
M12 plug to
connect sensor
Information of
Sensor
State of
procedure /
expectation for
operator input
Icons for
navigation
12.5.3 Procedure
The steps to set up a node ID are explained in Table 12.5.
Step Description Used Icons or control elements / Graphical apperance
1 Enter the submask to set up See chapter 12.5.1
a node ID, the message
“Search Nodes” is active
14 Appendix
14.1 History
Version Modification Date Editor
V01 Document creation 01.12.2014 to Fuder
14.2 Review
Version Status Date Reviewed by
14.3 To Do
To do Date Added by
Use pictures with values for the rows 1.12.2014 Fuder