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2015 - Report - Grosvenor Mine Shafts 7 8 10 and 11 Review of Rock Strength
2015 - Report - Grosvenor Mine Shafts 7 8 10 and 11 Review of Rock Strength
2015 - Report - Grosvenor Mine Shafts 7 8 10 and 11 Review of Rock Strength
Submitted to:
Anglo American Metallurgical Coal
Projects and Engineering
201 Charlotte Street, Brisbane, QLD 4000
REPORT
Table of Contents
7.3 Comments on the Influence of the Intermediate Principal Stress on Compressive Strength of Intact
Rock ........................................................................................................................................................... 10
TABLES
Table 1: Mid-Panel Shafts Factual Geotechnical Investigation Reports .............................................................................. 1
Table 3: Weighted average Unit Weight Based on DDG213 Stratigraphy and Laboratory Testing ..................................... 3
Table 5a: Sigra (2000) Overcoring Stress Measurements and Derivatives ......................................................................... 4
Table 5b: SCT (2015) Overcoring Stress Measurements and Derivatives .......................................................................... 4
Table 6: Maximum and Minimum Compressive Hoop Stresses for a Range of k Values .................................................... 5
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Table 7: Valid Sandstone UCS Tests and Correlation with Is(50) .......................................................................................... 6
Table 8: Valid Siltstone UCS Tests and Correlation with Is(50) ............................................................................................. 7
Table 9: Valid Tuff UCS Tests and Correlation with Is(50) ..................................................................................................... 7
FIGURES
Figure 1: Summary of rock strength data and inferred average UCS and maximum hoop elastic stress in shaft
walls. .................................................................................................................................................................. 9
Figure 2: Qr vs. raise bore diameter and stability (after McCracken and Stacey, 1989) ................................................... 12
APPENDICES
APPENDIX A
Rock Strength vs Depth Charts
APPENDIX B
Results of Revised Qr Rock Mass Classification Assessment (after McCracken & Stacey, 1989)
APPENDIX C
Important Information
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SHAFT STABILITY
1.0 INTRODUCTION
As part of the geotechnical assessment and design of four mid-panel shafts for the Grosvenor Mine (Shafts
7, 8, 10 and 11), Anglo American Metallurgical Coal (AAMC) requested Golder Associates Pty Ltd (Golder)
to undertake an assessment of potential stress-related instability in the shaft walls, based on a review of
available information on rock strength and in situ stress conditions expected in the shafts. This report
presents the results of the review.
Comments on potential shaft stability issues caused by structural geological features in the rock (i.e.
kinematic assessment) and near-surface soil and weathered rock zones are also provided.
AAMC have advised that the expected operational lifespan of the proposed shafts ranges from 14 to 28.5
months. These are therefore considered to be temporary shafts and this has been taken into account by our
assessment.
A critical review of the combined strength testing database from present and relevant previous
geotechnical investigations at Grosvenor. The aim was to refine our existing estimates of the rock
strength (UCS) ranges for different lithologies. This included an assessment of UCS/Is(50) ratios for
the dominant lithologies (sandstone and siltstone) encountered in the boreholes.
Available information on in situ stress measurements at Grosvenor was reviewed and the results
incorporated into an assessment of the expected elastic hoop stresses expected to be experienced in
the shaft walls.
The results of the review of strength and stress have been used as part of a revision of our previous
empirical stability assessment of the conditions in the four shafts using the McCracken and Stacey
(1989) approach.
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SHAFT STABILITY
A workshop for undertaking a Technical Analysis of shaft construction was held in October 2015 based on
the information gained during the 2015 Shaft Investigation program. The workshop identified that the
preferred solution based on the ground conditions and the needs of AAMC was blind boring under mud from
surface to seam. However, we understand that this has since been reviewed and raise boring is now
AAMC’s preferred methodology due partly to scheduling constraints.
“Report on Stress Measurement, Grosvenor – DDG077 & DDG084”, report by Sigra Pty Ltd (Sigra),
dated Oct-2000.
“In Situ Stress Measurements at Longwall 102, Grosvenor Mine”, report by SCT Operations Pty Ltd
(SCT), dated 4-Nov-2015.
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Based on Table 3, the vertical stress due to overburden weight has been taken to be 0.023 MPa / m depth.
Table 4 presents the estimated Sigmav at a range of depth increments.
Table 4: Sigmav
100 2.3
200 4.6
300 6.9
400 9.2
The assessed principal stress magnitudes presented in the Sigra and SCT reports are summarised in
Tables 5a and 5b respectively. It is noted that these two reports differ from each other in terms of the
terminology used for the principal stresses. The Sigra report refers to the two principal horizontal stresses as
the ‘major’ and ‘minor’ principal effective stresses, and to the third (vertical) principal stress as ‘Sigmav’. The
SCT report on the other hand uses the more usual terms of Sigma1, Sigma2 and Sigma3 for the major,
intermediate and minor principal stresses, and provides a dip and bearing for each.
For the purpose of the current assessment, the principal field stresses are assumed to be vertical and
horizontal and are defined as:
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Also listed in Tables 5a and 5b are the ratios of SigmaH/Depth, Sigmah/SigmaH, and SigmaH/Sigmav
corresponding to each stress measurement.
K Sigmav Ratio
Above Ratio
Overcore Depth SigmaH Sigmah Ratio SigmaH
BH / Below SigmaH/ (z * 0.023)
No. (m) (MPa) (MPa) Sigmah/ /
Seam Depth (MPa)
SigmaH Sigmav
k
Above Ratio Ratio
Overcore Depth Sigma1 Sigma2 Sigma3 Ratio
BH / Below Sigma1/De Sigma1/
No. (m) (MPa) (MPa) (MPa) Sigma2/
Seam pth Sigma3
Sigma1
Of the two SCT results, we consider GR01 to be the more representative of the far-field stresses because
the orientations of the principal stresses indicated by this test are closer to vertical and horizontal than those
indicated by GR02.
SigmaAA = SigmaH(3-k)
Similarly, the minimum horizontal compressive hoop stress is given by:
SigmaBB = SigmaH(3k-1)
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Based on our review of the stress measurement reports, we have adopted k = 0.63 as the basis of our
assessment. The results for k = 1 and k = 0.5 are provided for comparison only.
Table 6: Maximum and Minimum Compressive Hoop Stresses for a Range of k Values
The results of the review of the UCS data on sandstone, siltstone and tuff are summarised in Tables 7 to 9
below.
In determining the average values for the UCS/PLI ratio, some outliers (highlighted in red text in the tables)
which, in our opinion, lie outside the realistic limits of the UCS/ Is(50) correlation factor, have been excluded.
The reason for the anomalous values is most likely to be that the corresponding Is(50) tests have
underestimated the rock strength due to the influence of pre-existing planes of weakness (e.g. bedding
planes) in the samples tested.
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Tuffaceous
10 DDG217 178.92 179.28 H 1.87 28.4 DS 15
Breccia
8 DDG220 114.27 114.63 Tuff M-H 1.2 14.3 AS 12
Average: 21 14
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There is a large degree of scatter in the point load results for all lithologies.
The results of diametral point load tests are often noticeably lower than the corresponding axial tests.
This is likely to be related to the presence of sub-horizontal bedding plane throughout the Permian coal
measures, creating pre-existing planes of weakness and strength anisotropy in the rock.
The results of the valid UCS tests are generally at the upper end of (or higher than) the typical range of
UCS inferred from Is(50). A few of the UCS test results are well above the range.
Maximum compressive hoop stress ranges from approximately 30% to 85% of the inferred average
UCS at the corresponding depth, with this proportion increasing with depth. The separation between
maximum hoop stress and average UCS is smaller for siltstone than for sandstone for a given depth.
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SHAFT STABILITY
Figure 1: Summary of rock strength data and inferred average UCS and maximum hoop elastic stress in shaft walls.
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SHAFT STABILITY
The original Q system was developed by Barton et. al. (1974). Grimstad and Barton (1993) presented
updates to the Stress Reduction Factor (SRF) term of the Q system, wherein the maximum SRF value was
increased from 20 to 400 for extreme cases of high stress in hard massive rock.
Peck (2000) proposed an alternative system for calculation of SRF in highly stressed Australian competent
rock masses, using the following exponential equation:
1)
SRF = 34(SigmaC / Sigma1)-1.2
For strongly anisotropic virgin stress fields, Peck (2000) proposed the following equation:
2)
SRF = 31(Sigma1 / Sigma3)0.3 (SigmaC / Sigma1)-1.2
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where:
Sigma1 and Sigma3 are the major and minor principal stresses respectively; and
0.0001 to 1 RED
1 – 10 ORANGE
10 – 100 YELLOW
100 – 1000 BLUE
Where the application of the Qr calculation method is not considered to be applicable, a notation NA (Not
Applicable) is inserted for the respective sections. Since theses ‘NA’ zones always correspond to less
favourable ground conditions including soil or extremely weathered rock (or in one case, extensive core
loss), the red colour coding has been assigned to these zones. The Qr calculation was not undertaken for
materials with soil like properties.
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SHAFT STABILITY
Figure 2: Qr vs. raise bore diameter and stability (after McCracken and Stacey, 1989)
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SHAFT STABILITY
borehole investigations (presented in the factual reports) will need to be considered in assessing
requirements for lining of areas of high slaking potential.
The highest risk areas for significant kinematic failures and ravelling to occur are expected to be around coal
seams and in highly fractured and weathered zones (e.g. the red zones).
If the shaft is constructed by raise boring, any kinematically free blocks will be unsupported immediately from
the time they are exposed by the raise bore. There is therefore a risk that block failures could occur during
shaft construction by this method, before there is an opportunity to install any type of support (such as
shotcrete or a steel liner for example).
With the blind boring methodology on the other hand, the support pressure provided by the head of mud
would be expected to greatly reduce the incidence of block failures.
If blind boring is adopted, it would be prudent to provide particular vigilance during monitoring of mud
properties while boring through the red zones and coal seam zones.
10.0 CONCLUSIONS
Based on the above, we consider that:
The experience and knowledge gained from the construction of deep raise bored shafts at the nearby
Moranbah North mine should be utilised to the maximum extent possible. The available data from the
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investigation, design and construction of those shafts should be thoroughly reviewed and compared to
the proposed Grosvenor shafts to ‘calibrate’ the current assessment against the previous experience.
Construction of the shafts through the near-surface soil and weathered rock zones should adopt a top-
down methodology which provides progressive (e.g. lift-by-lift shotcrete) or continuous (e.g. blind boring
under mud) support of the shaft walls. Further assessment and analyses are required to assess which
approach should be adopted.
Individual assessments of each shaft will need to be undertaken as part of the design process to
determine the requirements for lining or support of the shaft walls.
Long term exposure of some of the Permian strata, particularly the tuffaceous and clay-rich rock types
and coal seam zones, could lead to slaking and degradation of the shaft walls, which could in turn lead
to unacceptable levels of localised instability.
In most sections of the shaft within the fresh Permian coal measures, any kinematic block failures (i.e.
planar, wedge and toppling) are expected to be small in volume and frequency. The highest risk areas
for significant kinematic failures and ravelling to occur are expected to be around coal seams and in
highly fractured and weathered zones.
Our assessment and recommendations are based on the advised estimated lifespans for the shafts
(ranging from 14 to 28.5 months).
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PWB/DCS/pwb
Golder, Golder Associates and the GA globe design are trademarks of Golder Associates Corporation.
17 December, 2015
Report No. 1533246-017-Rev0
GROSVENOR SHAFTS, REVIEW OF STRESS, STRENGTH AND
SHAFT STABILITY
References
Barton, N, Lein, R & Lunde, J, 1974. Engineering classification of rock masses for design of tunnel support.
Rock Mechanics, 6(4): 189-236.
Brady, B H G & Brown, E T, 2004. Rock Mechanics for Underground Mining, 3rd edition, 628 p. Dordrecht:
Kluwer.
Brown, E T, 1974. Fracture of rock under uniform biaxial compression. Advances in Rock Mechanics,
Proceedings, 3rd Congress, International Society for Rock Mechanics, Denver, 1-7 September, 2A:
111-117. Washington, DC: National Academy of Sciences.
Colmenares, L B & Zoback, M D, 2002. A statistical evaluation of intact rock failure criteria constrained by
polyaxial test data for five different rocks. International Journal of Rock Mechanics & Mining
Sciences, 39(6): 695-729.
Grimstad, E & Barton, N, 1993. Updating the Q-System for NMT. In R Kompen, O A Opsahl & K R Berg
(eds), Proceedings of the International Symposium on Sprayed Concrete – Modern Use of Wet Mix
Sprayed Concrete for Underground Support, Fagernes, 17-21 October, 46-66. Oslo: Norwegian
Concrete Association.
Haimson, B C & Rudnicki, J W, 2010. The effect of the intermediate principal stress on fault creation and
angle in siltstone. Journal of Structural Geology, 32(11): 1701-1711.
McCracken, A & Stacey, T R, 1989. Geotechnical risk assessment for large-diameter raise-bored shafts.
Proc Conf on Shaft Engineering, Harrogate, 5-7 June, 309-316. London: IMM. Also in Transactions,
Institution of Mining & Metallurgy, Section A: Mining Industry, 98(Sept-Oct): A145-150.
Mogi, K, 2007. Experimental Rock Mechanics, 361 p. London: Taylor & Francis.
Peck, W, 2000. Determining the Stress Reduction Factor in highly stressed jointed rock. Australian
Geomechanics, 35(2): 57-60.
17 December, 2015
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SHAFT STABILITY
APPENDIX A
Rock Strength vs Depth Charts
17 December, 2015
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Sandstone Point Load Index
Point Load Tests on Sandstone - All Tests Point Load Tests on Sandstone Point Load Tests on Sandstone Point Load Tests on Sandstone
(Boreholes DDG213, 214, 217 & 220) Field Estimated M Strength Field Estimate H Strength Field Estimate VH Strength
(Boreholes DDG213, 214, 217 & 220) (Boreholes DDG213, 214, 217 & 220) (Boreholes DDG213, 214, 217 & 220)
IS(50) IS(50) IS(50) IS(50)
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
0.00 0.00 0.00 0.00
Depth (m)
Depth (m)
Depth (m)
Depth (m)
225.00 225.00 225.00 225.00
Inferred Average
200.00
200.00 UCS for 200.00 200.00
Depth (m)
Depth (m)
Depth (m)
Depth (m)
Sandstone
225.00 225.00 225.00 225.00
Axial
25.00 25.00 25.00
Diametrical Axial
Axial Diametrical
50.00 Diametrical 50.00 50.00
Depth (m)
Depth (m)
250.00 250.00
250.00
275.00 275.00
275.00
300.00 300.00
300.00
325.00 325.00
325.00
350.00 350.00
350.00
375.00 375.00
375.00
400.00 400.00
400.00
425.00 425.00
425.00
Siltstone Inferred UCS from Point Load
Inferred UCS, Siltsone, All Tests Inferred UCS, Siltsone (M) Inferred UCS, Siltsone (H)
Assumed UCS / PLI = 18 Assumed UCS / PLI = 18 Assumed UCS / PLI = 18
(Boreholes DDG213, 214, 217 & 220) (Boreholes DDG213, 214, 217 & 220) (Boreholes DDG213, 214, 217 & 220)
UCS (MPa) IS(50) IS(50)
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
0.00 0.00 0.00
Axial
25.00 25.00 25.00
Diametrical Axial
Axial
Diametrical
50.00 Diametrical 50.00 50.00
Depth (m)
Depth (m)
Depth (m)
APPENDIX B
Results of Revised Qr Rock Mass Classification Assessment
(after McCracken & Stacey, 1989)
17 December, 2015
Report No. 1533246-017-Rev0
DDG213
Q and Qr Interpretation, 15-Dec-2015 (with SRF calculated according to Peck 2000* and based on Stress-Strength review) Shaft Walls
Depth (m) Length Q Rating Parameters Q
Field Estimated
Material Estimated Assessed Sigma 1 SRF (Peck Wall Orientation Weathering Qr
Strength Sigma C (+Depth * Sigma C / 2004 Adjustment Adjustment Adjustment
From To (m) RQD Jn Jr Ja Jw (UCS) 0.034) Sigma1) formular) Factor Factor Factor
0.00 22.66 22.66 Topsoil, Sandy Clay, Clayey Sand na NA NA NA NA NA NA NA NA NA NA NA NA NA NA
22.66 24.25 1.59 EW - HW Siltstone & Sandstone EL NA NA NA NA NA NA NA NA NA NA NA NA NA NA
24.25 27.80 3.55 HW Sandstone VL - L 100 9 1.2 2 0.66 2.0 0.88 2.26 12.78 0.34 2.50 0.85 0.75 0.55
27.80 28.81 1.01 HW Siltstone L 100 9 1.2 2 0.66 5.0 0.96 5.20 4.71 0.93 2.5 0.85 0.75 1.49
28.81 33.12 4.31 HW - MW Sandstone VL 95 6 1.5 2 0.66 2.0 1.05 1.90 15.74 0.50 2.50 0.85 0.75 0.79
33.12 34.55 1.43 MW Siltstone VL 80 6 1 6 0.5 2.0 1.15 1.74 17.51 0.06 2.50 0.85 0.75 0.10
34.55 36.23 1.68 MW Sandstone VL 100 6 1.2 2 0.66 2.0 1.20 1.66 18.48 0.36 2.5 0.85 0.75 0.57
36.23 37.17 0.94 HW Claystone & Siltstone VL 10 9 1 3 0.66 2.0 1.25 1.60 19.30 0.01 2.50 0.85 0.75 0.02
37.17 41.17 4.00 MW Coal & Tuff EL - VL 30 NA NA NA NA NA NA NA NA NA NA NA NA NA
41.17 53.65 12.48 SW - FR Sandstone & Siltstone interbedsL - M 90 4 1.8 1 0.66 10.0 1.61 6.20 3.80 7.03 2.50 0.85 0.90 13.44
53.65 58.11 4.46 FR Siltstone M 100 4 2.5 1 0.66 20.0 1.90 10.53 2.02 20.45 2.50 1.00 0.90 46.01
58.11 60.80 2.69 FR Carbonaceous and Tuffaceous Siltstone M 90 4 1 2 0.66 20.0 2.02 9.89 2.17 3.42 2.50 1.00 0.90 7.69
60.80 63.03 2.23 FR Coal, Tuff & Siltstone L-M 90 6 1.5 1 0.66 5.0 2.11 2.38 12.04 1.23 2.50 0.75 0.90 2.08
63.03 63.47 0.44 FR Tuffaceous Clay EL - VL NA NA NA NA NA NA NA NA NA NA NA NA NA NA
63.47 65.53 2.06 FR Siltstone M 90 6 1.5 3 0.66 20.0 2.19 9.12 2.40 2.07 2.50 0.85 0.90 3.95
65.53 70.60 5.07 FR Sandstone H 95 4 1.5 1 0.66 25.0 2.31 10.80 1.96 12.02 2.50 0.85 0.90 23.00
70.60 77.59 6.99 FR Siltstone, minor coal & sandstone M - H 90 9 1 2 0.66 20.0 2.52 7.94 2.83 1.17 2.50 0.75 0.90 1.97
77.59 93.30 15.71 FR Sandstone H 100 3 2 1 0.66 25.0 2.91 8.61 2.57 17.13 2.50 0.85 0.90 32.76
93.30 98.87 5.57 FR Carbonaceous Siltstone, Sandstone & M Coal
-H 95 3 2 1 0.66 20.0 3.27 6.12 3.87 10.81 2.50 0.85 0.90 20.68
98.87 102.28 3.41 FR Tuffaceous Siltstone , minor sandstoneH 100 3 3 1 0.66 25.0 3.42 7.31 3.12 21.13 2.50 0.85 0.90 40.40
102.28 117.81 15.53 FR Coal & Tuffaceous Siltstone M-H 95 4 2.5 1 0.66 8.0 3.74 2.14 13.66 2.87 2.50 0.85 0.90 5.49
117.81 125.18 7.37 FR Silty Sandstone M 100 6 3 1 0.66 24.0 4.13 5.81 4.12 8.02 2.50 0.85 0.90 15.33
125.18 146.71 21.53 FR Siltstone M 100 6 2.5 1 0.66 24.0 4.62 5.19 4.71 5.84 2.50 0.85 0.90 11.17
146.71 158.63 11.92 FR Sandstone H 100 3 1.5 1 0.66 45.0 5.19 8.67 2.55 12.96 2.50 0.85 0.90 24.79
158.63 170.05 11.42 FR Siltstone & Sandstone H 100 4 1 1 0.66 27.0 5.59 4.83 5.13 3.21 2.50 0.75 0.90 5.42
170.05 226.67 56.62 FR Coal & Tuff L-H 95 6 1.5 1 0.66 5.0 6.74 0.74 48.69 0.32 2.50 0.75 0.90 0.54
226.67 246.84 20.17 Fr Siltstone M-H 95 6 1.5 1 0.66 25.0 8.05 3.11 8.73 1.80 2.50 0.75 0.90 3.03
246.84 248.20 1.36 FR Coal L 95 6 1 1 0.66 5.0 8.42 0.59 63.51 0.16 2.5 0.85 0.90 0.31
248.20 263.95 15.75 FR Siltstone & Sandstone M - H 95 6 2 1 0.66 30.0 8.71 3.45 7.70 2.71 2.5 0.75 0.90 4.58
263.95 265.50 1.55 FR Coal L 50 9 1.5 1 0.66 5.0 9.00 0.56 68.84 0.08 2.5 0.85 0.90 0.15
265.50 267.81 2.31 FR Siltstone M-H 100 4 1.5 1 0.66 30.0 9.07 3.31 8.09 3.06 2.5 0.85 0.90 5.85
267.81 317.07 49.26 FR Sandstone H - VH 100 9 2 1 0.66 35.0 9.94 3.52 7.51 1.95 2.5 0.85 0.90 3.74
317.07 321.53 4.46 FR Coal VL - L 60 9 1 1 0.66 5.0 10.86 0.46 86.20 0.05 2.5 0.85 0.90 0.10
321.53 326.74 5.21 FR Siltstone & Sandstone M-H 85 4 1.5 1 0.66 30.0 11.02 2.72 10.22 2.06 2.5 0.85 0.90 3.94
326.74 336.04 9.30 FR Sandstone H 100 3 1.5 1 0.66 38.0 11.27 3.37 7.91 4.17 2.5 0.85 0.90 7.98
336.04 346.35 10.31 FR Siltstone & Mudstone M-H 90 9 1 1 0.66 30.0 11.60 2.59 10.87 0.61 2.5 0.85 0.90 1.16
346.35 357.08 10.73 FR Siltstone & Sandstone H 100 4 1 1 0.66 35.0 11.96 2.93 9.37 1.76 2.5 0.85 0.90 3.37
357.08 371.54 14.46 FR Siltstone H - VH 100 4 0.8 1 0.66 40.0 12.39 3.23 8.33 1.58 2.5 0.85 0.90 3.03
371.54 378.41 6.87 FR Coal VL - M 60 9 0.5 1 0.66 5.0 12.75 0.39 104.54 0.02 2.5 0.85 0.90 0.04
378.41 383.90 5.49 FR Siltstone M-H 95 4 0.5 1 0.66 35.0 12.96 2.70 10.32 0.76 2.5 0.85 0.90 1.45
383.90 389.96 6.06 FR Siltstone & Sandstone H - VH 100 4 0.5 1 0.66 45.0 13.16 3.42 7.77 1.06 2.5 0.75 0.90 1.79
* Peck W A [2000]. Determining the stress reduction factor in highly stressed jointed rock. Austalian Geomechanics 35(2)
* Peck W A [2000]. Determining the stress reduction factor in highly stressed jointed rock. Austalian Geomechanics 35(2)
APPENDIX C
Important Information
17 December, 2015
Report No. 1533246-017-Rev0
GAP Form No. LEG 04 RL 2
Golder Associates Pty Ltd
147 Coronation Drive
Milton, Queensland 4064
Australia
T: +61 7 3721 5400