Maintenance Card

01–021
Page 1 of 4

1.1 G64 SB & SC Transfer Gearboxes

This maintenance card describes changing the oil and checking the oil level in the transfer
gearbox. You will find the service intervals in the maintenance summary at the start of this
chapter.

NOTICE
NOTICE Maintenance, inspection, and repair procedures are often ac-
companied by specific risks and increased opportunities for ac-
cidents and injuries. Please read the chapter “Safety Regula-
tions and the section “Residual Risks during Maintenance,
Inspection and Repair Work” at the start of this chapter of the
Operations Manual.

No further maintenance cards required.

No special tools required.

MA The tightening torques can be found in the corresponding Spare parts

list.

WKUS01_021_1110EN —1
 Maintenance Card
01–021
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CAUTION
The transfer gearbox must never be shifted while under load.
Shift the transfer gearbox ONLY when the input (Cardan) shaft is
stationary.

Check that the gearbox vent plugs are clean and functional each
time the transfer gearbox oil is changed. Clean or replace the
vent plugs as necessary.

The transfer gearbox must never be operated if a vent plug is

missing or defective, defective plugs may cause a leak due to an
increase in pressure.

Operating the transfer gearbox without an adequate oil fill will

cause damage.

Environmental Protection
All functional fluids and operating materials, e.g. oils (including
biologically degradable oils), filters and auxiliary materials must
be carefully collected and disposed of separately, both from
each other and from other waste. Different categories of oil
must also be kept separately from each other. Nationally and
regionally applicable disposal regulations must be observed for
these materials.

NOTICE
NOTICE The lubrication circuit on the transfer gearbox lubricates both
the gearbox and the drive connection to the hydraulic pumps.

—2 WKUS01_021_1110EN
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Full fluid change This section describes how to change the transfer gearbox oil.

1.1.1 Full Fluid Change

This section describes how to change the transfer gearbox oil.

NOTICE
NOTICE For Information concerning oil specifications and filling capacity
consult the spare parts page. Do Not use oils other than those
specified without first consulting with Putzmeister Customer
Service Group (CSG).

Information concerning replacement parts and tightening

torques can be found in the spare parts sheet.

NOTICE
NOTICE Before changing the oil, carry out the following procedures:
– Engage the power take–off and allow the transfer gearbox to
warm up.
– Disengage the power take–off.
– Allow the oil to settle for a while, then start the oil change.

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Gearbox oil is added through the vent plug port (1). The gearbox oil level must be up to the
level of the oil level check plug port (2).

OIL OIL
1 1

2 2

3
3
WKUS01_021_1110EN 1

No.0 Designation
1 Vent Plug
2 Oil Level Check Plug
3 Oil Drain Plug

" Remove went plug (1) and oil level check plug (2). Insure that
no foreign matter enters the gearbox through the open ports.

" Remove oil drain plug (3) and drain the gearbox oil.

" Clean all plugs that were removed.

" After the oil has drained, replace the sealing ring on the oil drain
plug (3) and screw the plug back into place.

" Fill the gearbox oil through vent plug port (1). Continue filling
until oil flows out of the oil level check plug port (2).

" Allow to stand for 10 minutes, re– check the oil level and add
additional oil as necessary.

" Replace the sealing rings on the vent and oil level check plugs
and screw these plugs back into place.

—4 WKUS01_021_1110EN