Preliminary - WELDING PROCEDURE SPECIFICATION (WPS)

MAIN PROCEDURE
Company Name : PT. KALIRAYA SARI Page : 1 of 1
WPS No. : 149/WPS/AWS/KRS/2011 Date : July. 10' 2012
Supporting PQR No. : 149/PQR/AWS/KRS/2011 Revision :0
Welding Process (es) : SMAW Type(s) : Manual
Applicable Code/Spec. : AWS D 1.1-(2006) and GS EP STR 301 (Rev. 11)
JOINT DETAIL
20 mm
Type : T Joint - Double Bevel
ASTM A.36
Backing : Yes No
Backing Material : N/A
Back Gouging : Yes No
Method : N/A
S.235
45° ± 5°

12 mm

BASE METALS POSITION

Material Spec. : ASTM A.36 TO S.235 Position of groove :3G
Base metal group : II TO I Vertical Progression :- Fillet : N/A
Thick. Range, Groove : actual will be recorded
Fillet : N/A PREHEAT
Diameter Range (Pipe) : Plate / O ≥ 24" Preheat Temp. Min : 20 ° ( Ambient temp )
Carbon content : actual will be recorded Interpass Temp. Max : 250 °C (actual will be recorded )
Other : -

FILLER METAL POSTWELD HEAT TREATMENT

AWS Specification : A5.1 & A 5.5 Temperature : N/A
AWS Classification : E.7016-1 & E.7018-G Time : N/A
AWS Groups : F4
Size of Filler Metal : 3,2 mm & 4 mm SHIELDING
Trade Name : ESAB OK 53.68 & ESAB OK 48.08 Flux : N/A Gas N/A
Composition N/A
ELECTRICAL CHARACTERISTICS Flow rate N/A
Transfer Mode(GMAW) : Short Circuiting Spray Electrode-Flux (Class) : N/A Gas Cup Size N/A
Globular Pulsed
Current : AC DCSP DCRP TECHNIQUE
Tungsten Electrode (GTAW) Stringer or Weave bead : String & Weave Bead
Size : N/A Multi Pass or Single Pass (per side) : Multi Pass or Single Pass
Type : N/A Number of Electrode : Multiple or Single
Other : - Contact Tube to Work Distance : N/A
Peening : N/A
Interpass Cleaning : Grind, Brush & Chipping

WELDING PARAMETER
Filler Metal Current Travel
Weld Pass Heat Input
Process Position Dia. Type & Amp. (A) Volt (V) Speed Remarks
(es) AWS Class (KJ/mm)
( mm ) Polarity Range Range (mm/min)
ROOT SMAW 3G E.7016 - 1 3.2 mm DCRP 80 - 130 20 - 30 80 - 125 0.77 - 2.93 -
HOT SMAW 3G E.7016 - 1 3.2 mm DCRP 80 - 130 20 - 35 95 - 150 0.64 - 2.87 -
FILL SMAW 3G E.7018 - G 4 mm DCRP 150 - 200 20 - 35 120 - 150 1.20 - 3.50 -
CAPPING SMAW 3G E.7018 - G 4 mm DCRP 150 - 200 20 - 35 120 - 150 1.20 - 3.50 -

Prepared by, Approved by, Reviewed by, Verified by,

PT. KALIRAYA SARI PT. KALIRAYA SARI PJ. TEK MANDIRI PT. TOTAL INDONESIE

Sintong W Hutahaean Rudy Wahyudi Afid M

Welding Engineer QA/QC Manager FO/INS/OPS