KEN DAY METHOD

1. DESIGNED CHARACTERISTIC STRENGTH 45 MPA

2.SD BASED ON DATA 4 MPA
3. TARGET MEAN STRENGTH FOR LAB TRAIL 45+1.65X4
51.6 MPA
4. WATER REQUIREMENT 186 LITRES
5. ASSUMING 12% REDUCTION USING SP 164 ( GIVEN UPTOO 25 % REDUCTION AT DOSAGE OF AROUND 2%
6. W/C BASED ON CEMENT STRENGTH USING EMP. RELATION
STRENGTH = 25/(W/C)-8
51.6=25/( W/C) -8
W/C 0.42 MAX LIMIT 0.45 AS PER SPEC FOR C35/45

CEMENT 382 KG
RQUIRED SPECIFIC SURFACE ( 22 TO 30) SAY 25 FOR TRIAL 1
ZONE 1 SAND -40; ZONE 4 SAND-66
CRUSHER DUST
SIEVE % PASSED % RETAIN FACTOR TOTAL SIEVE % PASSED
4.75 10 8 80 4.75
2.36 19.3 15 289.5 2.36
1.18 18 27 486 1.18
600 9.3 39 362.7 600
300 26 58 1508 300
150 13.3 81 1077.3 150
0 4 105 420 0
4223.5
SS 42.23
ASSUMING 75% SHARP SAND AND 25% CRUSHED SAND SS=38.39+10.55 48.94
ASSUME SEPECIFC SURFACE FOR AGGREGATE AS 5 SAY 49

SAND % = (DESIRED SS- AGGREGATE SS)/(ACTUAL SAND SS- AGGREGATE SS)

(25-5)/(49-5)
0.45, SAY 45%

CEMENT PASTE VOLUME = CEMENT+ WATER +AIR

0.295 ( 1% AIR)

AGGREGATE PASTE VOLUME 0.705

SAND SP. GRAVITY 2.61 CEMENT 382

CRUSHER DUST SPECIFIC GRAVITY: 2.68 WATER 164
20MM SP GRAVITY 2.74 20MM 750
10MM SP. GRAVITY 2.71 10MM 315
SAND 620
SAND 621.0169 C DUST 210
C DUST 212.5575 ADM 5.5
20MM 748.02
10MM 317.07
ADMIXTURE 5.0 -5.5
ON AT DOSAGE OF AROUND 2%)- ASSUME 12% REEUCTION AT 1% DOSAGE

% RETAIN FACTOR TOTAL

0 8 0
2 15 30
8 27 216
28 39 1092
55 58 3190
6 81 486
1 105 105
5119
51.19
TRIAL C30/37 TRIAL C35/45

TMS-46 MPA TMS- 53 MPA

FIG 1 CURVE 3 FIG 1CURVE 3

W/C : 0.42 W/C: 0.39

AIR ENTRAINED 1% 1%

WATER: 186 KG 50MM SLUMP WATER : 186 KG FOR 50MM SLUMP

SLUMP TARGET 125MM SLUMP TARGET 25MM

INCREASE WATER BY 9 PERCENT DECREASE WATER BY 3 PERCENT

WATER : 203 LITRES WATER : 180 LITRES

REDUCTION USING SP 20 TO 30 PERCENT REDUCTION USING SP 20 TO 30 PERCENT

TAKING 20 % REDUCTION TAKING 15 PERCENT REDUCTION

WATER =162 LITRE WATER : 153 LITRE

TABLE 5
CA % 0.64 CA % =0.64

ADJUSTMENT OF CA FOR W/C ADJUSTMENT OF CA FOR W/C

CHANGE=0.07 CHANGE =0.11
0.014 0.022

CA % 0.654 CA% 0.662

SINCE CRUSH SAND IS USED LESSER FINE IS REQUIRED.
SAY INCREASE IN CA BY 5%

CA% 0.687 CA% 0.695

PUMPING REDUCE SAY BY 10%

CA% 0.618 CA 0.695

CEMENT 385.7143 CEMENT 392.3077

SAY 386 KG SAY 392 KG

VOLUME OF CEMENT+WATER+AIR VOLUME OF CEMENT + WATER +AIR

0.294 0.287

TOTAL AGGREGATE 0.706 0.713

COARSE AGGREGATE 61.80% COARSE AGGREGATE 69.50%

BASED ON GRADING 20:10 :: 67:33
20MM 800.9742 20MM 909.7032
10MM 390.1902 10MM 443.157
SAND 527.9221 SAND 425.6877
C DUST 180.6936 CDUST 145.7016

TRIAL MIX 1 TRIAL MIX 2

CEMENT 386 CEMENT 392
WATER 162 WATER 153
20MM 800 20MM 910
10MM 390 10MM 445
SAND 530 SAND 425
CDUST 180 C DUST 145
ADMX 6 ADMX 4.5
R 50MM SLUMP

Y 3 PERCENT

P 20 TO 30 PERCENT

REDUCTION

T + WATER +AIR