Professional Documents
Culture Documents
Continuous Cultureof Microalgae On Glycerol For DHA
Continuous Cultureof Microalgae On Glycerol For DHA
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e i n f o a b s t r a c t
Article history: Crude glycerol is a major byproduct of the biodiesel industry; previous research has proved the feasibility
Received 30 March 2010 of producing docosahexaenoic acid (DHA, 22:6 n 3) through fermentation of the algae Schizochytrium
Received in revised form 6 May 2010 limacinum on crude glycerol. The objective of this work is to investigate the cell growth kinetics, substrate
Accepted 6 May 2010
utilization efficiency, and DHA production of the algae through a continuous culture. Steady-state bio-
Available online 31 May 2010
mass yield, biomass productivity, growth yield on glycerol, specific glycerol consumption rate, and fatty
acid composition were investigated within the range of dilution rate (D) from 0.2 to 0.6 day1, and the
Keywords:
range of feed crude glycerol concentration (S0) from 15 to 120 g/L. The maximum specific growth rate
Schizochytrium limacinum
Crude glycerol
was determined as 0.692 day1. The cells had a true growth yield of 0.283 g/g but with a relatively high
Docosahexaenoic acid maintenance coefficient (0.2216 day1). The highest biomass productivity of 3.88 g/L-day was obtained
Continuous fermentation at D = 0.3 day1 and S0 = 60 g/L, while the highest DHA productivity (0.52 g/L-day) was obtained at
D = 0.3 day1 and S0 = 90 g/L due to the higher DHA content at S0 = 90 g/L. The biomass and DHA produc-
tivity of the continuous culture was comparable to those of batch culture, while lower than the fed-batch
culture, mainly because of the lower DHA content obtained by the continuous culture. Overall, the results
show that continuous culture is a powerful tool to investigate the cell growth kinetics and physiological
behaviors of the algae growing on biodiesel-derived crude glycerol.
Ó 2010 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2010.05.021
S. Ethier et al. / Bioresource Technology 102 (2011) 88–93 89
widely used as a traditional source of omega-3 fatty acids, but it is around 78% (w/w). The plant used a 50:50 (w/w) chicken fat and
facing challenges such as odor/taste problems, heavy metal con- soybean oil mixture for making biodiesel. The following procedures
tamination, and limited supply (Barclay et al., 1994). Our research were used to remove soap from crude glycerol: (i) the glycerol was
has shown that the crude glycerol-derived algae had no heavy met- mixed with distilled water at a ratio of 1:4 (v/v) to reduce the vis-
als contaminations; the overall nutritional quality of the algae was cosity of the fluid, (ii) the pH of the fluid was adjusted to three with
similar to that of commercial algae (Pyle et al., 2008). In order to de- sulfuric acid to convert soap into free fatty acids that precipitated
velop a mass glycerol-based algal culture to supply a large amount from the liquid, (iii) the fatty acid-precipitated liquid was kept sta-
of biomass, an in-depth study of the cell growth kinetics, substrate tic for 30 min to allow free fatty acid and glycerol to separate into
utilization, and DHA (as well as total lipid) production profile of this two phases, (iv), the free fatty acid phase (upper phase) was re-
algal species is needed. This information is crucial to the future moved from the crude glycerol phase through a separation funnel,
optimization of a mass algal production process. The aim of the and (v) other medium compositions (seawater salts, corn steep sol-
present work was to quantitatively determine these physiological ids, etc.) were added to the glycerol solution to adjust to the desired
parameters through a continuous algal culture. levels. This glycerol-containing medium was then autoclaved at
121 °C for 15 min, previous research has shown that autoclaving
can drive off methanol from the medium (Pyle et al., 2008).
2. Methods
2.4. Analyses
2.1. Algal strain, medium, and subculture conditions
Fig. 1. Cell growth, substrate utilization, DHA and TFA production of the continuous culture S. limacinum on crude glycerol with different dilution rates (D) (S0 = 90 g/L). (A)
Biomass yield and productivity. (B) Cell growth yield (Yx/s) and specific substrate utilization rate (qs). (C) DHA yield and productivity, and (D) TFA (total fatty acid) yield and
productivity. Data are means of three consecutive samples at the steady-state (after at least three volume changes), and error bars show standard deviations.
Fig. 2. Correlation of 1/D vs 1/S for estimating lm and Ks values. Fig. 3. Determination of the maintenance coefficient (m) and true growth yield
coefficient (Yg) of S. limacinum for growth on crude glycerol in continuous culture.
Table 1
Fatty acid composition (%TFA, total fatty acid), and TFA and DHA contents (mg/g DW) of S. limacinum at different dilution rates (D) (feed glycerol concentration, S0, was set at 90 g/
L).
the dilution rate had a similar trend to those of DHA yield and pro- of S. limacinum at S0 > 30 g/L also resulted in the existence of cer-
ductivity (Fig. 1D). tain amounts of residual glycerol in the reactor (data not shown).
The phenomenon that high residual glycerol concentration oc-
3.2. Effects of feed glycerol concentrations on cell growth and DHA curred at higher dilution rates and higher S0 levels were also ob-
production served in the continuous culture of other microorganisms. For
example, when the diatom N. laevis was grown at higher dilution
The physiological responses of S. limacinum to the change of rate (D > 0.3 day1) or higher feed glucose region (S0 > 20 g/L), the
feed glycerol concentration (S0) were investigated with a dilution steady-state residual glucose was higher (Wen and Chen, 2002).
rate of 0.3 day1. Fig. 4A shows that the trend of biomass yield Similarly, at the respire-fermentative region (i.e., higher dilution
and productivity with S0 were the same, i.e., both the biomass yield rate) of the yeast Saccharomyces cerevisiae, the steady-state sugar
and productivity increased with increasing S0 from 15 to 60 g/L, concentration was usually high (de Kock et al., 2000; Diderich
and then decreased when S0 exceeded 60 g/L. et al., 1999).
Similar with the result that the residual glycerol concentration The changes of Yx/s and qs with S0 are shown in Fig. 4B. Yx/s de-
increased with the increasing dilution rate, the continuous culture creased with the increasing S0, indicating a more efficient glycerol
Fig. 4. Cell growth, substrate utilization, DHA and TFA production of the continuous culture S. limacinum on crude glycerol with different feed crude glycerol concentrations
(S0) (D = 0.3 day1). (A) Biomass yield and productivity. (B) Cell growth yield (Yx/s) and specific substrate utilization rate (qs). (C) DHA yield and productivity, and (D) TFA (total
fatty acid) yield and productivity. Data are means of three consecutive samples at the steady-state (after at least three volume changes), and error bars show standard
deviations.
92 S. Ethier et al. / Bioresource Technology 102 (2011) 88–93
Table 2
Fatty acid composition (%total fatty acid, TFA) and TFA and DHA contents (mg/g DW) of S. limacinum at different feed crude glycerol concentrations (S0) (D was set at 0.3 day1).
utilization at lower S0 levels. Since the qs is the quotient of specific in this work show that the biomass productivity was higher than
growth rate over Yx/s, and the specific growth rate (i.e., dilution that of batch and fed-batch cultures. However, the DHA productiv-
rate) were kept constant, the change of qs vs S0 showed a trend ity of the continuous culture did not show any improvement com-
opposite that of Yx/s vs S0 (Fig. 4B). pared with the batch culture, and even lower than the fed-batch
Table 2 shows that fatty acid composition of S. limacinum at dif- culture. The major reason was due to the lower DHA content in
ferent S0 levels. Overall, the percentage of each fatty acid (%TFA) the continuous culture. In an earlier study of batch culture (Chi
was maintained stable except that the percentage of C18:0 fluctu- et al., 2007; Pyle et al., 2008), the crude glycerol was adjusted to
ated with S0. The TFA content increased with S0, with increasing S0 pH 3 and then centrifuged to completely remove the soap. In the
from 15 to 90 g/L, but decreased when S0 reached 120 g/L. The DHA current study, however, the pH-adjusted crude glycerol solution
content with S0 had a similar trend with that of TFA. Fig. 4C shows was simply left stationary to separate the soap by gravity; as a re-
that the trend of DHA yield with S0 was the same as that of DHA sult, there was still a certain amount of emulsified soap residues
productivity; the highest DHA yield and productivity were ob- left in the solution. The difference in crude glycerol pretreatment
tained at S0 = 90 g/L. With respect to the TFA production, Fig. 4D procedure was believed to be the main reason for the relatively
shows that the trend of TFA yield and productivity with S0 were low DHA as the existence of soap has proved inhibitory for DHA
similar to the DHA yield and productivity with S0 = 90 g/L being synthesis in the algal culture (Pyle et al., 2008). The presence of
the optimal level. soap may also be the reason contributing to the high maintenance
coefficient as compared with other species (Chen and Johns, 1994;
3.3. Comparison of cell growth and DHA production with different Wen and Chen, 2002).
culture methods In addition to the cell growth and DHA production, the result
in Tables 1 and 2 also indicate that the continuous culture is a
An overall comparison of cell growth and DHA production ob- better approach to investigate the fatty acid composition of the
tained by different culture methods is given in Table 3. The biomass algae biomass. In a batch culture process, the fatty acids, particu-
yield of the continuous culture was much lower than the batch and larly unsaturated fatty acid, is strongly correlated with the ‘‘age”
fed-batch culture, due to the ‘‘dilution” effect as fresh medium was of the cells (Wen et al., 2002). Fatty acids accumulated at the sta-
continuously fed to the fermenter. The biomass productivity of the tionary phase of a batch culture, but decreased rapidly when the
continuous culture was higher than that of batch culture, but lower cells transit from stationary phase to the death phase (Wen et al.,
than the fed-batch culture. The growth yield coefficient on crude 2002). As a result, it is difficult to precisely identify an optimal
glycerol shows that the continuous culture and batch culture had harvest time when the fatty acid content reaches the highest le-
a similar efficiency for utilizing crude glycerol. Table 3 also shows vel. Compared to the batch and fed-batch cultures, the continuous
that the DHA content and DHA yield of the algae biomass were low- culture provides a stable fatty acid profile at a fixed operational
er than both the batch culture and fed-batch culture. In terms of condition (D and S0). Indeed, the fatty acid profile (particularly
DHA productivity, however, the three culture modes had a similar the TFA and DHA content) of the steady-state algal biomass
level, without significant differences (P > 0.05). determined in this work was very stable, with less fluctuation
Continuous culture usually gives a high biomass and end-prod- compared with the batch culture processes (Chi et al., 2007; Pyle
uct productivity in the fermentation process. The results obtained et al., 2008).
Table 3
Comparison of cell growth and DHA production of S. limacinum using different culture methods with crude glycerol as a substrate.
4. Conclusions Gonzalez-Pajuelo, M., Meynial-Salles, I., Mendes, F., Soucaille, P., Vasconcelos, I.,
2006. Microbial conversion of glycerol to 1,3-propanediol: physiological
comparison of a natural producer, Clostridium butyricum VPI 3266, and an
The results indicate the continuous culture is an effective meth- engineered strain, Clostridium acetobutylicum DG1 (pSPD5). Appl. Environ.
od to investigate the growth kinetics, substrate utilization, and Microbiol. 72, 96–101.
Holm-Nielsen, J.B., Lomborg, C.J., Oleskowicz-Popiel, P., Esbensen, K.H., 2008. On-
DHA production of S. limacinum on biodiesel-derived crude glyc-
line near infrared monitoring of glycerol-boosted anaerobic digestion
erol. The dilution rate and feed glycerol concentration are two processes: evaluation of process analytical technologies. Biotechnol. Bioeng.
important parameters influencing the cell growth and DHA pro- 99, 302–313.
Johnson, D.T., Taconi, K.A., 2007. The glycerin glut: options for the value-added
duction performance. Compared with the batch culture and fed-
conversion of crude glycerol resulting from biodiesel production. Environ. Prog.
batch culture of the algae, however, the DHA content and the con- 26, 338–348.
sequent DHA productivity obtained from the continuous culture Johnson, M.B., Wen, Z.Y., 2009. Production of biodiesel fuel from the microalga
were still low. This result may be due to the incomplete removal Schizochytrium limacinum by direct transesterification of algal biomass. Energy
Fuels 23, 5179–5183.
of soap residues, which are inhibitory to cell growth. With further Lammers, P.J., Kerr, B.J., Honeyman, M.S., Stalder, K., Dozier, W.A., Weber, T.E., Kidd,
optimization and scaling-up of the algal culture process, the glyc- M.T., Bregendahl, K., 2008a. Nitrogen-corrected apparent metabolizable energy
erol-derived algae have a great potential to benefit the nutraceuti- value of crude glycerol for laying hens. Poultry Sci. 87, 104–107.
Lammers, P.J., Kerr, B.J., Weber, T.E., Dozier, W.A., Kidd, M.T., Bregendahl, K.,
cals and biodiesel industries. Honeyman, M.S., 2008b. Digestible and metabolizable energy of crude glycerol
for growing pigs. J. Anim. Sci. 86, 602–608.
Acknowledgements Liang, Y.N., Sarkany, N., Cui, Y., Yesuf, J., Trushenski, J., Blackburn, J.W., 2010. Use of
sweet sorghum juice for lipid production by Schizochytrium limacinum SR21.
Biores. Technol. 101, 3623–3627.
The authors gratefully acknowledge Virginia Sea Grant and Na- Meesters, P., Huijberts, G.N.M., Eggink, G., 1996. High cell density cultivation of the
tional Science Foundation Research Experience for Undergraduates lipid accumulating yeast Cryptococcus curvatus using glycerol as a carbon
source. Appl. Microbiol. Biotechnol. 45, 575–579.
(NSF/REU) program for financial support of this project.
Narayan, M.S., Manoj, G.P., Vatchravelu, K., Bhagyalakshmi, N., Mahadevaswamy,
M., 2005. Utilization of glycerol as carbon source on the growth, pigment and
References lipid production in Spirulina platensis. Int. J. Food Sci. Nutr. 56, 521–528.
Nettleton, J.A., 1995. Omega-3 Fatty Acids and Health. Chapman and Hall, New York.
Barclay, W.R., Meager, K.M., Abril, J.R., 1994. Heterotrophic production of pong- New, M.B., Wijkström, U.N., 2002. Use of fishmeal and fish oil in aquafeeds: further
chain omega-3-fatty-acids utilizing algae and algae-like microorganisms. J. thoughts on the fishmeal trap. FAO Fisheries Circular 975. FAO, Rome, Italy.
Appl. Phycol. 6, 123–129. Papanikolaou, S., Aggelis, G., 2002. Lipid production by Yarrowia lipolytica growing
Cerrate, S., Yan, F., Wang, Z., Coto, C., Sacakli, P., Waldroupand, P.W., 2006. on industrial glycerol in a single-stage continuous culture. Biores. Technol. 82,
Evaluation of glycerine from biodiesel production as a feed ingredient for 43–49.
broilers. Int. J. Poultry Sci. 5, 1001–1007. Pyle, D.J., Garcia, R.A., Wen, Z., 2008. Producing docosahexaenoic acid (DHA)-rich
Chen, F., Johns, M.R., 1994. Substrate-inhibition of Chlamydomonas reinhardtii by algae from biodiesel-derived crude glycerol: effects of impurities on DHA
acetate in heterotrophic culture. Proc. Biochem. 29, 245–252. production and algal biomass composition. J. Agric. Food Chem. 56, 3933–3939.
Chi, Z., Pyle, D., Wen, Z., Frear, C., Chen, S., 2007. A laboratory study of producing Sabourin-Provost, G., Hallenbeck, P.C., 2009. High yield conversion of a crude
docosahexaenoic acid from biodiesel-waste glycerol by microalgal glycerol fraction from biodiesel production to hydrogen by photofermentation.
fermentation. Proc. Biochem. 42, 1537–1545. Biores. Technol. 100, 3513–3517.
Chi, Z.Y., Liu, Y., Frear, C., Chen, S.L., 2009. Study of a two-stage growth of DHA- Starr, R.C., Zeikus, J.A., 1993. UTEX – the culture collection of algae at the University
producing marine algae Schizochytrium limacinum SR21 with shifting dissolved of Texas at Austin 1993 list of cultures. J. Phycol. 29, 1–106.
oxygen level. Appl. Microbiol. Biotechnol. 81, 1141–1148. Thompson, J.C., He, B.B., 2006. Characterization of crude glycerol from biodiesel
Chiu, C.W., Dasari, M.A., Sutterlin, W.R., Suppes, G.J., 2006. Removal of residual production from multiple feedstocks. Appl. Eng. Agric. 22, 261–265.
catalyst from simulated biodiesel’s crude glycerol for glycerol hydrogenolysis to Wen, Z.Y., Chen, F., 2002. Continuous cultivation of the diatom Nitzschia laevis for
propylene glycol. Ind. Eng. Chem. Res. 45, 791–795. eicosapentaenoic acid production: physiological study and process
Dasari, M.A., Kiatsimkul, P.P., Sutterlin, W.R., Suppes, G.J., 2005. Low-pressure optimization. Biotechnol. Prog. 18, 21–28.
hydrogenolysis of glycerol to propylene glycol. Appl. Catal. A – Gen. 281, 225– Wen, Z.Y., Jiang, Y., Chen, F., 2002. High cell density culture of the diatom Nitzschia
231. laevis for eicosapentaenoic acid production: fed-batch development. Proc.
de Kock, S.H., du Preez, J.C., Kilian, S.G., 2000. Anomalies in the growth kinetics of Biochem. 37, 1447–1453.
Saccharomyces cerevisiae strains in aerobic chemostat cultures. J. Ind. Microbiol. Yokochi, T., Honda, D., Higashihara, T., Nakahara, T., 1998. Optimization of
Biotechnol. 24, 231–236. docosahexaenoic acid production by Schizochytrium limacinum SR21. Appl.
Diderich, J.A., Schepper, M., van Hoek, P., Luttik, M.A.H., van Dijken, J.P., Pronk, J.T., Microbiol. Biotechnol. 49, 72–76.
Klaassen, P., Boelens, H.F.M., de Mattos, R.J.T., van Dam, K., Kruckeberg, A.L., Yoon, S.J., Choi, Y.C., Son, Y.I., Lee, S.H., Lee, J.G., 2010. Gasification of biodiesel by-
1999. Glucose uptake kinetics and transcription of HXT genes chemostat product with air or oxygen to make syngas. Biores. Technol. 101, 1227–1232.
cultures of Saccharomyces cerevisiae. J. Biol. Chem. 274, 15350–15359. Zheng, P., Wereath, K., Sun, J.B., van den Heuvel, J., Zeng, A.P., 2006. Overexpression
Fountoulakis, M.S., Manios, T., 2009. Enhanced methane and hydrogen production of genes of the DHA regulon and its effects on cell growth, glycerol fermentation
from municipal solid waste and agro-industrial by-products co-digested with to 1,3-propanediol and plasmid stability in Klebsiella pneumoniae. Proc.
crude glycerol. Biores. Technol. 100, 3043–3047. Biochem. 41, 2160–2169.