Hydrogen From Hydrogen Sulfide - Towards A More Sustainable Hydrogen Economy

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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

Review Article

Hydrogen from hydrogen sulfide: towards a more


sustainable hydrogen economy

Antonio G. De Crisci*, Armin Moniri, Yuming Xu


Department of Natural Resources Canada, CanmetENERGY in Devon, 1 Oil Patch Drive, Devon, Alberta, T9G 1A8,
Canada

article info abstract

Article history: The decomposition of hydrogen sulfide (H2S) with simultaneous hydrogen (H2) generation
Received 31 July 2018 offers a sustainable energy production option and an environmental pollution abatement
Received in revised form strategy. H2S is both naturally occurring and human-made. In the future, H2S production is
3 October 2018 expected to increase due to increased heavy oil refining. Currently, H2S is largely converted
Accepted 5 October 2018 to sulfur and water using industrial processes such as the Claus process, however, it would
Available online 14 December 2018 be more useful and economical to convert H2S to sulfur and H2 instead. H2 currently comes
from the steam reforming of natural gas, which is an energy-intensive process. Because H2
Keywords: is a valued commodity and global consumption is expected to increase, alternative sources
Hydrogen sulfide of H2 and hydrogen conservation have become topics of active research. Alberta is an
Hydrogen production especially large consumer of H2 due to its oil sands processing. H2 from petroleum-based
H2S decomposition H2S sources could be reused in petroleum upgrading, as a partial replacement of steam
Oil sands methane reforming. This review paper highlights some of the methods of H2S utilization,
Petroleum upgrading such as partial oxidation, reformation and decomposition techniques and approaches that
H2S utilization convert H2S to sulfur, water and, more importantly, H2. To date, almost no technologies
exist that are suitable for converting H2S to sulfur and H2 for industrial-scale applications.
Here, we survey the literature to identify the most promising approach.
Crown Copyright © 2018 Published by Elsevier Ltd on behalf of Hydrogen Energy Publica-
tions LLC. All rights reserved.

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300
H2S sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300
Hydrogen use from H2S sources in oil sands processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1301
H2S utilization processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1302
H2S partial oxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1303
H2S reformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1305
H2S decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1305
Thermodynamic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1305

* Corresponding author.
E-mail address: antonio.decrisci@canada.ca (A.G. De Crisci).
https://doi.org/10.1016/j.ijhydene.2018.10.035
0360-3199/Crown Copyright © 2018 Published by Elsevier Ltd on behalf of Hydrogen Energy Publications LLC. All rights reserved.
1300 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Thermal, catalytic and membrane-assisted decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1306


Photocatalytic decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1308
Direct decomposition using non-thermal plasma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313
Thermochemical decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1315
Electrolysis decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1317
Biological decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1319
Technological assessment overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1319
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1321
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1321
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1321

enable the recovery and recycling of H2, significantly reducing


Introduction the need to acquire new H2 sources and reducing costs. Global
H2 consumption is estimated at around 680 billion normal
Hydrogen sulfide (H2S) is a toxic [1] and corrosive substance cubic meters (Nm3) [9], largely due to oil refining. In addition,
which is present either naturally in aqueous form (e.g. the H2 has the potential of being integrated into the fuel cycle for
Black Sea) or gas form (e.g. natural gas wells and gas hydrates), energy storage carriers, resulting in no emissions of air pol-
or can be generated by industrial processes (e.g. petroleum lutants [10]. H2S and natural gas (a very abundant, ubiquitous
industry). Along with its characteristic foul odour of rotten resource) have been discussed as potential feedstocks in a
eggs, harmful effects of H2S on life are seen at air concentra- solid oxide fuel cell for energy generation [11]. More broadly,
tions of 10 ppm. In human exposure it can cause eye damage various techniques exist for splitting H2S into sulfur and H2,
at 50 ppm, and death at 320 ppm. Considered a broad spec- two valuable commodities with wide applicability [12]. How-
trum poison, it quickly binds with iron-containing complexes ever, large-scale H2 production processes from H2S have not
in the body, preventing normal cellular respiration. H2S has yet been developed, likely for economic or technical reasons
been implicated in many biological processes and has even [7,13,236]. Therefore, H2S utilization has been a topic of
influenced evolution [2]. Despite its toxicity, H2S has a variety increasing research interest [14e19].
of industrial uses, from metallurgy to manufacturing, This review is written to inform readers of some of the
including the pulp and paper industry, the production of progress that has occurred or is occurring in the field of H2S
elemental sulfur and sulfuric acid. Worldwide, H2S production utilization, with emphasis on H2 production from H2S decom-
(from both petroleum and natural sources) has reached 10 position. Topics include H2S sources, H2 use from H2S, and H2S
million tons per year and is expected to increase further. utilization. H2S utilization is discussed in three sections, 1) H2S
Most H2S is currently oxidized and converted to sulfur and partial oxidation, 2) H2S reforming, and finally 3) H2S decom-
water [3,4] via a sulfur dioxide (SO2) intermediate from the position. The latter section has seen the most efforts to date
Claus process. In some processes, SO2 can be made directly by and includes decomposition techniques such as thermal (cat-
oxidative desulfurization using ozonized air in straight-run alytic/membrane-assisted), photocatalytic, non-thermal
residual fuel oil [5]. Now used on a commercial scale, the plasma, thermochemical, electrolysis, and biological pro-
Claus process involves a non-catalytic combustion step, cesses. Our aim is to inform the readers of this review of the
which is highly exothermic and produces SO2, which then most promising method(s) for H2 production from H2S.
reacts with more H2S in the presence of catalyst to produce
elemental sulfur, a more environmentally friendly and less
hazardous product than H2S. In some cases, up to 99.9% pure H2S sources
elemental sulfur can be achieved [6]. However efficient the
Claus process may be, it has two major drawbacks. One is that The chemistry of H2S has been studied since the 1600s, and
one of the products is water, not hydrogen (H2), H2 being production of H2 from H2S has been known since at least the
preferred because it is a higly desirable commodity with a 19th century [20]. Petrus Johannes Kipp was a Dutch phar-
wide range of applications, especially in the energy and macist who invented an apparatus, coined the Kipp gener-
chemicals industry. The second drawback is that the Claus ator, which can produce H2S or H2, depending on the
process requires a further step in which H2S and unconverted reactants used [21]. Natural sources of H2S include
impurities are burned to form SO2 which requires additional geothermal sources, [20], marine sediments, [22], agricultural
energy input and emits sulfur in the tail gas even at the waste sectors, [23], and coal seams [24] and are mainly
highest recovery efficiencies. derived from bacterial activity involving redox reactions of
Alberta, Canada is a large producer and consumer of H2 biochemically active microorganisms in deeply buried oil and
[7,8] generated from steam reforming of natural gas. During gas reserves [25e27]. The Black Sea has been a location of
the upgrading and refining of sour crudes, H2S is generated as interest for decades because of its H2S content [28e30]. It
a by-product from hydrotreating processes. Creating H2 from contains a large anoxic zone and is considered 90% anaerobic.
the H2S generated from these industrial processes, may H2S concentration steadily increases from the anoxic
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1301

interface, reaching a value of 300 mM at 1000 m, increasing to very problematic in bitumen upgrading facilities because they
400 mM at 1900 m, where the concentration of H2S remains are highly aromatic and contain substantial quantities of coke
unchanged. It is estimated that the total sulfide production precursors, metals, sulfur, and nitrogen, making them diffi-
from the sediments in the Black Sea is 10,000,000 kg/day and cult to handle and can result in refinery upsets and fouling
the H2S content is increasing because the sea has not yet [41]. Asphaltenes can be separated from bitumen by treating
reached a steady state [28]. In some parts of the world, natural the bitumen with low-boiling-point alkanes in a solvent
sources of H2S can poison nearby workers; for example, deasphalting unit, causing the insoluble components to pre-
landfills emit H2S and its concentration levels depend directly cipitate out. The separated asphaltenes can be gasified by
on the rate of municipal solid waste degradation and the pyrolysis [40]. The by-products of this process are soot and
vertical distribution of sulfide, in addition to microbial ac- H2S.
tivities related to sulfur, nitrogen (N2), and iron [26,27,31e33]. Technologies which convert H2S to valuable products, can
Other H2S sources include those related to oil and gas pro- be beneficial to the oil and gas industry from both an envi-
duction, and petroleum upgrading and refining. A large vol- ronmental and economic perspective.
ume of H2S is also produced along with natural gas
production. H2S is generated by aquathermolysis and ther-
molysis of heavy oil under thermal recovery conditions such Hydrogen use from H2S sources in oil sands
as SAGD (steam-assisted gravity drainage) or CSS (cyclic processes
steam stimulation) [34]. H2S is a by-product from the sweet-
ening of heavy oil, bitumen, and coal, [35], and can be a sig- The transformation of Canadian oil sands resources into
nificant component of oil and gas upstream production. marketable products is very energy-intensive. In particular,
Heavy oils tend to contain more impurities than their producing the large amount of H2 required to upgrade and
lighter counterparts, and thus heavy oils require extra refining refine bitumen is a major contributor to Canada's overall GHG
resources. Hydrodesulfurization (HDS) of crude is one of the emissions [42]. In oil sands upgrading, primary upgrading
major catalytic processes utilized to remove sulfur from pe- cracks the larger molecules into smaller ones (thermal
troleum products. The Athabasca deposit of northern Alberta cracking and hydrocracking), and the bitumen is then further
contains 1.8 trillion barrels of oil [36] and many of the heavy treated (hydrotreating) to remove sulfur, nitrogen, and other
oils have high sulfur contents (‘sour’ oils) with an estimated non-hydrocarbon-based impurities. This process purifies the
amount greater than 2 wt% [37] resulting from the generation hydrocarbon product by converting the sulfur-containing
and concentration of organic sulfur compounds during components to hydrocarbons and H2S in the presence of H2.
biodegradation [38]. Extra heavy crude oil, such as bitumen Most of the H2 used in this process comes from steam
from the oil sands of Alberta, Canada, can be upgraded (before reforming of natural gas, a significant carbon dioxide (CO2)
it is refined) to obtain synthetic crude oil (SCO). Upgrading emitting process.
typically occurs in two stages: primary upgrading and sec- Coal gasification is another source of H2 that is seen by
ondary upgrading. Fig. 1 (a) and (b) show two pathways for some as a more reliable alternative to natural gas due to its
Alberta's diluted bitumen and a generic process flow diagram lower and less volatile pricing [43]. Globally, coal gasification is
for a typical bitumen upgrader, respectively. increasing, especially in China, largely due to coal's global
The classes of compounds responsible for H2S formation in availability [43,44]. However, the environmental conse-
crude oil refining and upgrading are thiols, thioethers, disul- quences of this process have led to the development of plants
phides, and heterocyclic sulfides (e.g. thiophenes, dibenzo- with CO2 capture, and even co-storage with H2S. With steam
thiophenes, etc.). It is estimated that there are over 3000 reforming accounting for roughly 48% of H2 production (30%
different sulfur-containing compounds in crude oils [25] all of coming from oil, 18% from coal, and further 4% from elec-
which are amenable to the H2S-forming hydrodesulfurization trolysis [45]), it is evident that current commercial methods of
(HDS) process. Eqs. (1)e(4) show the stoichiometry of some obtaining H2 are energy-intensive and can be considered
HDS reactions; environmentally challenging.
A case study of H2SeH2O-splitting cycle in oil sands
R-SH þ H2 / ReH þ H2S (1) bitumen upgrading for H2 production: With the average sulfur
content in Canadian oil sand bitumen ranging from 3.5 to
R1-S-S-R2 þ 2H2 / R1-R2 þ 2H2S (2) 5.5 wt.% [46,47], it is considered a sour crude that is a signifi-
cant source of sulfur or sulfur-containing components. In
R1-S-R2 þ H2 / R1-R2 þ H2S (3) Alberta alone, sulfur production was 4.4 million tonnes in
2012, with 40% from natural gas and 60% from oil sand
C4H4S þ 4H2 / C4H10 þ H2S (4) upgrading [48]. For example, in order to process 1.5 million
bbl/day of bitumen, 16.5 million m3/day of H2 is needed to
During upgrading, carbon rejection is one method used to remove (or convert) the sulfur- and N2-containing species.
increase the H2-to-carbon ratio of bitumen. The rejected car- This results in the production of about 10,600 tons/day of H2S
bon can be used as fuel for gasification [40]. Asphaltenes are a [49,50], which is converted to sulfur and water in the Claus
component of bitumen and represent about one-third of the process. Converting the captured (or native) H2S back into H2
vacuum residue. Despite the fact that these carbon-rich would be a convenient source of H2. The amount of H2 that
asphaltenes are liquid at operating temperatures, they are could be recovered from H2S produced in a typical oil sand
1302 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Fig. 1 e (a) From bitumen production to the refinery: two pathways for Alberta's diluted bitumen (b) A generic process flow
diagram of a typical bitumen upgrader. Figure used with permission from Oil Sands Magazine [39].

upgrading plant can be estimated [51,52]: Assume a plant ca- The following section describes methods of H2S utilization
pacity of 120  103 bbl/day bitumen which produces approx- with a focus on H2S decomposition.
imately 425  103 tonnes/year or 12.5  109 mol/year of H2S. If
the technology to create H2 from H2S is based on the H2SeH2O-
splitting scheme, then 2 moles of H2 are produced from 2 H2S utilization processes
moles of water and 1 mol of H2S (refer to the three-step closed
cycle with iodine, sulfuric acid and elemental sulfur oxidation There are three main methods at various maturity levels
in Section Thermochemical decomposition). This would which utilize H2S in some form or another. Ranging from
create 25  109 mol/year of H2 (or 560  106 m3/year) and bench scale, pilot scale and commercial scale, the methods; 1)
12.5  109 mol/year of H2SO4 at standard temperature and partial oxidation (Eq. (5)), 2) reformation (Eq. (6)) and 3)
pressure. The recovered H2 could be re-used at the same site decomposition (Eq. (7)), and their associated technologies will
for oil sands upgrading or delivered to other processes be reviewed, with a focus on H2S decomposition leading to H2
requiring H2, such as refining, treating metals, food processing production. The basic chemistry of these methods can be
or energy generation. summarized as follows.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1303

Partial oxidation: H2S þ 0.5O2 / H2O þ SY (5)

Reformation: 2H2S þ CH4 / 4H2 þ CS2 (6)

Decomposition: H2S / H2 þ SY (7)

The most important commercially available partial oxida-


tion technology for processing H2S is called the Claus process
where H2S is first thermally oxidized to SO2 and then is cata-
lytically oxidized to produce elemental sulfur and water
(described in Section H2S Partial Oxidation H2S Partial Oxida-
tion). In the H2S partial oxidation process (DH0298K ¼ 265.2 kJ/
mol), only elemental sulfur and heat can be generated, and
direct H2 production is not possible [53e55].
Reformation of methane with H2S is an unconventional
method that has recently received great attention. As seen in
Eq. (6), 4 moles of H2 and 1 mol of CS2 are produced from
2 moles of H2S and 1 mol of CH4. [53e55] H2S reformation is an Fig. 2 e Flow diagram of a typical amine treating process
energy intensive process (DH0298K ¼ 232.4 kJ/mol) suitable for used in industrial sulfur recovery plants [56].
systems with high concentrations of H2S. This technology will
be briefly reviewed in Section H2S Reformation .
H2S decomposition (splitting) to produce H2 (Eq. (7)) is an for most of the sulfur production worldwide [57]. The two-step
endothermic reaction. Methods of this nature have been process is described in Eqs. (8) and (9), where Eq. (10) is the
extensively researched and will be discussed in Section H2S overall reaction.
Decomposition . At the time of this writing, no commercial-
scale technologies have been reported based on this method. H2S þ 1.5O2 4 H2O þ SO2 (8)
Processes such as thermal (catalytic/membrane-assisted),
photochemical, non-thermal plasma, thermochemical, elec- 2H2S þ SO2 4 3SY þ 2H2O (9)
trolysis and biological methods will be discussed, including an
exploration as to possible reasons for the lack of commercial- 2H2S þ O2 / 2SY þ 2H2O (10)
scale decomposition technologies.
The Claus process combines thermal and multiple catalytic
H2S partial oxidation steps as shown in Fig. 3 [25,56,58]: H2S is oxidized in air (Eq. (8))
to give SO2 at 823 K in the thermal step (approximately one-
Current industrial practices to treat sour streams include third of the H2S is converted), and the remaining H2S reacts
processes where H2S is converted to elemental sulfur. Tradi- further with the SO2 in the presence of an alumina- or tita-
tional sulfur recovery units (SRUs) involve amine separation nium dioxide-based catalyst to give elemental sulfur and
where the acid gas (H2S and CO2) is separated from feed gas water in the catalytic steps (Eq. (9)) [59]. However, because the
(e.g. methane), then CO2 is usually vented out while the H2S second equation is equilibrium limited, not all of the H2S is
stream is converted to elemental sulfur and water through the converted. Therefore, tail gas treatment is essential to meet
Claus process. The Claus process can only achieve a sulfur environmental regulations.
recovery yield of up to 97%. Therefore, tail gas treatment is Tail gas treatment: Almost all medium to large refinery
necessary in all SRUs. In the following sections, amine plants require a recovery of more than 99% of the sulfur from
extraction, Claus reaction, and all available tail gas treatment SRUs to meet the stringent SOX emission regulations. Even
processes are discussed. with three catalytic reactors, the Claus process can only ach-
Amine Extraction: Amine gas treating, also known as ieve a sulfur recovery of 97%. Therefore, tail gas treatment is
amine scrubbing, or gas sweetening, refers to a group of pro- essential regardless of the plant capacity. Three main
cesses that use aqueous solutions of various alkylamines such methods of tail gas treatment are available at commercial
as monoethanolamine (MEA), diethanolamine (DEA), meth- scale: 1) sub dew point (low-temperature), 2) selective or direct
yldiethanolamine (MDEA), diisopropylamine (DIPA), or digly- catalytic oxidation and 3) reduction-absorption [60]. Table 1
colamine (DGA). These solvents remove H2S and CO2 from shows the relative capital cost and recovery ranges in
sour gas in an amine unit (Fig. 2), and are commonly used in various sulfur recovery processes of tail gas treatment. The
refineries, petrochemical, and natural gas processing plants. sub dew point process utilizes a special alumina-based cata-
The main sections of a plant include an absorber, a regener- lyst to further process H2S and SO2 in the tail gas from the
ator, plus all accessory equipment [56]. The extracted acid gas Claus reactor at or below sulfur dew point in a liquid system.
is passed to the Claus unit for sulfur recovery. This way more elemental sulfur is produced. However the
Claus thermal and catalytic stages: The Claus process catalyst is subject to deactivation due to liquid elemental
converts H2S to elemental sulfur and H2O, and is responsible sulfur deposition on its surface and so has to be replaced
1304 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Fig. 3 e Typical arrangement of a Claus unit [56].

periodically [58]. The catalytic reduction-absorption process is followed by oxidation of a redox pair by air or oxygen (O2) as
a two-step process where all sulfur compounds are first shown in the following equations.
catalytically hydrogenated to give H2S, followed by a selective
absorption with methyldiethanolamine (MDEA) solution. The 2Fe3þ (aq) þ H2S (g) / 2Fe2þ (aq) þ SY þ 2Hþ (aq) (14)
desorbed H2S is finally recycled back to the Claus unit for 2Fe2þ (aq) þ 0.5O2 (g) þ H2O (l) / 2Fe3þ (aq) þ 2OH (aq) (15)
further sulfur recovery using the Shell Claus Off-Gas treating
process. This process has the capacity to capture the Typical anions for the above reactions include Cl and
maximum amount of sulfur from the feed gas [58]. The H2S- SO2
4 , organic reagents, chelates, cyanide, etc. [53]. Here, SO2
selective catalytic oxidation process includes the following formation is avoided as in the conventional Claus process,
irreversible reactions where Eq. (11) is the main reaction, and thereby reducing costs for tail-gas treatment. However, this
Eqs. (12) and (13) are the side reactions. method does not appear to have been developed further.
A superadibiatic process has been discussed recently [61],
H2S þ 0.5O2 / 1/n Sn þ H2O (11) where, a non-conventional combustion process is achieved
from the addition of O2 in a superadiabtic combustion reactor
1/n Sn þ O2 / SO2 (12) (SAC). This creates a highly exothermic environment, enough
to decompose H2S thermally via excess enthalpy, compared to
H2S þ 1.5O2 / SO2 þ H2O (13) open-air combustion. For instance, by partially oxidizing
1 mol of H2S in a SAC reactor, 10 more moles of H2S are
The H2S-selective catalytic oxidation process is a highly thermally decomposed. One of the most interesting aspects of
promising approach because it is thermodynamically this method is that it allows combustion of very rich or very
favourable and as such, has been researched extensively in lean fuel mixtures that would not support a flame under
recent decades. A comprehensive paper has reviewed the normal conditions and more importantly, CO2 is not created,
most widely-used catalysts (metal oxide-based, carbon-based despite the use of a stream of O2. The basic equations gov-
and clay-supported) and processes (MODOP, Super-Claus, and erning this method are shown in Eqs. (16) and (17):
Euro-Claus) for this sulfur removal method [58].
In addition to the conventional Claus process, an uncon- H2S þ 0.5O2 / H2O þ S (16)
ventional partial oxidation process for H2S has been reported
based on an aqueous redox system [53]. A two-step process H2S þ heat / H2 þ SY (17)
(Eqs. (14) and (15)), where H2S is oxidized to elemental sulfur,
New H2S partial oxidation methods are still emerging.
Despite the Claus process being a very well-established
technique that continues to be improved [62], it has draw-
Table 1 e Comparison of relative capital cost of the claus backs; about half of the H2S handling costs are related to the
tail gas treatment methods [60]. tail gas treatment, which largely consists of N2 from the air
Process Recovery Relative and, more importantly, the conversion of H2 into low-value
capital cost water [63]. This is quite wasteful especially from a thermo-
dynamic point of view, considering that the dissociation
2 stage Claus 94e95 1.0
3 stage Claus 96e97 1.2 energy of H2S is only 0.2 eV per molecule compared to water
3 stage Claus þ1 stage 98.8e99 1.4 at 2.9 eV per molecule [64]. Therefore, with all improve-
H2S-selective catalytic oxidation ments and modifications to reach high sulfur recovery effi-
1 stage Claus þ2 sub dew 98e99.5 1.35e1.45 ciency, modified Claus processes still impose a very high
point process capital cost to the process economy. H2S-selective catalytic
2 Stage Claus þ catalytic 99.5e99.95 1.8e2.2
oxidation has great potential as the most cost-effective
reduction-absorption
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alternative for tail gas treatment; however the challenges for with a molybdenum catalyst, leading to increasing conversion
this reaction are the reverse Claus reaction and deep over non-catalytic trials.
oxidation of elemental sulfur to SO2. In addition, since A recent study presented a detailed kinetic and mechanism
catalysis is the biggest core element for this method, the tail study of the decomposition under dilute conditions. To pre-
gas treatment process must be developed according to the dict H2 production and conversion of H2S and CH4 accurately
particular catalyst. Systematic research on catalytic devel- by investigating the effects of temperature and initial H2S/CH4
opment plays a crucial role in increasing process efficiency ratio, a tubular furnace reactor was utilized and the system
and decreasing the capital cost of tail gas treatment for was kinetically analyzed using CHEMKIN software. Temper-
almost all modified Claus processes. ature had a positive impact on conversion of both H2S and
CH4, with increased H2 and CS2 yields, and decreased S2 yields.
H2S reformation Adjusting the initial H2SeCH4 ratio at 1373 K resulted in an H2S
conversion of almost 50%, CH4 around 40%, with H2 produc-
H2S gas is often found in natural gas reserves, and its con- tion at 8%, and CS2 at 0.5% [71].
centration varies from trace to 90%, making separation of H2S H2S reformation seems to have great potential for further
difficult [53,65]. Hydrogen sulfide reformation of methane development and has recently attracted significant attention.
(HSRM) may be a viable approach if the natural gas is sour and However, endothermicity of H2S reformation is the biggest
of subpar quality. Reformation of H2S and CH4 mixtures, barrier for process development as it makes the economics of
similar to the already well-established methane steam this technology unfeasible. For instance, at temperatures
reforming process, can generate 2 moles of H2 and 0.5 mol of lower than 1273 K, H2S is essentially an inert gas in this system
CS2 per 1 mol of H2S reacted with 0.5 mol of CH4 (see Eq. (6)). CS2 [55]. Side reactions, lack of active and selective catalysts, and
is a liquid used as a precursor for several industrial processes, the necessity of using high H2S concentrations, are also im-
and therefore may provide incentive for further research into pediments to commercial deployment.
this process. No CO2 is formed unlike the traditional methane
steam reforming techniques [53,66]. Few experimental studies H2S decomposition
have been performed exploring this approach. A very recent
study [66] investigated temperature impacts on H2 production This section surveys literature pertaining to H2S decomposition
and found that H2 and CS2 concentrations increased at higher to produce H2. Most of the technologies described here are in
reactor temperatures. The H radical played a significant role in early stages of research and quite far from commercialization.
the decomposition of both CH4 and H2S, while the HS radical Active fundamental and applied research is still required to in-
played an important role in CS2 formation. The experiments crease technology readiness levels (TRLs) [72]. The methods that
were conducted in a plug-flow reactor at residence times of are reviewed include thermal (catalytic/membrane-assisted),
1.2 s with a temperature range of 1273e1673 K. A numerical photochemical, non-thermal plasma, thermochemical, elec-
and experimental study was also performed in a plug flow trolysis, and biological. There have been some breakthroughs,
reactor [67]. The effects of temperature and residence time on especially novel catalysts discoveries for each method, but we
the amounts of H2 produced were investigated over the same are not aware of any successful demonstration-scale tests at the
temperatures range. Presence of methane increased H2S con- time of writing this review.
version and 95% H2 recovery was achieved. The qualitative
agreement between the experimental and theoretical results Thermodynamic considerations
revealed a high potential for further development of this From a molecular point of view, converting H2S to sulfur and
technology. In the same context, two series of catalysts were H2 should not readily occur. Being a diprotic acid, H2S has pKa
designed to form ceramic phases (ZrO2-SBA15 and ZrO2e values of 7.0 and 11.96 in water [73]. Under basic conditions
La2O3) and refractory metals (Mo and Cr) to reform methane (e.g. in 0.5 M KOH at pH 13.5), the H2S is dissociated to form
with H2S for H2 production [68]. High yield, 64% H2, in the hydrosulfide HS and sulfide S2 [74]. However, the minimum
1073e1123 K temperatures range was achieved. Mixtures of dissociation energy of H2S (into H2 and sulfur) is only 0.2 eV
sulfides and carbides were observed during the reaction, such per molecule. Such a low energy requirement of dissociation
as MoS2, ZrS2 and the carbides MoC, Mo3C2. The authors of H2S into sulfur and H2 provides a foundation for developing
identified the best catalysts to be CrMo/La2O3eZrO2 and Mo/ an implementable commercial process. Free energies and
La2O3eZrO2 systems. CH4 and H2S conversion rates were enthalpies have been determined under various conditions
identified to be dependent on temperature and catalyst [75e79]. In the gas phase, the formation of H2 from H2S has
composition. However, to achieve high activity and selectivity, been reported to occur at 873 K as a homogenous reaction, and
the development of crystalline phases at high temperatures the calculated DHrxn was 167.4 kJ/mol [75]. The standard Gibbs
seemed to be essential. free energy and enthalpy of dissociation for H2S are:
In another technique for H2S reformation, a modified DG0 ¼ 33.0 kJ/mol and DH0 ¼ 20.4 kJ/mol, respectively [76e78].
version of the sulfur-iodine water-splitting cycle, called the The enthalpy of decomposition of 20.4 kJ/mol for H2S is less
sulfur-sulfur cycle, was proposed to tackle technical diffi- than that for the decomposition of water (286 kJ/mol) or
culties encountered in the HI decomposition step to avoid methane (75 kJ/mol) [20,21]. Despite low dissociation energy
formation of HIeH2O azeotropic mixture [69]. The key step of compared to water, the reaction is highly endothermic and
this cycle was steam reformation of H2S which was investi- conversions are very poor at low temperatures [35,80]. For
gated over a variety of catalytic and non-catalytic settings in a example, thermodynamic equilibria calculations give 20%
quartz tube reactor [70]. Satisfactory results were achieved conversion at 1273 K; temperatures above 1648 K are required
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to obtain H2S conversion above 50%. At 1133 K the conversion were formed at room temperature. However, conversion of
is less than 10% and above this temperature, the advantage of H2S was low at these temperatures [89]. Room temperature
using catalysts decreases since thermally-driven reactions H2S activation became of interest when researchers discov-
become a major competitor at high temperatures. Varying the ered that metal sulfides such as Ni3S2 and CoS2 can oxidatively
temperature has a direct influence on the nature of the poly- add H2 at room temperature as part of the active component in
atomic sulfur species produced (including sulfanes): diatomic HDS catalytic systems [90,91]. The metal ions achieve their
sulfur is the major sulfur species (91%) above 1023 K [35,81,82]. stable d6 electron configuration as the unoccupied 3dz2 and
On the other hand, higher conversions can be achieved at 3dxz metal orbitals interact effectively with the anti-bonding
lower H2S pressures [75]. In some cases, membranes can be orbitals of H2S [92]. However, in the absence of occluded H2,
used to separate the H2 product from the sulfur species [83,84] the H2S molecule is not adsorbed by the metal catalyst when
and influence the equilibrium of products and reactants; this in their d7 electronic configuration since the 3dz2 orbital is
will be discussed in the next section. filled [90,92]. Although H2S dissociation is an endothermic
process in the gas phase, calculations indicate that on the
Thermal, catalytic and membrane-assisted decomposition surface of sulfide catalysts it is an exothermic process
Considering the thermodynamic implications for H2S accompanied by a decrease in Gibbs free energy (by about
decomposition in the gas phase, we will now discuss methods 16.6 kcal/mol from surface adsorbed H2S), yielding H2 and
that utilize thermal means to decompose H2S to H2 and sulfur, adsorbed solid singlet sulfur [90]. The surface process is irre-
with and without the use of catalysts. Membrane reactors can versible because its products are spatially separated and the
also assist thermal processes by enabling better control of H2 molecule leaves the catalyst surface. A reaction coordinate
process conditions and a more effective use of the catalyst. is shown in Fig. 4.
Thermal Methods (non-catalytic): Thermal decomposition Other metals that have an affinity for sulfur have been
of H2S to H2 and sulfur has not always been the method of investigated, including oxides of alumina [93,94], cobalt sul-
choice because it is very energy-intensive. However, it may be fides [95], nickel [96], zinc [97], gold [98] and rhodium [99]. The
preferred because it is simple and direct. Studies have shown copper sulfides Cu2S, Cu9S5, and CuS were found to be inef-
that varying the temperature and pressure has a significant fective for the thermal decomposition of H2S. However, in the
influence on the molecular composition of the resulting sulfur same study, the catalyst containing Cr2S3, MoS2, WS2, and
products. For example, Torres et al. [75] reported that in the MoS2 were found to be most effective above 873 K, but below
temperature range of 973e1123 K and pressure range of 873 K both Cr2S3 and WS2 gave higher H2 yields than MoS2
1e4 atm, sulfur exists in a diatomic state for more than 99.8% [100]. A catalyst that performed better than MoS2 was
of the time. The rate of thermal decomposition at tempera- discovered when a V2S3 precursor was used in thermal
tures over 1223 K reaches that of catalyzed reactions; how- diffusion column reactors between 673 and 1073 K; here, the
ever, at moderate temperatures, the equilibrium H2 yield is mixed system, V2S3/Cu9S5 formed from Cu3VS4 at elevated
very low. Thermal decomposition at temperatures between temperatures in a closed circulating system using a quartz
1273 and 1473 K was also investigated [75], and at 1473 K and reactor [101] and V2S3/Al2O3 in a Pyrex® tube reactors resulted
1 atm, H2S conversion was a mere 35.6% (97.5% of its ther- in 70% conversion at 873 K for 23 s residence time at a 5e10 wt.
modynamic limit) when a steady gas flow rate of 50 mL/min % V2S3/Al2O3 catalyst loading [102]. Iron- and nickel-based
was achieved with a 48 s residence time. In one report [13], a systems on inert supports were also investigated in a similar
detailed reaction mechanism study using theoretical and manner using column reactors [103]. In this study, the thermal
experimentally derived data, determined that when a small diffusion columns were connected in series and H2 concen-
amount of O2 is added to the H2S stream, H2 yields increased; tration was greater than 90% at the top of the upper column
however, higher O2 concentration led to the oxidation of H2. using Mo and FeS2 on alumina supports, thus providing
The increase in H2 production was postulated to be the result excellent separation of H2 and sulfur [103]. Further, perovskite
of increased radical intermediates under the reaction condi- oxides in quartz tubular reactors have recently been employed
tions. Higher-temperature thermoelectric reactors capable of for the thermal decomposition of H2S. This pioneering study
achieving temperatures of 2173 K have been proposed found H2S conversions at 1223 K were 37.7%, 36%, and 34.7%
whereby the systems recover waste heat to preheat the H2S for LaSr0.5V0.5O3, LaSr0.5Mo0.5O3, and LaMoO3, respectively,
stream before reaction [85]. A key point to maximize H2 yield about four times of those in non-catalyzed (thermal) systems
for thermal reactions is to rapidly quench the reaction prod- [104].
ucts [79]. H2 production can be more economically feasible using
To decrease the high temperature requirements for the concentrated solar radiation (heat) than the Claus process.
above methods, catalytic processes have been investigated, Solar H2 could be produced at costs ranging from 6.1 to 8.6
and are described in the next section. cents/kW∙h, leading to an annual savings of 45% using a solar-
Catalytic Methods: The requirement for unreasonably high only approach from solar towers [105]. The cost can be further
temperatures for thermal decomposition has led to continued reduced to 5.8 cents/kW∙h by using a natural gas/solar plant
efforts to create H2S-splitting processes with catalysts [13]. hybrid design unit working continuously. Concentrated solar
Low-temperature operations have been reported with the use radiation is used with an Al2O3-based, honeycomb structre
of MoS2-based catalysts, resulting in 95% conversion to H2 at absorber for the heat transfer flow to reactants. When natural
773 K [86e88]. Mechanistic studies reveal open coordination gas is used and combusted in an adiabatic burner, the tem-
sites over MoS2 created a reactive 4-coordinate molybdenum perature can reach nearly 1700 K in the reactor. This reactor
on the surface-active site [86]. In some systems, H2 and S2 unit, however, would negate the economic advantage owing
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Fig. 4 e Computed free energy reaction coordinate (room-temperature) for H2S decomposition on a catalyst surface. Image
used with permission from Springer [90].

to CO2 emissions, determined to be 0.42 kg/kW∙h compared to performance to the costly palladium-based systems [112].
a solar-only approach. In another study, the activation energy Glass (or silica) [113] and alumina-based membrane reactors
of the catalyzed decomposition of H2S over alumina NieMo were shown to double the conversion due to the selective
and CoeMo sulfide was calculated to be between 14.15 and permeation for H2 in the reactor from the decomposed H2S via
18.08 kcal/mol using concentrated solar energy at 1043 K with a MoS2 catalyst. Sulfur permeation was low; the glass was
16% H2 production [106]. made of Vycor with a porosity of 0.79. The membrane was
Due to the high temperature requirements of pure thermal surrounded by a stainless steel shell and protected by the
processes (i.e. non-catalytic), to obtain a reasonable yield and alumina [7,83]. Durability of the glass membrane held up to
conversion significant capital cost would be required if such a 1073 K and diminished with further temperature increase.
process could be made practical. In addition, a recycle feed- Control experiments revealed that the glass itself possessed
back loop would be required to use the other unreacted H2S, no catalytic activity. When an alumina membrane was used,
along with a purification step for the separation of H2S from permeability was higher but separation was poorer [7,83]. A
H2. Therefore, thermal processes involving catalysts (thermal composite membrane made of silicone dioxide, vanadium,
catalytic) would create simpler reactor designs and be ideal for and a coating of platinum on the feed side of the reactor was
commercial development. Alexeeva [107] provides a short investigated and H2S conversion of 99.4% was achieved at
review on thermocatalytic processes. Table 2 lists some 973 K, with only H2 and sulfur present in the products; no
thermal catalytic processes along with their operating sulfur oxides were detected [112]. The results highlight the
conditions. advantages of vanadium over palladium, especially since the
Membrane-Assisted: The equilibrium nature of the ther- latter suffers from H2 embrittlement. In addition, conversion
mal catalytic decomposition of H2S has led to studies on the is typically much lower under similar thermal conditions
use of membranes in membrane reactors to remove compo- without a membrane, highlighting the advantages of metal-
nents from the reaction [80]. By removing components of the based membrane reactors. In another study, simulations
reaction, thermodynamic and kinetic barriers can be made to were investigated using palladium and ceramic-based mem-
favour product formation. This innovative technology can branes in plug-flow type reactors using isothermal, one-
lead to improvement of reactor performance, compactness, dimensional models [114]. The characteristic features of the
and cost-effectiveness because of the removal of a product or reactors were evaluated with respect to dimensionless pa-
component of the reactant feed. If the membrane removes a rameters relating to reaction coefficients, reactor geometry,
product, the thermodynamic threshold related to conven- membrane properties, and operating conditions. This pro-
tional reactors is overcome because the reaction never rea- vided guidelines to define the system boundaries and design
ches equilibrium and is not limited by thermodynamics. parameters and help identify areas for further development
However, reactor complexity increases due to the introduc- [20]. Other models with Knudsen diffusion characteristics are
tion of selective and permeable membranes [111]. Thus, in reported by Ohashi et al. [115]. In general, membrane tech-
recent years published works in membrane-assisted pro- nologies are still under development and membranes for
cesses involving H2S have decreased. Highlighted below are high-H2S concentration stream applications are not
some of the more promising studies in membrane reactor commercially available yet. Polyamide-based membranes
technologies for H2S decomposition. have shown good performance but cannot currently handle
Experimental studies performed on palladium- and more than 10% H2S. Ceramic-based membranes, operating via
vanadium-based membrane systems revealed that the Knudsen diffusion, still do not have sufficient separation
vanadium-based systems are similar in terms of cost and factors. A membrane based on surface diffusion is under
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Table 2 e Details on selected thermal catalytic processes.


Catalyst Comments Temperature (K) Reference
and yield or conversion (%)
V2O5/Al2O3 (to create V2S4) Two-step system, to create V2S4 from ~64% H2 at 873 K at 180 min (5% V2O5/ [102,108]
V2O5 and H2S, followed by Al2O3)
decomposition of V3S4 to VS4 to ~62% H2 at 873 K at 180 min (5% V2S3/
liberate S and H2 Al2O3)
Perovskites, LaMO3 (M: Ce, Co, Cr, Cu, Various perovskite catalysts were LaCrO3 at 1023 K, 14% H2S conversion [104,109,110]
Mo, Sr, V) tested and compared to non-catalyzed La2SrOx at 1223 K, 37% H2S conversion
LaSr0.5V0.5O3, LaSr0.5Mo0.5O3 and H2S decompositions LaSr0.5Mo0.5O3 at 1073 K, 16% H2S
LaMoO3 conversion
Non-catalytic conversion at 1073 K,
3.3% H2S conversion
MoS2 and WS2 Requires continuous removal of sulfur 95% H2S conversion from 773 to 1073 K [88]
and intermittent separation of H2 (using MoS2)
Carbon fiber-based supports with Ti Using Ti-based coatings on activated 90% H2S conversion to H2 and sulfur [107]
carbon fibers was observed at 973e1023 K
Fe7S8, Fe7S8/MoS2 or Fe7S8/NiS1.20 on Thermal diffusion columns used as 90% H2 concentration (enrichment) [100,103]
alumina support the reactor and effective separator for achieved at top of column at 773e973 K
H2 and H2S

development and offers some promise for this application properties of a semiconductor. H2 production from photo-
[61]. chemical water-splitting has been a long-standing topic of
Pressure swing adsorption (PSA) is a technique that ach- intense interest [118]. However, like H2O systems, commercial
ieves a similar outcome to that of membrane-assisted sys- processes for H2 production from H2S [119] are not well
tems. In PSA, gas separation in mixtures is achieved by developed. Nevertheless, H2S decomposition has a lower free
selectively adsorbing a component on a microporous- energy of reaction than that of water with DG0 ¼ 33.33 kJ/mol
mesoporous solid adsorbent at a relatively high pressure vs 237.19 kJ/mol [120]. Therefore, using photolysis to decom-
through contact on a solid surface, in order to produce a gas pose H2S to H2 has been a topic of interest and a recent review
stream enriched in the less strongly adsorbed components of article provides an extensive description of this technology
the feed gas [116]. The adsorbed components are then [74]. For a chemical reaction to be driven by light, semi-
removed from the solid by lowering their superincumbent conductor materials should possess photocatalytic properties
gas-phase partial pressures inside the column so that the that can be activated in the UV/visible region, which is the
adsorbent can be reused with no external heat required. When most suitable for H2S photodissociation. In particular, CdS,
this method is applied to the decomposition of H2S to sulfur CdSe- and ZnS/CdS-based catalysts have proved to be partic-
and H2, one can achieve the same beneficial results as in ularly useful since they possess band-gaps in the visible re-
membrane reactors by shifting the equilibrium to the product gion of light [25]. The basic principles of light-excited
side. This method was applied to separate H2 and sulfur from materials are as follows: when light energy is absorbed by a
the decomposition of H2S as shown in Fig. 5. The investigators semiconductor an electron is promoted from the highest level
reported that, after condensation of sulfur from the decom- of the valence band to the lowest energy level in the conduc-
position of H2S, the gas mixture containing 25% H2 and 75% tion band. This creates an electron (e) hole (hþ) pair. A va-
H2S was then enriched to 98% H2 after a single-pass process cancy or hole (hþ) is an electron-acceptor and is responsible
using PSA on zeolite or carbon molecular sieves [117]. The H2S for oxidizing substrates on the surface of the semiconductor,
can be fed back to the decomposition reactor and the process while an e acts as a reducing agent for those species that
can be repeated until the desired conversion is achieved. capture it. In the photodecomposition of H2S, sulfur behaves
To conclude, for thermal methods to be adopted, more as the ‘hole’ to make disulfide and radical-based in-
efficient catalysts are required to lower operating tempera- termediates [121]. The light source must be at a wavelength
tures and increase H2 production. Innovations of such mem- less than or equal to the equivalent band gap energy, assumed
brane reactor technology, with increased selectivity, flow to be constant in the bulk material.
properties, and durability can help. Utilization of heat from We will now discuss photocatalysts which operate in
direct solar methods would take advantage of renewable en- the liquid phase (Section Photocatalytic decomposition in
ergy but the capital costs for the creation of solar farms should liquid phase) and the gas phase (Section Photocatalytic
be considered. decomposition in gas phase ).
The use of (sun) light photochemically is another way to
incorporate renewable energy and is discussed in the next Photocatalytic decomposition in liquid phase. The photo-
section. generated electron-hole pair has a number of competing
pathways and these can be controlled through surface modi-
Photocatalytic decomposition fications and addition of electrolytes or reactive redox species
Photocatalytic reactions (photochemical reactions) in the [74] such as H2S intermediates. In liquid phase under basic
presence of catalyst utilize the well-known photoexcited state conditions, acid dissociation occurs yielding HS and S2 ions
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Fig. 5 e Recovery process for H2 by thermal decomposition of H2S in conjunction with a pressure swing adsorption for the
separation of H2S and H2. Image used with permission from Elsevier [117].

in equilibrium; when the band gap in the photocatalyst is UV light range, which makes them less than ideal for sunlight
excited (Eq. (18)), hþ oxidizes S2 (Eq. (19)) and HS ions (Eq. applications. Metal sulfide semiconductors such as CdS, RuS2,

(20)) to disulfide ions S2
2 , releasing a proton from HS and the and mixed Zn-Cu-S can produce H2 in visible light but must
electron from the conduction band reduces a proton to give operate with a sacrificial electron donor or hole scavengers.
molecular H2 (Eq. (21)). The reactions are summarized in Eqs. Sacrificial agents are necessary because they promote H2 pro-
(18)e(21) [25,74,122]. A typical liquid-phase setup used for H2S duction by reacting with the photo-generated holes and pre-
photochemical decomposition is shown in Fig. 6; details are vent charge recombination between photo-generated electrons
given by Preethi and Kanmani [74]. and holes. Table 3 lists some common semiconductor photo-
catalysts for H2S/water-splitting under visible-light irradiation.
hy þ (photocatalyst) / hþ þ e (18) Supports which increase the surface area of the catalyst usually
lead to an increase in photocatalytic activity and stability [126].
2S2 þ 2hþ / S2
2 (19) For example, CdS nanoparticles formed in the pores of an HY-
zeolite resulted in an H2 production rate increase of 5.23
2SHe þ 2hþ / S2
2 þ 2H
þ
(20) times compared to that of bulk CdS in the photodecomposition
of H2S [127].
2Hþ þ 2e / H2 (21) Increasing H2 evolution rates have been observed from the
addition of RuO2 in the form of TiO2/RuO2 to a CdS system.
To date, various types of semiconductors and supports Although this led to an increase in H2 production rates, it was
have been established as active photocatalysts for H2 pro- also dependent on catalyst preparation [128] as the crystal-
duction in a liquid phase [74]. A very thorough review has been linity and particle size of the catalyst changed depending on
published on photocatalysts for H2 generation from water- the method used [74]. Doping the photocatalysts is another
splitting and H2S-splitting. It includes, but not limited to, approach for improving catalyst efficiency [129]. These
semiconductor-based photocatalysts, a number of synthetic methods include doping metals (i.e. Ni or Cu) and main group
and modification techniques for adjusting the band gap to elements (i.e. N, C, or S), which adjust the band gap energy of
harvest visible light and improve the charge separation in the metal catalyst. Composite photocatalysts made from ZnO/
photocatalysis [123]. ZnS and CdS/TiO2 produce more H2 than ZnO and CdS
TiO2 is the most studied semiconductor because of its [130,131]. The manner in which the CdS catalyst is prepared,
nontoxicity, low cost, and high stability [124]. Other widely has an influence on its photocatalytic H2 production rates
studied semiconductors for photocatalysts are metal oxides [132]. The composite materials exhibit smaller bandgaps
(binary and ternary) and metal sulfides. The metal oxides compared to their component materials, leading to improved
include d0 metal oxides (i.e. SrTiO3, ZrO2, Nb2O5, Ta2O5, or efficiency in the visible region. H2 production rates of the
Bi2W2O9), d10 metal oxides (i.e. ZnO, or In2O3), and f0 metal composite catalyst have been reported to be as high as
oxides (i.e. CeO2). The metal sulfides include CdS, ZnS, CuInS2, 4.96 mmol h1 g1 compared to 4.1 mmol h1 g1 for the
AgIn2S2, and their solid solutions [125], of which CdS was of nonporous CdS catalyst. The mechanism is thought to operate
widest interest due to its responsibility to visible light (with a by the activation of CdS by visible light and promotes an
direct band gap of 2.4 eV). Most of the catalysts operate in the electron into the conduction band of TiO2 rather than the
1310 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Fig. 6 e Liquid-phase reactor setup of H2S-splitting to produce H2. Image used with permission from Elsevier [74].

direct excitation from TiO2 [131,133]. N-doped TiO2 catalysts [137]. An aqueous-based system using core-shell nano-
have shown even higher H2 producing activities of up to particles based on TiO2-cores and CdS-ZnS-shells was re-
8.8 mmol h1 g1 [134]. The structures of these highly active ported for the photocatalytic activity of H2 generation [138].
catalysts were shown to possess marigold-type morphology, H2 production rates of 29 mL/h were achieved from water
making their activity higher than that of other known N-doped containing dissolved H2S. Under optimized conditions, a
TiO2 systems. conversion rate of 30% was observed. A recent article offers a
Main group metals, such as bismuth, also show promise more comprehensive overview of the different types of
for converting H2S to sulfur and H2 photochemically. For photocatalysts [74]. Polymer-supported photocatalysts have
example, when polycrystalline Bi2S3 thin films were placed also been investigated for their H2S-splitting capabilities. The
onto Pt and Bi substrates and used as a photoanode with polymer-supported catalysts have several advantages
sulfide as redox couple, the yields of 2.13  102 mL/mg of H2 compared to unsupported catalysts, including easy removal
was obtained after 4 h of irradiation with the visible output of of the (regenerable) catalyst and simplified coagulation. The
a 500-W halogen lamp [135]. Perovskite-based photocatalysts polymer can participate in the process and polymers that
[136] have been investigated and the layered morphology has have active centers (i.e. ion exchange) can promote catalytic
been shown to be particularly well suited for H2 production activity as was found in one study [139]. When CdS is co-
[74]. A conversion efficiency of 13.5% for H2 evolution reac- precipitated with finely dispersed group VIII metals, a
tion (HER) with noble-metal-free catalysts, such as considerable enhancement of reaction rates and longer
molybdenumetungsten phosphide (Mo-W-P), was shown to catalyst life is observed.
efficiently split H2S with the aid of graphite carbon media- One challenge often encountered with alkaline sulfide so-
tors. Compared to water-splitting, this device consumed lutions in liquid phase is by-product interference [122]. As the
43.3% less energy when making an equivalent amount of H2 concentrations of yellowish disulfide and polysulfide ions

Table 3 e Common semiconductor photocatalysts for H2S/water-splitting under visible-light irradiation.


Photocatalyst Light source Aqueous reaction H2 activity Quantum yield (%) Ref.
solution mmol.h1.g1
CdS/HY-zeolite 250 W Hg, >400 nm H2S þ NaOH/Na2O3 24000 e [127], [122]
Nb2Zr6O17-xNx 450 W Xe, >420 nm H2S þ KOH 8566 13.5 (550 nm) [140], [122]
CuGa2O4 450 W Xe, >420 nm H2S þ KOH 3212 5.3 (550 nm) [141], [122]
FeGaO3 450 W Xe, >420 nm H2S þ KOH 4730 7.5 (550 nm) [142], [122]
N-doped TiO2 300 W Xe, >420 nm H2S þ KOH 8800 e [134], [122]
Bi2S3 (Pt/Bi2S3) 500 W halogen KOH þ Na2S 237 0.19 [135]
Na14In17Cu3S35 $ xH2O 300-W Xe, >420 nm Na2S 18 3.7 (420 nm) [143], [123]
CdS 300-W Xe, >420 nm Na2S þ Na2SO3 27333 60 (420 nm) [144], [123]
CdSeZnS 350-W Xe, >430 nm Na2S þ Na2SO3 900 10.2 (420 nm) [145], [123]
CdIn2S4 450 W Xe, >420 nm H2S þ KOH 6960 17.1 (500 nm) [146], [123]
CdS (PtePdS) 300-W Xe, >420 nm Na2S þ Na2SO3 29233 93 (420 nm) [147], [123]
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1311

increase, the sulfides may act as optical filters, which affect


the photon-absorbing properties of the cell. Eqs. (22)e(24) 
1.5S2O2e 2
3 þ 3OH þ 2hv / 2SO3 þ S
2
þ 1.5H2O (27)
demonstrate the chemistry of polysulfide formation in
solution.
If a system contains both photocatalytic H2 generation (Eq.
(26)) and sulfite generation (Eq. (27)), the overall process (Eq.
S2 þ 2hþ / S (22)
(28)) leads to the production of 3 mol of H2 from 1 mol of H2S
S2 þ S / S2
2 (23) and 1.5 mol of water, as follows [7,122,150]:

S2 2
2 þ 2S / S4 (24) S2 þ 1.5H2O / SO2
3 þ 3H2 (28)

Addition of sulphite ions (SO2


3 ) to the solution counteracts
To date, no one has reported whether this method is
this phenomenon by making colorless thiosulfate, S2O2 3 (Eq.
feasible and it is not clear if the efficiencies of the two half
(25)) [7,25,148,149]. cycles could match each other effectively [122]. A schematic
illustration of the S2/SO2 2
3 /S2O3 redox system is shown in

S2 2 2e 2 Fig. 7.
2 þ SO3 / S2O3 þ S (25)
Another method to remove thiosulfate from the reactor
This gives rise to a different method wherein H2S is outlet was first reported by Linkous et al. where various
decomposed via a S2/SO2 2
3 /S2O3 redox system. The overall
platinized cadmium sulfide preparations (powder suspen-
reaction of this process is shown in Eq. (26) [7,122,150,151]. sions, colloids, sedimentary dispersions and immobilized
particle beds) were used as the catalysts [152]. This approach
 exploited the limited acid stability of complex sulfur species,
S2 þ SO2 2e
3 þ 2H2O þ 2hn / S2O3 þ 2OH þ H2 (26)
by extracting elemental sulfur when H2S contacted the sulfur
S2/SO23 has been widely studied as one of the most well- solution from the reactor outlet causing a decrease in pH, as
known sacrificial donors under basic conditions for metal shown in Eq. (29) and Eq. (30) [122].
sulfide photocatalysis, which can also effectively inhibit  
S2O2
3 þ H2S / S þ HS þ HSO3 (29)
photocatalytic instability of metal sulfides [122]. Almost all the
catalysts have shown quantum yields less than 50% for this S2
2 þ H2S / S þ 2HS
e
(30)
process except one reported by Li et al. [147] over a visible-
light-driven Pt-PdS/CdS catalyst, a quantum yield of 93% was Implementation required a circulating system consisting
achieved at 420 nm in the presence of S2/SO2 3 in solution; no of a scrubber tower and a photo reactor (Fig. 8) in order to
deactivation was observed during an illumination period of decompose H2S and to separate elemental sulfur and H2 [152].
100 h [147]. PdS and Pt were believed to be contributing factors In a typical run after the reaction a mixture of SO2 2
3 , S2O3 and
2
to extremely high quantum efficiency. S from the reactor outlet contacted H2S in the scrubber and
The absence of accumulation of either sulfur or thiosulfate elemental sulfur was precipitated. Then, the enriched HS
by-products makes the H2S decomposition process very effi- and HSO 3 were returned to the photo reactor once the pH of
cient [7]. Borgallero et al. proposed a two-compartment pho- the solution reached 4.2 or lower. This was the requirement
tocleavage system for H2S in the presence of sulfite ions where for thiosulfate to decompose, which turned out to be a big
H2 was produced in the CdS/RuO2 containing half cell and S2 hurdle for the reaction kinetics. In this pH range, the solution
was concurrently oxidized to S2O2 3 [7,122,150]. Then, the mostly consisted of dissolved H2S in the scrubber, which
produced S2O2 3 was transferred to a second half cell con- remained unreacted in the photo reactor and eventually was
taining TiO2 particles where light-driven dismutation of S2O2 3 carried out with the produced H2. The slow kinetics imposed
occurred as shown in Eq. (27). longer residence time for the sulfide in the reactor and

Fig. 7 e Illustration of S2¡/SO2¡ 2¡


3 /S2O3 redox system for H2 production. Image used with permission from IntechOpen [122].
1312 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Fig. 8 e Schematic illustration of light-driven H2S decomposition using an immobilized photocatalyst. Image used with
permission from IntechOpen [122].

promoted polysulfide formation which was against pH > 10 compared to those for a batch reactor. It was concluded that
criterion for an S2/SO23 system. To overcome this problem, the activity of the reaction in the fluidized bed reactor (H2S
SO2
3 was excluded from the reaction feed, but it was neces- bubbling) was higher than that in the batch reactor in Na2S/
sary to keep the solution depth to less than 1 cm in the reactor Na2SO3 solution [154].
to minimize light absorption by polysulfide. The authors Another commercial application of a photo reactor system
noted that none of the catalyst configurations showed clear was reported recently [155]. The thermodynamic performance
superiority over the others and all had their positive and of a water gas shift membrane reactor (WGSMR) was investi-
negative attributes. It was noted that the suspension system gated with an integrated coal gasification unit, a carbon cap-
may be the best because of the reasonable photoactivity, ture unit, and a system for direct splitting of H2S utilizing
mainly due to; three-dimensionality of the catalyst surface, Aspen Plus software as the simulator. The purpose of this
ease of separation from the sulfur-enriched solution in a study was to determine whether the integration of the pro-
settling tank, and operability in a thin-layer flow system. posed systems was beneficial in terms of thermodynamic
Commercial-scale photo reactors that are compatible with performance. The results were compared with experimental
the photocatalytic conditions required for the reaction are a values from open literature. However, the effect of the
necessity to implement the use of the photocatalysts on an photochemical splitting of H2S to H2 and sulfur utilizing a CdS
industrial scale [74]. Simulations have provided some insight based photocatalyst on the overall efficiency of the system
in this regard. Simulations of fluidized bed reactors for the was found to be negligible for both types of coal that were
photocatalytic decomposition of H2S were carried out using used, due to a very low conversion percentage of H2S to H2 and
computational fluid dynamics calculations and solid particle sulfur and very small amounts of the H2S present in the syn-
dynamics calculations. The light-adsorbing characteristics gas. Although, the resulting flow rate of H2 produced by H2S
were modeled by Monte Carlo methods [153]. The fluidizing direct splitting was less than 0.1% of the H2 produced by the
process of the photocatalyst particles and the fluidizing time WGSMR, the authors highlighted the importance of H2S
to reach homogenous (uniform) suspension were investigated elimination because of the environmental benefits.
and optimal operating conditions were reported. It was found Rapid progress has been made in the field of photochem-
that the light energy adsorption along the radial direction ical H2S-splitting reaction in the liquid phase in terms of
decayed exponentially with the homogenous conditions, but fundamental mechanistic studies, efficiency calculations, and
for the heterogeneous conditions (i.e. catalyst particles were catalyst development, although only a very limited number of
not uniformly distributed throughout the reaction space), the high efficiency catalysts have been reported. Amongst them is
absorption of light was influenced by the non-uniform dis- the previously described catalyst reported by Li et al. [147].
tribution of catalyst particles. The authors claimed that a However, more research in this field is needed before these
fluidized-bed annular photocatalytic reactor irradiated by a technologies are viable at other than a bench-scale.
UV lamp located along the axis could be a feasible approach to
creating large-scale photocatalytic reactors [153]. Based on Photocatalytic decomposition in gas phase. Few reports have
numerical studies, a fluidized bed photocatalytic reactor was been published on photocatalytic H2S-splitting in the gas
subsequently constructed, and pure H2S was used as the gas phase. The main problem was catalyst deactivation at high
for catalyst suspension. The experimental study was carried concentrations of H2S caused by adsorption of by-products on
out under various reaction conditions and the results were the catalyst surface [156]. Canela et al. conducted
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1313

photocatalytic splitting of H2S using TiO2 as a catalyst and a 254 nm in the gas phase, H2S split into stoichiometric amounts
black light lamp as the light source in the gas phase [156]. They of H2 and S with a quantum efficiency close to 50%. This
observed deactivation of the catalyst at concentrations of H2S research demonstrated an economically promising route for
higher than 600 ppmv. Kataoka et al. performed similar ex- photo-splitting of H2S.
periments using in situ FT-IR analysis and concluded that H2S Numerous research studies have been conducted on pho-
was oxidized to SO2 4 without producing significant gaseous tocatalytic H2S decomposition for H2 production either in gas
intermediates such as SO2, SO and SO2 [157]. Degradation of or aqueous phase by investigating different variables such as
gaseous sulfur compounds, such as H2S and methyl- pH [163,164], various semiconductors [165], aqueous solutions
mercaptan (CH3SH) was reported by Kato et al. [158] over and their combinations [166], and preparation techniques [7].
silver-deposited titanium dioxide (Ag-PCF). The photocatalytic Despite significant progress in terms of catalyst development,
degradation rates of H2S and methylmercaptan by Ag-PCF photocatalytic processes are far from commercialization. Lack
were 7 times and 14 times larger, respectively, than those by of industrial-scale applications can be mainly attributed to
conventional photocatalytic filter. The authors noted that the reactant consumption, back reactions of products, and cata-
deposited silver may act as a co-catalyst which enhanced the lyst deactivation. The impacts of first two factors could be
photocatalytic oxidation of sulfur compounds. mitigated significantly by utilizing a well-designed continuous
A kinetic analysis on heterogeneous photocatalytic degra- reactor, efficient product separation, and recycling methods
dation of gaseous acetaldehyde, ammonia and H2S for non-consumed reactants [151]. To avoid catalyst deacti-
was performed under UV irradiation over highly active vation, catalysts that respond to visible light and contain
nanostructured-anatase and rutile films [159]. The anatase optimized structure designs such as morphology, band
film showed a higher photocatalytic activity than the rutile structure, surface area, etc. are still required to meet indus-
film and the magnitude of the difference decreased in the trial requirements. In addition, for practical purposes, selec-
order of ammonia > acetaldehyde > hydrogen sulfide. By tive heterogeneous catalysts are essential to tolerate the high
analyzing the adsorption characteristics and the kinetics of H2S concentrations in the gas phase to prevent deactivation.
photocatalytic degradation of the three reactants, it was
realized that H2S adsorbed more strongly on rutile than on Direct decomposition using non-thermal plasma
anatase. It was concluded that the kinetics of the photoreac- In general, thermal decomposition and decomposition using
tion of H2S is mostly governed by the adsorption characteris- plasma systems may have provided more promising results
tics of the catalyst. for H2S splitting because of their more direct and cleaner
H2S elimination with initial concentration 15 ppm in gas approach. However, as already mentioned, the equilibrium of
phase was investigated over heterogeneous photocatalysts the thermal decomposition of H2S, low conversions and
[160]. The main hurdle for practical applications was due to various forms of sulfur, S8 or S2, produced even at tempera-
the nature of the reaction products, as during the process SO24 tures near 1250 K, can complicate separation of H2. Ideally, a
accumulated on the photocatalyst surface, leading to deacti- non-equilibrium system is required.
vation. As a result, two strategies were suggested to mitigate Plasma is often considered the fourth state of matter,
the effects of sulfur poisoning for the catalyst. First, porous having properties like no other phases; it is an ionized gas,
and SO2-selective photocatalysts were synthesised by the sol- produced by a number of different methods including com-
gel method with the help of surfactants to increase conversion bustion, explosion, furnaces, electrical discharge including
and more importantly to mitigate deactivation by retaining coronas, sparks, glows, arcs, plasma jets or shocks that are
SO2 by-products. Secondly, to improve adsorption capacity of electrically, chemically, or magnetically induced [7]. Plasma-
the photocatalysts, hybrid TiO2-SiMgOx composites were based chemical reactions can operate at temperatures of up
synthesized to avoid SO2 release and to increase the stability to 20,000 K (thermal plasma) and pressures of 10e109 Pa,
of the catalyst. With fresh composite, an H2S conversion of allowing for high conversions of thermodynamically unfav-
40% was achieved without SO2 formation; however, a steady ourable reactions. The various methods are often evaluated by
decrease in activity was observed during a 72 h reaction their specific energy requirement (SER), which determines the
period. To regenerate the photocatalysts, a 1 M KOH basic efficiency of a plasma system for the production (or destruc-
solution was used to wash the catalyst. The wash process not tion) of a specific chemical substance, such as SER for H2
only recovered the catalyst, but also increased the photo- production, and can be used for thermal and non-thermal
catalytic activity. H2S conversion rate reached near 100% due plasma systems [63]. SER is calculated from measured or
to the incorporation of basic sites that favoured H2S computed parameters using Eq. (31).
adsorption.
Photocatalytic splitting of H2S was investigated in the gas ε ¼ W=Q i (31)
phase for H2 production in an anaerobic environment by
Gujun et al. over semiconductor photocatalysts including where ε is SER in eV/molecule, W is total power input and Qi is
TiO2, CdS, ZnS, ZnO, and ZnIn2S4 [161]. ZnS showed the the flow rate of substance of interest.
highest rate of H2 production, and the addition of Cu2þ High pressures alone may not yield desirable outcomes.
enhanced its activity during the ZnS preparation. Loading Ir Theoretical studies indicate that although solid H2S is stable
was also effective for promoting H2 production. below 43 GPa, at elevated pressures it decomposes into H3S
Most recently, Baldovi et al. [162] reported photo-splitting and sulfur [167]. Other species include H4S, H5S, and H6S, but
of H2S in the absence of catalysts or photocatalysts at near they were found to be unstable. Plasma dissociation of H2S
room temperature. They observed that, upon irradiation at was studied extensively by scientists from the former Soviet
1314 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Union using microwave and radio frequency discharges with production as low as 1.6 eV per molecule [188,189]. The system
minimum dissociation energies of 0.76 eV per H2 molecule. consists of a novel type of dielectric barrier discharge (DBD)
Pilot plants were constructed based on their experimental tubular reactor with inner electrodes made of either copper
results [7,168e173], and results showed that plasma dissoci- wire or aluminum foil, coated with metal catalyst fibers (sin-
ation of 1 m3 of H2S gave 1 m3 H2 and 1.4 kg sulfur at a cost of tered metal fibers) or silver paste. Residence time, discharge
0.6e1.2 kW∙h/m3 to operate [168,169]. However, safety and gap, and energy input were varied to determine the effect on
economic reasons have hampered its practical use. In addi- yield/conversion, and specific input energy (SIE). Increasing
tion, an effective quenching system must be achieved to the energy input increased conversion and residence time
control the chemical reaction. The quenching system is typi- also influenced H2S conversion; however, energy consump-
cally in the form of direct water injection, surface heat ex- tion increased as well. At the gas residence time of 6 s, 40% H2S
change, or expansion through a nozzle or fluidized bed [7]. conversion was achieved leading to the observed 1.6 eV per
Plasma systems can generate extremely high tempera- molecule.
tures, which are considered excessive for H2S dissociation Gliding arc plasma technologies have shown promise for
and lead to waste and increased costs. However, warm fuel conversion because they are considered a ‘warm’ plasma
plasma systems which operate at cooler temperatures with sufficiently high temperatures for chemical trans-
(2000e4000 K), may be more suitable [174]. The elevated formation but also advantageous for energy and cost saving
temperatures produce by plasma systems compared to con- [64]. Gliding arc in Tornado (GAT) was developed to improve
ventional thermal H2S-splitting methods, can be beneficial the gas contact geometry of classical gliding arc technologies
for the prevention of sulfur condensation on reactor walls, for the partial oxidation of natural gas. One study involving
and may allow for the easier separation of sulfur species via GAT for H2S dissociation found that it was quite economical to
condensation. Non-thermal plasma sources include those achieve a dissociation energy of 1.2 eV per H2 molecule at
based on light applications and have been used for living atmospheric pressure, much lower than most other applica-
tissue treatments [64]. Other non-thermal methods including tions, and more suitable for commercial and industrial ap-
dielectric barrier, rotating glow, corona, microwave, and plications [64]. Other investigators found that adding O2 (20%)
radio frequency discharge are compared in Table 4 with the GAT plasma technology reduced energy costs for H2
[64,173,175e186]. However, most of these studies dilute production while increasing H2S decomposition to 65%
their H2S stream and have high energy costs associated with without decreasing the production of H2 or the production of
its conversion to H2 (>50 eV per H2) and thus are not suitable SO2. Here, the specific energy requirement for H2 was deter-
for industrial-scale applications [7]. Diluting the H2S source mined to be 1.0 eV per molecule H2, largely due to the O2eH2S
with another gas of lower dielectric strength (e.g. Ar, He, N2, gas mixture [190]. Various plasma technologies were also
or H2) is used because it lowers breakdown voltage as was conducted in a plug-flow reactor [63]. Four different plasmas
observed with a pulsed corona discharge reactor (PCDR) [181]. were tested, namely AC corona, dielectric barrier, streamer,
Energy consumption is higher when H2 is used as a diluent and contracted glow discharge. SER levels of 2.4 eV per
versus N2, presumably due to the molecular size mismatch, molecule were measured in a contracted glow discharge
H2 being 1.86 [119] times smaller than N2 causing a lower rate arrangement; it was concluded that further SER reduction was
of electron collisions and more energy dissipation reactions not possible in a plug-flow reactor design due to the absence of
with H2 [181]. The authors noted that, despite observing lower energy recovery mechanisms. However, all SER values were
breakdown voltages with the mixed gas systems, further in- higher than for typical GAT plasma methods. It was postu-
creases in efficiency are needed. lated that the reaction mechanism involved an initial direct
In another study, a novel reactor design employing a wire- electron impact to H2S and that thermal dissociation was a
in-tube configuration allowed for view ports to obtain a visual key factor for lowering SER values [63]. Earlier attempts
of the corona along the length of the reactor containing an involving plasma discharges having varying degrees of suc-
equimolar mixture of Ar and N2 (4.9 eV/H2S) at constant power cess are discussed elsewhere [7].
[187]. The combination of plasma discharges with catalytic Plasma systems may have more potential than other H2S-
systems has led to achieving energy consumption for H2 splitting approaches because of their lower energy

Table 4 e Various plasma methods reported by specific energy requirement (SER) number.
Plasma method type Comments SER value Reference
(eV/molecule)
Microwave Reactor Low Pressure (76 Torr) 0.76 [184,185]
Gliding Arc in Tornado (GAT) Pressure, 250 Torr 1.2 [64]
Gliding Arc in Plasmatraon (GAP) 50e60% H2 yield in single pass 2.64 to 4 [192]
AC corona discharge Constant flow rate (0.22 L/min), pressure (265 Torr) and power supply 26.6 [63,174,191]
(2.1 W) at room temperature
Dielectric Barrier Discharge 18.5% H2S dissociation occurred and was constant between 300 and 700 K 12 [63,191]
Streamer Discharge Constant flow rate (0.15 L/min) at 150 Torr, 10 ns pulse at 30 kV between 10 14 [63]
and 160 Hz
Contracted Normal Glow 1 L/min flow rate, 50 mA, 150 Torr, 15.4% H2 production 2.35 [63] [176]
Discharge
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1315

consumption [63]. Thermodynamic equilibrium modelling sulfur-iodine water-splitting thermochemical process [199].
reveals that H2S dissociation into gaseous products including This method was adapted by researchers from the University
H2, requires a minimum SER of 1.8e2.1 eV/molecule of H2 of Saskatchewan as a means of efficiently converting H2S into
produced under ideal conditions [64,191,192]. SER values H2 and S (Eqs. (35)e(37)). Theoretically, all components except
lower than this value may indicate non-trivial and non- H2, S, and H2S are recycled, resulting in the net H2S-splitting
equilibrium effects are contributing and require further cycle (Eq. (38)) [51].
investigation. Table 4 compares various plasma-based pro-
cesses with calculated SER values. H2S Oxidation: H2S þ H2SO4 / SY þ SO2 þ 2H2O (35)

Thermochemical decomposition Bunsen Reaction: 2H2O þ I2 þ SO2 / H2SO4 þ 2HI (36)


In this section, three thermochemical methods will be dis-
cussed. The first method is a two-step closed cycle which in- HI Decomposition: 2HI / H2 þ I2 (37)
volves use of metals and their affinity towards sulfides to
produce H2 and sulfur. The second method is a closed three- The overall reaction is shown in Eq. (38).
step cycle with iodine and sulfuric acid called the H2S-split-
ting cycle. A modified version of this method called H2SeH2O- H2S / H2 þ SY (38)
splitting cycle will also be described. The third method is a
two-step closed cycle with iodine called the iodine thermo- A working concept of the process is shown in Fig. 9 where
chemical cycle. the acid gas is injected as a mixture of CO2 and H2S from
Two-step closed cycle with metals or metal sulfides. This feedstocks in gas plants [51]. As a result of further elemental
closed cycle includes the adsorption or affinity of H2S sulfur oxidation (Eq. (40)), this process produces twice the
[193e196] on metals and/or other inorganic components. The amount of recycling agents and eventually H2 (Eqs. (41) and
method involves two-step reactions using metal or metal (42)), thus giving rise to another new cycle called the H2Se
sulfide as a substrate to capture sulfur from H2S while H2 is H2O-splitting cycle, represented by the following reactions
liberated (Eq. (32) and Eq. (33)) [7]. The metal sulfide is subse- [51]. A case study was presented in Section Hydrogen use from
quently converted into sulfur and the original metal or metal H2S sources in oil sands processes .
sulfide.
H2S þ H2SO4 / SY þ SO2 þ 2H2O (39)
(xM or MxSy) þ zH2S / (MxSz or MxSyþz) þ zH2 (32)
O2 þ SY / SO2 (40)
(MxSz or MxSyþz) / (xM or MxSy) þ zS_ (33)
2SO2 þ 4H2O þ 2I2 / 4HI þ 2H2SO4 (41)
The overall reaction is shown in Eq. (34).
4HI / 2H2 þ 2I2 (42)
zH2S / zH2 þ zS_ (34)
The overall reaction is shown in Eq. (43).
Kiuchi et al. claimed that Ag and other metals such as Cu,
Co, Fe, Ni, V, and Mo decompose H2S and may form higher H2S þ O2 þ 2H2O / H2SO4 þ 2H2 (43)
oxide products such as sulfates, which could affect the
reversibility of the reaction [197]. Other metals such as Ti, Zr, The same research group from the University of Sas-
and Hf have also been investigated for direct reaction with katchewan proposed other theorized routes to produce SO2
H2S. Theoretical studies reveal that the direct insertion of the to feed the Bunsen reaction for the H2S-splitting cycle, by
metal into the S-H bond results in an H2MS complex that could performing a comprehensive exergy analysis. It was found
liberate H2 [198]. A comprehensive report on H2S- splitting that the first reaction of the original H2S-splitting cycle had
processes has reviewed this method [7]. Based on this review, the least destructed exergy, while H2S direct oxidation of the
the sulfiding reaction (Eq. (32)) usually occurred in the range of Claus process (Eq. (8)) had the greatest irreversibility [200].
673e823 K under reduced pressure while decomposition (Eq. The Bunsen reaction, is a moderately exothermic reaction,
(33)) occurred at higher temperatures (1023e1123 K) and which is believed to be the most crucial part of both H2S-
reduced pressure [7]. When FeS, chalcopyrite (CuFeS2-x) and splitting and sulfur-iodine water splitting cycles because it
pentlandite (Ni4.5Fe4.5S8) were the sources of sulfide, no links H2S oxidation (Eq. (35)) and hydroiodic decomposition
satisfactory results were observed. For instance, only 30% H2 (Eq. (37)) of the H2S-splitting cycle and also connects the
was evolved and no FeS was restored to its original form. sulfur and the iodine loops of the sulfur-iodine water-split-
When Ni3S2 was used, H2 evolution decreased over time, due ting cycle. A company called General Atomics (GA) exten-
to sintering or partial diffusion of sulfides. We could not find sively investigated this reaction in order to optimize the
recent reports on this method. We suspect research activities conditions under which the two produced acids have the
on this process may have been abandoned due to technical highest degree of separation. GA concluded that both acids
issues. are not separated by any thermal means without reversing
Three-step closed cycle with iodine and sulfuric acid: This the equilibria unless excess amounts of water and iodine are
process is also known as the H2S-splitting cycle, was initially used [201]. The stoichiometry originally proposed by GA is
proposed by Goldstein et al., and based on the multistep shown in Eq. (44).
1316 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Fig. 9 e The H2S-splitting cycle for H2 production. Image used with permission from Elsevier [51].

researchers investigated the effect of operating parameters


such as liquid volume, toluene/water volume ratio, and
SO2 þ 16H2O þ 9I2 / (2HI þ 10H2O þ 8I2)HIx
agitation speed on the apparent SO2 absorption/reaction rate
phase þ (H2SO4 þ 4H2O)Sulfuric acid phase (44)
in a closed system of a volume-fixed batch reactor [206]. The
comparison of the rate of SO2 absorption in the liquids of
The stoichiometry requires considerable amounts of iodine
different compositions, such as toluene, toluene and water, or
(9 mol) and water (16 mol) to drive the splitting of the acids
I2-toluene solution and water, indicated that the SO2-dis-
through a spontaneous phase separation process. The relative
solving-in-liquid phase was the rate-controlling step if the gas
amounts of water and iodine create two immiscible phases: a
phase resistance was negligible. Given the small activation
light H2SO4/H2O and a heavy HI/I2/H2O phase, which must be
energy (6.02 kJ/mol), it was concluded that in order to increase
concentrated before each is sent for decomposition. The
the reaction rate, improving the contact between reactants in
separation steps would become a huge burden later in the
the multiphase system became crucial. Therefore, Corning®
downstream sections as the diluted streams need to be
Advanced-Flow™ Reactors (AFR-LF and AFR-G1) were chosen
further concentrated and purified [201].
to test this due to excellent resistance to corrosion, and
To tackle the technical challenges of the GA method for the
improved mixing efficiency of multiphase fluids. With these
Bunsen reaction, Wang et al. [49] proposed a low-temperature
advanced flow reactors, the overall mass transfer coefficients
process, where toluene was used to dissolve iodine such that
were calculated for binary systems (SO2-water and SO2-
the Bunsen reaction could be carried out continuously at room
toluene) and the effects of operating conditions such as gas
temperature and technical difficulties of GA Bunsen reaction
and liquid flow rates, the water to toluene ratio, and the
can be avoided. In their version of the H2S-splitting cycle, H2S
temperature on the absorption rates of SO2 and the I2 reaction
was first oxidized with concentrated sulfuric acid (94e98 wt%)
rate were studied. The results showed seamless scaling-up of
(Eq. (35)). Details can be found in the following references
the method using the Corning reactors when the flow rates
[202e205]. Then, the produced SO2 was reacted with stoi-
were increased twenty times [201].
chiometric amounts of iodine dissolved in toluene and water
Two-step closed cycle with iodine: With the goal of
at room temperature (Eq. (36)), which resulted in a gas-liquid-
replacing the Claus process, another theorized cycle called the
liquid multiphase system [206]. Finally, the product acids from
iodine thermochemical cycle was introduced. H2 production,
the Bunsen reaction, including some unreacted iodine dis-
as shown in the following two reaction steps (Eq. (45) and Eq.
solved in toluene and sulfuric acid, were electrolyzed during
(46)), was investigated using process modelling [7,208].
which HI was decomposed to H2 and I2 in the electrolysis unit
at room temperature (Eq. (37)) [207]. To date, all the reaction
H2S þ I2 / 2HI þ 1/8S8 (45)
sections in the H2S-splitting cycle have been investigated
separately, but no integration between the three reaction
2HI / H2 þ I2 (46)
sections, including unit operations such as purification and
upgrading steps, have been performed.
To date, the detailed mechanism of Eq. (45) is not well-
In order to understand the kinetics of the Bunsen reaction
known. The authors noted that the solvation of hydroiodic
of the described gas-liquid-liquid multiphase system per-
acid in iodine must occur in the aqueous phase [208]. The value
taining to the H2S-splitting cycle, the apparent reaction rate
of DGrxn of 71.6 kJ/mol for Eq. (45) implies that the reaction for
was studied where toluene was used as the I2 solvent. The
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1317

consumption of H2S in water phase is spontaneous. In this [212]. Table 5 list some common direct electrolysis methods.
cycle, Eq. (46) is not new: it is basically HI decomposition re- As can be seen, various remedies to eliminate sulfur passiv-
action of sulfur-iodine water-splitting. This is one of the most ation on the anode have been investigated. Techniques
challenging steps for water-splitting due to the presence of an include porous electrodes, solvent addition to remove sulfur,
azeotropic point in the HIx mixture which prevents simple mechanical removal (stirring) and, high temperature methods
distillation. Isopropyl alcohol can be used as a solvent to miti- (increased corrosion). All of these have limited scalability due
gate costs from vaporization of the aqueous phase. However, it to the complex nature of the system. Therefore, although the
was later determined that fundamental issues such as vapor- direct methods are more energy efficient, the production of
ization and condensation of solvent made the process un- sulfur creates separation and electrode contamination issues,
competitive both economically and environmentally. The side and with the introduction of high-temperature electro-
reactions of the iodine with water and iodide were also a chemical methods, undesirable secondary reactions occur
concern. Despite this, process modelling suggested that the [213].
iodine thermochemical cycle could be comparable in cost and Indirect Methods. Indirect methods typically involve the
superior in GHG emission to current industrial practices. use of a chemical co-oxidant (e.g. iodide, metal-oxides or ha-
Despite rigorous feasibility studies of thermochemical lides), and while they offer advantages, high voltages are
methods such as H2S-splitting and iodine thermochemical required to run the electrochemical reactions as compared to
cycles, unit operations may be a significant source of cost for the direct approaches.
these processes such as circulation, vaporization, purification A vanadium dioxide (VO2)þ/(VO)2þ couple system has been
and condensation of the solvents: the authors have mainly studied as an indirect approach to create H2 from H2S. Here, in
focused on the feasibility of the reaction steps and the inte- an acidic medium, the very stable and soluble (VO2)þ/(VO)2þ
gration of different sections has never been performed couple, can oxidize sulfide to elemental sulfur but not to
experimentally. Therefore, a more comprehensive experi- higher oxidation states [213]. The overall reaction scheme is
mental design, modelling, and economic analysis is required shown below through Eqs. (49)e(52):
after the integration of all the separate reaction sections, with
their relevant separation steps, to develop a more realistic flow 2Hþ þ 2(VO2)þ þ H2S / 2(VO)2þ þ SY þ 2H2O (adsorption
sheet for scale up. reaction) (49)

Electrolysis decomposition 2(VO)2þ þ 2H2O / 2(VO2)þ þ 4Hþ þ 2e (anode) (50)


Electrolysis has been investigated as a means of obtaining H2
from H2S using electrochemical technologies that decompose 2Hþ þ 2e / H2 (cathode) (51)
H2S and/or SOx's to H2 and S [12]. Typically, 3 types of elec-
trolysis methods are utilized; 1) direct, 2) indirect, and 3) other H2S / H2 þ SY (overall) (52)
methods.
Direct Methods: The direct electrochemical decomposition
of H2S is described by the following half-reactions, Eqs. (47) The simultaneous oxidation of (VO)2þ to form (VO2)þ and
and (48) [209]. reduction of Hþ to yield H2 was carried out in a dual fluid cell
separated by a membrane. In this system, H2S adsorption
H2S / 2Hþ þ 2e þ S E0 ¼ 0.19 V at 423 K (anode) (47) increased to 90% at 323 K, with a current efficiency of 97%.
Another indirect electrolysis process called the “FeeCl
2Hþ þ 2e / H2 (cathode) (48) hybrid process” was developed by Idemitsu Kosan Co. (IKC). It
consists of adsorbing H2S gas in aqueous solution using an
Direct methods are generally preferred, however the major inexpensive FeCl3 catalyst followed by electrolysis of FeCl2.
obstacle faced by this method is sulfur passivation of the This process was proposed in 1991 as a way of decomposing
anode electrode. Sulfur is highly soluble in alkaline media H2S to H2 and S [214]. A simplified flow diagram is shown in
forming polysulfides, but their solubility can be easily excee- Fig. 10. H2S absorption was found to be almost 100% at 348 K
ded, leading to precipitation from solution which can interfere with satisfactorily low electrolysis voltage (0.7 V) and current
with H2 production. Therefore, various systems were devel- densities of 100 mA cm2 at 343 K. A bench-scale plant was
oped, such as the incorporation of solvent, membranes and developed with a production capacity of 2.1 Nm3 of H2 gas per
compartments to minimize sulfur-related issues. Fetzer first day and 3 kg of sulfur per day with the operation (intermittent)
showed that electrolysis of sodium sulfide (i.e. a deprotonated of the bench-scale plant for 1000 h [215]. A process simulation
version of H2S) led to the complete loss of current due to study of this process revealed that the IKC process was able to
electrode passivation by sulfur [210,211]. This has led to in- replace the Claus process when modeled and validated
direct routes that avoid the passivation of the electrode by against sulfur recovery plants in Abu Dhabi [216]. Cost anal-
chemically oxidizing sulfur, followed by subsequent reduction ysis revealed that operating the process at high ferric con-
of the oxidizer via electrochemical means at the anode to centrations was more beneficial than high solution flow rates.
generate H2. This completes the catalytic cycle and avoids the In another study, H2S was electrolyzed at 423 K, which was
formation of sulfur at the electrode [211]. However, the pro- warm enough to allow sulfur to run off the electrode surface.
cess was not efficient due to the high voltages required and Electrode testing revealed that using an anode catalyst
more direct approaches were therefore developed. The cor- composed of ruthenium (IV) oxide/p-dichlorobenzene/cesium
rosive nature of H2S also limits the type of anode material hydrogen sulfate/platinum black and cathode catalyst
1318 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

Table 5 e A sample of various electrochemical methods for H2S electrolysis.


Electrochemical Comments Conversion/yield (%) or end result Reference(s)
method type
Direct - Stepwise, compartmentalization method using Unwanted side reactions are eliminated, with [211,223]
aqueous NaOH and NaHS as analyte with continuous sulfur precipitation occurring in the bulk solution
application minimizing electrode passivation, with yields
greater than 95% for both H2 and crystalline
sulfur, at 353 K
- Use of organic vapour (C6H6, C6H5CH3, cycloparaffins, Current densities of up to 50 amp/ft2 of electrode [16]
CS2, NH3, or (NH4)2S) introduced in H2S stream to surface at cell voltages of 0.3e0.7 V with
remove sulfur accumulation on electrode surface efficiencies as high as 50% were obtained
- Addition of toluene or benzene to remove sulfur from 60% conversion efficiency was achieved with 95% [224]
the electrode surface in a continuous-stirred tank sulfur purity. A volume flow rate of 10e66 mL/h at
electrochemical reactor (CSTER) 293e333 K, and applied voltage 1.8e4.8 V was
investigated
- Use of Nafion membranes to separate the anodic and NaHS solution at 358 K at 0.5 V at 100 mA/cm2 [225], [7]
cathodic compartments produce high purity sulfur with high faradaic
efficiencies for H and S production. Membrane
effectiveness decreased over time
- Use of a filter press electrolyser to recycle sulfur and Produces sulfur at the anode and H2 at the [226]
H2 in a sodium carbonate solution cathode At 348 K, 85% sulfide conversion was
containing H2S observed
Indirect - Use of iodide as co-oxidant in acidic solutions Lead to 99.3% sulfur recovery (after purification) [227,228]
and concurrent H2 production, and high current
densities and efficiencies
- Metal oxide, (VO2)þ/(VO)2þ electrochemical couple Adsorption efficiency of H2S increased with [213]
under acidic conditions capable of oxidizing sulfide to (VO2)þ concentration and temperature then
elemental sulfur plateauing (90% adsorption at 323 K) and current
efficiencies reached 97%. Limiting mass transfer
requires better reactor design
- Aqueous FeCl3 used for H2S adsorption followed by Tested on bench scale for 1000 h to create 3 kg of [214]
subsequent formation of FeCl2 is thought responsible sulfur and 2.1 N m3 of H2 per day
for H2S decomposition
Other methods - Electrochemical reduction of H2S from coal or natural H2 is evolved at the cathode and sulfur is [229], [7]
gas removed from a molten salt electrolyte suspected
in ceramic matrix

composed of black/p-dichloromethane gave the most prom- modification of catalytic activity (NEMCA) effect [218]. Modi-
ising results [217]. fying the electrode surface by supplying oxygen anions in a
The electrochemical decomposition of H2S in the gas phase predictable manner creates a super reactive surface and
has been exploited by the non-Faradaic electrochemical electrochemical promotion that results in increased chemical

Fig. 10 e Simplified flow diagram of the FeeCl hybrid process. Image used with permission from Elsevier [216].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1319

rate. These phenomena can reduce the need for harsh reac-
tion conditions, allowing the use of reduced pressures and
temperatures. For example, the electrocatalytic decomposi-
tion of H2S to H2 and S2 over Pt electrodes was investigated at
873e1023 K and 1 atm pressure. Upon applying a potential to
Pt supported on an O2-conducting yttria-stabilized zirconia
disk, the decomposition of H2S rate significantly increased by
up to a factor of 11 at 873 K [219]. Although NEMCA is a
promising electrochemical process, the technology is still not
mature [220]. A sample of indirect electrochemical methods
are also summarized in Table 5.
Other Methods: High temperature processes reduce the
sulfur deposition issue, however, corrosion of the cell archi-
tecture and other components becomes a new challenge. At-
tempts to incorporate renewable energy into H2S electrolysis, Fig. 11 e H2 production from green sulfur bacteria. Image
has been invested by some research groups. For example, used with permission from Elsevier [232].
modelling of H2 production from H2S in geothermal power
plants using electrolysis methods was proposed [221]. This
study had three fundamental steps 1) removal of mercury by the bioreactor removed 100% of the H2S. However, when the
chemical absorption 2) selective catalytic oxidation of H2S to O2 level decreased, the performance also decreased.
SO2, and 3) SO2 scrubbing by geothermal water. This approach In another study, a mixed system of sulfate reducing bac-
can be used as a lower energy strategy for H2S electrolysis. In teria, Rhodobacter sphaeroides and Desulfomicrobium bacu-
another study, modelling was also used for the economic latum in a synthetic medium was examined for its H2
analysis and energy production determination from biogas- producing properties [234]. Bacteria that can produce H2 in the
based electricity and sewage sludge derived H2S. The study presence of other bacteria and under non-sterile conditions
investigated various electrochemical methods and scenarios will have great implications for the scale up and commercial
with the aim to determine the most effective wastewater implementation of bio-reactors for the generation of H2 from
treatment method [222]. H2S was present in only 1e2% of the H2S. However, to date, very few live biochemical systems exist
stream, however, it had an economic advantage for H2 pro- that can create H2 from H2S, a field that requires further
duction because of the lower Gibbs free energy compared to research, and has the potential to boost renewable energy
water, at the same temperature. incorporation.
Electrolysis has not been the most active field for H2S
research recently, however, the recent studies on the incor-
poration of a renewable source of energy, may provide a new Technological assessment overview
direction for H2S electrolysis. In addition, indirect methods
can be promising with higher conversion rates and low This review highlights some of the potential and emerging
voltage potentials. research that can lead to technologies for H2S utilization,
especially H2S decomposition. The different technologies
Biological decomposition discussed here range from bench scale to commercial scale,
Biological processes can be a new alternative to decompose all with the intention to convert H2S to marketable
H2S for H2 production, considering that using microorganisms commodities.
to create H2 may be an attractive option to costly industrial Criteria to consider for any H2S utilization process include
methods. Microorganisms can evolve H2 from various sources technical viability, technical maturity, economics, and market
including organic material and water, making it a worthwhile constraints [235]. More importantly, environmental impacts
approach for H2 producing alternatives. Fermenters or bio- should be considered for any H2S utilization and removal
reactors with immobilized cells are used for H2 production in methods, such as the handling of hazardous streams with
the dark and are an essential part of biohydrogen production typical contaminants (e.g. green house gas emissions, hydro-
[230e232]. Markov reviewed H2 production using bioreactors, carbons, solvents, amines, water, and ammonia). Common
including detailed descriptions of the methods [231]. problems frequently observed during any H2S utilization re-
Green sulfur bacteria known as obligate photoautotrophic action is elemental sulfur extraction which can result in
bacteria can produce H2 from H2S [232]. The pathway includes plugging, precipitation, and corrosion. In addition, proper
H2S as a reducing agent that donates electrons to nitrogenase material selection for selected operating conditions, and
for H2 production, coupled with N2 fixation (Fig. 11). However, correctly addressing safety hazards due to the high concen-
very few studies have been performed on green gliding bac- trations of H2S gas streams, and H2 will be crucial. From a
teria for the production of H2. technical point of view, recombination of products or by-
Sulfur-oxidizing bacteria, Thiobacillus thioparus, were products with H2S and/or other molecules present in reac-
immobilized on Mavicell B support and used as part of a tion environment, competing reaction pathways, fouling or
micro-aerobic biotrickling filter reactor to form synthetic (bio) poisoning of catalytic and/or electrolytic systems, catalyst life
gas to help develop efficient gas purification processes for cycle costs and regeneration, have to be overcome for any
biogas technology [233]. When a supply of O2 was provided, commercial applications. Other factors must also be
1320 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7

considered in order to seamlessly deploy a new H2S utilization with existing commercial H2S utilization processes such as
technology, such as meeting stringent sulfur recovery regu- the Claus process [235].
lations, sufficient funding for novel technology developments Table 6 summarizes and compares some of the H2S utiliza-
and scale-up, overall economics analysis and process model- tion methods described in this paper. Thermal decomposition
ling and more importantly, appropriate competition strategies methods including those utilizing catalysts, despite being the

Table 6 e Summary of H2S utilization methods described in this review. TRL ¼ technology readiness level; from 1
(theoretical studies) to 10 (full-scale commercial).
Utilization TRL Pros Cons Comments
methods [72]
Partial Oxidation
Claus Process 9þ - Very well-known process - Tail gas treatment is challenging Currently, it is the most
- The cost of retrofitting existing units - Highly GHG emitting mature process for H2S
is minimal - No H2 produced conversion and utilization
Superadiabatic 5 - Good thermal efficiency - Membrane requirement H2 production is possible
Combustion (SAC) - No CO2 generation from combustion - Pure O2 requirement can create CO2 through partial oxidation
- Modest cost compared to Claus offset using SAC
process - Low H2 yields (at least 50% less
- Compatible with rich and lean H2S compared to H2S decomposition
streams methods)
H2S Reformation 6 - Valorizes methane and H2S at the - Despite technical feasibility there is no Implementation of this
same time large market demand for CS2 technology would depend
- High yield of H2: 2 moles of H2 is - Energy intensive process (temperatures on CS2 demand to offset
produced per 1 mol of H2S above 1200 K are required) some of the costs
H2S Decomposition
Thermal 4 - Direct route to create H2 and S from - High temperatures required for non- Thermal catalytic processes
H2S catalytic routes (greater than 1200 K) are an advantageous
- Catalysts not required for pure - Catalyst deactivation especially at high approach due to
thermal methods temperatures improvement potential,
- With catalysts, temperatures as low - Rich H2S streams may not be compatible economic assessment and
as 673 K can produce H2 with membranes (less than 10 wt% H2S) technical viability
- 99.4% conversion of H2S can be - Membrane materials may be costly and compared to other H2S
achieved at 973 K over a Pt-based add complexity to reactor design decomposition methods
membrane
Photocatalytic 3 - Potential for renewable energy - Renewable energy is intermittent Compared to other H2S
integration - Lack of reliable separation processes decomposition methods,
- Lower CO2 footprint - Catalyst deactivation, especially gas the viability of commercial
- High technical viability phase with high H2S concentrations application for this method
- Poor quantum efficiencies is unknown
Non-Thermal 5e6 - No catalyst required - Yields and conversions are sensitive to Some plasma-based
Plasma - direct route to create H2 and S from plasma type and reactor design systems, such as gliding arc
H2S - Relatively complex compared to pure plasma, appear to show
- Separation process is easier thermal processes great technical viability,
- Lower energy consumption improvement potential and
good energy efficiency
Thermochemical 4 - Usually, no catalyst required - Very complex chemistry, especially puri- High technical feasibility,
- Relatively high energy efficiency fication of products however complex nature
- Zero GHG emission if coupled with - Corrosive nature requires special may require specialized
renewable energy sources, i.e. nu- materials reactor engineering and
clear sources - Vaporization, purification and condensa- impose unknown
tion of the solvents may impose high practicality
operating costs
Electrolysis 4 - Direct method provides easy access - Electrode passivation from sulfur Indirect electrolysis
to H2 - High potential required for indirect methods, such as the FeeCl
- Easy renewable energy integration methods (energy consumption) hybrid process, is seen a
- Very little cross contamination and - High temperature methods facilitate promising route, with high
easy product separation unwanted secondary reactions and conversation rates and low
increase corrosion voltage potentials
Biological 2 - Alternative to costly industrial - May require highly pure environments, Relatively new area of
methods excluding other bacteria to operate research for H2S utilization,
- More environmentally friendly effectively with high improvement
- Live system may require special potential
procedures
- Separation and purification may be
difficult
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 2 9 9 e1 3 2 7 1321

most direct for production of H2 and S, suffer from unfavorable quantities of H2S that are converted to sulfur and water by the
thermodynamic equilibria and poor yields. Since conversion is Claus process. If this large quantity of H2S were converted to H2,
very low, it is beneficial to increase the reaction temperature; the consumption of H2 in Alberta oil sands industry would be
however, this would impose a large capital cost. Rapidly reduced significantly. However, large-scale H2 production
quenching the reaction is important to maximize H2 yields and processes from H2S decomposition have not yet been devel-
to avoid rapid recombination, but it would reduce the effec- oped, due to economic or technical reasons. Therefore, H2S
tiveness of any heat recovery equipment. Addition of mem- utilization and more specifically H2S decomposition processes
branes to remove one component and influence the equilibrium have been a topic of increasing research interest.
is one approach to overcoming unfavorable equilibria. However, Partial oxidation technologies such as the commercial
costs associated with retrofitting and maintaining reactors are scale Claus process, are not preferred because H2S is not
expected to be high. More efficient catalysts which lower oper- usually converted to H2 despite the large capital cost for this
ating temperatures would make this method very promising. process. Even though the Claus process is becoming more
Significant advances have been made in the development efficient, consuming valuable H2 to produce H2S through
of photocatalysts in terms of efficiencies in operating under hydrotreating the oil and then converting H2S to water is a
visible light. It has great potential for H2 production using a distinct drawback of this method. Another method to utilize
renewable energy source. For instance, liquid phase systems H2S is reformation, where methane and H2S are converted to
using nanostructured N-doped TiO2-catalysts, have been H2 and CS2 at high temperatures. H2S reformation suffers
shown to be a promising avenue of research. However, there catalyst deactivation because of the high temperature opera-
has not been a reliable method to perform this reaction at tion, leading to side reactions, hampering commercial
large-scale mainly due to the complexity, the lack of effective deployment. Therefore, it makes more economic sense that
photo reactors and separation processes. In addition, contin- H2S be decomposed to H2 instead of H2O.
uous supply of renewable energy on a large-scale is crucial for A more promising outlook for H2 production are H2S
the implementation of this process. decomposition methods which have been reviewed in this
Warm plasma systems may have more potential than paper. Decomposition methods are broadly categorized as
other thermal H2S-splitting processes because of their lower thermal (catalytic/membrane-assisted), photocatalytic, non-
energy consumption, and the variety of temperatures avail- thermal plasma, thermochemical, electrochemical, and bio-
able. In particular, microwave reactors, gliding arc in tornado logical. In general, low dissociation energy of H2S provides a
and gliding arc in plasmatron, and dielectric barrier discharge foundation for developing implementable H2S decomposition
plasm, have been shown to be the most promising and effi- processes to produce H2 commercially. However, compared to
cient means to produce H2 from H2S. water-splitting, fewer fundamental studies have been per-
Thermochemical methods are among the most mature formed on H2S decomposition methods mainly due to the
methods discussed, often having been run at a small pilot- toxicity of H2S which requires highly specialized lab equip-
scale. However, these studies reveal that the method suffers ment. As well, catalyst development for H2S-splitting is more
from uncertainties such as unwanted side-reactions, corro- challenging because most of the catalysts deactivate soon
sivity of the reactants under severe operating conditions, lack after they contact sulfur species. In addition, side reactions
of fundamental understanding of the mechanism, high and lack of effective separation methods also impede process
complexity of various chemical process, energy intensity and commercialization. To tackle these technical challenges,
high operation costs. development of stable, low-cost catalysts with the capability
Direct electrochemical methods may not be suitable for of supporting large-scale production and innovative separa-
large-scale adoption owing to the high cost of the electricity tion methods are necessary, regardless of the decomposition
required, and the deterioration of metal electrodes due to methods selected. This highlights the need for further
sulfur passivation can be challenging. The indirect electrolysis fundamental and applied research and development to ach-
process involving a FeeCl cycle, may be a promising route for ieve breakthrough technologies in the field.
large scale implementing. Incorporation of renewable energy
may further help lower commercial costs.
Biological approaches are still emerging, and a very limited Acknowledgments
number of studies have been performed on these methods.
Further studies are required to assess their viability as H2 We would like to thank Dr. Kim Kasperski for her valuable
producing methods. input in reviewing this article.The authors would like to
acknowledge financial support from the Government of Can-
ada's interdepartmental Program of Research and Develop-
Conclusion ment (PERD). All authors declare no competing interests.

Production of H2S is predicted to increase, especially from Ca-


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