wi7 1 OF 2 \ SYOT! LTD! Manual BARODA -3. SHEET NO. COMPANY STANDARD GENERAL 3 5 | « Machining of surfaces-operations & Machines W To1ot 5 g + Tolerances on Reamer diameters W 7010s 1st ai « Recommended rough turning speed for T-Max Toole w 614001 Be SMALL TOOLS 35 « Reaming-Drill, Core érill & Reaner sizes W 7106 | ze « Dimensions for interchangeability of milling | cutters and milling arbors = with key drive w T1201 ~ with Tenon drive w T1202 + Bide and Pace Milling Cutters W.71205 \ « Shell Bnd Mills w 71206 + Metal slitting saws w 71205 + Slot milling cutter with parallel shanks Ww 71206 panning * T slot milling cutter W664001 { + Key way milling cutters W666002 + Shank sizes for single point turning tools w Ti30t « Classification of carbide tips Ww T1302 | « Carbide tips for single point turning tools w 71303, 4 1. Carbide tivved single point tuming tools Ww T1504 5 ‘ + He8.S. Single joint turning toole W T1305 ie br 1 Drille ~ Standard Diameters w 661001 + -Drille ~ Point angles for various naterials w 661002 * Centre Drills - Type B W 661003 ; * Centre Drills- Type A W 661004 * Taper Pin Reamers w 662002 % Open Jaw Spanners w 72101 + Ring Spanners w72102 Adjustable Wrenches W72104 t+ Pipe Wrenches w72105 GAUGES z } + Plug Gauges w 73101 * Snap Gauges w73102 PREPARED APPROVED dike up chy w A ‘SUPERSEDES:JSYOTE LTO. Manual W 7 BARODA -3. SHEET NO. 2 OF 2 COMPANY STANDARD STANDARD COMPONENTS FOR TOOLS & JIGS T Bolts ~ W 74201 ‘Taluts w 74202 Strap Clamps W 74203 U-type clamps w 74204 Goose Neck Clamps W 74205 Ball Grips Drilling Jig Bushes©) Shaping Operation JYOTE LTD; MACHININGofSURFACES BAROCA~3.! -OPERATIONS & MACHINES COMPANY STANDARD _ 1 [Basis:—company PRACTICE [SHEET NO. 1 CF 3 Block Di jagram Horizontal Shaper Most Machines Commonly; Less Used Frequently Machines| Used Vertical Shaper Machines Seldom Used Planer Joo. Work Milling Stab Milling Milling Machine Toot work Face Milling Milling Machine work f00L Facing Lathe [Boring Mill WORK ff TOOL go | Broaching IBroaching a Machine WORK REVISIONS:MACHINING of SURFACES iW 70101 | “OPERATIONS & MACHINES SUEET NO 2 OF 3 | |Basis~company Practice Most Machines : Block Diagram Commonly | Less msehines Used Frequently | Seldom Machines| Used Used Surface Lathe (with Lf? WORK Grinder ‘special 4 attachment) aes Too. Cut Off | Contour Saw foek Saw scale Dritting [rit Press | Lathe Milling machine Boring mill yok Horizontal boring machine Toot Lathe Millng machine Boring mitt Drill “press work Horizontal Boring Machine Too Slab Milling lLathe, Drilling Milling work Machine Machine Boring mitt Horizontal Boring > Se Machine To6t Cylindrical Tathe (with MORK Grinder special ( a lattachment ) RS — Revisions vacrages | AppaoveD Date aw ik 17 = 12~ 77,thorised se theawof wise be say p Waaimwever is stticily probity mau my by eopying-ar otf oe : \ T t 1 JYOTI LTD) MACHINING of suRFAcES: W 70101 BARODA-3. OPERATIONS & MACHINES TNO. 3 OF 3 SONEARY STANDARD | “COMPANY PRACTICE Most Machines if Machines i i Commonly Less pen Block Diagram Used Frequently | Seldom Machines Used Used Eseeeesssttneeeeeeisttsesteeensnics cneee Sawing Contour TOOL Saw work Broaching Broaching roo wore |Maching Turning Lathe Boring Mill |Vertical She Milling {( Machine Toot Grinding yoo (cylindrical Cathe (With | Grinder Special (Attachment) Contour ex =| Saw REVISIONS: PREPARED ‘SUPERSEDES, we aJyoti Ltd. ‘® Vadodara India COMPANY STANDARD | SCOPE = This standard covers the limits of tolerance on reamer diameter for commonly used holes TOLERANCE ON REAMER DIAMETER LIMITS OF TOLERANCES FOR REAMERS W70104 SHEET NO. 1 OF 4 Basis :-1S5443-1994 ‘Maximum and Minimum Limits of Tolerance on Nominal for Reomer for Commonly Used Holes ‘Values In pm REVISIONS 1s$/ PREPARED PUB - SUPERSEDES : ‘APPROVED DATE pat) [1618196AT ils : $3q3suadns SNOISIA3E aauvdaud Range of Diameters Lnts of Tolecane on Nominal Diameter for Reamer for Commonly Used M wea aanouday ‘Over|Up to and Ds Treiude ine ryos a] 6 s| 10 w]e 1s | 30 x0 | 30 xo | 9 wo | 10 120 | 190 ve oe +e +e ee 2 2 6 3 a a 8 38 % n +3 27 +e ee 7 16 108 138 0 tes | 137 8 4 0 + 38 + 32 6 6s 8 2 % tot 92 12s Fila + oat +t +19 +136 +19 +165 ye 44 4+ +e 4H +H +e ee ee +e RE OF +e ae +e 132 Ho +18 136 193 182 230 is rede be Fe ee ee tH ++ +4 3 0 2» 3 6 109 4 136 108 16s BO 202 iso 9 130 231 2s +e ae ee oe ee eR HE +4 1 50 B us of 143 104 15 13 216 160 261 19s 307 230 357 30 ae oee ee +H ee +t eee te yeoye be oe He oe te + oat te th at ee te TF ete yee ae be ae iz +e tt ++ or 38 + + +e +38 ve ah +e oe +44 te re eoae th ee He rt +t 96/8791 iva QYVONVLS ANVdWOO eipuy esepoper @, tpay HoAr @&) NO ZONVYSIOL YSLaSWVIGd YAWV3Y 7 40 7 ON 133HS VOLOLM VE6L-E77SSI= SISea‘® COMPANY STANDARD ~ Jyoti Ltd. TOLERANCE wWw7 Vadodara India ON SHEET 0104 NO. 3 OF 4 REAMER DIAMETER Basis 1S5443-1994 i ee es ere Rr Ge er ee er at at Slat ee ee ee er at at ae at Bo, [owen on eon on en ge ; | # rere amr rartan i oe a S| BR far ee ee ee er tt ee ae ae £ ii ieeaeeceraceeeee bg att ea gee Hr eD el ee Fe be ee te pee ee eee eee See eee Cee eee Maximum and Minium Limits of Tolerance on Nominal Diameter for “Hales Values ia um Hs} ows | mio [ome fomiz | ae far ro Ea te tt tt be ee ee be nt be ze | e3F |" < 2 f 8 @ 2 gg Hei =a Over ' ‘ 10 8 30 9 REVISIONS a PREPARED ‘APPROVED Teiheusy [Wor oan DATE 16/8/96 SUPERSEDES: WW‘unouthoried use Tareal by copying o& otherwise ana ty el SNOISIA3Y Ay Fds a3uvasud : g3gasuadns M mE aanouddy 96/8/91 Buvo ‘Mason ond Minium Linits of Tolerance on Nominal lanett or Reamer fr Commonly Used ioe lover [Up to anal ‘proand) ig | xz | xs | me | m7 | me | Ne | 7 | Ne | no | Nio | Nu | Po | P7 PB ‘ing ats fot} r3 a3,-a|-4 -s -a|-s}- -7\-38 =4s| 26} oaj-6 3] -|]=8 Ia} oa | a w} on |= ee ofei1 |+2/-3]-2]-3 7 6 s|-s|-s|-2]-u]-2] 8 -3) 24 )25)=6]-7 8) = |i | 22 | Se] 25 | = we] | 5 | 2 6] 1 o|+2 | +2 3 3 3 sl-7]-a7)-s]-2|- jc] 22 9 a 3 | 13 | 15 | —19 | — 30 4s| S48 | Sis | —27 ofa eR 6 s{-3[)-1 3 s}-7}-ul-n)-"7]-8] 2-3 i 8} | 3 | 5 | Ss | Sw | a | —3 | - se) a | 3 3 ofa2;+s]-—-s)-s]-1]-B]-ul-3 s{-» ao| —2 wl} oxo |o${ 2s} la} =u] se] =| -% | - | -2 | 27) 8 66) = 25 wl 30 o] +3 6 tPos]ou}-e)-e 9 |-w]-15 wu) 4 -o) 28) 28] 2a] 23] us | sa | oa | 3 | -2 | - 0) — 9) - 0 eifeq] er} -38 s|-2|-7|-w]-n]-2|-8 | -2 sw} so J Fo 25 [Ao] 25 | =6 | = | = 24 | = 25 | —28 | — 38 | - 6 | — 96) — 36 so | 120 of +s fez -6 3 s|—-u|—2 | —3l-% | -39 | x 20 fs] 5 | =n = | =2 2 | —45 | — 70 | uo} 2 | 3s 6 of +s |= 6 2 4] —is | —2 | - 38] - 0 | - 35 3 20 | 0 |e} os | = =2 | 25 7) = | Se | S26] 4 | =a | - 7 GYVGNVLS ANVdWOO eipuy elepopeA ©, spay Mode @ = =3 MALSWVIG YAWVSY siseg 7661-E77S SI NO aONVUSTOL 7OLOLM"W72101 OPEN JAW SPANNERS [SHEET NO. 1 OF 9 i Basis : -1$:2028-19 81 Jyoti Ltd. dodar> India G._.FANY STANUARD SCOPE -- This standard covers the requirements for forged, open jaw spanners of single-and double-ended types for general purpose. IF-1 examece ror DESIGNATION :- Spanner SEGP 10, 1S:2028 WHERE SE = Single~ ended. GP = General Purpose. 10 = Width AIF. F-2 MATERIAL :~ - Suitable steels are C35 and C40. F-3 HARDNESS:- Up to and including 60 mm. 355 HV or 36 HRC Min. i h *F-4 STANDARD SIZES:- | Single- ended open jaw spanners (SEGP) é Nominal Width] a D t Across Flats s | wax Max Max Min Code No. 20 es 80 22 100 90 27 110 100 32 130 | 720 sears] | ot Weedbe 1187 2785 | vee Stadudara In EAT SACTART] edits eaietatiateemmeamentinentemestdtietesies altered Ltd! | OPEN JAW SPANNERS Flare [Basis 3 -1S:2028-1981 Nominal Width a b t Across Flats s | max Mox wax Min Code No. 13 5 26 140 128 34> 22-076 1% os 35 150 130 34- 22-077 7 0 ir 165 150 1 30 “7 180 160 2h 10-0 86 230 205 34- 22-078 30 11-0 66 275 250 24- 22-079 a2 10 7 750 260 36 13-0 80 320 290 34-27-0860 a 17-0 ee 360 330 34- 22-100 “6 180 26 400 360 34- 22-102 50 19-0 108 438 395 34-22-0684 35 20-0 14 “80 “38 36- 22-020 60 22-0 12? 520 “70 (7 ose. Double- ended open jaw spanners (DEGP).Jyoti Ltd. Vadodara India @), “NY STANDARD “Tw72101 OPEN JAW SPANNERS a oe att 6 No 3" 3 iS :-1$ 2028 -1981 7 Nominal Width t | Actoss Flats 7 7 be Code No. : SX 82 Max | max | wox | Max | ain ey 6x7 g #0 [170 | 200 98 20 || s<- 2-029 | ; x9 #s | 200 | 20 | m0 9s || a«~- 2-028 } 10 x11 -4 so [2x0 [2x0 | 120 | 108 | ae- 22-025 12x 134 55 | 90-0 | s20 | 100 120 || 24 = 22> 026 i 16 x 17 ss | ee0 | «+o | 178 | ass |[aa> 22-076 : 18x 19 4 70 | «20 | «60 | vs 34 ~ 92-029 7 21x 23 os | #0 | seo | a0 34-22-00 24 x 26 90 | Sao 580 34 - 22-032 24x 27 4 90 | «0 | 800 | 250 36 ~22- 078 27 x 30 10-0 56-0 620 275 245 30x 32 4 100 | 660 | 70 | 275 | 203 |l ae aan | 32x 36 1160 70-0 80-0 310 280 C36 x 41 1x0 [ooo [seo | a2s [295 |[oe 27-008 | Torque Testing :~ width across flats equal to the dimension s with a mandrel can be rotated at a certain torque determi load gradually until.the minimum testing torque and the centre of the test mandrel.) Minimum Test Torque Values M (For Series OD). Coa muse 3 Take a hexagonal test mandrel having a nominal tolerance of h& and a minimum hardness of 596 HV or 85HRC (any device in which the ined _with.an accuracy: of #25 percent can also be used for this test). Place the wrench (spans ner) or socket over the test mandrel and apply the corresponding : forque M. Do not jerk or strike the tool while testing and apply the 4 is reached.( The load, to be applied may be calculated by dividing the torque value M with the distance measured between the point of application of the load Nem wide 6-0 | 7-0] 8:0 | 9-0 |10-0)11-0 12-0 |13-0]14-0|16-0]17-0 |18-0 |19-0 Torque M 2:96 | 4-56 | 6-65 | 9-20 |12.40|16-10 | 20-60] 25-00|31-70 |46-10| 53-50 /64-00176-50 Nem. Bi 4 Nom Width 24 | 26/27|30|/32/36| 41) 46 50/55/60 726 858 |1038 /1235 exon 18/ 2/ 85SYOTI LTO. CENTRE DRILLS, ror 'W661003 BARODA -3. .SHEET NO. 1 OF 1 WORKS STANDARD. Teeter Basis -1$ 664-1902 examece cor DESIGNATION? Centre drill B4-15:664 Where 8 = type & 4=dia dt Pilot [Permissible ] Permissible Deviation tor | $2 a3} oy '2 [Deviation for dt 9 {2 |ersese| 1 6-3 4o | 2 +0°10 IDesigna-|" -ti Dia. tion at B1-6-1s664 lew §-18664) BG ~Is666 BG6-3-s6e] 6-3 28 16 |100 | 9 Note ;— THESE CENTRE DRILLS ARE TO BE USED TO PRODUCE SHAFT CENTRES {CENTRES HOLES) MENTIONED IN THE WORKS STANDARD NO. we82003 & ws83004. “MICROF 34 /sIR ‘APPO BYGA) TOU NO| centre onus Hee OOK 'SHEET NO. 1 OF 1 i TYPE-A Ins : COMPANY STANDARD | Basis:~IS: 6708 - 1972 SCOPE: This standard covers dimensions and requirements for centre drills Type A suitable for centre holes without protecting chamfers. eer ag a1 6 oe For d210 4 F-1 exawete ron DESIGNATION:— Centre drill AV6 x4 1S:6708 WHERE A-TYPE A,1-6= pot 01 d & 4 = SHANK DIA. dy IF-2 MATERIAL :— High speed steel, Hardness -760 HV (62HRC), Min. j IF-3 STANDARD SIZES— REVISIONS: Preran By Committee Lorre Gare Method SUPERSEDES: a—FOR YARIOUS MATERIALS ‘STANDARD. To DRILLS, romr antes, W661002 SHEET NO 1 OF 1 Basis—1S:599-1960} MATERIAL OF JOB TYPE OF ORILL POINT ANGLE cast iron & $ Normat Brass & Bronze Steel Malleable Cast iron Hard Steet Stainless Steel Copper Soft upto 30mmDial Normal above 30 Supersedes :— Lad by co whe Aluminium Normal Plastic Hard Hard Rubber Hard Ebonite Normal Hylam Normal Bhis drawing is the promerty af to. ny unguthioret se aero! ‘ay parey ited APPD. BYJyoti Ltd. © Vadodara India COMPANY STANDARD. STANDARD DIAMETERS. DRILLS SHEET NO. 1 OF 1 Tp tS 5101-1557 Basis <135103-1969 SCOPE: This standard recommends drill diameters, those are required for our purposes. Dritt Size ] Dritt Size |]Driu Size |] Dri Size |] Drill Size |] Drill Size | 1-0 4-7 {| 10-0 23-5 4| 39-0 56-0 14 4:8 10-25 39-5 1-2 a9 10°5 24-0 40-0 57-0 4 1-3 5-0 10-8 24:5 40-5 74 5-1 11-0 25-0 4 58-0 15 52 1-2 25-5 41-5 16 5-3 4 1-5 26-0 4 42-0 60-0 T7 5-5 16 26-5 42-5 1-8 5-6 12-0 27-0 615 1-9 5-7 12°5 27-5 43-0 62:0 2-0 5-8 13-0 28-0 | 2-0 6-0 13°5 63:0 2-2 6-1 14-0 ee | ee 63°5 4 2-3 6:2 14:25 2-4 6-3 14:5 29°0 | 45-0 4] 640 4 2:5,2°6 6:4 29-5 gi 45-5 2:7 6-5 15-0 4 30-0 65-0 4 2-8 6° 6 15-25 30:5 46-0 4 2-9 67 15-5 30:75 66-0 3-0 6-75 16-0 31-0 47-0 3-1 6-9 16-5 31-5 70-0 3-2 7-0 17-0 31-75 48-0 3-3 72 17-5 32-0 a4 75-0 g 3-4 7a 32:5 375 7-5 18-0 gl 33-0 | 3-6 77 18:5 4! 34-0 4 3-7 7-9 19-0 34°5 50:0 3-8 8-0 19-5 35°0 50-5 3-9 8-2 20-0 35°5 “| 4-0 8:4 20:5 36-0 51:2 aa 3-5 21:0 4] 36-5 a2 -7 21-5 37-0 52-0 4-3 8-8 22-0 37-5 a4 970 22:5 38-0 54-0 4-5 95 gl 33-0 38-5 54-5 4 aN use REVISIONS PREPARED | _ APPROVED DATE phe Le - Whey chy 417196 suPensenes: W661001Jyoti Ltd. REAMING Vadodara India COMPANY STANDARD. REAMER SIZES DRILL, CORE DRILL AND w71106 SHEET NO. 1 OF 1 OERLIKON STD. N852 Basis : SCOPE — This standard recommends the use of drill and core drill for reaming to achieve surface finishes between 0-4 and 32 microns and also Hg tolerance grade. Core drills are necessary to be used to obtain true circular holes before reaming. REPRESENTATION ON DRAWINGS ~ 9mm. drill & 9-8mm. core drill for 10 Hg reamer Reamer [Recommended Size of |]Reamer [Recommended Size of Size(mg){ Drill [Core Drill || Size(ms){ Drill | Core Orill 13 TO 4 i 30-0 @ 13-0 3-8 2-0 18 = 20-7 130g 20a 28 P26 21-0 190g 2077 30 4 28 eet 22-0 420-0 ai? 35 3:3 4 = 124-6 22-0 737 ‘i 40g 3 8 = 25-0 Ey ME 26 0 240 25°77 | 5:0 4:8 cad 27-0 4A 25-0 26°77 6-0 537 4 = 28-0 4 26-0 2757 { 7-0 6-7 4 — 30-0 4 28-0 29-7 60 4 77 g@ 32:0 430-0 ai 7 10-0 oy a) 35-0 330 37 10-5 a5 io 3 36-0 3a0 35.7 40-0 4 380 39°7 iy | 42-0 {40-0 416 12-0 4 45-0 a2-0 44-6 12-5 50-0 a7-0 25-6 3-0 _ 4 i a 14:0 a 4 15-0 ueeseanial 16-0 17-0 a 18-0 g@ 17-0 4 iv 8 ca w ose Hi aj = $4] REVISIONS Ist. PREPARED: ‘APPROVED. DATE ry pees |\wy aw [21/8/96 Mf SuPeRseDeS: W/662001 aDIMENSIONS FOR |W74 SYOT LTO! iwrencHaNGeABiLiTY oF [W212 01 BARODA-3. MILLING CUTTERS AND MILLINGONEET NO. | OF | COMPANY STANDARD | ARBORS WITH KEY DRIVE [Sasis:~1s:6265-1971 1. Scope — Dimensions for interchangeability of milling cutters and milling arbors with key drive. 2 Dimensions ; KEY SECTION KEYWAY IN CUTTER KEYWAY IN ARBOR All dimensions in milimetros. Koyway Tot on x | toon ° et 132 166 16 20 270 45 4s 0 5 7390 joe o0 ‘The tolerenge_on diameter dia not applicable te gear hobs. tFalgrance opticness bof key: Sau FTolecance on hoyway width a +, For keyway in arbor: Running fit — H9. * er Tah tne ANS. he. angular — hit REVISIONS: R 0, DATE 17182177 - SUPERSEDE: 5W71202 SHEET. NO. 1-0F 1 | DIMENSIONS FOR you a INTERCHANGEABILITY OF BAROOA=3- MILLING CUTTERS AND MILLING Se Sat 5 ARBORS WITH TENON DRIVE Basis:— ts:6310~1971 1. Scope — Dimenstons for interchangeability of milling cutters and milling arbors with tenon drive, 2. Dimensions ‘All dimensions ia ellimatres. Arbor Cutter ’ ° ' a oy 4 wef omi ] omar foam fa | ater s a ro | os | 33 | 2s | o6 | oo oo7s e 5 ys | o4 | sa | so | 06 | ow | ig, | ovo to ‘ ao | os | os | as | o8 | os 0-100 3 ® 4s | os | o4 | so wo | os 100 we 8 so | o6 | o4 | 56 wo | 06 o-t09 1 0 sé | o6 | wa | 63 1 | os o-100 2 0 so | o6 | w4 | 63 12 | o@ | +02 | ot 2 a os | os | ae | 70 rr | os 100 2 “4 ro | o8 | wa | 0 re | os o-100 * 6 eo | to | ws | 90 | 20 19 0-100 » © 20 | wo ro | ws | 2 | 20 +0 ons “The polerande’on d is not applicable to gear hots. ‘tz = Maximum permissible deviation between the axial plane of the tenon and the axis of arbor of diameter d. Cooforms fully £0 SO/R 240-1969 REVISIONS: a peerango "| APrRoveD DATE BN | eran 17/12/77 ws rinT JYOTE LTO! (W71203 sarooa-3.| SIDE AND FACE SHEET NO. 1 OF 4 MILLING CUTTERS |gasis.-1$:6308-1971 COMPANY STANDARD This standard covers the requirements for side and face milling cutters. DESIGNATION se thereof of Jyott F-1 exampce FOR Side and Face Milling Cutter A8B0x14H 1S:6308 WHERE A= TYPE A, 807 DIA. 0, H = TOOL TvPE. 14 = WIDTH b High Speed Steel. Hardness on Cutting Portion: 760 HV (62 HRC) Min. w (vvv) (net vd ol Rewer RELIC GROUND GrouNo TYPE A-STAGGERED TEETH F-3 STANDARD SIZES:~ TYPE B~STRAIGHT d]dad]a b pe 0 jsié | 47 = kL Tool Type mo pue paps ee pe ToL a papa fe |e pi pa pe pre pep eo | 27 | 42 | 6 | 1 |12 | 14 | 16] 18 | 2 | - too | 32 | se [70 | 2 |. | 16 | 18 | 20 | 22) 25 |] was ws | 32 |e | 2 | 1 | 16 | 18 | 20 | 22 | 28 | 26 veo | 40 | se | 14 | 16 | 16 | 20 | 22 | 25 | 28 | 32 200 | 40 | s6 | 16 | 18 | 20 | 2 | 25 | 28] 32 | - * NOTE:— N-For mild steel, soft cast iron and medium hard nonferrous metals. H-For specially hard and tough materials. S~-For soft and ductile materials. IF-4 GENERAL REQUIREMENTS :~ : Dimensions of key ways according to IS:6285 ( Company Standard} No. W71201.) PREPARED ‘APPROVED, pate a veda 1 2 - 77. aeJYOTI LTO! W71204 BARODA-3. SHELL END MILLS SHEET NO. 1 OF 1 COMPANY STANDARO Basis:-1S:6 257-19 71 SCOPE :— This standard covers the requirements: for shell end mills. examece ror DESIGNATION :- Shelt End Mill 63N 1$:6257 WHERE 632 DIA.D., N=TOOL TYPE N FOR RIGHT HAND CUTTING. F-2 MATERIAL :~ High Speed Steel Hardness on cutting portion : 760 HV (62HRC) Min. STANDARD SIZES:— D dr | ds bi a Tool-Type| * i516 (Optional) max. | 1$:1830 70 = 5 18 aa | oe [10 50 = = res [2 7 Tra [ 70 TE 50 50 22 124 | 70 [ 12 | 83 5 ie} 60 | 1S 80 80 28 164 | $0 | 20 760 Too | 100 ar ies [WO | FO NOTE := 4 N-For mild steel, soft cast iron and medium hard nonferrous metals. H- For specially hard and tough materials. S- For soft and ductile materials. IF-4GENERAL REQUIREMENTS Unless otherwise specified, the cutter shall be right hand cutting. PREPARED APPROVE pate of aa 7-12-77.. 7 JYOT! LTO! W71205 aarooa-3.| METAL SLITTING SAWS [sheer no. 1 oF 6 COMPANY STANDARD |@asis:-1S:5031-19 78 SCOPE = This standard covers the requirements for metal sitting saws with fine pitch and coarse pitch teeth. Se|F-t examece ror DESIGNATION :- Metal Slitting Saw 125 x 16x 128A} 1S:5031 WHERE 125: DIA D, 1:6 = THICKNESS b 1285 NUMBER OF TEETH n, Az SHAPE OF TEETH. 2 |F-2 MATERIAL :— High speed steel ng oF o*her 33 Hardness on cutting portion 760 HV(62HRC Min.). TEE|F-3 STANDARD SIZES— 3.1, Fine Pitch Metal Slitting Saws.(Di=20 to 80 mm) STANDARD SIZES:— D iste? 20 275 [32 | 40 | 50 |] 63 Ca 5 8 10 13 16 [Sr Min. Without Hub ch Pand Number of Teeth n bjs tt n a ® = 50 eo [rs | 80 =60 84 80 00 rt 6a ee 20 rs “a oe 60h 28 ea 00 we we 50 “0 7 00 00 00 =00 Free Po aDJYOTH LTO) W71205 Barooa-3.| METAL SLITTING SAWS SHEET NO. 2 OF 6 COMPANY STANOARD Basis:~1S:5031-1978 (D, = 100 to 315mm.) b pronibtted. ay whatsoever is sti 3 by cor Lid STANDARD SIZES:— —_ is? 700 2-SetH |e 200 a a7 22 22 32 32 Gy Min. 34 a4 63 63 Pitch P and Number of Te eth on b jst 160 160 160 128 126 128 100 REVISIONS: ] APPROVED WwJYOTI LTD, 1W71205 earopa-3.| METAL SLITTING SAWS [Sheet no 3 OF 6 [Peer No ener! COMPANY STANDARD 2. Coarse Pitch Metal Slitting Saws(D =50 to100mm). pA —b x STANDARD SIZES Diss | 50. | 63 80 Nin. Without Hub 34 itch P and Number of Teeth n ° ome 0-50 0-60 0-80 1.00 |. 1-20 1-60 200 250 300 4-00 5-00 waerans ‘APPROVED.JYOTI LTO! METAL SLITTING SAWS COMPANY STANDARD: W71205 SHEET NO. 4 OF 6 Basis:~1S:5031-1978 (D =125 to 315mm) STANDARD SIZES — 250 315 «dd 32 40 63 80 ca | 125 | 80 ee | Us G Non preferred sizes are seat eeBARODA-3. COMPANY STANDARD W71205 METAL SLITTING SAWS [Sheer no 5 oF 6 IF-4 SHAPES OF TOOTH:~ 1. Shape A- For fine pitch saws ap ae she Basis:-1S:5031-1978 2. Shape B—For coarse pitch saws;and fine pitch saws with pitel 4b P greater than 315mm. Y 3. Shape C —For coarse pitch saws with cutting width b greater 045 T0 08mm, than equalto2 F-5 TOLERANCES :— 5.1. Radial Runout Measured at Point. @ 5. 2. Axial Runout Measured at Point. For D up to and inclu 100 mm. For D over 100mm. For D up to 40mm. For D 40 to100 mm. For D 100 to 200mm. For D 200 to 315mm. ding 10 mm. Max. "16 mm. Max. 10. mm. Max. =0-16 mm. Max. ‘25mm, Max. =0-40mm. Max REVISIONS: PREPARED ‘APPROVEDJyoti Ltd. W71205 Gadel ie METAL SLITTING SAWS [Sarerao sor ¢ COMPANY STANDARD. Basis:-1S:5031-1978 F-6 GENERAL REQUIREMENTS :- 1 Side Clearance ~—]*/~ s z R CUTTING STEEL FOR CUTTING LIGHT AND GREY IRON METALS whatsoever is Ata by coz DIAMETER © IN anm, . ‘ 8 He | j & ; on 009. 05 06 08 1 12 46 2 25 3 4 5 6 Angle WIDTH b IN mm. Rake Angle Y for ‘Tool Type” Ne ax s# Shape A = o 10" Shape BorC 15° eo 25° Tool Type"N, H_ or S as given in 1$1030-1961. Tooth Shape| 3. Metal slitting saw shall be without a keyway unless otherwise specified. REVISIONS: PREPARED ‘APPROVEDW71206 [sneer no oF +] Basis:~1S:6352-1991 SLOT DRILLS WITH PARALLEL SHANK Jyoti Ltd. Vadodara India COMPANY STANDARD SCOPE:~ This standard covers the dimensions and other require ments for type-A Flat Face, helical fluted slot drills with parallel shanks. F-1 exampce FoR DESIGNATION :- Slot Drill Parallel Shank A16H-Short 1S:6352. Where A = Type, 16 = Diameter 0 Hz Tool Type. F-2 MATERIAL:- High speed steel Hardness Cutting Portion: 760 - 900 HV Shank Portion: 240 HV Min Max. hardness shall not exceed the hardness of the cutting portion. TYPE A FLAT FACE HELICAL FLUTED |F-3 DIMENSIONS :~ [a [e[e [ST Tie [eoe TS [STE TE | [zs [eoo 3 4 {37 |5 34~- 03-001 //18 416 | 79 | 19 34 - 03-010 444 [39 {7 34~- 03- 002|| 20 | 20 | 86 | 22 34- 03-011 S45 [42 | 6 34~03-003/|22 20 | 88 |2z 34- 03-012 6 6 {52 ] 8 34-03-004]| 25 J 25 [102 | 26 34 ~03- 013 ade [ss|n 4 Tae=os=005|[ 28] 25 |r0z [26 “ Tea=os-ore 10 J10 [63 | 33 34~-03- 006}| 30} 25 | 102 | 26 34~ 03-015 12 412 [73 | 16 34~ 03- 007]| 32 }32 [112/32 34- 03-016 j14 422 [73 | 16 34~ 03-008/| 36 J 32 [112 | 32 34 ~ 03-017 16 Jis | 79 [79 _ [36-03-0094 oJ so |130 | 38 34- 03-018 (7 w use IF-4 GENERAL REQUIREMENTS © BREE cleense mac, or OLAS OF 196 4 WIEN AleMt-naND NLL SURE SERGE SGT, Ag" eA SP Lar at celal ba ae eect Seen a eae =a rs od 30/ 5 / 93 SUPERSEDES: W664002 atJYOTI LTD, SHANK sizes FoR |W713 01 Baropa~3.|SINGLE POINT TURNING [Sheet No.1 of 9 + & PLANING TOOLS Basis:—15:1983 -1962 COMPANY STANDARD ROUND:— d inmm, exampe ror DESIGNATION 08 IS:1983 Where 8 is dia. in mm. STANDARD SIZES :— 6 8 10 12 1% «20 25 32 40 «50 63 SQUARE — example ror DESIGNATION:— 1010 15:1983 Where 10 is size A/F in mm. STANDARD SIZES :— 6x6 8x8 10 X 10 12 X 12 16 X 16 20 X 20° 25 X 25 32 X 32 40 X 40 50 X 50 63 X 63 RECTANGULAR— | a Lod (Only to be used for HSS Tools) REVISIONS: pceaiee APPR | DATE wh Inga) 17~12~77. SUPERSEDES: W.syoti itp) SHANK SIZES FOR |W71301 sarooa-3.| SINGLE POINT TURNING [sHeeT No.2 OF 3 COMPANY STANDARD | _& PLANING TOOLS _|easis—ts:1989- 1962 examece For DESIGNATION:— 2012 1S:1983 Where 20 is h and 12 is b in mm. STANDARD SIZES :— (1-621 RATIO OF SIDES) ian EEE 10 xX 6 2x 8 20 X 12 25 X 16 32 X 20 40 X 25 BORING BAR HOLDERS — + Length ——-| Bar seo | 6 | @ | w | 2 | w | w | 25 | 32 Holder Size A/F {IO x 10[12 x 12| 16 x 16|20 x 20|25 x 25] 32 x 20 40 x 40] 50 X 50 Lengths Preferred:— 50 90 100 0 125 180 180 210 MATERIAL PREFERRED:— () M.S. Bar for Ordinary work. (2) C40 15:1570 for Heavy work. REVISIONS: 17-12-77. SUPERSEDES:yyotttto| SHANK SIZES FOR |W71301 BaAROdA-3.| SINGLE POINT TURNING [SHEET No.3 OF 3 & PLANING TOOLS COMPANY STANDARD Basis:-1$:1983 ~1962 FOR BORING BARS — TOLERANCE ON SHANK:— (1) Unmachined:- Free Dimension. (2) Machined hag PREFERRED LENGTHS:— 90 100 110 125 140 170 200 260 For Tools. 125 150 180 «210 250 300 355 For Boring Bars. 1% 26 50 60 30 120 175 For Boring Tools. REVISIONS: 17> 12.-77.JYOTI LTD. BARODA-3 Main Group of Machining CLASSIFICATION OF CARBIDE TIPS ACCORDING TO THEIR RANGES APPLICATION FOR MACHINING & Range COLOUR on CODE of Application Broad Category of Materials Ee Identificat- ion Colour Designation] Material to be Machined Machining Conditions Ferrous metals forming tong chips. Ferrous metals forming tong or short Jchips and non-ferrous metals Ferrous metals ming short chips, non-ferrous metals ‘and non-metals, POI No. 166 French Blue 1S Colour 1S Colour No. 385 18 Colour No. $37 Signal Red. Steel, steel casting. |Precision turning and boring requiring high finish and close tolerance high cutting [speed, small chip section not subject to vibrations. P10 [Steet, steel casting. [Turning threading and milling high cutting speed, small or mediom chip section P20 Steel, steel casting, malleable caat iron forming long chips. furningmiling,medium cutting speed and medium chip section, planing wit [small chip section. P30 steel, steet casting, malleable cast iron tong chips. forming [Turning, milling planing, medium or low cutting speed, medium or large chip section and Imachining under unfavourable conditions such as heterogeneous materials, Ichanging hardness or chip sections, intermittent turning or subject to vibrations, P40 lsteet, steel casting with sand inclusions or [shrinkage cavities. imhing, planing, shaping ew cutting speed, laige chip section with possibility oF for machining under unfavourable conditions,such as hete ous materials,changing hardiness or chip sections, intermittent turning or subject to vibrations, and work on automatic machines. Steel, steel casting of medium or low tensile strength with sand inclusions or shrinkage cavities. steel, steet casting, manganese steel, grey cast iron, Jalloyed cast iron. Operations requiring ighness of the carbide, lumina planing. chaping’ with iow cattin Tange ‘chip section with possistiy oF ioe Fake: angle, for machining under unfavourable. conditions, such as hetcrog feneous-maferiais; changing nardness or chip sections, intermittent turning or subject fo vibrations, and work on automatic machines. Turning, medium or high cutting speed, emall or medium chip section [steet steet casting austenitic stecl, manganese steel, grey cast iron, |spherodized cast iron and malleable cast iron. Turning; milling, medium cutting speed and medium chip section Steet, steel casting, austenitic steel, grey cast iron, heat resisting alloys. Turning, miling, planing, medium cutting speed, medium or large chip section. Free cutting steel,ow tensile strength steel,brass and light alloy Very hard grey cast iron, chilled casting of hakiness up £0 160 HRC, aluminium alloys with high “silicon content, hardned steel, plastics of abrasive type, hardboard land ceramics. fuming, profile turning, parting off especially in automatic machines. Turning,‘precision turning and boring, milling, scraping. [Grey cast iron of hardness more than 20 HB, malleable cast iron forming short chips, tempered steet, aluminium lalioys containing silicon, copper alloys, plastics, glass, Inérd_ rubber, hard cardboard, porcelain, stone. Turning, miiting, boring, reaming, broaching, scraping, ’ |Grey cast iron of hardness up to 220 HB,non-ferrous Jmetats, suen os copper, brass, aluminium, laminated Jwood of abrasive type turning, miting, planing, reaming, broaching, requiring nigh toughness of carbide tip. Soft grey cast iron, low tensile strength steet, laminated wood. Turning, reaming, planing, shaping, under unfavourable condiffons, such as Ineterogeneous materials, changing hardness or chip sections, intermittent turning or subject to vibrations, with possibility of large rake angle. REVISIONS! Soft or hard natural wood, non-ferrous metals, Turning, milling, planing, shaping, under unfavourable conditions, such as heterogeneous materials, changing hardness or chip sections, intermittent turning or subject to vibrations, with possibitity of targe rake angle. PREPARED. ah m4 “ery, Increasing Direction of the Characteristic Toughness. Resistance to Wear- Cutting spe. Toughness. Resistance to Wear Toughness. Cutting Speed: DATE 7 of, 77.JYOTI LTD, CARBIDE TIPS 1W713031 BARODA-3.| ~FOR SINGLE POINT [SHEET NO.1 OF 1 eee TURNING TOOLS fe COMPANY STANDARD. [Bosis:-15:2162 - 1962 SCOPE — This standard specifies the dimensions for carbide tips which are permanently attached to single point tools used in turning only. F-1 examery ror DESIGNATION — Carbide Tip Di0 ~ K20 IS: 2162 WHERE: D-TYPE, 10 — NOMINAL LENGTH, 20 — RANGE OF APPLICATION. CP Ce twee A ee B Tee © ree D wee E iominall_ Types A_and B Type D Type € | length [iT wT t [+ Uj} wttrity w 3 ae ee ¢]3 | -[- & ete teeta ae w | «|| [ee 5 5 3 2 2 12 sys |2fs 6 6 | + )2s| 2s a 8 8 5 3 3 16 8 8 16 4 0 | [ete we | 0 | |e | 5 w]e |e |s ps 2 [2 {2 [2 [6 16 16 0 & 6 = fe 16 22 7 207 [|e [7 | 7 =[=[» fa [Ts 2 [a fu [el]. = [= [2s [2s [8 22 | 8 [-10 | 10 = [= Pe [320 oe i ace eee cee sof | « [1 a es NOTES— (2) TIPS HAVING A THICKNESS LESS THAN 4 mm, ARE SUPPLIED WITHOUT CHAMFER OR RADIUS AND WITHOUT THE CLEARANCE ANGLE OF 14° oR 18°, (3) THE CUTTING EDGES MAY BE SLIGHTLY ROUNDED. (4) THE BOTTOM EDGES MAY BE PROVIOED WITH A CHAMFER OR RAOIUS. (5) ONLY TYPE A SHOULD BE USED FOR DESIGNATING TIP SIZES UP TO AND INCLUDING 8 mm. (1) TYPE D TPS ARE SUPPLIED WITH 0-5 mm.GREATER THAN NOMINAL LENGTH. | REVISIONS: |V\24@ vadodan lta ‘This standard covers the requirements of forged, double ended cranked type fing spanners. F-1 examece For DESIGNATION :~ Ring Spanner C8 x 10, 1S:2029 WHERE € 2 Cranked, 8 = Width A/F 10 = Widtn. AVE -2 MATERIAL :~ Suitable steels are C40 and 50Cr1V23, F-3 HARONESS :~ Up to and including 32 382 HV or 39HRC Min. ye Is PESEDES : Over 32 mm. —_—______> 345 HV or 35 HRC Min. IF-4 STANDARD SIZES :~ Cranked double-ended ring spanners PREPIRED | SSRCNED 7 Meader 13/2 85 _. [esis “15:2029-1981 I:SHEET NO. 2°» : {DANY STANDARD Basis :-1S2029-1981 Nominal Width : Across Flats | a, | az | bi | be h { Code No. |i | Six S2 MAK MAK MAK MAX MAX MIN, MAK MIN t ; 6x7 6 [7 [aro [aes | 22 | ve | 105 [res ex 9 7 | 8 [seo |1ss | 22 | 19 | 200 | 180 10x11 9 [10 [sro {aes | as | 21 | 210 | 190 4 12x 13 10 11 | 20-0 [ avs | 27 23 | 23s | 210 7 16x 17 | 12 | 13 | 260] 270 | 30 | 26 | 270 | 240 18x 19 13 | 14 | 290 | 300 | az | 26 | 208 | 260 i 21x 23 14 | 15 | a0 | 370 | 94 | 30 | 335 | 200 |lae- 22-022 24x 26 | 1s | 16 | ae0 | ao | 36 | 32 | 355 | 320 |f #2 azo | 36 | a2 | ass | 320 , eo | a7 | 33 | ass | 320 4 woo | 39 | 38 | 390| 350 ; sso | 20 | a6 | «s0| 295 : oe eso | «6 | «o | a90| «as | ; 5 ! 3 “this dcawing is the property of }) unauthorised use thereofSPECIFICATION FOR PIPE WRENCHES + t Jyoti Ltd ® Vadodara india eee COMPANY STANDARD | /W72105 SCOPE :~ <1 examece FoR DESIGNATION :— Pipe Wrench G200 1S:4003 (Part!) WHERE G = General Purpose. 200: Nominal Size. §F-2 MATERIAL :— Handle and movable jaw-C40 1$4570. FrameMalleable cast iron 1$:2108 Spring —Steel Adjusting nut and hinge pin-Suitable carbon steel 50Cri 18:1570 fencer) NO 1 1 Of 2" Basis te 4093 1978 Covers requirements for general purpose pipe wrenches. selected from IF-3: HARDNESS :— Jaws Handle and shank of the movable jaw IF-4 STANDARD SIZES: . hy MOVABLE JAW TRANSITIONAL, HARDNESS. ZONE IS: i ‘LUSH WITH BACK FACE OF : FRAME. | SPRING HANOLE 1570 within the triangular profile of any tooth or within one millimetre of the root of the tooth. ? i , i 510 to600HV when measured at any point i 400 HV Max. | NOMINAL SIZE L JFRAME ENO OF MOVABLE Jaw PACE FOR MARKING — ADJUSTING NUT | PREPARED et EEEDES “APPROVED Hate olen | hig 2 7.85 yiSPECIFICATION FOR PIPE WRENCHES 1W7 2105 2 APPRORIVAT maT Nomina | simimum | maximum sa TOR ee TR MATE] wioTH oF size |caracity |capaciry | ticeness |yovasce sw] nanbue Nur t D T b 2 N wun in 6 20 18 3 7 1 200 4 4 8 eH 2 | 250 26 17 110 200 13 | 3 32 7 7 7 300 [| es 240 «| 350 13 38 24 160 285 7 450 25 82 26 165 370 18 600 38 65 28 200 495, zs | 900 50 95 34 260 750 35 1200 65 130 “0 330 1000 35 [a IN USE CODE NUMBERS: Size 200 250 300 350 450 600 EVISIONS Code No. 36-22-06 34> 22- 015 36-22~ 016- 36-22~ 017 36> 22-918 36 22~ 018Jyoti itd-'sincLe-ENDED OPEN-JAW | - Vedodara Inaua jAdsusTaBLe WRENCHES 1°!" ca S), Se APp ANA eater asec eT EPPO PEC | ae eee SCOPE :— Dimensions and other requirements for single-ended open-jaw adjustable wrenches. Type B~ with jaws at an angle of 22° 30’ off-set. F-1 examece ror DESIGNATION :- Wrenche 8150 1S:6149 Grade 2 WHERE B = Type 150 = Nominal Size. IF-2 MATERIAL :— Grade 2 Steel conforming to Designation C45 of 1$:1875 ~3 HARDNESS :- Jaws 43 to 48 HRC Worm and worm pin 37 to 42 HRC F-4 STANDARD SIZES— Nominal} a a b d- [Opening i Size +10 Min max Min wax lof Jaws Code No. oe MAX 7 | 150 180 46 145 18-0 11-0 19 +3 34- 22-091 ! 200 J 200 38 14 zs | 130 | 2655 34-22-0172 |] | 250 250 70 47 265 155 30 #3 7 : + 34- 22-018 300 300 80 19 275 170 34+ CF wy use. soeerrenesereeet | 4372185JYOTI LTD} Ww 731 04 BARODA-3. PLUG GAUGES | SHEET NO. 1 OF g COMPANY STANDARD |Basis:—comrany practice SCOPE — i This standard covers the list of plug gauges which are available in Tool stores. For future designs selection should be made as per 1tpreterence| gs far as possible. At the time of revision in existing designs attempts should be made to select nearest 1St or 2M preference sizes only. 3rd preference sizes should be avoided By y pivhibited, Tol Preference folerance Grades Tolerance Grades 4 1st.) 2nd) 3rd. in use 7 in use Bi, &9, 7, He Es He, 7 Fe Hg D9, ud 23-9 | He Es [ones 7 811, Ee He, Ho 29 FFD 67,87 Fe He ff. 00.012 Hy 8, on, H7 ew at 275 [Hy 7 c 81167,H7, He J 6, He Bee [ose 7 Ha, Hg ,J7, Js9 7 [fe 2-7 47, He, 37 D0, £9, 47, He 210,867, 47 He REVISIONS: 1/6/76 SUPERSEDES: =W 671001Tus a Tid by.c¢} 4 a wwhaigocver is Keaaig\ SVOT! LTO, IX, / BaRroda-3. “COMPANY STANDARD | PLUG GAUGES “W73104 ISHEET NO. 2 OF 8 Basis: COMPANY PRACTICE. Nom. Dia.of Hole Tolerance Grades in use ist} 2nd) 3rd in use 9,47, He, 7 se 0 7, He Tie 33:5 | He a 03,66, re 30 #7, He [feo 87, He 7,0, HO 36-0 Me fan, 7,49, 7, 358.7 70 58-0 Ha He 3,7 380 "7 7 se8 [Ho c Ea, He 60-0 Oe, Fe, He, 7, He JHi0,@ [50-5 |M 7, He on He, Fro 0 o2-0 W739, K #7 7, Ha, Hi0,J55 oo Jee #7, He, J7 3 [fe co e-0 Ne 0 7, He, 7 Be, 8, He, Ai, s6, 67 66-0 Ho Fo oo He 68-0 He ie 350 to 685 | He W7, He ea-9 | #7 He 70-0 Diy H7, He 388 60 ‘an, 47, MIO 70 fe 60 0.97, Je 720 Fog 16, 0, 7 “70 Ee He, 36 .J7 388, 7 730 He ws 0 17 Fe a6 | Fe 75-0 Feta, He 732 | Re 76-0 6 woo Ee, e 752 [7 10 te 770 He 500] Da.Hy, Ha, Hy Ky 78-0 Es, He st 50-6 | a 78-0 he 300 7, Bio oa 5. He. 7 Fe Ca #7 REVISIONS: PREPARED, SUPERSEDES. ‘APPROVE! DATE a7 1/6/76 w671001JYOTE LTD) BARODA-3. COMPANY STANDARD reference 4st. | 2nd) 3rd. in use PLUG GAUGES Tolerance Grades Preference 1st.| 2nd, is. 0 3rd. W7 3101 SHEET NO. 3. OF 8 COMPANY PRACTICE Tolerance Grades in use 7, He, to ht? 0 Hs He Fe. H7, He fit8-0 7 120-0 Di0.Fo, He ty Ha, He 7 whintsoeve! 1s e 8 z ag i210 9 10,47, J68 122 a7, a8 ~ [7a 7 26 28 47 He, J@,K7,M7 ie, 386 He, He, M7, Ha cs ie He 47 He Hy He, Hi oy Ha we 8 He He 9 Foe Eo Hy He, Hn ,258 7, He 8 He Ho He Ha. Hz. He 7 He. He 87, K7 an 8 = : : De, H7, He K7 Hg He Fae REVISIONS: DATE 41/6/768b, any pat by c whatsoever is Nom.Dia. of Hole: Preference 2nd. 1st JYOTI LTD, BARODA-3. Tolerance Grades 3rd in use Nom, bia. of Hola] Ww73101 SHEET NO. 4 OF 8 Basis: COMPANY PRACTICE Tolerance Grades in use Hg He He He He He 7 Hy He Hg He He Hg He He. Fe He Fe co He 7,9, 37, 80,K6 ,K7 He. Ho. Ho. We cs He He 7, He, 37 He He He is, Hio He 05, He Ha He I7 Ko 9, 37,K6,K7 an He REVISIONS: a PREPARED ‘SUPERSEDES: W 671001JSYOTI LTO) BARODA-3. PLUG GAUGES SHEET NO.5 OF 6 ae COMPANY STANDARD Basis:-- company practice i a.of Hol =. Preference Tolerance Grades Nos. pa. of tole Tolerance Grades f 0 Sbasty andy 3rd. eee 1st. 2nd4 3rd. in use Hs 5 7 oer He 6 7, Me, 7 Hy Aid ano by cory HB. He He He D10,He. 96 «K7 He PREPARED SUPERSEDES:eg JYOTI LTD. W731 01 1 BARODA-3. PLUG GAUGES SHEET NO. 6 OF 8 COMPANY STANDARD Basis:~comPany PRACTICE =, Pape REET “tolerance Graaes [Mon Piao o Tolerance Grades & 18t.} 2nd. 3rd. , in vse ist.| 2nd4 3rd. in use Bg z Eo BS Bs Bee Ei BS Ee Els REVISIONS: PREPARED SUPEHSEDES. pate 1/6/76 W671001 — &JYOTI LTO) BARODA-3.|' PLUG GAUGES COMPANY STANDARD. INom. Dia.of Hole Tolerance Grades iW 73101 ISHEET NO. 7 OF 8 Basis: ‘COMPANY PRACTICE Tolerance Grades in use ronibited. whetscever 3 Lid are e by ces 1/6/76 W 671001PLUG GAUGES Tolerance Grades in use Nom. Dia.of Hole —-——__~ ISHEET NO. 8 Basis:—company practice Tolerance Grades Preference ist.| andy 3rd in use REVISIONS? PREPARED ae SUPERSEDES W671001JYOTI LTD, i; W73102 BARODA-3. SNAP GAUGES COMPANY STANDARD “SCOPE := This standard covers the list of snap gauges which are available in Tool stores. For future designs selection should be made as per Ist preference as far as possible. At the time of revision in existing designs attempts should be made to. select nearest Ist or 2nd preference sizes only. 3rd_prefe~ 2 rence sizes should be avoided a Nom. Dia of Shak] Nom-Dia. of Shall » dl” preference lerance Grades Preference] Tolerance Grades Sst. | 2nd] 3rd. ea ake Ist. |2nd.| 3rd. ne 5-0 56-0 m7, 37 0 580 0 60-0 nT, 7 10-0 61-0 dg ane eno tr 14-0 630 h7 (Ring) 150 ay 7, ha, i2 160 o70 m7 __. fieo 70-0 7 200 reo 7, P10 22-0 75-0 7 Je T2640 78-0 ha 25-0 = 30-0 mos 89 27-0 azo 6 260 jes-0 7, 30-0 : 86-0 hy Bao 7 90-0 e367, to 350 is 39-0 99-0 hz ws 7 od aha in 42-0 hn 105-0 37,h6,)7 m0 20-0 %,i7 B50 97,87, Pi0 a0 hr 7 superseoes: W672001 REVISIONS: kew by any abibitee, g 2 by cezs whatsoever is JYOTI LTO) BARODA-3. COMPANY STANDARD SNAP GAUGES W73102 SHEET NO. 2 OF 4 ‘Basis:—company practice Nop Gootshart Tolerance Grades [NORBIGFShatE ance Grades 1st. | 2nd. [3rd mae 1st 2nd.| 3rd. ee pee eee id ae 222-0 by ae h27-0 9 2250 b057 ra00 FRAO a 7 132-0 7 230-0 Fo 134+0° hy 240-0 7 ase 7 aro m0 1360 Tey 2500 in aoe 7, ho 360-0 ee naa-0 i 367 |ho 26a-0 [ae Pr, J87 aso hy, 7, J87 276-0 fh7, ip og ii 78-0 50-0 igln 76-0 paso in azo iz beso * asso 292-0 ho 7800 e570 baie 165-0 in [305-0 in ‘ Tee ip [s10-0 nie 70-0 fr, ha, Ie FES 387 72-0 77,h90 f Is25-0 is 175-0 inh 28-0 29,09 7 lb10 330-0, nD hero neo oso 2060 a10:0 pr5-0 REVISIONS:JYOTI LTD) BARODA-3. COMPANY STANDARD Nom.Dig.of Shaftl y erance Grades = | Preference ; Sy [Ast 2nd.|3ra. ee 35 90-0 0 23 [200-0] i7,ba 3 a0 48,96 iE 7 oa Gad 7 nas! i7 33 7 pa Fr BS 7 hy ip 7 7 30 670-0] 590-0 700-0 10-0 509] 7950 REVISIONS: a |W73102 GAUGES SHEET NO. 3 OF 4 COMPANY PRACTICE, {Basi m.Dia. OF Share Preference 1st.|2nd.| 3rd 300-0 56,189, h7 825-0 S6 305) 860-0] Js6 8750 J86,h7 je80-0| isa 890-0] ha }00-0| h? s20-0 o25-0 930-0 Tolerance Grades in use [950-0 360-0 [75-0 jaeo-o 7000 oF PREPARED ApPRoygo pate ot sb 819178 SuPeRseDEs: W672001 PAS PEE Ee eee eer cece rece eee eee peeeJYOTI LTD} BARODA-3. COMPANY STANDARD SNAP GAUGES W73102 SHEET NO. 4 OF 4 ‘Basis:—COMPANY PRACTICE om Dia. of Shark Preference 2nd. |3rd. Tolerance Grades in use Preference 1st |2nd | 3rd Tolerance Grades in use 1450 hz bn,410,386 REVISIONS: — Ald surerseoes: W672001Jyoti W74201 ©, Vadodara na SHEET NO. 1 OF 2 COMPANY STANDARD Basis :-1$:2014-1977 1 SCOPE:- Covers the requirements for T-bolts for T-slots according to 15:2013 Provided in machine tools and other applications. 2 examece cor DE SIGNATION:- | t= Bott I 22x 100 | 1s:2014 WHERE 22 = Width a 100= tength t 3 Mechanical Properties - the mechanical properties tor T-bolts shalt conform to those given under property class 8-8 of 1S:1367. T-BOLTS 4 STANDARD DIMENSIONS:- ee 7 Ry [a + do——} e2>e) 0R Ball Grips] B40 | 1S:2805 i 4 ad WHERE B= TYPE B, 40= NOM. SIZE IF-2 MATERIAL Type Am suiaste oUALITY STEEL OR LIGHT METAL ALLOY. Type B, & Type C:-suiaste QUALITY PHENOLIC PLASTIC WITH STEEL INSERTS ol BASIC FORM TYP -3 STANDARD SIZES Nominal Size | Dy | 4 D__|appros' 20 | 12 | 18 25 | 15 32 [17 40 | 2i 50 255 REVISIONS: PREPARED | APPROVE] Dare gets @.)[17-12~77. aeJYOTI LTO! 'W74301 BARODA-3. BALL GRIPS , SHEET NG. 2 OF 2 [Sasis:-15:2805-19 6 4 4 SHAPES AND DIMENSIONS OF INSERTS off INSERTS FOR TYPE B. Nominal] Size | a | di] do D This draw 20 15 64 25 15 32 15 40 {2 50 j2 —— INSERTS FOR Nominal Size | a D 20 (M6 25 IM6 32 |me 40 } 50 Le TOLERANCE — FOR DIMENSIONS WITHOUT TOLERANCES IN THE ABOVE TALES, THE COARSE GRADE TOLERANCES SPECIFIED IN IS:2102 SHALL APPLY REVISIONS