BISCUIT CRACKER COOKIE CAKE

Limited Şirketi PRODUCTION LINES

www.pekmakina.com Sales Organization Company of Pek Makina
 About Us For video scan
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Pek Makina has been found on 1995 in Eskisehir/Turkey.

PEK MAKINA HARD & SOFT
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IN THE WORLD SODA CRACKER LINES Pek Makina’ s success story is based on determination, loyalty to corporate values,

INDEX
reliability, continous appliance of technological developments on products and behaviour
based on customer satisfaction.
HARD & SOFT Our General Manager Önder Peker summarizes
MANUFACTURING 6 22
OILED CRACKER LINES We believe that, customers of Pek Makina will never walk alone on their route to success. the secret of the success of Pek Makina with the
following sentence;

“
Continous improvement is one of the values that Pek Makine is strictly attached to.
COOKIE High quality products rely on

’
RANGE OF PRODUCTS 8 24 high quality processing
PRODUCTION LINES Our goal for the medium term planning is to increase the production capacity and product
technologies and qualified people
variety with new products with help of Research and Development department. With
experience of almost 23 years, Pek Makina confidently continues to grow within direction
Önder PEKER
General Manager
DOUGH PREPARATION CAKE of his targets
10 PRODUCTION LINE 26
EQUIPMENTS
Until now, Pek Makina products have been exported to 32 different countries all around
the World.
DOUGH & CREAM SWISS ROLL &
MIXERS 12 LAYER CAKE and 27
CHOCO PIE

Our assistant General Manager Necdet Peker;

SOFT BISCUIT
14 SOLUTIONS 28
LINES Pek Makina will continue to follow latest
technologies and will bring the innovative ideas
to the food sector.
HARD & SOFT
16 OVENS 30
BISCUIT LINES Also Pek Makina’s flexible, reliable after sale
service and support will help our customers to
feel comfortable with their equipment.
Necdet PEKER
Asst. General Manager
 PEK MAKINA IN THE WORLD New and Innovative Ideas
CFD Modeling (Strenght, Fluid Mechanics analysis)
3D Computer Aided Desing

Low Energy Consumption Values

where we are

Design Flexibility
Low Mintenance
Reliable Structure

High Operator Safety

High Hygiene Standarts
High Environment Safety Standarts
 Manufacturing

> International certified manufacturing standarts with latest technologies.

> Superior product quality with worldwide standards.
> Physical testing of all R&D products done by worldwide standards.

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 Soft Biscuits

Range of Products > Soft type of dough is moulded into required shape with cavities located on a rotating cylinder.
The dough is forced to move inside those cavities and the dough gets the shape of the cavity.
> This type is the most basic type of biscuit.
> This type of production is also called as Rotary Moulded.
> Finger Biscuits, Oreo Biscuits, most of the cream sandwich biscuits, shortbread, Tea Biscuits are generally in that type.
> It is posible to inject cream, jam, marshmallow or chocolate on the center of the product.

Hard Biscuits
Soft Biscuits Hard & Soft Biscuits Soda Crackers Oiled Crackers Cookies Cakes Swiss Roll and Layer Cake
> Hard type of dough is cut into required shape with plastic cutters located on a rotating cylinder.
Choco Pie While the dough is being cut with those plastics, the required shape is also given to the dough.
> The excessive dough is fed back to the begining of the line for re-usage.
> This type of production is also called as Rotary Cut.
> Pettit Beurre, Prince, Marie,Sugar Biscuits are generally in that type.

Soda Crackers
> Soda crackers are in hard biscuit type family. The difference is coming from the soda treatment before baking process.
> This type of production is also called as Rotary Cut.
> Salty stick crackers and bretzel crackers are in that type.

Oilled Crackers
> Oilled crackers are in hard biscuit type family. The difference is coming from the oil treatment after baking process.
> This type of production is also called as Rotary Cut.
> Cream Crackers, Fish Crackers, Pizza Crackers are in that type.

Cookies
> Cookie dough is shaped into desired shapes by pushing the dough into holes.
While the dough is coming out from those holes, dough is being cut by a wire. Dough is pushed through those holes by a special pump.
> Oven’s belt following is an option for that equipment.
> American Cookies, Chocolate Chip Cookies are in that type.

Cakes
> Cake dough is shaped by the tray where the dough is deposit inside. By changing the tray shapes, it is posible to produce different shapes of cakes.
> Cake dough is baked inside those trays which means that the trays also get inside the oven.
> Cup Cakes, Muffins are in that type.

Swiss Roll and Layer Cake

> Cake dough is deposit directly on ovens’s solid stell conveyor belt as a layer of cake with endless length.
> After baking, layer of cake is rolled or folded to get Swiss Rol lor Layer Cake shape.

Choco Pie
> Cake dough is deposit directly on ovens’s solid stell conveyor belt as round shape
> After baking, cakes are capped on each other by Special equipment.

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 Dough Preparation Equipment
Oil Melting Tank Invert Syrup Boiling Tank And Stock Tank
> This equipment is used to melt the solid margarine.
> Oil melting tank is triple walled. 1 layer of heating oil and 1 layer of
> This equipment is used to prepare invert syrup which is used inside the dough as
ingredient.
Scrap Biscuit Mill Powder Sugar Mill
heat insulation. > Oil temperature inside the double wall and syrup temperature inside the hopper can be > This equipment is used to break the scrap (baked) biscuits > This equipment is used to break the crystal sugar parts into
> Heating is made by the hot water circulation on heat exchanger and powder form.
seen and controlled individually. and make them powder to be able to re-use them in the dough
heating oil inside first layer of the wall.
> Boiling tank is equipped with a vertical mixing arm. preparation again. > Crystal sugar feding is made by electirc motor driven helezon
> Three different temperature can be seen and two of them can be
controlled from the electric panel. > Boiling tank is triple walled. 1 layer of heating oil and 1 layer of heat insulation. > The machine is equipped with a stainless steel trolley. feeder.
> Temperature of water inside heat exchanger can be seen and > Transfer from boiling tank to stock tank is made by pump. > Electric motor has soft starter. > Completely stainless steel construction.
controlled. > Completely stainless steel construction. > Completely stainless steel construction.
> Temperature of heating oil inside the double wall can be seen
and controlled.
> Temperature of product can be seen.
> Completely stainless steel construction.

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 Dough Preparation Equipment Hard-Cream Preparation Equipment
Dough Mixer
> 180 kg., 300 kg. and 450 kg. capacities are available for 2 anchor models.
> 600 kg. capacity is available for single anchor model.
> Recipe saving option is available with control panel.
PLANET
vertical mixer
> Two anchors have individual motors and speed control options. model
> Dough hopper has double layer for heating or cooling purposes. Hot or cold water circulation can be made.
> Mixers are suitable for automatic ingredients feeding systems.
> Everything inside the dough hopper is stainless steel.

SINGLE
anchor mixer
model

600
up to

350
up to
kg TWO
anchor mixer
models liter
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 Soft Biscuit Line ROTARY
> 2 types of dough feeding is available. The line can be desinged according to
MOULDER-CUTTER
customer’s request.
> Dough feeder from upper floor.
> Dough feeder from same floor.

> Rotary moulder has;

> Easy adjustments for forcing roller and rubber roller.
> Different and individual adjustment on left and right side is available for
forcing and rubber roller.
> Easy maintenance, free access to lubrication points.
> Pneumatic streching for cotton belt to save lifetime of the belt.
> Soft dough smasher for more effective dough filling to the mould.
> Easy adjustment for mould scraper knife.
> Sensor controlled belt centering equipment.
> Across conveyor to collect scrap dough on the return side of cotton belt.
> Easy and short time need for changing the mould with chain hoist with rails.

> All 4 types of ovens are suitable for soft Biscuits baking. Direct Fired ovens, Indirect
Fired Ovens (Cyclothermic ovens), Electric Ovens and Hybrid Ovens (Combination of
direct and indirect fired ovens).

> Different cooling methods can be designed according to conditions of installation

area and packing equipment situation (Layered cooling systems, U-Turn systems,
standart cooling systems etc..).

> All electronic adjusments can be saved as recipe and can be recalled from the
system when needed.

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 Hard & Soft Biscuit Line

> 2 types of dough feeding is available. The line can be desinged according to customer’s request.
> Dough feeder from upper floor.
> Dough feeder from same floor.

> Gauge rolls has;

> Easy thickness adjustment (by entering numeric values to the screen).
> Different thickness adjustment (on left and right side of roll) is available for homogenous
thickness.
> Easy maintenance, free access to lubrication points.
> Individual driven dough transfer conveyors.
> Diameter of roll is 312 mm.

> Rotary moulder&cutter has;

> One machine for rotary cutting (Hard biscuit) and rotary moulding (Soft Biscuit).
> Easy adjustments for rubber roller.
> Easy maintenance, free access to lubrication points.
> Pneumatic streching for cotton belt to save lifetime of the belt.
> Sensor controlled belt centering equipment.
> Across conveyor to collect scrap dough on the return side of cotton belt.
> Easy and short time need for changing the mould with chain hoist with rails.

> All 4 types of ovens are suitable for soft Biscuits baking. Direct Fired ovens, Indirect Fired Ovens
(Cyclothermic ovens), Electric Ovens and Hybrid Ovens (Combination of direct and indirect fired ovens).

> Different cooling methods can be designed according to conditions of installation area and packing equipment
situation (Layered cooling systems, U-Turn systems, standart cooling systems etc.).

> All electronic adjusments can be saved as recipe and can be recalled from the system when needed.

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COMPLETE BISCUIT, CRACKER, COOKIE AND CAKE PRODUCTION LINES

50 m
Hard&Soft Biscuit Line 84 m
Hard&Soft Biscuit Line
High Productivity
Low Running Costs
High Level Engineering Infrastructure 76 m
Low Energy Consumption Hard&Soft Biscuit Line

User-Friendly Design 84 m
Reliable Construction Soft Biscuit Line
 Hard & Soft & Soda Cracker Biscuit Line
> 2 types of dough feeding is available. The line can be desinged according to customer’s request.
> Dough feeder from upper floor.
> Dough feeder from same floor.
Soda Applicator
> Gauge rolls has;
> Easy thickness adjustment (by entering numeric values to the screen).
> Different thickness adjustment (on left and right side of roll) is available for homogenous
thickness.
Salt - Sesame Sprinkler Notch Maker
> Easy maintenance, free access to lubrication points.
> Individual driven dough transfer conveyors.
> Diameter of roll is 312 mm.

> Rotary moulder&cutter has;

> One machine for rotary cutting (Hard biscuit) and rotary moulding (Soft Biscuit).
> Easy adjustments for rubber roller.
> Easy maintenance, free access to lubrication points.
> Pneumatic streching for cotton belt to save lifetime of the belt.
> Sensor controlled belt centering equipment.
> Across conveyor to collect scrap dough on the return side of cotton belt.
> Easy and short time need for changing the mould with chain hoist with rails.

> For soda crackers, shaped dough needs to be coated with soda. After soda coating, salt or sesame
should be sprinkled. This process has to be made before baking process.

> Soda bathroom can be desinged with hydrolic elevator to be able to produce different type of biscuits
on the same line.

> For soda crackers, Direct Fired ovens are more preferable.

> Different cooling methods can be designed according to conditions of installation area and packing
equipment situation (Layered cooling systems, U-Turn systems, standart cooling systems etc..).

> All electronic adjusments can be saved as recipe and can be recalled from the system when needed.

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 Hard & Soft & Oilled Cracker Biscuit Line Laminator
> Dough laminator can be used for oilled cracker production. Laminator is used to created layers of dough
before sending the dough through gauge rolls.

> It is also posible to produce Hard, Soft, Soda Cracker, Oilled Crackers on the same line by adding some
additional equipment.

> 2 types of dough feeding is available. The line can be desinged according to customer’s request.
> Dough feeder from upper floor.
> Dough feeder from same floor.

> Gauge rolls has;

> Easy thickness adjustment (by entering numeric values to the screen).
> Different thickness adjustment (on left and right side of roll) is available for homogenous thickness.
> Easy maintenance, free access to lubrication points.
> Individual driven dough transfer conveyors.
> Diameter of roll is 312 mm.

> Rotary moulder & cutter has;

> One machine for rotary cutting (Hard biscuit) and rotary moulding (Soft Biscuit).
> Easy adjustments for rubber roller.
> Easy maintenance, free access to lubrication points.
> Pneumatic streching for cotton belt to save lifetime of the belt. CRACKER


> Sensor controlled belt centering equipment.
> Across conveyor to collect scrap dough on the return side of cotton belt.
OIL SPRAYER
> Easy and short time need for changing the mould with chain hoist with rails.

> For oilled crackers, shaped dough needs to be treated with liquid oil right after baking process.
Salt sprinkling can be made before baking.

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 Cookie Production Line WIRE CUT
> For cookie production, Depositors or Extruders shall be used for dough shaping. COOKIE DEPOSITOR
> It is also posible to produce Hard, Soft Biscuits on the same line by adding some
additional equipment.

> 2 types of dough feeding is available. The line can be desinged according to
customer’s request.
> Dough feeder from upper floor.
> Dough feeder from same floor.

> All 4 types of ovens are suitable for soft Biscuits baking. Direct Fired ovens,
Indirect Fired Ovens (Cyclothermic ovens), Electric Ovens and Hybrid Ovens
(Combination of direct and indirect fired ovens). Cookie ovens are generally steel
belt ovens.

> Different cooling methods can be designed according to conditions of installation

area and packing equipment situation (Layered cooling systems, U-Turn systems,
standart cooling systems etc..).

> All electronic adjusments can be saved as recipe and can be recalled from the
system when needed.

can feed

24
up to
40 m
of ovens 25
 Cake Production Line Swiss Roll & Layer Cake and Choco Pie
Swiss Roll & Layer Cake
> Cake products are generally baked inside special trays. > Cake dough is deposit directly on ovens’s solid stell conveyor belt as a layer of cake with endless length.
> The product shape is decided by the shape of the tray. > After baking, layer of cake is rolled or folded to get Swiss Rol lor Layer Cake shape.
> The process is equipped with tray washing, drying and oilling equipment. Choco Pie
> For cakes baking, In-Direct Fired Cake ovens are essential. > Cake dough is deposit directly on ovens’s solid stell conveyor belt as round shape
> Different cooling methods can be designed according to conditions of > After baking, cakes are capped on each other by Special equipment.
installation area and packing equipment situation.

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 Lay-Out Solutions With Engineering Approach

> Different physical conditions require different solutions.

> Most ergonomic solution requires experience which Pek Makine already has.

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 Ovens

*Direct Fired Oven Baking Chamber

*Indirect Fired Oven Baking Chamber (With Pipes)

Types of Oven
> Direct Fired Ovens
> Indirect Fired Ovens
> with Ducts (Cyclothermic)
> with Pipes (Cyclothermic)
> Indirect Forced Convection Ovens (with Heat Exchanger)
> Direct Forced Convection Ovens ( without Heat Exchanger)
> Hybrid Ovens
*Electrical Oven Baking Chamber
> Electrical Ovens
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 A single A single business partner: having Pek Makina

business as the only business partner means placing

a single order for the complete plant and

partner clearly defining the responsibility for the

achievement of the end result.

for Biscuit, Cake Production Equipment

step by step project
1 Project coordination: our engineers coordinate and supervise the design
engineering and the manufacturing of all the machines on the plant.

2 Delivery within expected times: Pek Makina guarantees the customer that all
the parts of the plant arrive right in time for installation and running.

3 Integration: we will take care of the mechanical and electrical interfacing of

all machines.

4 Start-up: Our staff use their experience to coordinate the project enabling
the earliest possible start-up time.
 Limited Şirketi
BISCUIT
CRACKER
COOKIE
CAKE
Sales Organization Company of Pek Makina
PRODUCTION
Eskişehir Organize Sanayi Bölgesi
27. Cadde No: 5 Eskişehir / TURKEY LINES
Phone: +90 222 236 82 22
Fax: +90 222 236 82 25
E-Mail: info@pekmakina.com

www.pekmakina.com