8 i SIZE

E
DWG NO
116E1652
SH REV

1 | H
REVISIONS

REV DESCRIPTION DATE APPROVED

UPDATE REVISION STATUS

NOTES; (CONT'D ON S H . 3 ) BLOCK
H H ADDED G5 & G6 09-11-19 BB H
1. PRIOR TO INSTALLING FLOW SLEEVES PER GR1219-0701 CES JTB
A. INSTALL OUTER CROSSFIRE TUBE (PT.17) TO OUTER COMBUSTION CASE AN-09028851
(ML-0719) USING PTS. 18 - 21. C.E. 5IMU
Bo DO NOT RE-USE PACKING RINGS fPT.ia) • COMPRESS PACKING RINGS UNTIL
GAP BETWEEN SEAL RING (PT.19) AND COMB. CASE BOSS IS A CONSTANT REVISE ON CAD ONLY
.080 ±.015 ALL AROUND, (SH. 39 ZONE D-6). THIS WILL RESULT IN A UG PARTS 116E1652G001
TOTAL PACKING RING COMPRESSION OF APPROXIMATELY .150. SPEC 2 116E1652SH1 )
C, OUTER SURFACE OF OUTER CROSSFIRE TUBE (PT.17) SHOULD BE SMOOTH
AND FREE OF NICKS AND BURRS BEFORE INSERTION THRU PACKING RINGS
2. PRIOR TO I N S T A L L I N G EACH COMBUSTION L I N E R :
A, INSTALL CROSSFIRE TUBE HALVES f P T . 15,16) INTO FLOW SLEEVE END OF SPARK PLUG
C R O S S F I R E H O L E S AS FAR AS THEY W I L L GO. 1 9 . 9 6 0 R.
B. O R I E N T C R O S S F I R E TUBE H A L V E S SO THAT P T . 15 I S ALWAYS C.W. AND
PTo 16 C.C=W, OF CHAMBER C E N T E R L I N E AS SHOWN I N VIEW ON S H . 3 9 SEE ML-0909
ZONE C-4,
Co THE TUBE H A L V E S CAN BE HELD I N THE ABOVE P O S I T I O N WITH P T , 14
Q R E T A I N E R S P A R T I A L L Y I N S T A L L E D OVER THE S M A L L D I A . END OF T U B E S . G
3. WHEN C R O S S F I R E T U B E H A L V E S ARE I N P L A C E PER NOTE 2 s
A, I N S E R T COMBUSTION L I N E R U N T I L FLOW S L E E V E AND L I N E R S T O P S ARE
F U L L Y ENGAGED.
B, D I S E N G A G E EACH P T , 14 R E T A I N E R FROM C R O S S F I R E TUBE AND I N S E R T
T U B E INTO L I N E R C R O S S F I R E C O L L A R U N T I L S L O T ON TUBE L I N E S UP
WITH RETAINERo
C, F U L L Y ENGAGE R E T A I N E R WITH TUBE S L O T . WITH R E T A I N E R ( P T . 1 4 ) F U L L Y
ENGAGED, R E T A I N E R END TO BE . 3 7 0 ±.100 FROM FLOW SLEEVE FLANGE
FACE (VIEW E-3 S SH. 3)
4, TO INSTALL SPARK PLUG ASSEMBLY (ML-1214)
A, REMOVE IGNITER ASSEMBLY FROM BASE ASSEMBLY AND INSTALL BASE (ML-I614)
ASSEMBLY USING PT. 10 BOLTS AND PT 9 GASKET
B, INSERT IGNITOR ASSEMBLY THROUGH BASE ASSEMBLY AND FLOW SLEEVE
UNTIL PENETRATION INTO LINER IS 0.380±0.030 MEASURED FROM LINER
OD. SEE SECTION B-7 SHEET 1
C. TORQUE SWAGELOK NUT 1.25 TURNS TO FIX IGNITER POSITION.
j^FLAME DETECTOR
TO INSTALL FLAME DETECTOR (ML-1121) : 11 SENSOR (MLI 1121)
CHAMBER 3 , 4 , 7 & 8
A, INSERT BUSHING (PT„ 24) THROUGH BOSS IN COMBUSTION CASE. FLAME DETECTOR
B. PLACE GASKET ON FACE OF BOSS. SENSOR (MLI 1121 J
Co INSTALL FLAME DETECTOR USING BOLTS (PT. 12) & WASHERS (PT« 13) CHAMBER 3S4,7 & 8
TIGHTEN BOLTS UNTIL FLANGE OF FLAME DETECTOR IS SNUG WITH GASKET.
(DO NOT TORQUE BOLTS l)
D. CHECK VIEW OF FLAME DETECTOR, MAKE ANY NECESSARY ADJUSTMENTS TO
ENSURE THAT FLAME DETECTOR IS SIGHTED PROPERLY.
E. TORQUE BOLTS AS SPECIFIED PER ITEM 1.

FLAME DETECTOR
SENSOR (MLI 1121
CHAMBER 3 , 4 , 7 & 8
SPARK PLUG (ML-1214)
D PCB P R E S S U R E T A P D
(SHOWN 6 0 ° OUT OF LOCATION)

ASE, CDMB.-OUTER

(11.250) (12.223)

SIGHT LINE

B-2^> -%
(SH.3

FUEL NOZZLES
(SEE M L - 0 5 1 2 ) m
9 7 , 4 9 5 DIA

DIFF. P T . 1 5 & 16 OWSA G2 a-

3 ADHESIVE 372A1184 m
ENLARGED SECTION B-7(G-4 8 G-3) ENLARGED SECTION B - 5 ( E - I , E-4) Z TORQUE SPECS 248A4158

THRU TYP SPARK PLUG THRU TYP FLAME DETECTOR

i APPLIED PRACTICES 348A92GQ 01
COVER REMOVED COVER REMOVED G 3 J DIFF, P T . 15 & 16 OWSA G1 G 6 ) DIFF. PART 18, OWSA G4 IT. NQfvENCLATURE I DENT ro
LIST OF COMPLEMENTARY DOCUMENTS

F G H REV
REV STATUS
TRANSFER--DO NOT REORDER USE G4 DIFF. PART 18, OWSA G3 3 SH
OF SHEETS

TRANSFERLESS--DO NOT REORDER USE G3 BOM ISSUED

UNLESS OTHERWISE SPECIFIED SIGNATURES DATE GENERAL ELECTRIC COMPANY

DIMENSIONS ARE IN INCHES DRAWN© A BURKE 98-03-26

GE Power Generab i on 3%£VJU?BT%C
TOLERANCES ON:
2 PL DECIMALS ± OOXEOG A BURKE 98-03-26
3 PL DECIMALS ±
ANGLES ± ENGRG D R T E G E L 98-03-27
FRACTIONS ± - CHAMBER ARR.. COMBUSTION
© COPYRIGHT L999 GENERAL ELECTRIC COMPANY I55UEDG A BURKE 9303-31

PROPRIETARY INFORMATION-THIS DOCUMENT CONTAINS OUN. CWI L T FOLK 98-03-31

PROPRIETARY INFORMATION OF GENERAL ELECTRIC
APPLIED PRACTICES FIRST MADE FOR ML-7A1PEA144-1 0701
COMPANY AND MAY NOT BE USED OR DISCLOSED TO CASE coce
OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF
GENERAL ELECTRIC COMPANY.
348A9200 6E1652
51U TOi 111ES919 SCALE CALC WT - LBS SHEET

D T - 1C
T
 i SIZE DWG NO
116E1652
SH
2
REV

| G
REVISIONS

REV DESCRIPTION DATE APPROVED

98-11-11 DRT
B UPDATED REVISE ON CAD NOTE
TTB TTB
H M P 5 1 6 6 4 , DC I - 9 9 0 0 1 6 0 6
H
99-03-15 MDS
C GEN CHG
CLS CLS
CALVIN L SIMS

G
DC I 0 1 0 1 4 9 4 7 , A N # 0 1 0 1 3 0 0 9 01-06-12 CER
ARUN N T J N TJN
R E V I S E ON CAD ONLY
UG PART? 1 1 6 E 1 6 5 2 G 0 0 1
( SPEC; 1 1 6 E 1 6 5 2 S H 2 )

OUTER R A D I A L £ CASE C O M B . - OUTER

AND SECONDARY F U E L (SEE M L - 0 7 1 9 )
NOZZLE £

PRIMARY
GAS

FLAME DETECTOR
(SECONDARY) - SEE M L - 1 1 2 CASE A R R . ,
CHAMBERS 3 , 4 , 7 . 8 ONLY TURBINE
(SEE M L - 0 7 0 5 )

T E R T I A R Y GAS
G2 ONLY

C-7^

097.495 NOZZLE A R R .
6,7 CASE M L - 0 7 1 9 1ST STAGE
(SEE M L - 1 4 0 1 )

S E C . F U E L NOZZLE ASSY
SECONDARY (SEE M L - 0 5 6 6 )
GAS

9_ CROSSFIRE
TYP

0 71.600
F U E L NOZZLE ASSY (PITCH SECTION-
VIEW C - 7 (E-6) (SEE M L - 0 5 1 2 , 1ST STAGE N O Z Z .
0513, 0514) ML-1401)
CASE A S S Y , COMPR ~~l ! 1
11

D I S C H . (SEE M L - 0 8 0 5 ) I j
\

.. .. .. .. __ .. ..J

FOR GASKET
SEE MLI-0719

to
m

SECTION B - 3 ( F - i , SH. 1) 0^
C O M P O S I T E C R O S S - S E C T I O N THRU T Y P . CHAMBER
A L L D I M E N S I O N S ARE " R E F E R E N C E " m

ui
ro

CD

© COPYRIGHT 1999 GENERAL ELECTRIC COMPANY

PROPRIETARY INFORMATION-THIS DOCUMENT CONTAINS J\ GENERAL ELECTRIC COMPANY SIZE CAGE CODE DWG NO
IS GAS TURBINES
PROPRIETARY INFORMATI ON OF GENERAL ELECTRIC V G r e e n v i l I * , SC
COMPANY AND MAY NOT BE USED OR DISCLOSED TO
OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF
GENERAL ELECTRIC COMPANY.
GE Power G&n&rat ion

DRAWN G A B U R K E 98-03-26
116E1652
ISSUED e A SURKE 98-03-31 SCALE CALC WT - LBS SHEET

T
 i SIZE DWG NO

116E1652
SH
3 | F
REV

REVISIONS
REV DESCRIPTION DATE APPROVED

1-11-11 DRT
NOTES; (CONT'D FROM SH. l ) B UPDATED REVISE ON CAD NOTE
(7.308) TTB TTB
H 6. ALL BOLTS TO BE TORQUED PER ITEM 1. SH. 1 UNLESS OTHERWISE CER H
SPECIFIED. MP60276, DCI-00004710 00-05-09 CLS
GEN CHG KUMANAN V KV 00-05-09
7. TO I N S T A L L F U E L N O Z Z L E / C O V E R A S S E M B L Y ;
A. REMOVE SECONDARY N O Z Z L E FROM COVER. I N S T A L L I N G COVER A S S E M B L Y AN-00018361, DCI-00017265 00-10-11 CER
F
WITH SECONDARY N O Z Z L E A T T A C H E D W I L L R I S K DAMAGE TO CAP CENTERBODY KUMANAN V KV JKL
ASSEMBLY. REVISE ON CAD ONLY
B. CHECK THE SIX ( 6 ) FLOATING COLLARS ON CAP ASSEMBLY FOR FREE UG PART: 116E1652G001
MOVEMENT. T H E S E C O L L A R S MUST MOVE TO P R E V E N T DAMAGE DURING ( SPEC: 116E1652SH3 )
A S S E M B L Y OF COVER TO COMB. C A S E .
C. INSTALL GASKET (PT. 4 ) AS SHOWN IN SECT. B-3 (SH. 2 ZONE E-5) .
NOTE COVER ORIENTATION IN OVERALL ARRANGEMENT VIEW (SH. 1 ZONE
D-4J .ALL PRIMARY FLANGES ARE 30° C.W. OF CHAMBER OUTER RADIAL CENTERLINES.
D. ENGAGE THE THREE (3) GUIDE P I N S WITH HOLES IN COMB. CASE FLANGE
AND MOVE COVER TOWARDS COMB. C A S E . ENGAGE R A B B E T F I T BETWEEN COVER
AND COMB. C A S E . N O Z Z L E T I P ENGAGEMENT WITH F L O A T I N G C O L L A R S
I S . 3 7 5 BEFORE COVER FACE MEETS COMB. CASE F A C E . I N S T A L L AND TORQUE
COVER MOUNTING B O L T S .
15, 16
E. CAUTION; DO NOT INSTALL ENDCOVERS WITH THE SECONDARY (CROSSFIRE
NOZZLE ATTACHED TO THE ENDCOVER. FAILURE TO COMPLY TUBE) £ CROSSFIRE
MAY LEAD TO IMPROPER SECONDARY FUEL NOZZLE ENGAGEMENT P TUBE FLOW
OF THE CENTERBODY SWIRLER LEADING TO SIGNIFICANT DAMAGE SLEEVE
OF THE SWIRLER.
A
8. TO INSTALL SECONDARY NOZZLE ASSEMBLIES (ML-0566) :
A. NOTE ORIENTATION OF SECONDARY NOZZLE GAS FLANGES IN VIEW C-7 (SH.2).
E-3
B, LOCATE GASKET PT6 IN GROVE OF SECONDARY NOZZLE BODY FLANGE USING ADHESIVE ITEM 3,
C, CAREFULLY INSERT NOZZLE ASSEMBLY THROUGH COVE CENTER HOLE.
SECTION F - 3 (D-6)
TIP OF NOZZLE ENGAGES FETURE INSIDE CAP CENERBODY WHEN NOZZLE
FLANGE IS APPROXIMATELY .500 FROM COVER FACE.
CAUTION; EXCESSIVE FORCE OR MISALIGNMENT WILL RESULT
IN DAMAGE OF THE LINER ASSY. . 3 7 0 ±.100
SEE NOTE 3 (SH.l )
D, HOLD NOZZLE BODY FLUSH TO COVER FACE AND INSTALL MOUNTING BOLTS
TO A UNIFORM TORQUE VALUE OF 5 FT-LBS ALL AROUND. PROGRESSIVELY
TORQUE BOLTS MOVING TO OPPOSITE SIDE OF FLANGE FOR NEXT BOLT.
FINAL TORQUE ALL SECONDARY NOZZLE BOLTS. (PER ITEM 1. SHI).
CAUTION; ASSURE THE SECONDARY NOZZLE TIP IS INSERTED
PROPERLY INTO THE CENTERBODY INNER AIR SWIRLER ID HUB,
AND NOT CAUGHT ON THE EDGE OF THE HUB. FAILURE TO ASSURE CROSSFIRE
PROPER INSERTION MAY LEAD TO SIGNIFICANT DAMAGE OF THE T- TUBE
SWIRLER. THE TIP IS INSERTED PROPERLY INTO THE SWIRLER (.648)
ID HUB IF THE SECONDARY NOZZLE CAN BE HELD FLUSH WITH
THE ENDCOVER FACE WITHOUT BOLTED FORCE VIEW E-3 (F-3)

TOP R A D I A L TOP R A D I A L £
CHAMBER #1 CHAMBER #10

F L A M E D E T E C T O R ASSY
(RIGHT HAND)-ML-1121

F L A M E D E T E C T O R ASSY
(LEFT HAND1-ML-1121

to
m

VIEW B-2 (C-6,SH.l)

(COMPOSITE) a>

en
ro

CO

(SH.l)

VIEW LOOKING DOWNSTREAM

(COVERS R E M O V E D - E N L A R G E D )
T Y P I C A L C R O S S F I R E TUBE

© COPYRIGHT 1998 GENERAL ELECTRIC COIvPANY

PROPRIETARY INFORMATION-THIS DOCUMENT CONTAINS J\ GENERAL ELECTRIC COMPANY SIZE CAGE CODE DWG NO
PROPRIETARY INFORMATION OF GENERAL ELECTRIC IS GAS TURBINE
V Schenectady, NY
COMPANY AND MAY NOT BE USED OR DISCLOSED TO
OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF
GE Power G&n&rat ion
DRAWN
116E1652
GENERAL ELECTRIC COIvPANY. G A BURKE 98-03-26
ISSUED
G A BURKE 98-03-31 SCALE CALC WT - LBS SHEET