.

Q
B
Kontaktseite der Einbaudose Kontaktseite der Einbaudose Kontaktseite der Einbaudose
contactside mounting box contactside mounting box contactside mounting box

008 088
G G G G
0@8 8@0

Grosse 1,5
Grosse 1
Size '1 I Size 1.5
Grosse 3
Size 3

I I B I c I D I Pin + - 1 2 Pin
I
Pin A + -
I~~~
1
.-""I
I - •
2
Signal BD+ BD- ~K+~K- Signal BD+ BD- ~ SChWffZ K- ~ gelb K+ Signal BD+ BD-
veliaN tJock
.-
-L -L -L
Pin 1 - 3 4 Pin U .- V W Pin U - V W
- -
--L -L
Signal .- V W Signal U - V W
- -
AnschluBschema: Datum:
Drehstrommotor mit Temperatursensor und Bremse 29.12.200 ACA
connectiondiagram: Name:
AC motor with temperature sensor and brake Brauneiser 1007
 Version: 1112004

.Q I Addendum of TAM
BAUMULLER Safety an commissioning instructions 00617
for synchronous motor kits
eng

Safety regulations are mainly required due to the Regulations for assembly

& n
permanent magnets installed in the rotor of the
synchronous motors. They shall be observed strictly.
As a result of the high-energy magnetic fields as well
as the associated high ferromagnetic forces of
attraction, there can be a direct danger to health (e.g. to persons with
Do not remove wood packing from rotor until just before
assembly

There must always be two persons

assembly work
carrying out the

pacemakers) or indirect danger (e.g. through fast motor movements and

high thrusts).
According to state-of-the-art medical findings, magnetic fields with less
than 5 mT have no effect on the human organism. Already at a distance
of approx. 100 mm from the permanent magnets, the flux density is less
than 5 mT (at 150 mm => approx. 0,5 mT). As the field intensity in
synchronous motors solely comes from the magnetic fields of the
permanent magnets, this value is not depending on the operating
condition of the motor.
Because of the high attraction forces special caution is required in the
direct vicinity of the rotor (i.e. under 50 mm). Therefore heavy (> 1 kg) or
wide (> 1 drn") Objects made of steel or iron are not allowed to be raised
in the direct vicinity of the rotor by free unsupported hand. Because
magnetic forces are invisible their effects often are underestimated -
within the direct vicinity of the rotor the magnetic attraction forces start
immediately and can increase up to several 100 pounds already at
ferromagnetic objects (steel or iron) of medium size.
Never place the rotor with magnetically active surface on
metal
Always hold on tight to steel tools and slowly approach the
rotor from the side
Avoid any unintentional movement (resulting from magnetic
forces) of a housing or rotor which has not yet been
mounted
Avoid unintentional movement in direction of travel (resulting
from magnetic forces) of a housing or rotor already
assembled on the linear guideways
Use specially prepared assembly aid, if necessary.
Behavior and immediate action to be taken in the event of
ACCIDENTS

General precautionary measures

If the machine is connected to the mains, press
EMERGENCY STOP immediately
Provision of warning information on the machine which is
clearly visible (e.g. permanent adhesive signs) ("Strong Call for First Aid immediately
magnetic field" - Sign DIN 4844-D-W013)
If limbs (hand, finger, foot, toes) are caught between
Keep away watches and data carriers which are susceptible housing and rotor or between rotor and a ferromagnetic part
to magnetism (e.g. credit cards, disks etc). (e.g. steel support, machine base etc.) during assembly I
disassembly work, due to strong magnetic attraction forces,
Always wear working gloves for assembly and maintenance
work
to free caught limbs:

Separate parts adhering together by driving the

Persons with pacemakers should not carry available wedges of solid non-magnetic material
out the work (wedge angle approx. 10° - 15°) between the parts
adhering with the aid of the available hammer (approx.
Do not bring heavy metal Objects near to the rotor
6 pounds)
Assembly, operation and maintenance are only to be carried
out by trained personnel

Regulations for storage and transport

Identification in the storage places

("Caution ! Powerful magnets !")

Never store without the packaging, always us non-magnetic

packaging measuring of at least approx 1 inch in thickness

Observe warning information on the packaging

Keep storage places dry

Protect against heat

When transporting machines or parts of machines with

already assembled housing and rotor, secure these parts to
prevent unintentional movement (no self-locking
mechanism)
 \
Instruction manual
Safety and commissioning instructions for
FerrocontrolllliIi three-phase alternating current motor
according to the low voltage directive EC
Cautionl In addition to these instructions and specifications, which
belong to the product documentation, documentation such as the
commissioning and maintenance instructions, diagram/connecting
diagram, the TAM 00697 for safety-related applications, as wel! as
the instructions for mounting parts (e. g. brakes, encoder, dnve)
must be heeded and stored.
1. General • Do not obstruct motor ventilation!
Electrical motors have rotating parts and parts which may be live
even at standstill, as well as possibly hot surfaces.
All work for transport, connection, commissioning and periodic
maintenance shall be carried out by qualified, responsible
technical personnel (heed the EN 50110-1NDE 0105;
IEC 60364). Improper conduct can cause serious personal inju-
ries and damages to property.
The applicable national, local and system-specific require-
ments shall be taken into account.
The safety information in the documentation as well as the
warning and indicator signs affixed on the motor must be heeded.
2. Intended use
These motors are intended for commercial installations.
They comply with the harmonized standard of the EN 60034 series.
Their use in hazardous areas is prohibited, unless they are
expressly intended for such use (observe additional instructions).
The motors are rated for ambient temperatures of + 0 °C to + 40°C
and altitude of site of :5 1000 m above sea level. Any deviating
information on the rating plates must be heeded without fail.
Conditions on site must conform to all data provided on the rating
late.
Three-phase motors are electrical equipment acc. to the low
voltage directive EC article 1. Commissioning is prohibited until
conformity of the end product with this directive has been
established (refer to EN 60204-1 ).
Three-phase motors meet ti,e requirements of the low voltage
directive EC (for further information see the respective declaration
of conformity).
The proper use of the machine/machinery must comply with the
protection requirements of the EMC directive EC. The proper
installation (e.g. separation of signal lines and power cables,
screened lines and cables, sufficient grounding, measures against
bearing currents etc.) is the responsibility of the erector of the
installation and the system provider. EMC instructions of the
power converter-, encoder- and brake-manufacturer must be
considered!
It is imperative to observe TAM 00697 when using three-phase
motors in safety-related applications.
3. Transport, storage
On motors with cylindrical roller bearings the armature of the
transport safety must be blocked, at the shaft end to prevent
transport damages. Immediately report damages detected upon
delivery to the transporting company - if required, do not
commission. Lifting devices, transport and load suspending
devices must comply with the regulations. The regulations in the
respective countries must be adhered to during transport. Remove
any transport bracing prior to commissioning. When storing the
motors, ensure an environment that is dry, free of dust and has
low-vibration (Veff:5 0.2 mm/s; danger of bearing damage at
standstill). Suitable corrosion protections have to be taken because
the packaging is only designed for transport. To avoid frost
damages on water-cooled-motors at ambient temperatures < 3 °C
the cooling water must be drained!
4. Installation
Ensure that the supporting surface is even, has good foot or flange
mounting and the alignment is exact in cases of direct coupling.
Avoid resonances with rotational frequency and double mains
frequency which may be caused by the assembly. Check the
direction of rotation when disconnect (refer to Section 5). Remove
drive elements (belt pulley, coupling etc.) using only suitable
devices (e. g. heating) and cover with a protection against
accidental contact. Avoid excessive loads (e. g. belt tensions) (refer
to catalog, technical specifications).
The balance is indicated on the shaft end face or on the rating plate
(H = half-, F = full key). When installing the drive elements, watch
the balance!
Issue: 07/12
TAM
00552
In case of half-key design, remove the protruding visible fitted key
part.
For models with shaft ends pointing downward, a canopy is
recommended; for models with shaft ends pointing upward,
measures are needed to protect against ingress of water into the
bearing.
Exhaust air, also from
neighboring units, must not be directly drawn in again. Consultation
with the motor manufacturer is essential in the case of outdoor
lID)"';"# t.
insta llation.
5. Electrical connection and commissioning
All work may only be performed by qualified technical personnel
while the motor is in standstill and disconnected from the power
and secured against unauthorized restart.
Check zero-potential!
This also applies to auxiliary power circuits (e. g. stationary heating
installation, brake, ventilator). Exceeding of tolerances according to
EN 60034-1 - voltage ± 5 %, frequency ± 2 %, waveform, symmetry-
leads to elevated temperatures and affects the electromagnetic
compatibility. Heed the rating plate markings as well as to the
connection diagram in the terminal box.
The connection must be established in a manner that will provide a
permanent and safe electrical connection (no loose wire ends).
Use correct cable terminals. Establish safe protective conductor
connection. Maintain clearances between live, uninsulated parts
and earth.
No loose parts, dirt or moisture may be in the terminal box. After the
connection has been esteblished, close the terminal box dust and
water-tight.
For connection and installation of accessories (e.g. encoders,
pulse generators, brakes, temperature sensors, air-flow moni-
tors ... ), strictly follow the respective information. In case of doubt,
consult the machine manufacturer. On motors with brakes, check
the functionality prior to commissioning.
Never operate a motor without the necessary protective devices.
The motor must not be installed in the hazard area of other
installations. It must not have any damages and commissioning a
damaged machine must be avoided. The environmental conditions
acc. to the defined climatic category have to be observed.
6. Operation
During operation, the vibration severities according to DIN
ISO 10816 must be heeded in the area of the bearings in coupled
state.
In case of deviations from the normal operation - e. g. increased
temperatures, noise, vibrations - the motor must be switched off
in case of doubt. Determine the cause, if required consult with the
manufacturer. For the test run without the drive elements, secure
the lock key and do not by-pass or switch off the protective
devices.
In case of heavy dirt deposits, periodically clean air channels and
consult the manufacturer for a separate protection measure.
Replace bearings or change grease according to manufacturer's
instructions or lubrication plate. Regrease bearing assembly with
relubricating device while the motor is in operation. Heed the
instructions on lubrication plate! The function of the brake and the
encoder has to be controlled during the operation continuously.
7. Maintenance and servicing
Always heed the information of the products commissioning and
maintenance instructions when performing inspection or
maintenance work. After the exchange or repairing of the brake the
necessary braking torque must be ensured.
8. Decommissioning and Disposal
The motor must be disposed off in accordance to national and local
regulations during normal material process.