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The Hyundai HiMAP-MC was developed to protect and control

motors under AC 1kV application.
Conventional complex buttons and switches can be integrated
into the HiMAP-MC.

The parameters and status of motors can be easily changed,

supervised and controlled through local settings.
Different from conventional wired sequence logic, the HiMAP-MC
provides flexible logic-configurating functions.
Using ladder editor, all necessary logic functions can be easily
configurated, increasing user convenience. HiMAP-MC is leading
new technology in motor control center applications.
▶ Multi-Functions for Motor Protection

▶ Multiple Motor Starting Methods

▶ Separated Display/Control Panels

▶ Fault & Fault Current Display

▶ Digital Measuring Function

▶ Event Storage Function

▶ Exclusive Program for HiMAP-MC

CONTENTS

Characteristics 4
HiMAP-MC Manager 5
ezLadder Program 6
Functions 7
Specifications 9
View 10
System Set-up 11
Connection Diagrams 12
Terminal Block Pin Specifications 17
How to Order 18
Dimensions 18
HiMAP-MC Hyundai Intelligent Measuring and Protection Device - Motor Controller

Characteristics

Multi-Functions for Motor Protection Digital Measuring Function

Protects motor safely through the built-in functions Check the operation status that displays simple
of Over-current, Under-current, Phase-fail, Reverse- phased voltage, 3-phased current and load factor
phase, Imbalanced, Stall/Locked Rotor, Earth fault via simple button control
protection

Multi-Motor Starting Method Event Storage Function

Easy to set the starting mode by selecting a fixed- Check faults and major operation event lists by
type starting method in configuration menu or logic storing all types of accidents and major events
editing at user mode

Separate Display/Control Panels Exclusive Program for HiMAP-MC

The display and control panels are separated and
attached in front of the main panel in order to be
able to control the motor and examine faults
operating values, and fault currents. Operations can
be changed by simple button control without
removing the unit
Fault & Fault Current Display
A variety of functions are available through the
exclusive Manager and Ladder program.
Communication Functions
By adding the MODBUS-RTU protocol in the RS-485
communication port, it is possible to remotely send
information and control the system

Able to display all fault types and fault currents via

the LED and LCD

Hyundai Intelligent Measuring and Protection Device -

Motor Controller

HiMAP-MC

4
 HiMAP-MC

HiMAP-MC Manager

The HiMAP-MC Manager is an operation program that helps to change revision values of relay factors, analyze
events, monitor current status values and control motors via a PC.
The HiMAP-MC Manager operates with an RS232 interface in the front communication port and is compatible
with Windows 2000, XP and higher version of OS.
The resolution is optimized to 1280x1024, but is also able to run at 1024x768.
This program runs on a full screen.

Function Settings Event Display Functions

Setting values in the HiMAP-MC is done by It is possible to check all kinds of event data and
downloading and modifying them at one time. fault records, saved in HiMAP-MC, on one screen.

Monitoring Functions Control Functions

It is easy to check the status information and By using mode setting, the motor can be controlled
important measurement values of HiMAP-MC in real directly by the Manager as well as HiMAP-MC.
time.

5
HiMAP-MC Hyundai Intelligent Measuring and Protection Device - Motor Controller

ezLadder Program

Users who also use ezLadder can operate a variety of desired logic functions by downloading modified
logic programs into HiMAP-MC.

Logic Edit Function

Users can easily modify, download and upload

logic programs.

Real Time On-line Monitoring Function

The logic program that is downloaded onto HiMAP-MC can

check operation status in real time by using the real-time
on-line monitoring function.

6
 HiMAP-MC

Functions

Motor Protection

Function Operating Condition Operating Time Remarks

Overload 1-80 Class Curve
Phase Failure Imbalance rate 60-100%↑ Instantaneous
Phase Imbalance Imbalance rate 20-60% Definite
Reverse Phase Instantaneous
Stalled Rotor 200-400% of rated current Inverse
Locked Rotor 200-400% of rated current Definite
Undercurrent 10-90% of rated current Definite
Short Circuit 500-9600% of rated current Instantaneous
Overvoltage Over 120-160%[V] Definite, Inverse
Undervoltage 20-60[V] Definite
Earth Fault 10-4000[mA] Definite

1) Overload Protection 6) Under Current Protection

This is a function that prevents the motor from
becoming overheated. It predicts the thermal state of
the motor through monitored currents.
The class 1-80 overload characteristic curve is
determined by setting the operating time from 1-80
seconds to 1 second at 600% of current.
HOT curves are set with 70% of COLD curves.
2) Phase Failure Protection
When the calculated imbalance rate is between
60-100%, HiMAP-MC will trip within 50ms.
3) Phase Imbalance Protection
If an internal fault or wiring problem occurs in the motor,
causing phase failure, the motor will perform the wrong
operations or will not be able to operate at all. In this
case, this function protects the motor from damage.
4) Reverse Phase Protection
This prohibits reverse rotation from occurring when the
phase of the current changes.
5) Stalled/Locked Rotor Protection
This prohibits stalls, locked rotors, start failures, over
currents, and opens the circuit when the current
suddenly increases and the load torque exceeds the
rated torque.
This is used to protect the no-load state by operating
axis separation or damage, idling of motor and so on.
After the state of motor is run, it is possible to be
applied.
7) Short Circuit Protection
HiMAP-MC provides a short circuit protection. Requires
user’s consideration to be able to detect a short circuit
current properly.
8) Overvoltage Protection
From 1-phase voltage input, HiMAP-MC provides an
overvoltage protection with definite and inverse time
characteristics.
9) Undervoltage Protection
From 1-phase voltage input, HiMAP-MC provides an
undervoltage protection with definite time
characteristics.
10) Earth Fault Protection
After determining the values of earth faults and current
leakage, faulty circuits are shut down.

7
HiMAP-MC Hyundai Intelligent Measuring and Protection Device - Motor Controller

Functions

Instantaneous Power Fail & Restart Various Remote Control / Monitoring Systems

Ten seconds after instantaneous power failure
occurs, the motors will re-start.
However, this can cause serious damage to the
motors. To prevent damages, set the motors to
restart individually.
HiMAP-MC maintains the operating state (run/stop,
reverse) and remote control state (Local, MCC,
Auto, Remote) prior to the power failure.
Due to its simple sequence, HiMAP-MC can monitor
and control motors via remote communication by
PLC or DCS.
You can transmit Ladder Logic Data from a PC to
your HiMAP-MC using the Logic Sequence Editor.
For instance, after completing drawing of Ladder
Logic and download to HiMAP-MC, HiMAP-MC will
be operated in compliance with sequence of the
drawing.

Communication

Type Item Specification

Protocol MODBUS-RTU
Type RS-485
Mode Differential
Baud Rate 9,600-115,200bps (Default: 38,400bps)
MODBUS
Distance 1.2km
Cable Type RS-485 Shielded Twist 2-Pair cable
Transmission Half-duplex
Max. In-output Voltage -7 - +12V

8
 HiMAP-MC

Specifications

Rating

Item Specifications
Panel Seperate type
Chracteristic Inverse/Definite
Phase Current 3 CT 0.1-120A
option
Zero Phase Current ZCT 0.03-3A (Using private ZCT)
Input Rating DC Analog Inputoption DC 4-20mA (Monitoring temperature of motor)
Voltage 1 PT 0-380V
Frequency 50/60Hz
Inverse 1-60 seconds
Time Setting
Return Time Instant manual return (Push RESET button or turn off the control power)
Voltage AC 85-264V, DC 24V
Control Power Frequency 50/60Hz
Power Consumption Under 6W
Capacity AC 250V/10A (4EA), AC 250V/5A (3EA) Resistor load.
Composition Operating Contact 3a Foward/Reverse, Y-△, reactor, inverter start
Output Contact
State Contact 3a Local, MCC, Auto-state indication
Trip Contact 1a Fault output
External Operation (5EA) AC 220V Run/Stop, reverse, return, local switch input
Input Contact
MC State (1EA) AC 220V Monitoring sequence (LED flickering)

3-Phase current, trip cause, setting value, setting item, running time,
LCD 16 Character×2 Row
Display 4-20mA, unbalance rate, load rate, zero-phase current, single-phase current

LED 9EA Operating state, operating mode, trip, system fail, communication fail
Self-Diagnosis System fail LED
Communication MODBUS-RTU (RS-485)
Installation Inside panel
Cable 0.8m
Weight 1.2kg Display part (0.3kg)/Main unit (0.65kg)/CT (0.25kg)
Display 143 (W)×101 (H)×26.8 (D)mm
Dimensions Main Unit 84 (W)×115 (H)×102.5 (D)mm
3 CT 51.6 (W)×109.8 (H)×34 (D)mm

Environment

Item Range
Operating: -10-55℃
Temperature
Storage: -20-70℃
Humidity Under 80%
Other Altitude: below 2000m sea level

9
HiMAP-MC Hyundai Intelligent Measuring and Protection Device - Motor Controller

View

Display Module

State Display
(Self-Diagnosis Trip Operating State Display
Communication)

LCD Function Keys

Reset Key

Selection and
Front Comm. Port Move Keys

Control Module

Power
Communication
1Ph PT, 4-20mA
Output Contact
Input
Input Contact

Connetion with
Display Module
3Ph CT, ZCT Input

Debugging Port

10
 HiMAP-MC

System Set-up

HiMAP
SCADA

Ethernet-TCP/IP

HICM-PC (II)

MODBUS-RTU (RS-485)

◆ Upper System Interface Screen

11
12
Notes
1) Digital Input (TB4)
22, 23, 24, 25, 26, 27 (signal),
28, 29 (DI-com)
2) Communication (TB2)
4, 5, 6, 7, 8, 9 (RS-485)
HiMAP-MC
Direct Start
Connection Diagrams
Hyundai Intelligent Measuring and Protection Device - Motor Controller
3) RLY Output (TB3)
10-11 (Trip), 12-15 (88M/88F/88H),
13-15 (88D/88R/88Re/88L), 14-15 (88Y),
16-17 (LOP), 18-19 (MCC), 20-21 (Auto/Remote)
4) Analog Input (TB5)
36, 37 (1Φ PT)
40, 41 (4-20mA)

Notes
1) Digital Input (TB4)
22, 23, 24, 25, 26, 27 (signal),
28, 29 (DI-com)
2) Communication (TB2)
4, 5, 6, 7, 8, 9 (RS-485)
13
Y-Delta Start
3) RLY Output (TB3)
10-11 (Trip), 12-15 (88M/88F/88H),
13-15 (88D/88R/88Re/88L), 14-15 (88Y),
16-17 (LOP), 18-19 (MCC), 20-21 (Auto/Remote)
4) Analog Input (TB5)
36, 37 (1Φ PT)
40, 41 (4-20mA)
HiMAP-MC
14
Notes
1) Digital Input (TB4)
22, 23, 24, 25, 26, 27 (signal),
28, 29 (DI-com)
2) Communication (TB2)
4, 5, 6, 7, 8, 9 (RS-485)
HiMAP-MC
Forward-Reverse Start
Connection Diagrams
Hyundai Intelligent Measuring and Protection Device - Motor Controller
3) RLY Output (TB3)
10-11 (Trip), 12-15 (88M/88F/88H),
13-15 (88D/88R/88Re/88L), 14-15 (88Y),
16-17 (LOP), 18-19 (MCC), 20-21 (Auto/Remote)
4) Analog Input (TB5)
36, 37 (1Φ PT)
40, 41 (4-20mA)

Notes
1) Digital Input (TB4)
22, 23, 24, 25, 26, 27 (signal),
28, 29 (DI-com)
2) Communication (TB2)
4, 5, 6, 7, 8, 9 (RS-485)
15
Reactor Start
3) RLY Output (TB3)
10-11 (Trip), 12-15 (88M/88F/88H),
13-15 (88D/88R/88Re/88L), 14-15 (88Y),
16-17 (LOP), 18-19 (MCC), 20-21 (Auto/Remote)
4) Analog Input (TB5)
36, 37 (1Φ PT)
40, 41 (4-20mA)
HiMAP-MC
16
Notes
1) Digital Input (TB4)
22, 23, 24, 25, 26, 27 (signal),
28, 29 (DI-com)
2) Communication (TB2)
4, 5, 6, 7, 8, 9 (RS-485)
HiMAP-MC
Two-Speed Starting
Connection Diagrams
Hyundai Intelligent Measuring and Protection Device - Motor Controller
3) RLY Output (TB3)
10-11 (Trip), 12-15 (88M/88F/88H),
13-15 (88D/88R/88Re/88L), 14-15 (88Y),
16-17 (LOP), 18-19 (MCC), 20-21 (Auto/Remote)
4) Analog Input (TB5)
36, 37 (1Φ PT)
40, 41 (4-20mA)
 HiMAP-MC

Terminal Block Pin Specifications

TB5 (Analog Input) TB4 (Digital Input) TB3 (Digital Output) TB1 (Control Power)
36 PT V_U1 22 DI1 10 DO1 1 AC-L (+)
37 PT V_U2 23 DI2 11 COM1 2 AC-N (-)
38 n.a. 24 DI3 12 DO2 3 FG
39 n.a. 25 DI4 13 DO3
40 AI+ (4-20mA) 26 DI5 14 DO4 TB2 (Communication)
41 AI- (4-20mA) 27 DI6 15 COM2 4 Vp
28 Common 16 DO5 5 Vn
29 Common 17 COM3 6 SGND
18 DO6 7 Vp
19 COM4 8 Vn
20 DO7 9 SGND
21 COM5
CN2 (Analog Input)
30 IR
31 IS
32 IT
33 Icommon
34 ZCT_K
35 ZCT_L

CN1 Display Module I/F Connector Debug Not Applicable

※ There are CN2, debug connectors below the main frame

17
HiMAP-MC Hyundai Intelligent Measuring and Protection Device - Motor Controller

How to Order

HiMAP - MC - 1 - 2 - 3options

Example) HiMAP-MC-1-6-X
Power Rated Frequency Options
1: AC 110V power
1 AC 110V 5 50Hz X None 6: 60Hz
2 AC 220V 6 60Hz A AI (4-20mA) X: Options

3 DC 24V RS-485 MODBUS Example) HiMAP-MC-2-5-CZ

C
Communication 1: AC 220V power
5: 50Hz
Exclusive ZCT CZ: RS-485 communication,
Z
200/1.5mA exclusive ZCT

Dimensions

Display Module

Unit: mm

119
16.8
26.8

143 131
121
93
60
101

101
91

4-M4mm tap
143
(Cutting Size)

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 HiMAP-MC

Control Module

Unit: mm

115 86.49
86.49
102.5

102.5
28.8
32.8
115

CT Module

Unit: mm
34

30.5
54 34 34
29.3 24.7 27 20.5
10
20.6

20.6

27

F F
35.5
35.5

14.1
121.2

71
35.5

35.5

H-H
4
8

17
29.6
29.6

29.6

6.8
3.1

2.2
5.5

12.2 35.5 6.3 9.8

0.5

96
20
23

19
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