System Components

† The main couple of components of the system are the following:

1. Controller - Controlling the sterilizing process of the autoclave.
2. Touch Screen - Providing user interface for the autoclave operator.
3. Electrical PLC Box

† The Secondary components of the system are the following:

1. Printer – Providing the process information and data of the cycle by Numeric or Graphic formation.
2. Ethernet Switch – Enable multiple Ethernet cable connection ports for LAN network communication,
up to 5 ports.
3. Barcode – Providing Barcode’s scanning pre cycle start, up to 20 scan’s (items).
4. Independent recorder.
5. SCADA PC – View and control the Autoclave remotely and establishing cycle reports, up to 16
machines.

2
System Capabilities

1. Enhance PLC - Allen Bradley, MicroLogix1400.

2. Touch screen Interface 5.6”, 7” and 10”.
3. Communications available on board:
ƒ LAN 10/100 Mbps EtherNet/IP
ƒ 2 Serial RS-232 ports.
4. Printer connected for online data processing in serial comm.
ƒ Thermal printer (Seiko DPU30, DPU414 graphic)
ƒ Dot Impact printer (Citizen CBM920, IDP3550 2 color).
5. External flash memory for backup the program code for controller.
6. Supporting Multilanguage
7. Auto Sleep and Start mode options.
8. Calibrating the Analog sensors
9. Up to 22 programs available.
ƒ 11 factory validated programs (Wrapped, Unwrapped, Liquids…).
ƒ 7 custom setting programs (Generic 1-7).
ƒ 2 test programs (B&D test, Leak test).

3
10. Flexibility and large program parameters setting per cycle.
ƒ Up to 2 sets of pulses – pre-vacuum and post-vacuum.
ƒ Up to 2 sets of temperature staying during heating.
ƒ Heat step – Rating the steam pressure pre sterilization.
ƒ Setting the operation rate on Vacuum, Cooling and Exhaust.
ƒ Dry air on/off.
ƒ Enable/Disable a program.
ƒ F0 Temp.
ƒ Selecting the units display: [°F <-> °C] , [kPa <-> PSI/iHg].
ƒ Printing rates.
ƒ Screen saver time.
11. Barcode (optional)- up to 20 scans.
12. Supporting up to 11 users with up to 5 different levels.
13. Supporting historical Data/Events viewer – up to 2 days.
14. Backup cycles data on external memory card (optional).
15. Trends display and technician In/Out test.

4
 Field Wiring
Touch Printer
Screen
RS232
Main Controller
PLC – ML1400 DO RTD AI

Touch
Screen
SW
Barcode RS232
Reader Ethernet

Independent Recorder
Printer
Controller
PLC – ML1100

Printer
PC / SCADA

Figure 3 – Communication & Wiring

5
 Left Side Panel

Male

200 mm
25
FAN

Female
Connector
2 x 32 PIN
-24V (B32)
-24V
7

-24V
TB2
2

+24V Panels
1

+24V Field I/O

+24VDC
24VDC Power Supply

0(B1) / 1(B2)
2(B3) / 3(B4)
TB4
DI

Slot 0

4(B5) / 5(B6)
6(B7) / 7(B8)
8(B9) / 9(B10)

Switch
10/100
PLC
(Slot 0)
8

+24VDC
0(A1) / 1(A2)
PS

2(A3) / 3(A4)
12 VDC

TB5

Slot 0

4(A5) / 5(A6)
6(A7) / 7(A8)
8(A9) / 9(A10)
+24VDC
DO

0(A11) / 1(A12)
2(A13) / 3(A14)
4(A15) / 5(A16)
6(A17) / 7(A18)
TB6

Slot 1

8(A19) / 9(A20)
9
L

10(A21) / 11(A22)
Field
Field

CB2 C4

12(A23) / 13(A24)
14(A25) / 15(A26)
CB1
9
L

T
PLC
CBC2

0e (B11)
0s (B12)
0r (B13)
1e (B14)
1s (B15)
1r (B16)
TB7

2e (B17)
Slot 2

2
RTD

DO

2s (B18)
(Slot 1)

2r (B19)
3e (B20)
1 L1

10

2 T2

3s (B21)
0

3r (B22)
3 L3

4 T4
PKZM
1

+24VDC (B30)
3

0 (B23)
RTD
(Slot 2)
5 L5

6 T6

1 (B24)
TB8

Slot 3

2 (B25)
3 (B26)
2
1

AI

+24VDC (B31)
4
3

0 (B27)
L1 L3

1 (B28)
TB9
6
5

Slot 0

2
DILM

4
AI

3 (B29)
14

(Slot 3)
4-20mA
L5 NO

11

T2 T4 T6 NO A2
13 A1

TB10
G N
Suppressor
From Surge

TB1
Line Feed

G G N N L3 L2 L1

TB11
Surge
Suppresor
0
1

12
380 mm

380 mm

Back door
Front door

Main Switch

600 mm 600 mm
6
7
8
9
10
Controller Overview

† The Controller module is the software program that runs the Programmable Logic Controller (PLC)
during the autoclave operation. This software module was programmed with the “RSLogix 500”
software application, which was produced and supplied by the manufacturer of the controller
hardware, “Rockwell Automation Technologies Inc.” (http://www.ab.com/).
com/)

Specification for AB ML1400 1766-L32BWAA

32BWAA :
1. 20 Digital Inputs (24V DC)
2. 4 Analog Inputs (0-10V DC)
3. 12 Digital Outputs (AC/DC relay)
4. 2 Analog Outputs (0-10V DC)
5. Ethernet, RS-232/RS-485 ports
6. LCD display keypad
7. Up to 7 expansion I/O modules

11
1. Comm port 2 - 9-pin D-Shell RS-232C connector
2. Memory module
3. User 24V
4. Input terminal block
5. LCD Display Keypad
6. Battery compartment
7. 1762 expansion bus connector
8. Battery connector
9. Output terminal block
10. LCD Screen
11. Controller status
12. Comm port 1 – Ethernet RJ45 connector
13. Comm port 0 - 8-pin mini DIN RS-232C/RS-485
connector

12
The expansion I/O module is attached to the controller or another I/O
Th
module by means of a flat ribbon cable after mounting, as shown
below.

The expansion modules:

1. Digital Outputs - 1762-OW1

16 channels AC/DC relay
2. Analog Inputs - 1762-IR4
4 channels RTD/Resistance
3. Analog Inputs – 1762-IF4
4 channels Voltage/Current

13
Touch Screen Overview

† The Touch Screen User Interface module is the software that provides a Main-Machine Interface
(MMI) to the touch screen for operating the sterilizing machine. This software module was
programmed with the “Easy Builder 8000” software application, which was produced and supplied
by the manufacturer of the touch screen hardware, “Weintek Labs Inc.”
(http://www.weintek.com/).

Specification for Weintek MT8070iH:

1. 7” 800x480 TFT LCD
2. LED Back Light
3. Built-in flash memory and RTC
4. Power Isolator inside
5. SD Card slot
6. Ethernet, RS-232/RS-485 2w/4w ports
7. USB 1.1 host and USB 2.0 client

14
15
a. DIP SW & Reset button
b. Fuse
c. Power connector
d. VESA 75mm screw holes
e. Audio
f. SD card slot
g. Com1 RS485, Com3 RS485, Com3 RS232
h. Com1 RS232, Com2 RS232
i. Ethernet port (RJ-45)
j. USB Host port
k. USB Client port

16
 1
-24V 2
-24V 3
1 4
2 5
3 6
4 7
5 8
6 9
7 10
8 11
9 12
10 13
11 14
12 15
13 16
14 17
15 18
16 19
17 20
18 21
19 22
20 23
21 24
22 25
23 26
24 27
25 28
26 29
27 30
28 31
29 32
30 25
31 26
32 27
25 28
26 29
27 30
28 31
29 32
30 -24V
31 -24V
32 -24V
-24V

40 / 41
43 / 44
45 / 46
47 / 48
49 / 50
17
18
19
20
 Connector
JB B TB4

B31 B31 FU 2A

OV1
Connector

OV0
PIT-001 B29 B29 3 Air Detect

IV3
+ - TB5 A JB
500Ω

ANA
com
2

IV2
500Ω

OUT
B28 B28 1 Filter

11
TIT-002

IV1
+ -
500Ω

OUT
10
TIT-001 B27 B27 0 Drain

IV0
+ -
500Ω Air Detect Water 9 A10 A10

OUT
SV-018 1

ANA
com
2

9
Air Detect Steam 8 A9 A9

OUT
SV-099 1

IN19
2

VAC
DC6
IN18
Water to Ejector 7 A8 A8

OUT
SV-012 1

IN17
2

7
Filter Drain 6 A7 A7

OUT
SV-072 1

IN16

6
2

VAC
DC5
IN15

OUT
Slow Exhaust 5 A6 A6 SV-074 1

IN14

5
2

OUT
Fast Exhaust 4 A5 A5 SV-073 1

IN13

4
2

VAC
DC4
IN12
Vacuum A4

OUT
3 A4 SV-075 1

3
2

com
3
LSL-002

VAC
DC3
IN11
Vacuum Pump/Ejector A3 A30

OUT
2 A3 SV-015 1

IN10

2
2
XR-001 A30

VAC
DC2
PD-002 B10 B10 9 Foot Pedal 2 -24V K

IN9
Steam to Jacket A2 A2

OUT
1 SV-091 1
PD-001 B9 B9 8 Foot Pedal 1

IN8

1
2

VAC
DC1
com
2

Outputs
LS-001 LS-004
Steam to Chamber A1

OUT
B8 B8 7 Emergency Stop 0 A1 SV-093 1
ES-001 ES-002

IN7

0
2
50 51

VAC
DC0
LS-006 B7 B7 6 Door 2 Open

IN6
N
(-)

L2/N
VAC
LS-004 B6 B6 5 Door 2 Close

IN5
PS-004 B5 B5 4 Air Supply

IN4
SI 1
FU 2A A28 A28

VAC
L1
com
1

PS-005 B4 B4 3 Steam Supply IN3

PS-003 B3 B3 2 Water Supply

IN2

LS-003 B2 B2 1 Door 1 Open

IN1

LS
LS-001 B1 B1 0 Door 1 Close
IN0

PLC
com 0

FU 2A
(-)
(Slot 0)
24V
(+)
DC OUT

+24V
24V
(-)

21
22
23
 Buzzer
BZ-002
AB Connector A TB6
VDC1 TB6 Connector A AB
BZ-001 0
A11 A11 Buzzer
Out 0 SV-039-1
Pres. Sw 1 A12 A2 A47
Door 1 Close 2 A43
Gasket 1 SV-038-1 Out 1 16
15 1 3
A40 A13 A13 2 Door 1 Open SI 3 (1) SI 3 (1)
A45 1
2 2
Out 2
SI 2 PS-001 3 A14 A14
Door 1 Lock Seal 2 SV-034-1
SV-053-1 18 Out 3
SI 3 (1) A15 4 1
1 A15 Door 1 Unlock Unseal Pres. Sw
Out 4 Gasket 2
2
Door 2 Open 5 A16 A16 A40
Out 5 2 A46
SV-039-2 2
A48 A17 6 1 PS-002
A44 1 A17 Door 2 Close SI 2
3 15
Out 6 18 SV-038-2
2 16
SI 3 (2)
SI 3 (2) SI 3 (2)

A18 A18 7 Door 2 Lock Seal

SV-034-2 1
Out 7
2
DO

(Slot 1)

VDC2

SV-053-2
A40 A19 A19 8 Door 2 Unlock Unseal
1
2 2
Out 8
SI 2 Atmospheric Air 9 A20 A20
2 SV-043
LVS-003 Out 9
A?? A21 10 1
SV-011/068 1 A21 Cool Water / Drain Jacket
Out 10
2 11 A22
Cooling Vacuum A22 2 SV-031
Out 11
SV-098/066
A23 A23 12
Bio Filter 1
1
Out 12
2 13 A24
Bio Vacuum A24 SV-076/096
Out 13 2
A25 A25 14 Drain 1
SV-012 1
2
Out 14
Main Exhaust 15 A26 A26 SV-070
2
Out 15
(-) 1

()
(-

TB5 TB6 FU

5A

24
25
26
Eliwell

IC912

1 2 3 6 7 10 11 12

Out Supply Pt100

AC/DC Sensor

27
GICAR Chamber
A32 Water Level
RT112 Relay

1 2
Sm

GICAR DRLH

SM R L N

Electrode high
(water )

VAC
Electrode
Reference

28
29
 (-)

B8

A28

A27
30
Feed from Main Switch
See drawing - ES1P03-0002-0002

L1
Surge
N
Suppressor
G Recorder Safety Interlock 1
PIT-005
TB10 (SI 1)

TI-002 Pressure
chamber JB

Pt100
CB1 condense ES1 ES2
A28 A27
L T B32 B8

From JB (B30) +24VDC

L PLC N

From (B32) -24VDC

2A
R=250Ω Start/Stop
Relay (CR3)

A28

A27
Yellow

B8
Connector A

(-)
NO
CB2

Red

Red
L T GICAR
L N 2
4A DRLH 13 12 11 31 32 11 21 TB2 TB4 TB5 TB2
PLC Box
IN7 +24V
Recorder
FUJI ~ VAC

L Eliwell N Safety Interlock 2

(SI 2)
RT112 Eliwell GICAR
Eliwell JB JB

A40 2 (-)
1 2 1 2 1
IC912 A32

L Power Supply N
Connector

5
5/12 VDC 1 2 3 6 7 10 11 12 (A32)

+ - TB2
-24V

Printer Safety Interlock 3

(SI 3)
Out Supply Pt100 n.o. 2
c
AC/DC Sensor
n.c. 3

GICAR n.o.
Power Supply Chamber c
L 24 VDC N A32 Water Level
n.c.
RT112 Relay
+- +- n.o.
1 c AB
TB2 n.c. Off Delay
Relay
From PLC Close Door
Output (+24V)
1 2
Sm
Connector A Connector A A12

JB JB GICAR DRLH (A17)

SI1 A2 15
A27 A27 A28 (-) A32
+ Panel View 1 - SM R L N E, 2min
(-) A1 B1 16 18
Electrode high
(water )
A41 A13
2 (A42) (A16)
Red
White 1
+ Panel View 2 - Black 1 1 Open
2 Door
3 A43 2 A47
VAC (A44) Close (A48) (-)
Door Switch
Electrode Door
Reference

Use SI 3 for Automatic sliding doors only.

Control Electrical Panel

Cascade Diagram ES1P05-0001

31
 PIT-005

TI-002 Pressure
chamber
Pt100
condense

+24VDC

om (B32) -24VDC
From JB (B30) +
R=250Ω Start/Stop
Relay (CR3)
Yellow
NO
Red

Red

13 12 11 Fro 31 32 11 21

Recorder
FUJI ~ VAC

32
 IP Address Setting

<OK>

<OK>

<OK> <OK>

<OK>
See IP status Set IP Address

<OK> <OK>

<OK>

<ESC>
<OK>

33
Memory Module – Load from MM

<OK> <OK>

<OK> <OK>

<OK>
<OK>

<ESC>

34
Memory Module – Store to MM

<OK> <OK>

<OK> <OK>

<OK> <OK>

<ESC>

35
LCD Setup – Back Light

<OK> <OK>

<OK> <OK>

<ESC>

36
System Setting Bar

37
System Setting

Setting Bar

Network Security

38
More System Setting

Time/Date History Firmware Setting

Flash Memory Card VNC Server

39
Download Project to Panel via USB Device

Extract Save Plug in

Zip file File name

USB Device
Touch Screen

+ usbdisk
+ device-0
+…………
+…………
+ File name
+…………
+…………

Highlight only
No sub selection

40
41