Factory Acceptance Test Procedure

PB273

Shunt Reactor

33.33Mvar/500KV

C 2019.5.31 Update Rays Li Jianan QU Zeqi Yin

B 2019.5.24 Update Rays Li Jianan QU Zeqi Yin

A 2018.12.20 Initial Rays Li Jianan QU Zeqi Yin

REV Date DESCRIPCION Created by Checked by Approved by

 Content

1 SCOPE
This test items covers shop tests for 33.33Mvar/500kV Shunt reactor

2 APPLIED STANDARDS
The tests will basically comply with the specified IEC or specification, if some test items are not
required in the standards or specification, they will comply with GE or manufacturer standards or
practice.

3 TECHNICAL DATA
Rated Power (MVAR) 33.33

Rated Voltage (kV) 500/√3

Rated Current (A) 115.5

Frequency (Hz) 50

Cooling Type ONAN

For winding terminals:
Insulation Level Line terminal SI/LI/LIC 1175/ 1550/1705
Neural terminal LI /AC 95/50

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4 LIST OF TESTS
Apply to
No. Test item Page other
first unit
units

1 Measurement of winding resistance (Routine test) 5 Y Y

2 Insulation resistance measurement (Routine test) 5 Y Y

Measurement of winding and bushing dissipation factor (tan
3 5 Y Y
δ) and capacitance (Routine test)

4 Measurement of reactance (Routine test) 6 Y Y

5 Measurement of loss (Routine test) 7 Y Y

6 Determination of linearity of reactance (Routine test) 7 Y Y

7 Measurement of acoustic sound level (Routine test) 7 Y Y

Measurement of vibration for liquid-immersed reactors
8 7 Y Y
(Routine test)

9 Temperature rise test (Type test) 8 Y N

10 Lightning impulse test (Routine test) 8 Y Y

11 Switching impulse test (Routine test) 10 Y Y

12 Applied voltage test (Routine test) 11 Y Y

Induced voltage test with Partial discharges measurement
13 11 Y Y
(Routine test)

14 Oil leakage and pressure deformation test (Routine test) 12 Y Y

15 Vacuum test on reactor tank. (Type test) 13 Y N

16 Insulation oil test (Routine test) 13 Y Y

17 Aux wiring and control check (Routine test) 13 Y Y

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 5 TEST PROCEDURE
NO. Test Item Test Procedure Applied Spec. or Standards
。
Measurement measured the resistance by DC resistance bridge During the test the temperature shall be IEC60076-6 Reactors
of winding recorded.
resistance provide test data
1 (Routine test)

2 Insulation The insulation resistance will be measured between winding to ground with 5000 V insulation IEC60076-6 Reactors
resistance tester (MEGGER). During the test the temperature and humidity shall be recorded.
measurement The measurement will be made in ten minutes, the value in 15th second the first minute, the fifth
(Routine test) minute and the tenth minute will be record
The core and frame of insulation shall be tested at 2500 V d.c. for 1 min
And when measurement of the core and frame, will be withstand voltage test on the core and
frame for 1 minute with AC 2.5kV.
Acceptance criteria: Winding to ground >500MΩ, Core Frame -Ground >200MΩ;
Test circuit:

3 Measurement The dielectric loss angle and capacitance will be measured at 10kV by MIDAS2880 as follows. IEC60076-6 Reactors
of winding and Measurement include:
bushing Winding ~ ground
dissipation Each bushing with test terminal
factor (tan δ) The oil temperature shall be recorded.
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NO. Test Item Test Procedure Applied Spec. or Standards
and Acceptance criteria: provide test data of capacitance, tg& <0.5%
capacitance Test circuit:
(Routine test) windings ~ ground bushing test

4 Measurement The test will be made at 100% rated voltage, rated frequency applied to the reactor terminals. IEC60076-6 Reactors
of reactance
(Routine test) Z= applied voltage/current
Acceptance criteria: Guaranteed value: Z: 2500Ω±5.0%
Test circuit:

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NO. Test Item Test Procedure Applied Spec. or Standards

5 Measurement The measurement of loss will be made at 100% rated voltage, rated frequency approximately IEC60076-6 Reactors
of loss sine wave power applied to the reactor terminals.
(Routine test) Guaranteed value shall not exceed 83kW (75 ) ℃
Test circuit: same as measurement of reactance

6 Determination The test will be made from 10% to 150% rated voltage for which the linearity is specified by IEC60076-6 Reactors
of linearity of single-phase excitation. Technical specification
reactance provide the test value and curve.
(Routine test) Test circuit: same as measurement of reactance

7 Measurement The sound level will be measured at rated voltage and rated frequency for running condition: IEC60076-6 Reactors
of acoustic 1. At 0.3m away from the principal radiating surface. Technical specification:
sound level 2. Measurement should be taken at 1/3& 2/3 height.
(Routine test) Guaranteed value: Sound pressure level <75db
Test circuit is the same as measurement of loss.

8 Measurement The test will be made at maximum operating voltage and rated frequency measurements shall be IEC60076-6 Reactors
of vibration for taken on all four sides of the tank wall, Technical specification
liquid- Acceptance criteria: The maximum amplitude of tank wall displacement shall not exceed 200 μm
immersed peak-to-peak.
reactors Test circuit is the same as measurement of loss.
(Routine test)

9 Temperature (1) Test method: The test will be made at ONAN. IEC60076-6 Reactors
rise test a) The oil temperature rise
(Type test) The top oil temperature rise is determined by supplying maximum operating voltage
The oil temperature rise will be terminated when the rate of change of top oil temperature rise
has fallen below 1 K per hour and has remained there for a period of 3 hours, then the
average readings among the last hour is taken as the result of the test.
b) The average winding temperature rise
After determination of the top oil temperature rise, winding temperature rise is measured by a
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NO. Test Item Test Procedure Applied Spec. or Standards
winding resistance method.
Oil sample will be taken from top and bottom of tank within 24 hours prior, during and
immediately after the test for DGA.
In the test process, heat imager monitoring of transformer tank and accessories temperature
(2) When the test does not at maximum operating voltage, the temperature rises shall be
corrected to the maximum operating voltage.
the correction to insufficient voltage will be made by multiplying correction factor as follows:
the oil temperature rise shall be multiplied by (Umax /Utest)^2*0.8;
the winding temperature rise above the oil temperature shall be multiplied by (Umax
/Utest)^1.3
(3) Acceptance criteria: Guaranteed value:
Top oil: ≤50K
Winding: ≤ 55K
Hot spot: ≤68K
(4) Test circuit: Test circuit is same as measurement of impedance.

10 Lightning Test method: The impulse test of each terminal will be made as follows. IEC60076-6 Reactors
impulse test a) Test voltage (Negative polarity) IEC60076-3
(Routine test) Terminals LI (KV) LIC(KV) Technical specification
HV 1550 1705
Neutral 95 /

b) Wave shape:
Time of wave front: 1.2±30%μs
Time of wave tail: 50±20%μs
Time of chopping: not less than 3.0μs~6.0μs
Note: Wider tolerance may be accepted, if the capacitance of the winding to earth is very high
and / or the inductance is very low, and if the standard wave shape cannot be achieved by
installation of additional resistors in the non-tested windings.
Test sequence:
One 50% reduced full wave
one 100% full wave
two 100% chopped wave
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NO. Test Item Test Procedure Applied Spec. or Standards
Two 100% full wave
Neutral terminal test sequence:
One 50% reduced full wave
Three 100% full wave
Acceptance criteria: The test is successful if no collapse of the test voltage occurs and the test
supply current does not change significantly. The absence of significant differences between
voltage and current transients recorded at reduced voltage and those recorded at full test voltage
constitutes evidence that the insulation has withstood the test.
Test circuit:
For example: HV

11 Switching Test method: The switching impulse test will be made only on HV terminal. IEC60076-6 Reactors
impulse test a) Test voltage (Negative polarity) ,HV terminal ~ ground ………1175 kV IEC60076-3
(Routine test) b) Wave shape (negative polarity ） Technical specification
The virtual front time : at least 100μS
The time above 90% : at least 200 μS
The duration from virtual origin to the first zero passage (T0): at least 1000us.
Notes: for the reactor, in cases where the specified wave shape is not achievable, the
duration from virtual to origin to the first zero passage should be at least 500μS.
(Reference IEC 60076-3 - 2013 standard 14.3)
Test sequence:
One 50% reduced voltage
9
NO. Test Item Test Procedure Applied Spec. or Standards
Three 100% full voltage
Acceptance criteria: The test is successful if there is no sudden collapse of voltage or
discontinuity in the voltage or current indicated on the oscillographic record.
test circuit:

12 Applied The entire winding terminal connects together and supplies the AC power. Separate source AC IEC60076-6 Reactors
voltage test withstand voltage test will be done on winding to the core and tank. IEC60076-3
(Routine test) Winding to core, tank and ground Technical specification
Test voltage: 50kV
Test duration: 60 seconds
Acceptance criteria: No disruptive discharge or voltage collapse
Test circuit:

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NO. Test Item Test Procedure Applied Spec. or Standards
13 Induced The partial discharge and the intimal ionization test can be performed at a phase to ground test IEC60076-6 Reactors
voltage test voltage. IEC60076-3
with Partial 456kV for 60 minutes with discharge detector when 200Hz single-phase power source SPLN T3.007-4:2017
discharges applied to tested winding. Technical specification
measurement The test will be done after dielectric test.
(Routine test) The test voltage:
Enhancement voltage: 1.8Ur/√3=520KV, during 30s
One-hour voltage: 1.58Ur/√3 =456kV;
1.2Ur/√3 =346kV
，
0.4Ur/√3 =115kV measurement background PD
The test sequence:

Acceptance criteria:
The magnitude of the partial discharge does not exceed 70pC during the one hour test.
√
not exceed 50pC during the 1.2Ur/ 3.
Test circuit:

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NO. Test Item Test Procedure Applied Spec. or Standards

14 Oil leakage pressure tests on tank, cable boxes, conservator and radiators for a complete reactor IEC60076-6 Reactors
and pressure The pressure at top of the tank shall be applied 35kPa and maintained for 24 h. IEC60076-1
deformation Acceptance criteria: There is to be no oil leakage, Technical specification
test There deformation after pressure is released: <3 mm;
(Routine test)

15 Vacuum test The reactor tank shall be subject to a vacuum of less than 133Pa for 2 hours, after the test, the IEC60076-6 Reactors
on reactor deformation shall be checked. IEC60076-1
tank. Acceptance criteria: There deformation after vacuum is released: <3 mm; Technical specification
(Type test)

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NO. Test Item Test Procedure Applied Spec. or Standards
16 Insulation oil Oil test for transformer oil sample will be made as following items: IEC60296
test Water content Density, Technical Specification
(Routine test) Dielectric strength
tanδ
Gas analysis
The gas chromatography analysis will be performed 4 times as follows.
1. At the start of the test schedule
2. after temperature rise test
3. After dielectric test
4. after all test
Acceptance criteria:
Water content ≤10((ul/l)
• Dielectric strength ≥70(KV)
• tan≤0.005
• Gas analysis C2H2=0(ul/l) ; total hydrocarbon<10ul/l)

17 Aux wiring and Test method: Operating test to establish that control circuits function properly. IEC60076-6 Reactors
control check Simulation of operating and trouble conditions to establish that all relays and meters function IEC60076-1
(Routine test) properly. Technical specification
Continuity and megger test on all control, current and protective wiring.
Acceptance criteria: In accordance with the drawings

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