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Waste Management: Ionela Birloaga, Vasile Coman, Bernd Kopacek, Francesco Vegliò
Waste Management: Ionela Birloaga, Vasile Coman, Bernd Kopacek, Francesco Vegliò
Waste Management
journal homepage: www.elsevier.com/locate/wasman
a r t i c l e i n f o a b s t r a c t
Article history: This study refers to two chemical leaching systems for the base and precious metals extraction from
Received 13 May 2014 waste printed circuit boards (WPCBs); sulfuric acid with hydrogen peroxide have been used for the first
Accepted 28 August 2014 group of metals, meantime thiourea with the ferric ion in sulfuric acid medium were employed for the
Available online 18 September 2014
second one. The cementation process with zinc, copper and iron metal powders was attempted for solu-
tions purification. The effects of hydrogen peroxide volume in rapport with sulfuric acid concentration
Keywords: and temperature were evaluated for oxidative leaching process. 2 M H2SO4 (98% w/v), 5% H2O2, 25 °C,
Waste computer printed circuit board
1/10 S/L ratio and 200 rpm were founded as optimal conditions for Cu extraction. Thiourea acid leaching
Copper
Precious metal
process, performed on the solid filtrate obtained after three oxidative leaching steps, was carried out with
Oxidative leaching 20 g/L of CS(NH2)2, 6 g/L of Fe3+, 0.5 M H2SO4, The cross-leaching method was applied by reusing of thio-
Thiourea cross leaching urea liquid suspension and immersing 5 g/L of this reagent for each other experiment material of leach-
ing. This procedure has lead to the doubling and, respectively, tripling, of gold and silver concentrations
into solution. These results reveal a very efficient, promising and environmental friendly method for
WPCBs processing.
Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.wasman.2014.08.028
0956-053X/Ó 2014 Elsevier Ltd. All rights reserved.
2582 I. Birloaga et al. / Waste Management 34 (2014) 2581–2586
operations: dismasting of hazardous components (i.e. capacitors, after preliminary roasting for 1 h at 6000C in a muffle furnace
resistor, batteries), comminuting, in some cases a thermal treat- (Humboldt, H-30204F) and milling in a planetary ball mill (Fritsch
ment, chemical leaching, solution purification and metals recovery. Pulverisette Mod. 06 102/2045) (more details are shown elsewhere
Reagents like the inorganic acids (sulfuric acid, hydrochloric acid (Birloaga et al., 2013)). According to Atomic Absorption Spectrom-
and nitric acid), organic acids (citric acid, oxalic acid) or solution etry, which was used for determination of elements concentration
with alkaline character (ammonium and sodium hydroxide) have in the solution obtained after chemical attack, the sample con-
been used for base metals leaching, afterwards a subsequent leach- tained 305.7 g/kg of Cu, 116.9 g/kg of Al, 152.1 g/kg of Fe, 73.6 g/
ing on the solid suspension has been applied with chemicals such as kg of Sn, 15.8 g/kg Ni, 18.6 g/kg of Zn, 67 g/kg of Pb, 238 mg/kg of
cyanide, thiosulfate, thiourea and halides for the precious metals Au and 688 mg/kg of Ag. In the case of thiourea leaching two sam-
recovery (Birloaga et al., 2013; Jianfeng et al., 2009; Kim et al., ples of waste CPU and CPU connection pins manually removed
2011; Lee et al., 2011; Oishi et al., 2007; Kamberović et al., 2011; from their surfaces were used as control experiments to test the
Zhou and Qiu, 2010; Zhu et al., 2011; Fogarasi et al., 2013; leaching efficiency of the thiourea approach. Chemicals used in
Fogarasi et al., 2014; Yang et al., 2011a,b). Many hydrometallurgical the experiments were of analytical reagent grade. The leaching
attempts were tried to extract copper from the composition of solutions were prepared by dissolving the proper chemicals in dis-
WPCBs, this ‘‘red gold’’ being considerate the major metallic ele- tilled water to the required concentration.
ment in the composition of these wastes. The sulfuric acid is a cheap
reagent and was widely used at industrial level for metals recovery 2.2. Methods
from ores and presents good efficiency on Cu dissolution in the
presence of hydrogen peroxide; therefore this system was consid- 2.2.1. Oxidative leaching
ered by many authors a very suitable chemical leaching system Leaching tests were performed in 250 ml Erlenmeyer flasks and
for Cu dissolution from waste printed circuit boards (Yang et al., placed in a Dubnoff water bath (BSD/D, ISCO, Italy) with a mechan-
2011a,b). This system presents the advantage of a lower toxicity ical stirring rate of 200 rpm for three hours. 10 g of ground waste
and the possibility to be used at industrial scale due to its less cor- printed circuit boards (<2 mm particle size) were immersed in
rosive nature. Conversely, for precious metals recovery there are 100 ml solutions that contains sulfuric acid as leaching reagent
still problems in the development of a reliable and less poisonous and hydrogen peroxide as oxygen source. As was observed in our
hydrometallurgical route. As a conscience of accidents produced previous work, in two steps oxidative leaching not all copper was
in the gold mining industry (e.g. Mine from Los Frailes, Spain in extracted, leading to a efficiency of about 70% of gold extraction
1998; Mine from Baia Mare, Romania in January 2000) (European (Birloaga et al., 2013). For a complete removal of copper, 3 consec-
Commission, 2010), the use of cyanide, reagent with a high level utive leaching tests were performed by the following process con-
of toxicity, was tried to be replaced by less poisonous reagents. ditions: 2 M H2SO4, 5% H2O2, 25 and 30 °C and three hours of
The leaching with thiosulfate could be considerate a good way for stirring. Process conditions were: 2 M H2SO4, 5% H2O2 (20 mL of
precious metals but with the issues of high cost raised in the puri- 30% H2O2), 30 °C and three hours of mechanical stirring
fication step this method cannot be considered suitable for applica- (200 RPM). The effect of different procedures of H2O2 addition to
tion at large scale. Application of halides can be regarded efficient as the solution containing 2 M H2SO4 and WPCB was estimated and
they present high leaching rates, but as the use of an oxidant (usu- summarized below. The addition was performed either (A) in one
ally the halogen of the halide itself) is required, this would lead to step (20 mL at t = 0); (B) in two steps of 10 mL (t1 = 0,
high costs for the prevention of corrosion and the use of a bound t2 = 90 min); (C) in four steps of 5 mL (t1 = 0, t2 = 45, t3 = 90,
system; therefore, there is no economy for their use at industrial t4 = 135 min); (D) in eight steps of 2.5 mL at every 22.5 min.
level (Yang et al., 2011a,b; Zhang et al., 2012; Syed, 2012). The pre- At the end, the leaching suspensions were filtered under vacuum
cious metals leaching with thiourea could be regarded as a suitable and the cakes washed, then the pH of pregnant solutions was mea-
method due to its high rate of leaching, lower toxicity and eco-effi- sured. A sample of 5 ml of each solution was withdrawn for XRF
ciency. Beside these advantages, this process has as main drawback (Semi-Quantitative X-ray florescence spectrometry, Spectro Xepos)
the fact that a lot of reagent is consumed. and AAS (atomic absorption spectrometry, VARIAN AA240FS). The
Therefore, the present study complement the previous work solid material was further used for acid thiourea leaching.
(Birloaga et al., 2013) with the core to obtain a total extraction of
copper, gold and silver from waste computer printed circuit boards
2.2.2. Acid thiourea leaching
and also to reduce the consumption of reagents during the thioure-
Thiourea leaching tests were performed on the solid residues of
ation process. For both reduction of reagent consumption and
oxidative leaching. Leaching conditions adopted were: 100 ml (1/
improving of precious metal content into solution, three-stage thio-
10 S/L ratio) of solution containing 20 g/L of thiourea, 6 g/L of ferric
urea acid cross-leaching process was applied. The paper shows new
ion and 0.5 M H2SO4 (pH = 1) and continuous stirring at room tem-
data for the application of the thiourea cross leaching procedure for
perature. An Innova 2000 (New Brunswick Scientific) open air sha-
precious metals extraction, this method not being until now stud-
ker was used for the experiments and the stirring rate was
ied or applied on WPCBs treatment and the obtained results are
500 RPM.
considered helpful for a possible application at industrial scale.
The chemical analyzes of all samples generated in the various
leaching tests were also performed by flame atomic absorption
spectroscopy (AAS) and Semi-Quantitative X-ray florescence spec-
2. Materials and methods
trometry (XRF).
2.1. Materials
3. Results and discussion
Experimental tests were performed on a sample of waste com-
puter printed circuit board. This was preliminary subjected to 3.1. Base metals recovery
manual removal of some electronic components (e.g. capacitors,
batteries, relays) and then crushed to a certain particle size (less 3.1.1. Three step oxidative leaching
than 2 mm). The chemical attack with aqua regia and hydrofluoric The extraction yields (% of the total amount in the WPCB
acid was performed on a certain amount of the material obtained sample) for the metals are summarized and plotted in Table 1
I. Birloaga et al. / Waste Management 34 (2014) 2581–2586 2583
and Fig. 1 for the cases of single and double addition of H2O2 (A and
B). The data was provided by XRF measurements.
As can be seen from the previous tables and figures, there is no
significant difference between the two cases when the addition of
H2O2 is done differently (one vs two steps). In both cases Cu is lea-
ched almost entirely into solution with a small amount (0.47% and
1.74%) left in the solid residue after the three step leaching proce-
dure. The distribution of the entire quantity can be summarized as
follows: around 80% in the first leaching step, 14–19% in the sec-
ond step and 1.5–2.5% in the third step. Apart of Cu, Zn is also
almost entirely leached in the solution, following a similar distri-
bution through the leaching steps. As expected, the entire amount
of Au remains in the solid residue in both cases. A notable differ-
ence can be observed in the case of Ni, where a large quantity is
dissolved in the second leaching step of the second case (B) com-
pared to the same step of the first case (A). The higher leaching rate Fig. 1. Extraction yields for metals following a three step oxidative leaching
of Ni in the second step is explained by its presence in both metal- procedure; experimental conditions: 10 g WPCB A; 100 mL 2 M H2SO4, 20 mL 30%
H2O2 (single addition at t = 0), 30 °C, 200 RPM, 3 h.
lic and alloy form in the composition of PCBs. Therefore, as is
shown in the galvanic series, this element has a higher susceptibil-
ity to the oxidation process than when this is alloyed with other
metals. Consequently, it is considered that in the first leaching step
only the metal element was dissolved with a large part of copper.
In the second step a lower quantity of the oxidant was consumed
for Cu and, consequently, a larger oxygen concentration was
remained for displacement of Ni electrons from its alloy form.
As a conclusion of these tests it can be stated that by using a
three step oxidative leaching procedure, around 99% of the Cu
can be removed from the solid WPCB sample while all Au is kept
in the solid.
For a better differentiation of the leaching efficiency of the dif-
ferent procedures for of H2O2 addition to the acid solution, a com-
parison was made for Cu, Fe, Ni and Zn for the four cases
mentioned above (A–D). The values of the metal amounts found
in solution after one leaching step, are depicted in Fig. 2. All values
were divided by the highest metal amount found between the four
cases. As can be seen from the figure, the highest leached amount Fig. 2. A comparison between the leaching efficiency for Cu, Fe, Ni and Zn, in the
of metal for Cu, Fe and Ni are encountered in the first case (A, one case of different procedures for H2O2 addition (single vs multiple steps).
Table 1
Extraction yields for metals following a three step leaching procedure. Experimental conditions: 10 g WPCB A; 100 mL 2 M H2SO4, 2 10 mL 30% H2O2 (t1 = 0; t2 = 90 min), 30 °C,
200 RPM, 3 h.
Table 2
Metal concentration in solution after one step thiourea leaching.
Table 3
Comparison between metal concentrations in solution after thiourea leaching.
Table 4
Cementation with Zn for a sample resulted after oxidative leaching of a WPCB powder.
ND – not detected.
unusual behavior in the third stage can have multiple causes, such low initial concentrations in the solution (<7 ppm). The resulted
as: the long time lapse between the tests (thiourea instability); the solution contains 40 g/L Zn, which accounts for 95% from all the
high amount of Sn present in the solution after the first two leach- metal content in the solution. The impurities consist of Al (4%)
ing stages, which decreases significantly after the third step and small amounts of Fe, Ni and Sn. The cement contains mainly
(precipitation); a possible cementation of Ag and Au caused by Cu, with a purity of approximately 87%.
the metallic Al, Zn and Cu present in the solid WPCB sample. In The present results of cementation experiments are a prelimin-
the fourth stage, the decrease in Au and Ag concentration is even ary evaluation of metals extraction from solution and will be dis-
larger than for the previous step, most probably due to a precipita- cussed in details in a further experimental work.
tion/cementation phenomenon.
Moreover, a new set of tests was performed using the same
leaching conditions adopted before: 100 ml (1/10 S/L ratio) of solu- 4. Conclusions
tion containing 20 g/L of thiourea, 6 g/L of ferric ion and 0.5 M
H2SO4 (pH = 1) and continuous stirring at room temperature. An On the strength of the results obtained within the framework of
Innova 2000 (New Brunswick Scientific) open air shaker was used this paper it can be inferred that the oxidative leaching of copper
for the experiments and the stirring rate was 500 RPM. The leach- with sulfuric acid as lixiviant and hydrogen peroxide as oxidation
ing was run in three consecutive steps using a new solid sample agent shows a good extraction level of metal only when the H2O2
every time (10 g WPCB) with the mention that a certain amount is immersed at the beginning of leaching process; this is due to
of thiourea (5 g/L) was added to the solution before the second great oxidation potential of hydrogen peroxide. Increasing of tem-
and third leaching step. perature did not produce an improving of base metal extraction
Compared to the previous case, the increase in metal concentra- efficiency, this due to the degradation of oxidant. A good efficiency
tion is visible for each element and monotonous for Cu, Ag and Au. on gold extraction was obtained by the thioureation process
A comparison between the three metals is shown in Fig. 4, where a applied on the solid filtrate obtained after three steps of the oxida-
linear correlation between the concentration and the number of tive leaching process. The three-step cross thiourea leaching has
leaching steps is noticeable. The Au concentration reaches lead to obtaining of a concentrated gold–silver solution, with a
79.1 mg/L, while Ag reaches 121.1 mg/L (Fig. 4). lower consumption of reagents. This last hydrometallurgical pro-
These results indicate that in the first leaching step most part of cess presents a suitable method in the treatment of waste printed
thiourea (TU) was oxidized to formamidine disulfide (FDS) by ferric circuit boards for precious metals recovery, and could help the
ion (see Eq. (2)), and therefore a higher concentration of TU by one industry in developing of an environmental friendly and economic
of FDS must is required to achieve a good extraction of precious technology in the treatment of these wastes. The reduction of
metals. Therefore, in a multistage cross leaching, the improve of leaching reagents and energy consumption during the oxidative
thiourea concentration in the reused solution by a smaller amount leaching process of copper and the cementation process for both
than in the first step should to be considered to both enhance pre- copper and precious metals will be discussed in a further experi-
cious metals transfer into solution and to avoid reagent decompo- mental work. It is worth mentioning that the further work will
sition which adversely affects the extraction rate of these elements include a cost/benefit analysis aiming to scale-up the proposed
(Foley et al., 2000). strategy in WPCBs recycling industry.
The cementation was tested on a solution resulted after one This research was carried out under the EU Project HydroWEEE
step of oxidative leaching and on synthetic solutions of Au. In the demo (coordinated by Dr. Bernd Kopacek). The authors would like
case of Au, a solution containing 20 mg/L Au in 2 M H2SO4 was to acknowledge to Fabiola Ferrante and Marcello Centofanti for
treated with Zn, Cu, and Fe powder. According to the XRF analysis their help during this experimental work. Special thanks to Depart-
results, the cementation with Zn and Cu was successful, the ment Industrial and Information Engineering and Economics, Uni-
amounts of Au present in solution after cementation and filtration versity of L’Aquila, for technical assistance, and providing all of the
being below the detection limits (<0.1 mg/L). When using Fe, the facilities needed for the experimental work.
cementation was unsuccessful in the given conditions, Au being
still present in the solution.
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