CALCULATION FOR QUICK OPENING CLOSURE 73

(KS B 6731, & JIS B 8224)

ITEM NO. : 100359
DESIGN CONDITION (LOCKING RING TYPE) (After Corroded)
DESIGN PRESS. P= 2.758 Mpa
DESIGN TEMP. : 204.44 ℃
USED MATERIAL : A 182-F316
2
ALLOW. STRESS FOR FLANGE σa = 98.6 N/mm
CORR. ALLOW. c= 0 mm
FLANGE & CLOSURE O.D A= 685.8 mm
SHELL or FLANGE RING I.D ( ) After Corroded B= 596.9 mm ( 596.9 )mm
OUTSIDE DIAMETER OF CONTACT FACE OF CLAMP'S RAISED FACE & FLANGE'S RAISED FACE C1 = 683.8 mm
INSIDE DIAMETER OF CONTACT FACE OF CLAMP'S RAISED FACE & FLANGE'S RAISED FACE C2 = 630.65 mm
FRONT EDGE'S INSIDE DIAMETER OF CLAMP'S RAISED FACE C3 = 628.65 mm
LENGTH OF INSIDE CLAMP Cg = 61.85 mm
LENGTH OF CLAMP RAISED FACE OR LENGTH OF CLAMP LIP Cℓ = 25.4 mm
LENGTH OF CLAMP RAISED FACE OR MOMENT ARM'S LENGTH OF CLAMP LIP, ( Cℓ - rℓ) Cm = 24.4 mm
LENGTH OF CLAMP BODY Ct = 119.9 mm
LENGTH OF CLAMP Cw = 258.8 mm (incl split th'k.)
OUTSIDE DIAMETER OF FLANGE NECK Do = 644.53 mm
GASKET OUTSIDE DIAMETER G= 622.3 mm
STRESS MODIFICATION FACTOR OF FLANGE HUB (Due to JIS B8265 APP.3 fig.4) f= 1.000
AS A FACTOR TO BE APPLIED TO RAISED PART, INTEGRAL CLAMP TYPE 1,2
f1 = 1.200
INTEGRAL TYPE OF RAISED PART OR PARTIAL RING TYPE 1.1
LP FACTOR OF CLAMP RAISED FACE, (Lp/L) f2 = 2.000
LPC FACTOR OF FLANGE RAISED FACE, (Lpc/Lc) f3 = 2.847
THICKNESS OF FRONT FLANGE HUB ( ) After Corroded g0 = 23.81 mm ( 23.81 )mm
THICKNESS OF FLANGE NECK ( ) After Corroded g1 = 23.81 mm ( 23.81 )mm
LENGTH OF FLANGE'S RAISED FACE OR COVER'S RAISED FACE g2 = 20.635 mm
LENGTH OF FLANGE'S PART h= 30 mm (assumed)
LENGTH OF FLANGE'S NECK PART hn = 11.905 mm
THICKNESS OF FLANGE RAISED FACE'S ROOT OR COBER PLATE'S LIP ROOT h2 = 30 mm (assumed)
THICKNESS OF COVER PLATE'S RAISED FACE OR COVER PLATE'S LIP ROOT h3 = --- mm
MOMENT ARM'S LENGTH, hD = {(C1+C2)/2 - (B+g1)} / 2 hD = 18.2575 mm
MOMENT ARM'S LENGTH, ht = {(C1+C2) - (B+G)}/4 hT = 23.8125 mm
Q'TY OF RAISED FACE OR PART RING n= 8 mm
LENGTH OF CLAMP'S RAISED FACE ROOT, (L ≥ Lc) L= 133.41 mm
ARC LENGTH OF FLANGE'S RAISED FACE ROOT OR COVER PLATE'S RAISED FACE ROOT Lc = 88.90 mm
ARC LENGTH OF CLAMP'S RAISED FACE ROOT Lp = 266.82 mm
PITCH(ARC LENGTH) OF FLANGE RAISED PART'S ROOT OR COVER PLATE'S ROOT Lpc = 253.11 mm
INSIDE RADIOUS OF FLANGE RAISED PART'S & LIP'S, COVER PLATE'S & LIP'S FRONT EDGE CONER rf = 1 mm
INSIDE RADIOUS OF CLAMP CONER PART rc = 1 mm
INSIDE RADIOUS OF BODY FLANGE CONER OR COVER PLATE CONER rh = 1 mm
INSIDE RADIOUS OF FLANGE RAISED PART OR CLAMP LIP'S FRONT CONER rℓ = 1 mm
LENGTH OF FLANGE RING T= 50.8 mm
USED THICKNESS OF COVER PLATE Tou = 63.5 mm
2
TOTAL LOAD TO BE APPLIED BY INTERNAL PRESSURE, (π/4 * G * P) H= 838848.9 N
LOAD TO BE APPLIED TO FLANGE INSIDE FACE BY INTERNAL PRESSURE, (π/4 * B 2 * P) HD = 771768.9 N
DIFFERENCE BETWEEN TOTAL LOAD TO BE APPLIED BY INTERNAL PRESSURE HT = 67080.0 N
AND LOAD TO BE APPLIED TO FLANGE INSIDE FACE BY INTERNAL PRESSURE, {(H - HD) = π/4 *(G 2 - B2) * P}
MOMENT BY LOAD TO BE APPLIED TO FLANGE INSIDE FACE, (HD * hD) MD = 14090571.57 N-mm
OFF-SET MOMENT, {HD * (g1-g0)/2} MF = 0.0 N-mm
REPEAT CYCLE OF FATIGUE ANALYSIS BY JIS B 8266 APP.8 : 1000 Cycle
4
2
12 (1 - ν ) 1.818
β= 2 = = 0.0152498
B * g1 B * g1

Where, Poisson’s Ratio ν= 0.3

 74

Fig.7 DIMENSION OF INTEGRAL CLAMP TYPE

(Root) Clamp

(Root)

Cover

(Root)
Tooth
(Root)

Fig.8 DIMENSION OF IRAISED PART

CENTER OF
HATCHING PART (GR)

Fig.9 LOAD CONDITION OF INTEGRAL CLAMP TYPE

Fig.10 STRESS CONDITION OF INTEGRAL CLAMP TYPE

6. STRENGTH CALCULATIO OF CLAMP CONNECTION TYPE 75
6.1 INTEGRAL CLAMP TYPE
6.1.1 MOMENT & SHEAR STRESS TO BE APPLIED TO FLANGE
(1) TOTAL MOMENT TO BE APPLIED TO FLANGE, Mo
Mo = MD + MT +MF = 15687913.2 N-mm

Where, MT = HT * hT = 1597341.6 N-mm

(2) MOMENT & SHEAR STRESS TO BE APPLIED TO FLANGE RING & FLANGE NECK FACE
(a)Moment, MH

[ 1 + B + g1
1.818 3.305 * IA
MH = Mo / {
* ( T- h) + 2
g1 * (B/2 + g) }]
15687913.2
= = 5457922.772 N-mm
1 + 0.073 * ( 20.8 + 4.8861 )

Where, g =0.5g1 = 11.905 mm

3
IA = g1* T / 12 = 260117.3292 mm4
(b) Shear Stress, QH
QH = 1.818 * MH / √ (B * g1) = 83232.1 N

6.1.2 STRESS TO BE APPLIED TO FLANGE RING(FLANGE NECK) & FLANGE RAISED ROOT
(1) LONGITUDINAL STRESS ON THE OUTSIDE OF FLANGE NECK, S1
HD 6 * MH
S1 = {π * g1 * (B + g1)
+ 2
π * g1 * ( B + g1) *f }
2
= 46.24 N/mm < 1.5σa = 147.9 N/mm2
O.K.!!
(2) LONGITUDINAL SHEAR STRESS ON FLANGE RAISED PART'S ROOT, S2
1.5 * H
S2 = { n * Lc * h2 * f1 }
2
= 70.77 N/mm < 0.8σa = 78.88 N/mm2
O.K.!!
(3) BENDING STRESS ON FLANGE RAISED PART'S ROOT, S3
3 * H {(C1+C2)/2 - Do} 2 2
S3 = = 49.91 N/mm < 1.0σa = 98.6 N/mm
n * Lc * h22
O.K.!!
(4) RADIAL SHEAR STRESS ON THE CONTACT FACE OF FLANGE RING & FLANGE NECK, S4
1.5 * QH 2 2
S4 = = 2.69 N/mm < 0.8σa = 78.88 N/mm
π * (B + g1) * g1
O.K.!!
(5) PICK STRESS ON FLANGE CONER, S5

2
S5 = (KBF * SBF + KTF * STF ) * f1 * f3 = 2108.16 N/mm

FATIGUE ANALYSIS BY JIS B 8266 (KS B 6728) APP.8

2
ALLOWABLE STRESS, Sa = 0.5S5 = 1054.08 N/mm
BY JIS B 8266 (KS B 6728) Fig. 2
ALLOWABLE CYCLE = 3200 Cycle > ACTUAL CYCLE = 1000 Cycle
O.K.!!
Where,
0.85
(g1 + 2g2)/g1 - 1 g1 1.73331
KBF = 1 + [ 2{5.37 (g1 + 2g2)/g1 - 4.8}
+
rh ] =1+( 19.7557
+ 23.81 )0.85

= 15.846

0.65
(g1 + 2g2)/g1 - 1 g1 1.73331
KTF = 1 + [ 4{1.4 (g1 + 2g2)/g1 - 1}
+
rh ] =1+( 11.3065
+ 23.81 )0.65

= 8.883
6 * MH 2
SBF = 2 = 29.62 N/mm
π * g1 * (B + g1)

HD 2
STF = = 16.62 N/mm
π * g1 * (B + g1)
 76
6.1.3 CLAMP STRESS
(1) LONGITUDINAL STRESS ON CLAMP SHALL BE BASED ON EQ.-(a) & CAN BE CALCULATED BY EQ.-(b)
(a) LONGITUDINAL STRESS ON CLAMP, S6
2
S6 = SBC + STC = 42.59 N/mm < 1.5σa = 147.9 N/mm2
O.K.!!
2
Where, ,SBC = 6 * | M1 | / Ct2 = 39.81 N/mm

2
STC = H / { π (C2 + 2Cm + Ct) * Ct} = 2.79 N/mm

H * (Cm + Ct / 2) / { π * (C2 + 2Cm + Ct)}

M1 = 2
Cw-Cg 3 C2+2(Cm+Ct) β1 (Cw - Cg)
)
(1-ν )
* ( * LN[{ }-{1+ }]
β1 (C2 + 2Cm + Ct) 2Ct C2 + 2Cm 4

28176.17
= = -95379.24 N-mm/mm
0.91
* 0.5538 * -2.752
4.6941

1.818
β1 = = 0.00587 1/mm
√ {Ct * (C2 + 2Cm +Ct)}

(b) LONGITUDINAL STRESS ON CLAMP, S6

2
S6 = SBC + STC = 14.55 N/mm < 1.5σa = 147.9 N/mm2
O.K.!!
6H * (Cm + Ct / 2) 2
Where, , SBC = 2 = 11.76 N/mm
π * (C2 + 2Cm + Ct) * Ct

2
STC = H / { π (C2 + 2Cm + Ct) * Ct} = 2.79 N/mm

(2) SHEAR STRESS ON CLAMP RAISED PART'S ROOT, S7

1.5 * 2H
S7 ={ n * L * (Cw - Cg) * f1 = } 14.37 N/mm
2
< 0.8σa = 78.88 N/mm
2

O.K.!!
(3) BENDING STRESS ON CLAMP RAISED PART'S ROOT, S8
24H * Cm
S8 ={ n * L * (Cw - Cg)2 * f1 = } 14.24 N/mm2 < 1.0σa = 98.6 N/mm
2

O.K.!!
(4) STABLE PRESSURE STRESS ON CLAMP RAISED PART & FLANGE RAISED PART, S9
2*H
S9 ={ n * (C1 - C2) * Lc * f1 = } 53.26 N/mm
2
< 1.6σa = 157.76 N/mm2

O.K.!!
Where, Lc = SMALLER OF L OR Lc = 88.90 mm
(5) PICK STRESS ON CLAMP CONER, S10 77
2
S10 = (KBC * SBC + KTC * STC ) * f1 * f2 = 1522.78 N/mm

FATIGUE ANALYSIS BY JIS B 8266 (KS B 6728) APP.8

ALLOWABLE STRESS, Sa = 0.5S5 = 761.39 N/mm2
BY JIS B 8266 (KS B 6728) Fig. 2
ALLOWABLE CYCLE = 1000000 Cycle > ACTUAL CYCLE = 1000 Cycle
O.K.!!
Where,
0.85
(Ct + 2Ct)/ Ct - 1 Ct 2.0
KBC = 1 + [ 2{5.37 (Ct + 2Ct)/Ct - 4.8}
+
rc ] =1+( 22.62
+ 119.9 )0.85

59.52
0.65
(Ct + 2Ct)/ Ct - 1 Ct 2.0
KTC = 1 + [ 4{1.4 (Ct + 2Ct)/Ct - 1}
+
rc ] =1+( 12.8
+ 119.9 )0.65

= 23.47