ASU REMOTE MONITORING Air+Mak

USER MANUAL Industries, Inc.

ASU REMOTE MONITORING

USER MANUAL

Designed & Manufactured By:

AIR + MAK INDUSTRIES INC.

11154, WILDWOOD DRIVE, OLIVE BRANCH, MS 38654

PHONE: (662) 893 3444, FAX: (662) 893 3476

E-mail: sales@airmak.com

www.airmak.com

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.

TABLE OF CONTENTS

SUBJECT PAGE

1. REMOTE MONITORING SYSTEM FEATURES . . . . . . . . . . . . 3

2. ASU REMOTE MONITOR COMMANDS . . . . . . . . . . . . . . . . . . 3

PROGRAMMING OVER AIR BY SMS

3. ASU’S REMOTE MONITORING INFORMATIONS . . . . . . . . . 3

4. MAINTENANCE INFORMATION ....................... 4

5. ASU INFORMATIION ON DEMAND ..................... 6

6. SYSTEM PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.

1. ASU Remote Monitoring System

Mak ASU Remote Monitoring system is Modular Hardware integrated with ASU control panel to
monitor ASU operation / control & whereabouts from remote place through Web Enabled
application. It is an integration of GPS and GSM/GPRS based Communication module.

2. Features

- Event Based fault reporting via designated Email and Website

- Maintenance Due Notification via designated Email and Website
- On demand current status Request via SMS
- Start /Stop disable control from remote place via SMS
- Programmable broadcast data interval via SMS
- Communication ON/OFF via SMS
- Execute commands from both Web site and Mobile
- Accurate Whereabouts
- GPRS based data communication

3. Benefits

- Fault Monitoring/diagnosis from remote place

- Helps to carry out maintenance at right time to enhance performance
- Protects unauthorized use
- Gives control over ASU
- Web enabled application gives control over ASU around the globe.

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USER MANUAL Industries, Inc.

4. ASU REMOTE MONITOR COMMANDS PROGRAMMING OVER AIR BY SMS

SMS Command Format: <><Command ID><SOD><Data><EOD>

SOD – Start of Data (Symbol #)

EOD – End of Data (Symbol *)

1) Tracking Message interval time Programming:

Command ID - 07
Data Range - 01 to 99 (Multiple of 15 Minutes), 00 - Turn off tracking message

Examples:
For programming 15 minutes interval time
Send SMS with text as “<>07#01*” to SIM Number.
For programming 60 minutes /1 hour interval time
Send SMS with text as “<>07#04*” to SIM Number.

2) ASU Start Enable (ON) / Disable (OFF):

Command ID - 10
Data Range - ON or OFF (Not case sensitive)

Product code MWT-ASU

Communication GSM/GPRS
Interface RS-232
Input power 10-28 volts
Power Consumption Normal : 60mA
Tx&Rx : < 150 mA
Position data update Interval Mini.5 Minutes to 8 Hours
(Programmable)
Weight 1.5 lbs
Dimension 7.28”(l) x 5.52”(w) x 1.51”(h)

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Examples:
Start Enable (ON)
Send SMS with text as “<>10#on*” (or) “<>10#ON*” to SIM Number.
Start Disable (OFF)
Send SMS with text as “<>10#off*” (or) “<>10#OFF*” to SIM Number.

3) Message Transmission ON or OFF:

Command ID - 09
Data Range - ON or OFF (Not case sensitive)

Examples:
ON:
Send SMS with text as “<>09#on*” (or) “<>09#ON*” to SIM Number.
OFF:
Send SMS with text as “<>09#off*” (or) “<>09#OFF*” to SIM Number.

4) ASU Information on Demand:

Command ID - 13
Data Range - TRACK (Not case sensitive)
Send SMS with text as “<>13#track*” (or) “<>13#TRACK*” to SIM Number.

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USER MANUAL Industries, Inc.

5. ASU’S REMOTE MONITORING INFORMATIONS

1. FAULT INFORMATION’S

Following fault messages are forwarded to the designated email ids when the particular
engine fault is occurred.

a. ENGINE FAULTS
1. LOW LUBE OIL PRESSURE FAULT :
“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY ENGINE LOW LUBE OIL PRESSURE FAULT
OIL PRESSURE: 0.9 BAR”

2. HIGH COOLANT TEMPERATURE FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY ENGINE HIGH COOLANT TEMPERATURE FAULT
COOLANT TEMPERATURE: 105 deg .C”

3. LOW COOLANT LEVEL FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY ENGINE LOW COOLANT LEVEL FAULT”

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4. OVER SPEED FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY ENGINE OVER SPEED FAULT
ENGINE RPM: 2500”

5. UNDER SPEED FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY ENGINE UNDER SPEED FAULT
ENGINE RPM: 0100”

6. LOW FUEL FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
WARNING! LOW FUEL
FUEL LEVEL: 30%”

“ASU SERIAL NUMBER: 083

DATE :15/10/2008
TIME: 8:30:10AM
WARNING! LOW FUEL
FUEL LEVEL: 20%”

“ASU SERIAL NUMBER: 083

DATE :15/10/2008
TIME: 8:30:10AM
WARNING! LOW FUEL
FUEL LEVEL: 10%”

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USER MANUAL Industries, Inc.

7. BATTERY CHARGE FAIL FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
WARNING! BATTERY CHARGE FAILED”

8. AIR FILTER CLOG FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
WARNING! ENGINE AIR FILTER CLOG FAULT”

9. LOW BATTERY FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
WARNING! LOW BATTERY
BATTERY VOLTAGE: 00 V”

b. COMPRESSOR FAULTS:

1. LOW LUBE OIL PRESSURE FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY COMPRESSOR LOW LUBE OIL PRESSURE FAULT
OIL PRESSURE: 0.9 BAR”

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2. AIR FILTER CLOG FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
WARNING! COMPRESSOR AIR FILTER CLOG FAULT”

3. HIGH OIL TEMPERATURE FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY COMPRESSOR HIGH OIL TEMPERATURE FAULT
OIL TEMPERATURE: 085deg. C”

4. HIGH DISCHARGE TEMPERATURE FAULT :

“ASU SERIAL NUMBER: 083
DATE :15/10/2008
TIME: 8:30:10AM
ASU SHUTDOWN BY COMPRESSOR HIGH DISCHARGE TEMPERATURE FAULT
DISCHARGE TEMPERATURE: 251deg. C”

5. LOW REGULATION PRESSURE FAULT :

ASU SERIAL NUMBER : 083
DATE : 15/10/2008
TIME : 11:29:29AM
WARNING! LOW REGULATION PRESSURE FAULT

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.

c. MAINTENANCE INFORMATION:

Following maintenance messages are sent to the designated email ids when the maintenance
period is elapsed.
If any set maintenance hours reaches less than 50hours, the following messages
Will be sent on every 24 hours.

“ASU SERIAL NUMBER: 0083

CURRENT RUN HOURS: 0400 HOURS
FUEL FILTER REPLACEMENT DUE IN 050 HOURS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
ENGINE OIL & FILTER REPLACEMENT DUE IN 050 HOURS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
ENGINE AIR FILTER REPLACEMENT DUE IN 050 HOURS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
COMPRESSOR OIL & FILTER REPLACEMENT DUE IN 050 HOURS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
COMPRESSOR AIR FILTER REPLACEMENT DUE IN 050 HOURS”

If any set maintenance days reaches less than 10days, the following messages
Will be sent once 24 hours. Day will automatically decremented after 24 hours

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USER MANUAL Industries, Inc.
“ASU SERIAL NUMBER: 083
DATE: 01/01/2008
FUEL FILTER REPLACEMENT DUE IN 010 DAYS”

“ASU SERIAL NUMBER: 083

DATE: 01/01/2008
ENGINE OIL & FILTER REPLACEMENT DUE IN 010 DAYS”

“ASU SERIAL NUMBER: 083

DATE: 01/01/2008
ENGINE AIR FILTER REPLACEMENT DUE IN 010 DAYS”

“ASU SERIAL NUMBER: 083

DATE: 01/01/2008
COMPRESSOR OIL & FILTER REPLACEMENT DUE IN 010 DAYS”

“ASU SERIAL NUMBER: 083

DATE: 01/01/2008
COMPRESSOR AIR FILTER REPLACEMENT DUE IN 010 DAYS”

If any of the maintenance hours or days elapsed, the following messages

Will be sent once in 24 hours for that particular part.

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
FUEL FILTER REPLACEMENT PAST DUE 050 HOURS”

“ASU SERIAL NUMBER: 083

DATE:15/10/2008
FUEL FILTER REPLACEMENT PAST DUE 010 DAYS”

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.
“ASU SERIAL NUMBER: 083
CURRENT RUN HOURS: 0400 HOURS
ENGINE OIL & FILTER REPLACEMENT PAST DUE 050 HOURS”

“ASU SERIAL NUMBER: 083

DATE: 15/10/2008
ENGINE OIL & FILTER REPLACEMENT PAST DUE 010 DAYS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
ENGINE AIR FILTER REPLACEMENT PAST DUE 050 HOURS”

“ASU SERIAL NUMBER: 083

DATE: 15/10/2008
ENGINE AIR FILTER REPLACEMENT PAST DUE 010 DAYS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
COMPRESSOR OIL & FILTER REPLACEMENT PAST DUE 050 HOURS”

“ASU SERIAL NUMBER: 083

DATE: 15/10/2008
COMPRESSOR OIL & FILTER REPLACEMENT PAST DUE 010 DAYS”

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
COMPRESSORAIR FILTER REPLACEMENT PAST DUE 050 HOURS”

“ASU SERIAL NUMBER: 083

DATE:15/10/2008
COMPRESSOR AIR FILTER REPLACEMENT PAST DUE 010 DAYS”

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.

d. ASU INFORMATIION ON DEMAND

ASU in formations can be request on demand by simply sending a SMS command
to the ASU, the following information is sent back.

“ASU SERIAL NUMBER: 083

CURRENT RUN HOURS: 0400 HOURS
STATUS: ASU –OFF, CONTROL PANEL –ON
ASU START-ENABLED
MODE: AST
OUTPUT-PRESSURE: 40.0 PSIG TEMPERTURE: 100 deg.C
HOSE 1: OFF HOSE 2: ON HOSE 3: OFF
ENGINE OIL PRESSURE : 7.0 BAR COOLANT TEMPERATURE : 120 deg.C
COMPRESSOR OIL-PRESSURE : 8.0 BAR TEMPERATURE : 100 deg.C
FUEL LEVEL : 00 %
BATTERY VOLTAGE : 00 V
ENGINE RPM : 2000
FUEL FILTER REPLACEMENT DUE IN 0100 HOURS OR 100 DAYS
ENGINE AIR FILTER REPLACEMENT DUE IN 0100 HOURS OR 100 DAYS
ENGINE OIL & FILTER REPLACEMENT DUE IN 0100 HOURS OR 100 DAYS
COMPRESSOR OIL & FILTER REPLACEMENT DUE IN 0100 HOURS OR 100 DAYS
COMPRESSOR AIR FILTER REPLACEMENT DUE IN 0100 HOURS OR 100 DAYS
DATE:15/10/2008 TIME: 13:10:00”
LATITUDE: 0000000000 LONGITUDE: 00000000000

Note: (1) When ASU-OFF and Control panel is in ON, the following message will
be in the status line.
STATUS: ASU-OFF CONTROL PANEL: ON
(2) When the ASU start DISABLED the following message will be in the
ASU start line.

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ASU REMOTE MONITORING Air+Mak
USER MANUAL Industries, Inc.

6. SYSTEM PROGRAMMING

REMOTE MONITOR PROGRAMMING MODE:

To enter this mode, Press SEL Key and FAULTCLEAR Key in RUN mode. The Display
screen looks like as below,

Remote Monitor
Mode

Enter PWD:0000

Enter password, if password is incorrect, system display will be as below.

Turn OFF
Power ON & Try

Invalid Password
Entered PW: 0000

If password is correct, system will edit unit serial number as shown below.

a. Unit Serial Number Set:

Remote Monitor
Mode

Edit ASU Serial

Number: 0000

After entering Unit serial Number, system will edit Remote monitor ON/OFF selection as shown
below.

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b. Remote Monitor On/Off Selection:

Data Programming Data Programming

Remote Monitor Remote Monitor

Selection ON/OFF Selection ON/OFF

ON OFF

ON:

If the remote monitor is on, the system will give the remote diagnosis data and event
capturing through Rs-232 to Remote Monitor (MWT) System.

No Fault Condition: In this condition, the remote monitor (MWT) system gets the diagnosis
data for every 5 sec through Rs-232 in Normal basis.

Fault condition: If any fault (Engine or Compressor) is occurred, the remote monitor system
gets the first fault of the unit through Rs-232 in event basis.

OFF:

If the remote monitor is off, get the RS-232 data from the CPU card and provides in the high
speed USB bus for data logging of on line and off line data.

See the “on line” and “off line ” data in PC (personal Computer).
After selecting remote monitor On/Off, Remote Monitor programming will be over, the
screen as shown below,

Remote Settings
Successful

Press FAULTCLEAR
Key to Exit

Note: i). Using DIGITSEL, PAGEUP/INC key, required value could be programmed.
Once done, Press SET/ MENU key to store entered data.

ii). If press FAULT CLEAR before Remote Monitor program completion,

System will enter Normal display with updated data up to last entry.

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USER MANUAL Industries, Inc.

System USER mode screens:

When user Mode is enabled the following screen appears during startup

ASU start
Disabled

Select User &

Try

Now press TEST key to enter Menu

User id : 01
Press ^ to

Select User or
Press SET/MENU

Press PAGEUP key to change user id and SET/MENU to enter password page press.

USER id : 01

Enter PWD : 0000

Now press PAGEUP key to increment the value and press SEL key to select the Digit. After entering
the correct password Press SET/MENU.

Password
Accepted

Press FAULTCLEAR
Key to Exit

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