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CPV Review - JS
CPV Review - JS
A R T I C LE I N FO A B S T R A C T
Keywords: Photovoltaics (PVs) are promising sustainable energy generators, yet the higher initial cost of PV systems
Concentrated photovoltaic (CPV) compared to the conventional fossil fuel based energy systems remains a barrier to their large-scale adaptability.
Phase change materials (PCMs) Concentrating solar radiation onto a smaller area by replacing expensive cell materials with cheaper optical
Thermal management materials can be an alternative way to reduce PV cost, but concentrated photovoltaics (CPV) yield substantially
Industrial processes
higher cell temperatures reportedly detrimental for CPV life and electrical yield. Various thermal management
Thermals energy recovery
approaches have been adopted to mitigate the adverse effect of temperature on CPV life and performance. The
potential use of thermal energy discarded in CPV thermal management systems has been traditionally over-
looked. The aim of this article is to briefly review the progress in PV cells, different CPV systems, and thermal
issues specific to concentration techniques and propose potential uses of thermal energy recovered from the CPV.
The review finds that temperature mitigation and thermal energy recovery & utilization can be a promising
pathway to improve CPV performance.
⁎
Corresponding author.
E-mail address: ahmed.hassan@uaeu.ac.ae (A. Hasan).
https://doi.org/10.1016/j.rser.2018.06.014
Received 5 September 2016; Received in revised form 2 June 2018; Accepted 6 June 2018
1364-0321/ © 2018 Elsevier Ltd. All rights reserved.
A. Hasan et al. Renewable and Sustainable Energy Reviews 94 (2018) 835–852
system is not feasible above 200 °C as the PV cells may undergo irre- on latent heat storage employing phase change materials (PCMs).
versible degradation at such elevated temperatures. The objectives of • Evaluate the application of thermal energy retrieved from a CPV
the article are to: system for different industrial processes that require low to medium
grade heat input.
• Evaluate the feasibility of expected/prospected improvements in cell
efficiency for various cell types by tracking the historical efficiency
2. Photovoltaic materials
curves.
• Review the achievable temperatures and its effect on CPV perfor-
Several PV materials have been extensively researched such as in-
mances employing various concentrators.
• Assess the effectiveness of conventional thermal management
organic PV cells, including crystalline (mono and poly), amorphous,
and microcrystalline silicon cells [21], quantum dot cells [22–25], or-
techniques to mitigate CPV temperature and enhance performance.
• Introduce an emerging CPV thermal management technique based
ganic tandem cells [26–32], and perovskite cells [33–38]. Mono-crys-
talline silicon, Polycrystalline silicon and Gallium Arsenide (GaAs) are
Table 1
Comparison between first generation photovoltaic technologies.
References
Monocrystalline silicon
Description Monocrystalline silicon cells are shaped by cutting bulk crystal ingots into thin wafers from melted silicon feedstock. [39,40]
Advantages Commercial maturity, Abundance of silicon, Silicon nontoxicity
Higher stability under outdoor conditions
Disadvantages High material requirement with thickness ranging 0.25–1 mm
Material thickness requirement in the range of 10–100 times as compared to thin-film cells
Grain boundary defects results in pronounced performance reduction as compared to polycrystalline
Higher cost, recycling and disposal
Polycrystalline silicon
Description Polycrystalline silicon cells are shaped by cutting bulk crystal ingots into thin wafers from melted silicon feedstock. [39,41,42]
Advantages Silicon nontoxicity and stability under outdoor conditions
Lower cost than monocrystalline
Require lower feedstock purity to produce crystal ingots as compared to monocrystalline
Environmentally friendly due to reduced silicon waste
Grain boundary defects have lower effect on efficiency as compared to monocrystalline silicon
Disadvantages High material and high bulk recombination requirement
Decreased efficiency due to larger grains as compared to monocrystalline
Require more space due to reduced power conversion per m2 as compared to monocrystalline
Recycling and disposal
Gallium Arsenide
Description Crystalline gallium arsenide is fabricated using chemical vapor deposition (CVD) metal-organic chemical vapor deposition [39,43,44] Need to put
(MOCVD) or molecular beam epitaxy (MBE) of gallium and arsenic reference
Advantages Higher efficiency and absorption coefficient
Resistance to high temperature and to radiation damage
Excellent for space applications
Excellent performance under concentrated illumination
Lighter than mono and polycrystalline PV cells
Disadvantages Higher cost has shown potential for low cost manufacturing by reusing previously-used substrates
Lower manufacturability
Higher fragility
Higher density than silicon
Low potential for terrestrial applications
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categorized as first generation photovoltaic technologies [39]that ex- presented in Table 4 [66,71–73]. A detailed assessment of the perfor-
hibit long-term stability under the various outdoor conditions thereby mance of different CPV technologies based on their efficiency, power
drawing the largest market share compared to other PV technologies output and stability have been carried out by [74–78]. Concentrating
[39–41]. Mono-crystalline PV cells possess higher conversion efficiency solar radiation on a smaller PV cell area employing inexpensive lenses
but suffer from lower manufacturability and higher cost as compared to or mirrors have been reported as an optimal approach to improve the
polycrystalline PV cells [39,42]. GaAs exhibit higher efficiency along rate of efficiency increase [79,80].
with enhanced resistance to radiation damage but are not cost com-
petitive when compared with the rest of the first-generation PV tech- 3. Concentrated photovoltaics
nologies [39,43]. A comprehensive comparison between first genera-
tion photovoltaic technologies is presented in Table 1. A CPV system concentrates incoming solar radiation onto a smaller
Cadmium telluride/cadmium sulfide (CdTe/CdS), amorphous si- photovoltaic cell by using inexpensive optical devices (lenses or mir-
licon (a-Si) based thin films and copper indium gallium selenide (CIGS) rors) as shown in Fig. 2 [81–83]. The CPV is characterized by con-
solar cells are categorized as second-generation photovoltaics that are centration ratio expressed in Eq. (1) [84,85].
considered flexible, lightweight and low cost with competitive payback
periods [45–47], yet suffer from lower efficiencies and rapid cell de- Aa
CR =
gradation compared to the first-generation PV technologies [48] sum- At (1)
marized in Table 2. Effective concentration ratio (Ce) is defined as the total amount of
Organic solar cells, dye-sensitized solar cells and multi-junction radiation absorbed by the surface and is expressed by Eq. (2) [86].
solar cells are categorized as third-generation PV technologies.
Although organic and dye-sensitized solar cells are low cost, yet suffer Ce = Cg × η˳ (2)
from lower conversion efficiency and rapid cell degradation [52]. The
where Cg is the geometric concentration ratio and η˳ is the optical ef-
main challenge facing dye-sensitized solar cells is design and fabrica-
ficiency of the solar concentrator [88–94]
tion of photo-electrodes with better light-harvesting ability, charge
transport and lower recombination. Research is progressing towards
Table 2
improving Photo-electrode synthesis using diverse approaches in-
Comparison between second generation photovoltaics technologies.
cluding but not limited to TiO2, ZnO and Nb2O5 nanostructures [53,54].
Multi-junction solar cells have higher efficiency, thus are ideal for the References
space market, but are not cost competitive for the bulk consumer Amorphous silicon thin film
market. Quantum dots (QDs) are semiconductor nanocrystals composed Description Amorphous silicon panels are formed by vapor- [39,40,49,50]
of periodic groups of II-VI, III-V, or IV-VI and can confine electrons [55] depositing a thin layer of silicon material about
to generate multiple electron-hole pairs after the collision with one 1 µm thick – on a substrate material such as
glass or metal.
photon. QDs possess tunable bandgaps across a wide range of energy
Advantages Higher design flexibility and absorption
levels by changing the dot size. However, they are still not market Shade resistance
competitive due to lack of reliable performance data. Research on op- Lower manufacturing cost and payback period
timization of device structures and light trapping is underway to im- Higher bandgap energy
prove the performance of the quantum dot solar concentrators (QDSCs) Expandability to form multi-junction cells
Disadvantages Lower efficiency than mono and poly-
through enhanced photocurrent [56]. Comparison between different crystalline solar cells
third-generation PV technologies is summarized in Table 3. Shorter lifetime than crystalline cells
According to the NREL report, 2017 [66] shown in Fig. 1; the newly CIS/CIGS thin film
developed cells (dye-sensitized cells, organic cells, organic tandem Description CIGS absorber layer is fabricated either by [39,46]
using deposition of metallic precursor followed
cells, inorganic cells, QD cells) possess substantially lower efficiencies
by electroplating, salinization, sulfidization or
(10.6–13.6%) compared to first and second-generation technologies. vacuum co-deposition which then forms a
Relatively flattened efficiency improvement curves in recent years in- heterojunction with a CdS window layer.
dicate that only marginal efficiency improvement can be expected in Advantages Versatility & flexibility
these cells in future [66]. Higher absorption coefficient
Good Performance in Indirect Light
Thin film technologies for solar cells were invented in 1970s com- Lower payback period
prising of amorphous Si: H (stabilized), CIGS, and CdTe. Amorphous Si: Highest thin film efficiency
H (stabilized). These cells initially had an extremely low cell efficiency Disadvantages Lower efficiency
of 0.5%, but gradually improved reaching 12% in 2000. The next 17 Degradation of CdS window layer
Higher total cost
years witnessed marginal improvement in efficiency reaching 13.6% in
Lower manufacturability due to complexity of
2015. Thin film, CIGS and CdTe cells showed an efficiency increase the multi-component absorber layer
from 6% to 19% and 9% to 16% respectively in the initial 20 years Toxicity concerns
(1980–2000), but changed marginally afterward. A rise of 2%, 3.6% Indium scarcity
and 6.1% through 2017 was demonstrated for amorphous silicon, CIGS CdTe thin film
Description Cadmium telluride absorber layer is deposited [39,51]
and CdTe respectively as shown in Fig. 1.
using closed-space sublimation which then
For emerging PV technologies, a similar trend has been observed forms a heterojunction with a CdS window
from their inception until recently as shown in Fig. 1. Although the layer.
trend shows a remarkable increase in cell efficiencies (up from 3% to Advantages Flexibility
Lightweight
8%), the historical trend of first generation cells indicates that a sa-
Higher absorption coefficient
turation in efficiency may arrive sooner, thus retarding further effi- Lower payback period
ciency improvement. The efficiencies of some recently developed cells Lower cost
such as QDs, organic tandem and dye-sensitized cells are too low and Disadvantages Lower efficiency
would result in extremely reduced energy density compared to the first Degradation of CdS window layer
Back contact issues
generation cells. Perovskite [67,68] solar cells showed a remarkable
Rapid recombination
efficiency gain reaching 22.7% [69,70] in less than ten years, yet the Cadmium toxicity
cells face stability issues. Current efficiencies of different solar cells are
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Table 3
Comparison between third generation photovoltaics technologies.
References
Organic
Description Composed of semiconducting organic polymers or small organic molecules that absorb light. [39,57,58]
Advantages Flexibility and lightweight
Lower cost
Higher temperature resistance
Absorbance de-fractioned light
Expandability to form multi-junction cells
Variety of polymer options
Disadvantages Lower efficiency
Lower durability
Degradation and stability issues
Poor understanding of physics and operation
Dye-sensitized
Description Photo electrochemical solar cells that mimic photosynthesis where semiconductor nanocrystals collect photons while dye molecules separate the [39,58–60]
charge.
Advantages Better manufacturability
Flexibility
Lower cost
Excellent performance under low and indirect illumination
Ability to Operate at Lower Internal temperatures
Disadvantages Lower conversion efficiency
Rapid dye degradation
Sealing issues due to the electrolyte׳s volatile solvents
Risk of electrolyte freezing in low temperature
Multi-junction
Description Cells made from multiple materials have multiple bandgaps so it will respond to multiple light wavelengths and some of the energy that would [39,61,62]
otherwise be lost to relaxation.
Advantages Higher efficiency
Excellent performance under concentrated illumination
Ideal for space applications
Extensive room for innovation and improvement with respect to bandgaps and lattice structure
Disadvantages Higher production and maintenance cost
Cell degradation
Lower manufacturability
Bandgap limitations
Recombination losses at misfit and threading dislocations in lattice-mismatched structures
Quantum dots
Description Quantum dots (QDs) are artificial clusters of semi-conductive atoms that have the ability to confine the electrons motion due to their small size [63–65]
Quantum Dot formations absorb photons of light and then re-emit longer wavelength photons for a period of time.
Advantages Cost effect
Versatile
Highly efficient in conducting an electrical current
Only require a small amount of energy in order to be excited
Disadvantages Toxic
Have surface defects which can affect the recombination of electrons and holes by acting as temporary traps
Although the area of the PV cell decreases with concentration [87]; of the lens. As shown in Fig. 3, Fresnel lenses are lightweight and cost-
the total area receiving radiation remains unchanged. The concentrated effective compared to conventional lenses, can achieve wide range of
PV system may require additional space to house the structural support, concentrations [109–113] and can yield very high temperatures up to
tracking system and thermal management system compared to a single 1500–2000 K [101,108]. Their main limitation is a drop in efficiency
sun PV system that limits the building integration of CPV system due to due to increased lens temperature that restricts their use in certain
space economy. In order to justify the additional cost and space in- geographical locations [114]. In hot climates, the optical efficiency of
curred by thermal management systems, solar concentration and Fresnel lenses fabricated from Silicon on Glass (SOG) dropped from
tracking arrangements, a threshold CPV efficiency of 24% must be 84% at 20 °C to 77% at raised temperature [115], while PMMA lenses
achieved under standard test conditions [4]. The configuration of CPV dropped efficiency from 84% to 80% [116]
systems is summarized in Table 5.
As described in Table 6, CPV are categorized into three types based
on CR and two types based on optics. [90,91,95]. Point focus systems 3.2. Luminescent solar concentrator
comprised of square Fresnel lenses, parabolic dish or central receivers
with heliostat fields are generally suitable for high concentration up to A luminescent solar concentrator (LSC) is a device that comprises of
11,575× [96]. Line focus systems typically comprised of linear Fresnel a thin sheet of polymer doped with QDs, organic dyes or rare earth
lenses, parabolic troughs and cylindrical parabolic concentrators [97] complexes. The LSC diverts the incoming radiation from the inter-
are suitable for low concentration up to 10× [96,98] as presented in cepting surface to the edges of the sheets as shown in Fig. 4, thereby
Table 7. concentrating both direct and diffuse irradiance [103,104]. Incident
irradiance (both direct and diffuse) is refracted, absorbed by lumines-
3.1. Fresnel lens concentrator cent species and re-emitted to the plate edge by total internal reflection
eventually limited to low concentration systems [117–122].
Fresnel lens works on the refraction principle which focuses radia-
tion through a chain of prisms each representing the slope of the surface
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Fig. 1. Chart of best research cell efficiencies by NREL 2017 [66] “This plot is courtesy of the National Renewable Energy Laboratory, Golden, CO.”.
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The main causes of energy loss are dirt accumulation on the surface
3.7. Flat high concentration devices (RR, XX, RX and RXI) of the modules and reflection & absorption losses by the materials
covering the cells [3,167]. The cell power output can be increased by
Flat high concentration devices (FHCD) shown in Fig. 9 are very minimizing the amount of light reflected (λ ≤ 900 nm) from the cell's
compact devices employing a combination of reflection (X), refraction surface [168] by controlling incident angle of light [169]. Optical stu-
(R) and internal reflection (I) to achieve very high concentrations dies indicate that at early morning or late afternoon, the significant
[146,147] up to 800 suns. Due to their complex PV cell position, FHCDs energy loss of incident irradiance is caused by reflective optical losses
exhibit a disadvantage in terms of installing electrical connections and because of the large angle of incidence ‘θin ’. However, at other times,
heat sinks [148] while cell sizes are limited by shadowing effects reflection and transmission optical losses are at a steady level due to
[144,149]. slight optical differences in the range of θin < 45° [170]. Antireflection
technologies and optical confinement of the incident light with tex-
turing of the surface helps minimize reflection losses [168,171]. Most of
4. Factors affecting conversion efficiency the normally incident light reflected by a pyramidal texture emerges at
an angle of 38.9°. Under an encapsulate having refractive index
Factors affecting PV efficiency are sunlight spectrum, module di- n > 1.59, this initially reflected light will be confined by total internal
rection and tilt angle, dust accumulation, cell temperature, shading, reflection and will receive a second opportunity to be absorbed by a
soiling, load resistance, module mismatch, inverter conversion losses solar cell, leading to a short circuit current increase of around
and solar cell structure. 0.39 mA cm−2 [172] as presented in Table 9.
Table 6
Comparison of concentrated photovoltaic based on concentration factors and optics.
Type Description Reference
Concentration Factors
Low Concentration Photovoltaic These required high quality silicon. Tracking is not mandatory for LCPV or Single axis tracking is enough for LCPV. [90,92,93,99]
These systems have concentration ratio Less than 10× and high acceptance angle and do not need active cooling due to
low heat flux.
Medium Concentration Photovoltaic These are made of Silicon or other material. They can achieve concentration ration up to 10×–100×. These systems [90,92,93]
need single axis tracking and active or passive cooling.
High Concentration Photovoltaic Multi-junction solar cells are used and dual axis tracking and active cooling is necessary for HCPV. Concentration ratio [90,92,93]
greater than 100× can be achieved. These systems employ Fresnel lenses or dish reflectors.
Optics
Reflector The sun rays strike at the surface of this type of concentrator and reflected towards the solar cell i.e.; (parabolic dish [100]
and trough concentrator, hyperboloid and compound parabolic concentrator
Refractor When the sun rays strike at the surface of this type of concentrator, they refract the rays towards the focus point i.e.; [100,101]
Fresnel lens.
Luminescent In this type of concentrator, the photons experience total internal reflection upon hitting the concentrator surface and [102–106]
guided towards the solar cell i.e.; quantum dot concentrator
Dispersive Dispersive concentrator has first portion and second portion, dispersion based on the dispersive power of prism or [107]
holograms
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Table 7
Advantages and disadvantages of different concentrators.
References
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Table 8
Summarized data for the effects of solar spectrum on photovoltaic performance.
Effects of spectrum on PV performance
Ref. Findings
[163] To check the spectral influence, the PV systems in tropical Singapore compared with the standard AM1.5 G spectrum over the average day. It was found that the
spectrum in Singapore is constantly blue-rich compared with the standard AM1.5G spectrum. This blue-rich spectrum results in an annual Effective Irradiance Ratio
(EIR) of 1.07 and 1.03 for a single-junction a-Si module and a CdTe module, respectively which shows the system gain as compared to standard AM1.5 G spectrum
because if EIR > 1 shows system gain and EIR < 1 shows system loss.
[157,158] Visible region in the solar spectrum is responsible to produce the short circuit current and the infrared region has detrimental effects on the device performance. The
visible region of the spectrum decrease and ultraviolet region increase (contributes least to the short circuit current) cause to reduce the short circuit current, power
and efficiency of the PV modules.
[164] The performance of a-Si modules is much more influenced by solar spectrum than the performance of pc-Si modules. However, in the case of pc-Si modules, the
spectrum factor suggests that the contribution of solar spectrum to the variations in the performance is quite small, less than 3%. In the case of the a-Si modules, the
performance is largely influenced by solar spectrum, more than 12%.
[165] The results indicate that solar spectrum has little influence on the annual energy yield of the c-Si module. On the other hand, the spectral influence on the annual
energy yield of the a-Si module increases with decreasing latitude. The effect of the solar spectrum would enhance the annual energy yield of a-Si modules by about
8% at Okinoerabu.
[166] Performance of four thin film PV modules has been explored under solar spectra whose long wavelength light is enhanced, when compared to the AM 1.5 G incident
spectral irradiance distributions. Small annual spectral losses are experienced by the CdTe PV module (0.4%) and small annual spectral gains are experienced by the
CdTe specimen (0.6%). These gains rise to 1.5% for the CIGS PV module. Since the a-Si:H PV module behaves in an opposite way from a spectral point of view, its
spectral losses are equal to 1% on an annual basis.
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Table 9
Summarized data for the effects of reflection on photovoltaic performance.
Effects of reflection on PV performance
[172] Most of the normally incident light reflected by a pyramidal texture emerges at an angle of 38.9°. Under an encapsulant having refractive index n > 1.59, this initially
reflected light will be confined by total internal reflection, and will receive a second opportunity to be absorbed by a solar cell, leading to a short circuit current increase
of around 0.39 mA cm−2
[169] Reflection loss of crystalline silicon solar module induced by incident angle of light
[167] The main causes of energy loss are dirt accumulation on the surface of the modules and reflection and absorption losses by the materials covering the cells
[171] Antireflection technologies and optical confinement of the incident light with texturing of the surface help to optimize light absorption.
Fig. 10. Output power versus voltage of a single-crystalline silicon solar cell at
various temperatures: 28 °C, 40 °C, 60 °C, and 80 °C [161].
Table 10
Summarized data for the effects of temperature on photovoltaic performance.
Effects of temperature on PV performance
Ref. Findings
[186] The overall efficiency of single mono-Si solar cell can be decreased up to 10. % by increasing the temperature from 25 °C to 60 °C
[187] Temperature has detrimental effects on the open circuit voltage, maximum power point, fill factor and cell efficiency.
[150,188,189] A temperature rise beyond standard test conditions of 25 °C reduces PV output by 0.25% for amorphous cells and 0.4–0.5% for crystalline cells.
[190] PV cells age faster in hotter climates than in colder climates primarily due to higher operating temperatures.
[143,149,190] The continuous operation of PV cells at higher operating temperatures also induces power failure through delamination and rapid degradation
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Fig. 14. Schematic of solar concentrator PV and the applied boundary condi-
tions [209].
Fig. 15. Heat sink for passive cooling of a single photovoltaic cell, (A) heat sink with RXI concentrator [149] (B) heat sink with solar mini dish concentrator [210].
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[219]. The evaporator temperature reached above 140 °C, exceeding its
design temperature for wind speeds less than 1 m s-1 [219]. A copper
heat pipe with longitudinal copper fins was tested [220] to remove heat
at a CR of 700 using water or acetone as the working fluid. A tem-
perature difference of 30 °C was achieved between the PV cell and the
ambient in the vertical orientation [220].
Passive cooling of a PV with a 45 W heat load resulted in an average
temperature difference of 3 °C. The heat transfer performance of dif-
ferent combinations of a single or double heat pipe configurations with
radial fins or annular fins was evaluated. According to the findings, the
combination of two heat pipes and two radial-fin heat sinks, can
maintain PV cell temperature below 75 °C at 43 W heat load, but the
design of two heat pipes with annular-fins can only manage the heat Fig. 19. Schematic diagram of active cooling setup [185].
load below 50 W [221].
For the passive cooling of a CPV system, the performance of a single shown that non-uniform heat transfer distribution of jet arrays does not
fine heat sink (SFHS) and round pin heat sink (RPHS) were examined. have a considerable effect on the electrical performance of the PV array
SFHSs dissipated more heat compared to RPHSs in all examined am- [227]. A blower based cooling system, as shown in Fig. 19, restricted
bient temperatures up to 50 °C. At an ambient temperature of 25 °C the PV module temperature at 38 °C thereby enhancing electrical conver-
solar cell average surface temperatures were about 65 °C and 85 °C for sion efficiency from 8.6% to 12.5% [228].
SFHS and RPHS, respectively [222]. A novel nocturnal cooling radiation (NCR) used as a supplemental
For high concentrator photovoltaic (HCPV) systems an analysis of heat transfer is proposed by [229]. The nocturnal sky was used as a
the benefits of using passive cooling techniques employing aluminum supplemental heat sink for the heat pump system to reduce system
and copper heat sinks has been carried out. Under the geometric CR of energy consumption. Based on the simulation, the nocturnal cooling
1000, aluminum heat sinks are preferred over copper because of their radiator was found feasible as a supplemental heat sink for an active
lower densities and costs for the same thermal management. HCPV cooling system.
installation costs can be reduced by limiting the dimensions of the Several studies investigated the liquid immersion cooling technique
cooling system [223]. Experimental findings for different passive for CPV systems [230–234]. In liquid immersion cooling method, heat
cooling techniques of PVs are presented in Table 11. is absorbed by circulating coolant from both the front and back surface
of the PV panel [235]. A narrow rectangular channel receiver using a
dimethyl silicone oil immersion cooling method was designed for a
5.2. Active thermal management of concentrated photovoltaics (CPV) linear CPV system and its performance was investigated experimentally
under an energy flux ratio of 9.1 suns [233]. The results show that the
Active cooling systems have the potential and ability to regulate the cell temperature increases in the range of 0–35 °C linearly with silicon
temperature of a cell in any ambient conditions provided the economics oil temperature. The cooling capacity of the direct liquid-immersion
of the system are not taken into account. A CPV module with its active cooling method is favorable, and the average cell temperature and heat
cooling system, as shown in Fig. 17, was developed and investigated by transfer temperature difference can be maintained in the range of
[216]. It has been observed that the performance of the CPV module 20–31 °C and 5–16 °C respectively.
with the thermal management increased 4.9 times producing 71.13 W A simulation model has been developed to optimize the design for
compared to 16.55 W of the fixed cell [216]. an active cooling multi-channel heat sink that can maintain the tem-
Cooling a densely packed CPV system is hampered by limited heat perature of CPVs below 100 °C up to a CR of 1800. Among all tested
sink contact area at the back of the PV cell. This restriction limits the multi-channel heat sink configurations, the heat sink with 1 × 20 mm
design of passive cooling systems guiding attention to active cooling configuration showed the best thermal performance and reduced the
systems [224–226]. The design of a cooling device based on jet im- temperature of the cell to 91.4 °C with a water flow rate 0.6 m/s [236].
pingement for densely packed high concentration systems was pro- A numerical model of an air based active cooling system has been
posed. The device consisted of an array of jets and fluid drained from developed [237] to predict the solar cell temperature of a multi-junc-
the sides normal to the surface. An analytical model was developed to tion CPV system. Air is forced flown within the duct installed behind
predict and compare the pumping power required to maintain a given the solar cell to regulate the cell operating temperature. Results showed
temperature of the PV cell to optimize the design of the jet. It was also
Table 11
Experimental research findings for PV passive cooling techniques.
Ref. Findings
[167,199] A heat sink with equivalent area to the receiving area of the concentrator raised CPV temperature up to 20 °C higher compared to irradiated flat-plate module under
CR of 50×.
[168,200] The CPV was maintained below 150 °C at a concentration ratio of 90 in high ambient temperatures (35–45 °C) and calm air conditions.
[169,201] The aluminum base plate with fins regulated the temperature of the cell better than aluminum base plate with no fins
[171,202] The heat sink consisted of an aluminium base plate equal in dimensions to the concentrator (heat spreading technique) with aluminium fins which were protruding
from the back of the plate. The temperature difference between the PV cell and the ambient temperature was reported as 35 °C
[173,204] Experimental and numerical analysis were undertaken and it was reported that the chamber temperature reached up to 80 °C
[95,110] Maximum cell temperature of 130 °C was reported at 1000 W m−2 with natural convection only and the reduction in solar cell efficiency was ~ 50% compared to
that at STC.
[174,206] Heat spreading techniques are required to maintain acceptable operating temperatures of the cell during high concentration.
[177,207] Heat pipes used for the passive cooling of CPV system achieved temperature difference of ~ 40 °C between PV cells and the ambient.
[180,212] A copper heat pipe with longitudinal copper fins achieved temperature difference of 30 °C between PV cell and the ambient.
[27,222] Extended heat pipes combined with either annular or radial fins achieved average temperature difference of 3 °C at heat load of 45 W.
[28,223] Two heat sinks used for passive cooling maintained CPV temperature at 108 °C in climate with ambient temperature 40 °C under CR of 500×.
[29,224] Aluminum heat sinks perform better preferred compared to copper range in the geometric CR up to 1000× primarily due to lower densities and costs
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Table 12
Experimental research findings for PV active cooling techniques.
Ref. Findings
[27,222] By using plate fins heat sinks with active cooling design, maximum heat dissipation of 84 W (21.8 W/cm2) with PV cell temperature restricted to 75 °C was reported.
[28,223] Water based active cooling system modelled at 0.01 m3/s flow rate has could maintain CPV cell temperature down to 60 °C with and cell efficiency of 39.5%
regardless of the ambient temperature.
[30,238] Air active cooling model configuration, the interaction of surface radiation and air convection could effectively cool the solar cell and reduced the temperature up to
50% at medium concentration ratios
[31,237] Multi-channel heat sink configurations reduced the PV temperature down to 91.4 °C at water flow rate of 0.6 m/s under 1800 suns.
[176,216] By using active water based cooling system 4.9 times electricity was produced compared to non-concentrated fixed cell.
[184,227] Jet impingement based cooling system applied at normal surface to densely packed high concentration CPV system was proposed and simulated. The model predicted
that non-uniform heat of jet arrays does not have significant effect on the cooling performance of the system confirmed by electrical output of the CPV array.
[185,228] An air blower based to cooling CPV temperature at 38 °C with compared to 68 °C of non-cooled under single sun conditions improving the conversion efficiency by
approximately 4%.
[190,233] In silicon immersion cooling method cell temperature maintained in the range of 20–31 °C lower compared to non-cooled cells.
[191,234] A CPV system with active hybrid water cooling boosted electrical conversion efficiency by 9% compared to non-cooled CPV and 4 times compared CPV under single
sun conditions.
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A. Hasan et al. Renewable and Sustainable Energy Reviews 94 (2018) 835–852
The sizing of the container for all three configurations was based on Table 14
the energy balance for PV-PCM systems developed by Huang Temperature level for industrial heat [254,255].
[16,238,239]. The energy balance equation only considered conduction Industrial sector Unit operation Temperature range (°C)
in the PCM while the natural convection was ignored. The experi-
mentally validated model was predicted a non-uniform temperature Textile Industry Bleaching 60–100
Dying 70–90
distribution indicating thermal stratification within melted PCM [238].
Drying 100–130
The validated container geometry was employed experimentally to Washing 40–80
evaluate different types of PCM, arbitrarily selecting aluminum and Fixing 160–180
Perspex as containment materials [240]. Different experimental find- Pressing 80–100
ings for PV cooling using PCM are presented in Table 13. Chemical Industry Soap 200–260
Synthetic rubber 150–200
The characteristics of a PCM based cooling technique compared to
Processing heat 120–180
the conventional cooling techniques are summarized in [240]. It is Pre heating water 60–90
concluded that apart from a few issues, the PCM based cooling tech- Food Drying 30–90
niques offer an advantage over conventional techniques in terms of Washing 60–90
Pasteurizing 60–80
energy storage and recovery. The technique has been extensively re-
Boiling 95–105
viewed with all the latest developments by [241] which highlights the Sterilizing 110–120
need for mechanisms to improve the heat exchange and exploit the Heat Treatment 40–60
available thermal energy in meeting thermal energy demand. Beverages Washing 60–80
Pasteurizing 60–90
Sterilizing 60–70
6. Industrial applications of recovered thermal energy Paper Industries Cooking and drying 60–80
Boiler feed water 60–90
Bleaching 130–150
Apart from domestic water and space heating, the solar thermal Plastic Industry Preparation 120–140
energy can be injected into various industrial processes [241]. The in- Distillation 140–150
dustrial sector constitutes 37% of the total world energy demand [252] Separation 200–220
representing a major source of energy consumption. Several industries Extension 140–160
Drying 180–200
require low to medium grade heat [253] as summarized in Table 14
Blending 120–140
[254,255]. Industrial thermal energy requirement analysis shows that
solar thermal energy has enormous applications in low (< 150 °C)
medium (150–400 °C) and high (> 400 °C) temperature ranges
[253,256].
The low to medium grade heat can be provided by a solar thermal
system. An extremely high percentage of heat demand in the low-
temperature range is found in food, beverages, paper and textiles in-
dustries. The low to medium grade thermal energy comes from plastics
and chemical industries as described in Table 14.
As discussed previously [16,240,257,258], thermal energy can be
stored and delivered on demand by using PCM as a heat storage ma-
terial. Mostly CPVs are installed and operated in regions with immense
Fig. 22. Melting temperature and heat of fusion of different PCMs. “This plot is
and stable solar radiation intensity wherein CPV temperature fre-
courtesy of Sustainable in Steel” [20].
quently rises above 200 °C [259]. In a CPV system, increasing CR
monotonically yields higher cell temperature [191,260,261] that can be
optimized and exploited for specific applications. 7. Discussion
By using the CPV-PCM system; temperatures up to 200 °C can be
achieved to serve various industries in addition to preventing cell de- As shown in Fig. 1, the developed cells (mono and polycrystalline
terioration through cell cooling. Various PCMs are available with sui- silicon, thin films, multijunction and GaAs) representing a major share
table melting point to store and supply thermal energy at desired of PV panels showed steadily increasing efficiencies. However, in the
temperatures for several industrial applications as summarized in last 15 years, the efficiency improved only marginally. Although the
Fig. 22 [20]. Fig. 22 shows the melting temperature and heat of fusion emerging cells (dye-sensitized, perovskite and organic cells) are
of paraffin and salt hydrates and other non-construction PCMs. showing sharp efficiency increases, the current lower conversion
Table 13
Experimental research findings for PV cooling techniques using PCM.
Ref. Findings
[242] By using the salt hydrate fatty acids the daily average power savings was found to be 7.7% in hot climate in the best case
[243] The maximum drop in peak temperature by using PCM was 5 °C on a cloudy day and 11 °C on clear sky condition
[244] System is cost effective only in warmer climates
[245] The maximum electrical efficiency of this BIPV-PCM can reach 10% and the thermal one 12%
[246] A time lag of 1 h was observed to reach 34.9 °C while the PCM always maintained PV temperature below 50 °C
[247] Energy gain from PV-PCM system was 3.3 kW h in hot and 1.8 kW h in cold climate
[239] Combination of RT27 and RT21 achieves the highest temperature reduction during the daily operation
[17] The open-circuit voltage improvement, at 1000 W/m2 was 4.4% with a reduction in module temperature of 3.8 °C
[248] Lauric acid and palmitic acid PCMs were found to drop the module temperature by 22 °C and 19.5 °C respectively
[249] The PV-PCM system with embedded metal shreds maintains the temperature around 65–68 °C for 3-h compared with paraffin only which reached 84 °C in less than
50 min
[250] CPV-PCM system yields 37.2% more power than CPV-only system in hot climate and 18% in cold climate
[251] A temperature drops of 18 °C with 10% increase in electrical efficiency is achieved by the CPV-PCM system at high intensity 672 W/m2
847
A. Hasan et al. Renewable and Sustainable Energy Reviews 94 (2018) 835–852
efficiencies (dye-sensitized and organic cells) and stability issues (per- thus requiring an effective thermal management system to mitigate the
ovskite) limits their market penetration. Therefore, prospects for effi- adverse effects. The conventional thermal management system dis-
ciency improvement in mature PV technologies are limited and may not sipates thermal energy through passive and active means to prevent cell
offer a promising route for performance improvement. As shown in damage and efficiency loss.
Table 4, the single crystal concentrated PV possesses the highest effi- Passive temperature management techniques involve buoyancy
ciency of 26.7%. However, the cells are subjected to very high tem- driven natural air circulation and heat pipe based systems. The passive
peratures depending on CR that eventually leads to power and struc- systems possess benefits of lower initial cost, no maintenance and no
tural failures in CPV. As presented in Table 10, the increased energy consumption, but suffer from lower heat removal rates de-
temperature induces power losses [186–190] and cell delamination pending on wind speed and direction. Passive air circulation could
which leads to reduced cell life [143,149,190]. The temperature-in- maintain CPV temperature to 130 °C without a heat sink and 108 °C
duced power loss in CPV is substantially lower (0.25%/K) in amorphous with a heat sink in optimal conditions. The active systems involve
cells [188] compared to 0.5%/K in crystalline cells [189]. The CPV forced air or water circulation and can achieve higher heat transfer
power loss and cell degradation can be mitigated by effective thermal rates, but also involve higher initial cost and fan/pump energy con-
management techniques summarized in Tables 11 and 12. sumption. Active systems reportedly achieved a temperature decrease
Passive thermal management employing a heat sink equivalent in to 75 °C and 60 °C in case of forced air and water circulation respec-
area to the concentrator could bring CPV temperatures down to 35 °C tively.
above ambient temperature [199] and 20 °C above the temperature of An emerging CPV thermal management technique employing PCM
single sun irradiated flat plate [202] while a heat pipe based approach shows promise in terms of cell cooling and thermal energy storage. The
restricted CPV temperature to 30 °C above the ambient [212]. Although CPV-PCM technique at lower CR maintained CPV temperature at 65 °C
the thermal management approaches presented in references and enhanced CPV energy performance by 37.2% compared to CPV
[199,202,212] manages CPV temperature effectively, the technique is without PCM. The core benefit of the CPV-PCM technique lies in its
considered impractical due to the oversized heat sink and the associated ability to store and deliver heat at a desired temperature meeting
system cost. A more practical passive approach involves heat sink area supply and demanded dynamics. These CPV-PCM systems can be tai-
comparable to PV cell area, but the CPV temperature remains sub- lored as cooling systems for CPVs under wide CRs to supply heat for
stantially higher at 130 °C [110] and 150 °C [200] under different CRs industrial processes merely by selecting the proper PCM phase transi-
and heat sink designs. tion temperatures.
CPV cooling systems employing forced air circulation achieved CPV
temperature as low as 75 °C being comparable to temperatures achieved Acknowledgments
by single sun PV without thermal management systems [222]. A water-
based CPV cooling system restricted CPV temperatures to 60 °C with an The authors would like to acknowledge the financial support from
electrical conversion efficiency of 39.7% [223] being 4 times the UAE University through center-based research Grant no. 31R040-
standard non-concentrated PV system without cooling system Research-center-ECEER-3-2014 and the College of Engineering for the
[216,234]. A multichannel heat sink employing a water-based active facilities to conduct the research.
cooling system could reduce the CPV temperature to 91.4 °C under a
very high CR of 1800 [237]. It is obvious that CPVs employing active References
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