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Inspection Reports Against TESCO PO No. 483-89
Inspection Reports Against TESCO PO No. 483-89
LIMITED
TEST REPORT
Client: Tribal Area Electric Supply Company Limited (TESCO) Date:
Purchase Order No: 483-89 CEO/TESCO, Dated: 10-02-2021
Sr.
Desciption Quantity
No.
1 ZM-1 Type Tower w/o Stubs & Cleats 50
2 Stubs & Cleats for ZM-1 200
3 3M Leg Extension for ZM-1 5
SAMPLING PLAN FOR 132KV TOWER TYPE ZM-1 WITH STUBS, CLEATS & LEG EXTENSIONS
Galvanizing Test
Angle Size Total Weight Tensile Bend Chemical Impact
Sr.# Embrittlement
Inches (kg) Test Test Test Test Wt of Uniformit
Coating y Test
VERIFICATION WEIGHT AND DIMENSION FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
Observed
Sr. Component Specified Size Specified Size Observed Size Specified Observed Specified
Weight Remarks
# No. Inches (mm) mm Length (mm) Length (mm) Weight (Kgs)
(Kgs)
1 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.5 x 114.6 x 9.53 3100 3101 50.80 50.85 OK
2 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.4 x 114.5 x 9.54 3100 3102 50.80 50.95 OK
3 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.6 x 114.7 x 9.53 3100 3100 50.80 51.00 OK
4 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.7 x 114.6 x 9.52 3100 3101 50.80 50.90 OK
5 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.7 x 114.6 x 9.53 3100 3102 50.80 50.95 OK
6 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.4 x 114.5 x 9.52 3100 3101 50.80 51.00 OK
7 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.7 x 114.7 x 9.55 3100 3101 50.80 50.86 OK
8 ZM1-1 L-4-1/2 X 4-1/2 X 3/8 L114.3 x 114.3 x 9.525 L114.6 x 114.6 x 9.53 3100 3102 50.80 50.87 OK
9 ZM1-2A L-4-1/2 X 4-1/2 X 5/16 L114.3 x 114.3 x 7.94 L114.5 x 114.4 x 7.95 3196 3196 43.95 44.08 OK
10 ZM1-7A L 4 X 4 X 5/16 L101.6 x 101.6 x 7.94 L101.7 x 101.8 x 7.95 6540 6541 79.59 79.91 OK
11 ZM1-7BL L 4 X 4 X 5/16 L101.6 x 101.6 x 7.94 L101.6 x 101.7 x 7.96 6540 6541 79.59 79.75 OK
12 ZM1-21A L 4 X 4 X 1/4 L101.6 x 101.6 x 6.35 L101.7 x 101.7 x 6.36 4540 4542 44.54 44.67 OK
13 ZM1-17A L 3-1/2 X 3-1/2 X 5/16 L88.9 x 88.9 x 7.94 L88.91 x 88.92 x 7.95 6493 6494 68.76 69.04 OK
14 ZM1-17BL L 3-1/2 X 3-1/2 X 5/16 L88.9 x 88.9 x 7.94 L88.92 x 88.93 x 7.95 6493 6495 68.76 68.90 OK
15 ZM1-43K L 3 X 3 X 1/4 L76.2 x 76.2 x 6.35 L76.3 x 76.4 x 6.36 2855 2855 20.78 20.83 OK
16 ZM1-57L L 3 X 3 X 1/4 L76.2 x 76.2 x 6.35 L76.3 x 76.3 x 6.36 4119 4119 29.99 30.08 OK
17 ZM1-3 L 3 X 3 X 3/16 L76.2 x 76.2 x 4.76 L76.3 x 76.4 x 4.77 3629 3630 20.03 20.11 OK
18 ZM1-8 L 3 X 3 X 3/16 L76.2 x 76.2 x 4.76 L76.4 x 76.3 x 4.77 4736 4737 26.14 26.20 OK
19 ZM1-9 L 3 X 3 X 3/16 L76.2 x 76.2 x 4.76 L76.3 x 76.3 x 4.77 4283 4283 23.64 23.71 OK
20 ZM1-63 L 3 X 3 X 3/16 L76.2 x 76.2 x 4.76 L76.4 x 76.4 x 7.76 4074 4076 22.49 22.58 OK
VERIFICATION WEIGHT AND DIMENSION FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
Observed
Sr. Component Specified Size Specified Size Observed Size Specified Observed Specified
Weight Remarks
# No. Inches (mm) mm Length (mm) Length (mm) Weight (Kgs)
(Kgs)
21 ZM1-22A L 2-1/2 X 2-1/2 X 1/4 L63.5 x 63.5 x 6.35 L63.6 x 63.7 x 6.36 3894 3896 23.40 23.45 OK
22 ZM1-6 L 2-1/2 X 2-1/2 X 3/16 L63.5 x 63.5 x 4.76 L63.7 x 63.6 x 4.77 4589 4591 20.97 21.01 OK
23 ZM1-10 L 2-1/2 X 2-1/2 X 3/16 L63.5 x 63.5 x 4.76 L63.6 x 63.6 x 4.76 3861 3863 17.64 17.70 OK
24 ZM1-11 L 2-1/2 X 2-1/2 X 3/16 L63.5 x 63.5 x 4.76 L63.7 x 63.7 x 4.77 3461 3462 15.82 15.88 OK
25 ZM1-31 L 2-1/2 X 2-1/2 X 3/16 L63.5 x 63.5 x 4.76 L63.6 x 63.7 x 4.77 4589 4588 20.97 21.01 OK
26 ZM1-27A L 2 X 2 X 1/4 L50.8 x 50.8 x 6.35 L50.9 x 50.8 x 6.36 3796 3792 18.02 18.08 OK
27 ZM1-12 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.9 x 50.8 x 4.77 3091 3093 11.19 11.23 OK
28 ZM1-13 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.8 x 50.9 x 4.77 2745 2746 9.94 9.96 OK
29 ZM1-14 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.9 x 51 x 4.76 2396 2398 8.67 8.69 OK
30 ZM1-15 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.9 x 50.8 x 4.76 2104 2105 7.62 7.64 OK
31 ZM1-16 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.9 x 50.9 x 4.76 1818 1819 6.58 6.61 OK
32 ZM1-18 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L51 x 51.1 x 4.78 1549 1549 5.61 5.62 OK
33 ZM1-19 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L51.1 x 50.7 x 4.76 1610 1611 5.83 5.85 OK
34 ZM1-20 L 2 X 2 X 3/16 L50.8 x 50.8 x 4.76 L50.9 x 51.1 x 4.77 1548 1549 5.60 5.63 OK
35 ZM1-4 L 1-3/4 X 1-3/4 X 3/16 L44.45 x 44.45 x 4.76 L44.5 x 44.47 x 4.78 1186 1187 3.74 3.74 OK
36 ZM1-5 L 1-3/4 X 1-3/4 X 3/16 L44.45 x 44.45 x 4.76 L44.47 x 44.46 x 4.77 1634 1635 5.15 5.16 OK
Note :- As per Wapda Specification # P-139:80
Tolerance in Weight:- Variation of 2.5% from the theoretical and specified amount.
Tolerance in Size: ASTM A6
MECHANICAL TEST REPORT FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
GALVANIZING TEST REPORT FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
CHEMICAL ANALYSIS FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
Manganese
Sr.# Component No. Size Carbon % Specified Value Remarks
%
Desciption Quantity
No
1. ZM-1 Type Tower w/o Stubs & Cleats 50
2 Stubs & Cleats for ZM-1 200
3 3M Leg Extension for ZM-1 5
Sr.
Desciption Quantity
No.
1 ZM-1 Type Tower w/o Stubs & Cleats 50
2 Stubs & Cleats for ZM-1 200
2 3M Leg Extension for ZM-1 5
U-BOLT REPORT FOR 132KV TOWER TYPE ZM-01 WITH STUBS, CLEATS & LEG EXTENSIONS
1 U-Bolt 9985 OK
Tensile Test
V-Shackle = 8,000
2 U-Bolt 10150 OK