Installation and Start-Up Manual IM 1287 Rebel Applied Packaged Rooftop

Installation and Start-up Manual
IM 1287
Group: Applied Air Handling
Part Number: IM 1287
Date: January 2020
Rebel Applied™ Packaged Rooftop

Heating and Cooling
Models DPSA
30 to 52 Tons
R-410A Refrigerant
Table of Contents
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Start Up Operating State . . . . . . . . . . . . . . . . . . . . 37

Nameplate Information . . . . . . . . . . . . . . . . . . . . . . . . 4 Recirculating Operating State . . . . . . . . . . . . . . . . 37
Unit Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fan Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Compressor Nameplate . . . . . . . . . . . . . . . . . . . . . 4 Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Gas Burner Nameplate . . . . . . . . . . . . . . . . . . . . . . 4 Economizer Operation . . . . . . . . . . . . . . . . . . . . . 37
Electric Heater Nameplate . . . . . . . . . . . . . . . . . . . 4 Fixed Speed Compressor Operation . . . . . . . . . . 38
Hazardous Information Messages . . . . . . . . . . . . . . . 4 External Time Clock . . . . . . . . . . . . . . . . . . . . . . . 38
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 VAV Box Signal/Fan Operation Signal . . . . . . . . . 38
Refrigeration Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Controlled Component Locations . . . . . . . . . . . . . . . 10 VAV Box Output . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Entering Fan Temperature Sensor . . . . . . . . . . . . 39
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Duct High Pressure Limit . . . . . . . . . . . . . . . . . . . 39
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Variable Frequency Drive Operation . . . . . . . . . . . 39
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . 14 Convenience Receptacle/Section Lights . . . . . . . 39
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Propeller Exhaust Fan Option . . . . . . . . . . . . . . . . 39
Service Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fan Prestarting Checks . . . . . . . . . . . . . . . . . . . . 40
Ventilation Clearance . . . . . . . . . . . . . . . . . . . . . . 15 Fan Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 40
Overhead Clearance . . . . . . . . . . . . . . . . . . . . . . . 16 Damper Counterbalance Adjustment . . . . . . . . . . 40
Roof Curb Assembly and Installation . . . . . . . . . . . . 17 Ultraviolet Lights Option . . . . . . . . . . . . . . . . . . . . 40
Post and Rail Mounting . . . . . . . . . . . . . . . . . . . . . . 21 Convenience Receptacle/Section Lights . . . . . . . 41
Rigging and Handling . . . . . . . . . . . . . . . . . . . . . . . . 21 Check, Test and Start Procedures . . . . . . . . . . . . 41
Unit Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Servicing High Voltage Control Panel Components .
Condensate Drain Connection . . . . . . . . . . . . . . . 23 41
Hot Water Coil Piping . . . . . . . . . . . . . . . . . . . . . . 23 Initial Manual Mode Start-Up . . . . . . . . . . . . . . . . 42
Steam Coil Piping . . . . . . . . . . . . . . . . . . . . . . . . . 25 OA Damper Start-up . . . . . . . . . . . . . . . . . . . . . . . 42
Damper Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cooling/Heating Start up . . . . . . . . . . . . . . . . . . . . 43
Economizer Dampers . . . . . . . . . . . . . . . . . . . . . . 27 Economizer/OA Damper Start-up . . . . . . . . . . . . . 43
Intake Hood Damper (0% to 30% outside air) . . . 27 Fixed Speed Compressor Startup . . . . . . . . . . . . . 43
Exhaust Hood Assembly . . . . . . . . . . . . . . . . . . . . 28 Expansion Valve Superheat Adjustment

(Thermal Expansion Valve) . . . . . . . . . . . . . . . . . . 45
Installing Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Heating System Startup . . . . . . . . . . . . . . . . . . . . 45
Installing Duct Pressure Taps . . . . . . . . . . . . . . . . . . 29
Air Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Installing Building Static Pressure Sensor Taps . . . . 30
Maintaining Control Parameter Records . . . . . . . . 47
Installing Discharge Air Temperature Sensor . . . . 30
Using the Keypad/Display . . . . . . . . . . . . . . . . . . . 47
Unit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Navigation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Field Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Edit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 34
Smoke and Fire Protection . . . . . . . . . . . . . . . . . . 49
Field Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . 36
MicroTech® 4 Remote User Interface . . . . . . . . . . . . 51
Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Preparing Unit for Operation . . . . . . . . . . . . . . . . . . 37
MicroTech 4 Field Installed Sensors . . . . . . . . . . . 52
Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Space Temperature Sensors . . . . . . . . . . . . . . . . . 52
IM 1287 • REBEL APPLIED ROOFTOP 2 www.DaikinApplied.com

Table of Contents
DDC Space Sensors . . . . . . . . . . . . . . . . . . . . . . . 52 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 99

Communicating Network Space Sensors . . . . . . . 53 Furnace Wiring Diagrams . . . . . . . . . . . . . . . . . . . . 100
Keypad and Display Menu Structure . . . . . . . . . . . . 54 Rooftop Equipment Warranty Registration Form . 108
Unit Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Warranty Exclusion . . . . . . . . . . . . . . . . . . . . . . 108
Servicing Control Panel Components . . . . . . . . . . . 60 In-Warranty Return Material Procedure . . . . . . . . . 108
Example Wiring Diagram . . . . . . . . . . . . . . . . . . . . . 61 North America . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . 71 Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Unit Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Sole Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Daikin Electric Heater Modules . . . . . . . . . . . . . . . . 74 Rooftop Equipment Warranty Registration Form . 110
Electric Heater General Information . . . . . . . . . . . 74 Quality Assurance Survey Form . . . . . . . . . . . . . . 116
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Electric Heater Wiring Diagrams . . . . . . . . . . . . . . 79
Daikin Tubular Gas Heater Series . . . . . . . . . . . . . . 83
Packaged Gas Heater Module . . . . . . . . . . . . . . . 83
General Gas Furnace Information . . . . . . . . . . . . 83
Unit Location and Clearances . . . . . . . . . . . . . . . 84
DPSA Gas Furnace Capacity Data . . . . . . . . . . . . 85
Ventilation and Flue Pipe Requirements . . . . . . . . 87
Gas Piping Requirements . . . . . . . . . . . . . . . . . . 88
Field Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . . 90
Gas Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Condensate Management . . . . . . . . . . . . . . . . . . 91
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Operating Procedures . . . . . . . . . . . . . . . . . . . . . 92
Burner and Gas Manifold Pressure Adjustment
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Maxitrol EXA Star Controller . . . . . . . . . . . . . . . . . . 96
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Valve Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
High Fire Setting - Button #1 . . . . . . . . . . . . . . . . . 96
Low Fire Setting - Button #2 . . . . . . . . . . . . . . . . . 96
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
VB1285 BPP Split Manifold Modulating Control . . . . 98
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 98
VB1287 BPP 2-Stage and 2-Stage Split Control . . . 99
www.DaikinApplied.com 3 IM 1287 • REBEL APPLIED ROOFTOP

Introduction
Introduction
This manual provides installation information about the Rebel

Applied Daikin rooftop unit, DPSA models. In addition to an Hazardous Information Messages
overall description of the unit, it includes mechanical and
CAUTION
electrical installation and start-up procedures. For operations
and/or maintenance procedures, see OM 1288 Caution indicates potentially hazardous situations which can result in injury,
death, and property damage if not avoided.
Table 1: Program Specific Rooftop Unit Literature
WARNING
Product Manual Title Manual Number
Warning (sign) indicate potentially hazardous situations which can result in
Unit Installation and IM 1287 property damage, severe personal injury, or death if not avoided.
Start Up
Daikin, Rebel Applied Unit Operations and
DPSA units OM 1288
Maintenance
WARNING
Non-Daikin See vendor manuals
Warning indicates potentially hazardous situations for PVC (Polyvinyl
Chloride) and CPVC (Clorinated Polyvinyl Chloride) piping in chilled water
Nameplate Information systems. In the event the pipe is exposed to POE (Polyolester) oil used
in the refrigerant system, the pipe can be chemically damaged and pipe
Unit Nameplate failure can occur.
The unit nameplate is located on the outside lower right
corner on the main control box door. It includes the unit DANGER
model number, serial number, unit part number, electrical Danger (Danger lightning sign) indicates a hazardous situation which will
characteristics, and refrigerant charge. result in death or serious injury if not avoided.
Compressor Nameplate DANGER

On units that utilize the tandem compressor design, each Danger (Danger gas sign) indicates a hazardous gas situation which will
compressor includes an individual nameplate. result in death or serious injury if not avoided.
Gas Burner Nameplate NOTICE

On units that include gas heat, the cabinet furnace nameplate Notices give important information concerning a process, procedure,
is located next to the furnace access door. It includes the gas special handling or equipment attributes.
pressures, minimum/maximum input, maximum temperature
rise, and minimum CFM. The furnace rating plate is included
on the furnace; this includes the burner model number.
Electric Heater Nameplate

On units that include electric heat, the cabinet electric heater
nameplate is located next to the electric heater access door.
The electric heater rating plate is included on the electric
heater; this includes the electric heater model number.

Introduction
Figure 1: Nomenclature
D PS A 050 A 4 B S
Daikin Rebel Cooling Configuration

0 = No cooling, heat only
C = Chilled water coil
Packaged DX Cooling System
S = Standard efficiency air-cooled DX
PS = Packaged DX Cooling
H = High efficiency air-cooled DX
AH = Air Handler
P = Premium efficiency air-cooled DX
FS = Permanent Split System
Cabinet Size
Applied
B = B cabinet (31 – 52 tons)
Unit Size
Voltage
B00 = B cabinet, no cooling coil
2 = 208V
B24 = B cabinet, 24 ft2 coil
3 = 230V
B29 = B cabinet 29 ft2 coil 4 = 460V
B34 = B cabinet 34 ft2 coil 5 = 575V
031 = 31 ton
035 = 35 ton
040 = 40 ton Vintage
050 = 50 ton
052 = 52 ton
Unit Description
Figure 2 shows a typical DPSA unit. Figure 3 shows a typical
DPSA unit with the locations of the major components. These
figures are for general information only. See the project’s
certified submittals for actual specific dimensions and locations.
Figure 2: DPS-A Unit, Typical

Introduction
Figure 3: Typical Component Locations—DPS-A Units
Top View
Condensate Connection 1.5” NPT Bottom Discharge Air

Bottom Return Air Opening Opening
Side View
Outside/Return Air Dampers Filter

(Economizer Dampers) Supply Air Fan Condenser Fan
Outdoor Air
Hood
Exhaust
Hood
Low Voltage Control

Panel
Evaporator Heat Section (Natural Gas, Main Control Panel

Coil Oil, Steam, Hot Water,
Return Air Fan
Electric)
Condenser Coils
Condenser Coils (Circuit 2)
(Circuit 1)

Introduction
Refrigeration Piping
This section presents the unit refrigeration piping diagrams for
the various available configurations.
Figure 4: Schematic, Standard Circuit
Figure 5: Schematic, Hot Gas Bypass Circuit

Introduction
Figure 6: Schematic, MHGRH Circuit
Figure 7: Low Ambient Circuit Schematic
Low Ambient Configurations

Speedtrol (Variable speed fans) down to 25F
Speedtrol (Variable speed fans) + Splitter solenoid down to -10F

Introduction
Figure 8: Condenser Piping, Compressors, 1 to 2 Compressors per Circuit are Provided*
Splitter Solenoid Ckt 2

(optional) Comp 4
Suction Shut-off Valve (optional)
Ckt 1 Comp 2
Comp 3
Comp 1
To DX
Coil
Optional Refrigerant Hot gas Bypass

Temperature and Pressure Valves and Liquid
Transducers Line solenoids
(not shown)
Filter Dryer (replaceable core optional)

Liquid Line Sight Glass shown)
*Unit with 4 fixed speed compressors shown

Introduction
Controlled Component Locations

Figure 9 shows basic control and component locations within a
typical unit
Figure 9: Control and Component Locations
Outdoor Air Pre Heater
Energy Wheel
Energy Wheel
Control Box
Leaving Wheel
Temp. Sensor Outside Air
Damper
Exhaust
Fans
Energy
Recovery VFD
Exhaust Wheel Condenser

Temperature Fans
Sensor
Return Temp
And/Or Humidity
Sensors
Return Air Dampers

(Economizer Dampers)
Hot Water Coil Leaving Coil Service

Valve Temperature ports
Supply Fans
Furnace
Discharge Air Furnace

Temp. (DAT) Controller
Outdoor Temp
and/or humidity
Refrigerant Pressure
Discharge Air Temp. Sensors/Switches
Sensor (Field Installed)
Low
Voltage
Control
Box
(MT4)

Introduction
Control Panel
The unit control panels and their locations are shown in the
following figures. These figures show a typical unit.
Specific unit configurations may differ.
Figure 10: Control Panel Locations
Energy Wheel /Electric

Pre heater Control
Panel (if applicable)
Low Voltage
Control
Panel
Main Control Panel

(includes gas heat
controls if applicable)
Electric Heat
Control Panel (if
applicable)
Return
Control
Panel
Figure 11: Typical Main Control Panel

Introduction
Figure 12: Typical Low Voltage Control Panel
Figure 13: Typical Return Control Panel (with Prop Exhaust Fan VFD)

Introduction
Figure 14: Typical Return Control Panel (without Prop Exhaust Fan VFD)
Figure 15: Typical Return Control Panel (with Energy Recovery Wheel)

Installation
Installation
Unit Installation Unit Clearances

WARNING
Service Clearance
Sharp edges on sheet metal and fasteners can can cause personal injury.
Allow service clearance as indicated in Figure 16 or Figure
Please wear appropriate person protective equipment such as gloves,
17. Figure 16 denotes clearances required if large component
protective clothing, footwear, eye protection, etc. This equipment must
replacement would be completed through side access doors.
be installed, operated, and serviced only by an experienced installation
Figure 17 denotes clearances needed if large component
company and fully trained personnel.
replacement would be completed from the top of the unit (with
The installation of this equipment shall be in accordance a crane) after removing roof panels. Also, Daikin recommends
with the regulations of authorities having jurisdiction and all providing a roof walkway to the rooftop unit, as well as along
applicable codes. It is the responsibility of the installer to at least the two sides of the unit that provide access to most
determine and follow the applicable codes. controls and serviceable components.
NOTICE
Unit/equipment must be installed in a location that is not accessible to the
general public.
Receiving Inspection
When the equipment is received, all items should be carefully
checked against the bill of lading to be sure all crates and
cartons have been received. If the unit has become dirty during
shipment (winter road chemicals are of particular concern),
clean it when received.
All units should be carefully inspected for damage when
received. Report all shipping damage to the carrier and file a
claim. In most cases, equipment is shipped F.O.B. factory and
claims for freight damage should be filed by the consignee.
Before unloading the unit, check the unit nameplate to make
sure the voltage complies with the power supply available.
Remove all shipping protection prior to installation
Figure 16: Service Clearances (Scenario A)
Condenser Section
Heat Section
Supply Fan Section

Filter section
Return 60”
Section
96”
72”
60”
60”

To roof
access
location
Installation
Figure 17: Service Clearances (Scenario B)

Condenser Section
Heat Section
Supply Fan Section

Filter section
Return 48”
Section
96”
48”
48”
72”
To roof
access
location
Recommended
roof walkway
Ventilation Clearance
Figure 18 denotes minimum ventilation clearance Do not locate outside air intakes near exhaust vents or other
recommendations. The system designer must consider each sources of contaminated air.
application and provide adequate ventilation. If this is not done,
the unit will not perform properly. If the unit is installed where windy conditions are common,
install wind screens around the unit, maintaining the
Unit(s) surrounded by a screen or a fence: clearances specified (Figure 16). This is particularly important
to prevent blowing snow from entering outside air intake and
1. The bottom of the screen or fence should be at least 1 ft. to maintain adequate head pressure control when mechanical
(305 mm) above the roof surface. cooling is required at low outdoor air temperatures.
2. The distance between the unit and a screen or fence For pad-mounted units, it is recommended that the condenser
should be as described in Figure 16. section be lifted a minimum of 12ʺ off the ground for proper
3. The distance between any two units within a screen or underside ventilation. This clearance allows for proper airflow,
fence should be at least 120ʺ (3048 mm). optimal condenser performance and to prevent any minor
reductions in performance.
Unit(s) surrounded by solid walls:
1. If there are walls on one or two adjacent sides of the unit,
the walls may be any height. If there are walls on more
than two adjacent sides of the unit, the walls should not
be higher than the unit.
2. The distance between the unit and the wall should be at
least 96ʺ (2438 mm) on all sides of the unit.
3. The distance between any two units within the walls
should be at least 120ʺ (3048 mm).

Installation
Overhead Clearance
1. If clearances from Scenario B (Figure 17) are applied to 4. The following restrictions must be observed for overhead
the installation, then unit must not have any overhead obstructions above the air handler section where ground
obstructions over any part of the unit. clearances noted in scenario A are applied (i.e. if
Figure 16 is applicable, then Figure 18 shows allowable
2. If unit is surrounded by solid walls or screens, then unit
overhead canopy) :
must not have any overhead obstructions over any part
of the unit. a. There must be no overhead obstructions above the
furnace flue, or within 9ʺ (229 mm) of the flue box.
3. The area above the condenser must be unobstructed in
all installations to allow vertical air discharge. b. Overhead obstructions must be no less than 96ʺ
(2438 mm) above the top of the unit.
c. There must be no overhead obstructions in the
areas above the outside air intake and exhaust
dampers that are farther than 24ʺ (610 mm) from
the side of the unit.
Figure 18: Overhead Clearance
Overhead Canopy
Furnace flue (if

24” applicable)
max No overhead
obstructions allowed
within 9”
24”
max
96” minimum from top

of unit to permanent
overhead construction
24”
max

Installation
Roof Curb Assembly and Installation

WARNING Curb Assembly instructions
Mold can cause serious illness and property damage. Some materials 1. Set curbing parts in accordance with assembly
such as gypsum wall board can promote mold growth when damp. Such instructions provided with unit. Take careful note of the
materials must be protected from moisture that can enter units during location of return and supply air openings, Figure 19.
maintenance or normal operation. 2. If applicable, set other curbing parts in place making
sure that the orientation complies with the assembly
Locate the roof curb and unit on a portion of the roof that can
instructions. Check alignment of all mating bolt holes.
support the weight of the unit. The unit must be supported to
See Figure 21, Detail A.
prevent bending or twisting of the machine.
3. Bolt curbing parts together using fasteners provided.
If building construction allows sound and vibration into the
Tighten all bolts finger tight.
occupied space, locate the unit over a non-critical area. It
is the responsibility of the system designer to make 4. Square entire curbing assembly and securely tighten all
adequate provisions for noise and vibration in the bolts.
occupied space. 5. Position curb assembly over roof openings. Curb must
Install the curb and unit level to allow the condensate drain to be level from side to side and over its length. Check that
flow properly and allow service access doors to open and close top surface of the curb is flat with no bowing or sagging.
without binding. 6. Weld curbing in place. Caulk all seams watertight.
Integral supply and return air duct flanges are provided with the Remove backing from 0.25ʺ (6 mm) thick × 1.50ʺ (38
DPSA roof curb, allowing connection of duct work to the mm) wide gasketing and apply to surfaces shown by
cross-hatching.
curb before the unit is set. The gasketed top surface of the duct
flanges seals against the unit when it is set on the curb. 7. Flash curbing into roof as shown in Figure 21, Detail A.
These flanges must not support the total weight of the 8. Be Sure that electrical connection are coordinated (see
ductwork. It is critical that the condensate drain side of the Figure 23)
unit be no higher than the opposite side. Assembly of a typical
DPSA roof curb is shown in Figure 19.
Figure 19: Standard Roof Curb Assembly
J Condenser
Section Support
K
(if applicable)
L
B M
A

Installation
Figure 20: B – Full Perimeter Roof Curb Assembly

L
K M
B
A
C
D
E
Figure 21: Detail Views
Detail A Detail B
1. Unit Base
2. Curb Gasketing
3. 2x4 Nailer Strip
4. Galvanized Curb
5. Cant Strip (not furnished)
6. Roofing Material (not furnished)
7. Rigid Insulation (not furnished)
8. Counterflashing (not furnished)
9. Flashing (not furnished)
Note: height of perimeter curb and

condensing section support are not equal

Installation
Table 2: Rebel Applied Roof Curb Assembly Dimensions, Table 3: Rebel Applied Roof Curb Assembly Dimensions,
Return Configurations Supply Configurations
A B C D E Unit Supply J K L M P
Unit Return
in. in. in. size Configuration in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Size Configuration in. (mm) in. (mm)
(mm) (mm) (mm)
Standard 4.03
None Discharge (102.4)
Standard B Short Out of 52.03 24.75 1.5 70.5 55.75
Return Fans 3.70 Cabinet Air Stream (1322) (628.6) (38.1) (1791) (1416)
Offset Return (93.9) Long Out of 76.03
B Fans 36 3.70 82.0 55.75 Air Stream (1931)
Cabinet Prop Exhaust (914.4) (93.9) (2082.8) (1416)
High Static 30.86
Exhaust (783.8)
56.86
Energy Wheel (1444.2)
Figure 22: Rebel Applied Plenum Curb Application

Installation
The base of the unit has structural steel between the floor the factory before application with a plenum curb. Refer to
of the unit and the curb sealing surface. For plenum curb Figure 22.
applications, exta insulation and sealing is required. Consult
Figure 23: Typical Power Wire Entrance, Curb View, See Project Certified Drawings
Power Wire Entrance (route

wires up from bottom, and route
through provided patch plate)

Installation
Post and Rail Mounting Rigging and Handling

WARNING Cabinet Weather Protection
The unit must be level side to side and over the entire length. Equipment
damage can result if the unit is not level. CAUTION
Transportation, rigging, or maintenance can damage the unit’s weather seal.
WARNING Periodically inspect the unit for leakage. Standing moisture can promote
microbial growth, disease, or damage to the equipment and building.
Lifting points may not be symmetrical to the center of gravity of the unit.
Ballast or unequal cable lengths maybe required.
This unit ships from the factory with fully gasketed access
doors and cabinet caulking to provide weather resistant
CAUTION operation. After the unit is set in place, inspect all door gaskets
Use all lifting points. Improper lifting can cause injury, death, and property for shipping damage and replace if necessary.
damage. Protect the unit from overhead runoff from overhangs or other
such structures.
When mounting by post and rail, run the structural support the
full length of the unit. Locate the structural member at the base Re-caulk field assembled options such as external piping or
of the unit as shown in Figure 24, assuring the I-beam is well vestibules per the installation instructions provided with the
supported by the structural member. option.
If resilient material is placed between the unit and the rail,
Lifting Brackets
insert a heavy steel plate between the unit and the resilient
material to distribute the load. Seal cabinet penetrations Lifting brackets with 2ʺ (51 mm) diameter holes are provided
(electrical, piping, etc.) properly to protect against moisture on the sides of the unit.
and weather.
Cabling
Figure 24: Post and Rail Mounting • Dedicated Cables from each lift connection point to
spreader bars are required.
MAX. MAX.
• No Looped Cables, Pulleys or other “self-leveling” riging
methods are allowed as the can cause excessive flexing
and damage
• Mid-Point connection points receive two cables each or a
dedicated spreader bar can be used instead.
• The Cable length from the spreader bar to the hook
should always be longer than the distance between the
outer lifting points
Spreader Bars
• Perpendicular spreader bars should be used for each lift
point.
• A Longitudinal spreader bar along the length of the unit
* Beam can extend beneath unit no more than 5" to allow adequate space for is required for units with more than 6 lift points to limit the
duct connections and electrical entry. cable angles and the reuslting stress on the unit structure.
• Spreader bars should be at least 96ʺ to 100ʺ (2438 to
Table 4: Post and Rail Mounting Dimensions 2540 mm) wide to prevent damage to the unit cabinet.
B Cabinet If the unit is stored at the construction site for an intermediate
A 96.5" period, take these additional precautions:
B 94.5" 1. Support the unit well along the length of the base rail.
2. Level the unit (no twists or uneven ground surface).
3. Provide proper drainage around the unit to prevent
flooding of the equipment.
4. Provide adequate protection from vandalism, mechanical
contact, etc.
5. Securely close the doors and lock the handles
6. If there are isolation dampers, make sure they are

Installation
properly installed and fully closed to prevent the entry Lifting Points
of animals and debris through the supply and return air
openings. Lifting points are predetermined from factory. When lifting,
make sure all factory installed lifting lugs are used. Figure
7. Cover the supply and return air openings on units without 19 gives examples of typical 4 point and 6 point lifting
isolation dampers. configurations. Unit must remain level during all lifts. Also
shown in Figure 26, lifting cable angle from vertical should
Figure 25 shows an example of the rigging instruction label
never be greater than 30°. Be aware that the center of gravity
shipped with each unit.
for each may not necessarily be in the geometric center of the
unit. Refer to certified drawings for center of gravity location.
Figure 25: Rigging and Handling Instruction Label
NOTE: Be careful of lifting cable proximity to handles to
prevent damage
Figure 26: DPSA Lifting Points

4 Lifting Points 6 Lifting Points (alternative)
Spreader Bar
30° 30°
MAX MAX
6 Lifting Points
30°
MAX

Installation
Unit Piping
Condensate Drain Connection Hot Water Coil Piping
WARNING CAUTION
Drain pans must be cleaned periodically. Uncleaned drain pans can cause Coil freeze possible when the ambient temperature is below 35°f and can
illness. Cleaning should be performed by qualified personnel with an result in poor equipment operation or damage to the equipment. Follow
alkaline based biodegradable cleaning solution. instructions for mixing antifreeze solution used. Some products have higher
freezing points in their natural state than when mixed with water. The
The unit is provided with a 1.5ʺ male NPT condensate drain freezing of coils is not the responsibility of Daikin.
connection. Refer to certified drawings for the exact location.
For proper drainage, level the unit and drain pan side to side Hot water coils are not normally recommended for use with
and install a P-trap entering air temperatures below 35°F (1.6°C). No control
system can guarantee a 100% safeguard against coil freeze-
Units may have positive or negative pressure sections. Use
up. Glycol solutions or brines are the only freeze-safe media
traps in both cases with extra care given to negative pressure
for operation of water coils at low entering air temperature
sections. In Figure 27, “P” is the static pressure at the drain
conditions.
pan in inches W.C. As a conservative measure to prevent
the cabinet static pressure from blowing or drawing the water NOTE: All coils have vents and drains factory installed.
out of the trap and causing air leakage, dimension A should
be two times the maximum static pressure encountered in Hot water coils are provided without valves as a standard
the coil section in inches w.c. or a minimum of 4 inches, unit, requiring field installation of valves and piping. As an
whichever dimension is greater. Dimension B should also have option, the hot water coil is supplied with either a two-way or
a dimension of twice the maximum static pressure at the drain three-way valve and actuator motor from the factory. Refer to
pan or a minimum of 8 inches, whichever dimension is greater. the submittal drawings to determine unit configuration. The
submittal drawing will also have information about the line size
Draining condensate directly onto the roof may be acceptable; connections.
refer to local codes. Provide a small drip pad of stone, mortar,
wood, or metal to protect the roof against possible damage. NOTE: Factory-installed water valves and piping are bronze,
brass, and copper. Dissimilar metals within the
If condensate is piped into the building drainage system, pitch plumbing system can cause galvanic corrosion. To
the drain line away from the unit a minimum of 1/8ʺ per foot. avoid corrosion, provide proper dielectric fittings as
The drain line must penetrate the roof external to the unit. well as appropriate water treatment when making
a connection to a pipe that is not copper, bronze or
Refer to local codes for additional requirements. Sealed drain brass.
lines require venting to provide proper condensate flow.
Where the cooling coils have intermediate condensate pans on A factory provided floor knockout location is provided on
the face of the evaporator coil, copper tubes near both ends of every unit equiped with a hot water coil. Refer to the certified
the coil provide drainage to the main drain pan. Check that the drawings for the recommended piping entrance locations. Seal
copper tubes are in place and open before the unit is put into all piping penetrations to prevent air and water leakage.
operation.Check that this tube is open before putting the unit
into operation and as a part of routine maintenance. Table 5: Hot Water Connection Size
Drain pans in any air conditioning unit have some moisture in Hot Water Connections
them, allowing micro-organisms to grow. Therefore, periodically
B 1 Row 2-1/2"
clean the drain pan to prevent this buildup from plugging the
Cabinet 2 Row 2-1/2”
drain and causing the drain pan to overflow.
Figure 27: Condensate Drain Connection

Static Pressure at
the drain Pan (P)
A= (4” min)
B= (8” min)

Installation
Figure 28: Hot Water Heat Section (Shown with Factory Valve and Piping, no Bypass)
Return
Supply
Figure 29: Hot Water Bypass Valve Package
Bypass
Valve
Return
Supply
Bypass
Piping

Installation
Steam Coil Piping Table 6: Steam Connection Size
Steam coils are provided without valves as a standard unit, Steam Connections
requiring field installation of valves and pipig. As an optionthe B
steam coil coil is upplied with a two-way valve and actuator Cabinet All Rows 2”
motor from the factory. Refer to the submittal drawings to
determine unit configuration. The submittal drawing will also
have information about the line size connections.
The steam heat coil is pitched at 1/8ʺ (3 mm) per foot (305
mm) to provide positive condensate removal.
Refer to the certified drawings for the recommended piping
entrance locations. All piping penetrations must be sealed to
prevent air and water leakage.
NOTE: The valve actuator spring returns to a stem up
position upon power failure. This allows full flow
through the coil.
Figure 30: Steam Heat Section (Shown with Valve and Factory Piping)
Supply
Return

Installation
Steam Piping Recommendations Steam Coil Freeze Conditions

1. Be certain that adequate piping flexibility is provided. If the air entering the steam coil is below 35°F (2°C), note the
Stresses resulting from expansion of closely coupled following recommendations:
piping and coil arrangement can cause serious damage. 1. Supply 5 psi (34.5 kPa) steam to coils at all times.
2. Do not reduce pipe size at the coil return connection. 2. Modulating valves are not recommended. Control should
Carry return connection size through the dirt pocket, be by means of face and bypass dampers.
making the reduction at the branch leading to the trap.
3. As additional protection against freeze-up, install the
3. Install vacuum breakers on all applications to prevent
tap sufficiently far below the coil to provide an adequate
retaining condensate in the coil. Generally, the vacuum hydrostatic head to ensure removal of condensate during
breaker is to be connected between the coil inlet and the
an interruption on the steam pressure. Estimate 3 ft. (914
return main. However, if the system has a flooded return mm) for each 1 psi (7 kPa) of trap differential required.
main, the vacuum breaker to the atmosphere; the trap
design should allow venting of the large quantities of air. 4. If the unit is to be operated in environments with
possible freezing temperatures, an optional freezestat is
4. Do not drain steam mains or takeoffs through coils. Drain recommended.
mains ahead of coils through a steam trap to the return
line.
5. Do not attempt to lift condensate.
6. Pitch all supply and return steam piping down a minimum
of 1ʺ (25 mm) per 10 feet (3 m) of direction of flow.
Steam Trap Recommendations

1. Size traps in accordance with manufacturers’
recommendations. Be certain that the required pressure
differential will always be available. Do not undersize.
2. Float and thermostatic or bucket traps are recommended
for low pressure steam. Use bucket traps on systems
with ON/OFF control only.
3. Locate traps at least 12ʺ (305 mm) below the coil return
connection.
4. Always install strainers as close as possible to the inlet
side of the trap.
5. A single tap may generally be used for coils piped in
parallel, but an individual trap for each coil is preferred.

Installation
Damper Assemblies
The optional damper assemblies described in this section Intake Hood Damper (0% to 100%
normally are ordered with factory-installed actuators and
linkages. The following sections describe operation and linkage outside air)
adjustment of the factory-installed air damper options. Units requiring 100% outside air are provided with a rain hood
and dampers that can be controlled by a single actuator. The
Economizer Dampers actuator provides two-position control for opening the dampers
fully during unit operation and closing the dampers during the
Outside air intake is provided at end of the unit, and the return
off cycle. No unit mounted exhaust dampers are provided. See
air path is at the bottom of the damper set. As the actuators
Figure 32 for operation of the the damper.
modulate the outside air damper open, the return air damper
closes. Exhaust air exits the unit through the gravity relief Intake Hood Damper (0% to 30% outside
dampers provided at the sides of the economizer section.
air)
The damper is set so that the actuator moves through a 90-
degree angle to bring the economizer damper from full open These dampers are intended to remain at a fixed position
to full close (Figure 31). Access to the actuator is from the filler during unit operation, providing fresh air quantities from 0 to
section. 30% of the total system airflow, depending on the damper
setting.
NOTE: Do not “overclose” low leak damper blades. The edge
seal should just lightly contact the adjoining blade. On units provided with MicroTech 4 controls, the damper
position may be set at the controller keypad. During unit
The blades will lock up if they are closed so far the seal goes
operation, the analog controlled actuator drives the damper
over center.
to the position set on the keypad. During the OFF cycle, the
damper is automatically closed.
No unit-mounted exhaust dampers are provided with this
option.
Figure 31: Damper Adjustment

Return Section
Outdoor Air Damper
Damper Actuator
Damper Actuator
Manual Override
(adjusted with
Allen key,
provided with
unit)

Installation
Figure 32: Intake Hood Damper Adjustment 2. Fold top of hood up.
0% Outside Air 3. Fold left side and right side out and put screws provided
with unit into corresponding holes to lock in position
of left side and top of the hood as shown in figure YY.
(reinstall 2 shipping screws and use 4 additional screws
provided with unit).
4. Place caulk where shown belowin figure YY to seal all
seams between unit cabinet and hood to create a leak
proof water tight seal.
Figure 34: Exhaust Hood Folded Out
100% Outside Air
Exhaust Hood Assembly

On units equipped with exhaust dampers, a hood is provided
on the unit and must be set up properly prior to operation. This
section describes the procedure for setting up the hood. Failure
to complete this set up may cause damage to unit.
1. As shown in the figure below, the unit is shipped with the
hood assembly folded in. To begin set up, remove and
retain two shipping screws holding the hood pieces in
place.
Figure 33: Exhaust Hood Folded In

Installation
Installing Ductwork Improperly locating or installing the DSP1 or DSP2 tap may
cause unsatisfactory operation of the building VAV system.
WARNING Consider the following pressure tap location and installation
Mold can cause serious illness or property damage. Materials such as recommendations. The installation must comply with all
gypsum wallboard can promote mold growth when damp. Such materials applicable local code requirements.
must be protected from moisture that can enter units during maintenance 1. Install a tee fitting with a leak-tight removable cap in each
or normal operation. tube near the sensor fitting. This facilitates connecting a
manometer or pressure gauge if testing is required.
On bottom-supply/bottom-return units, if a Daikin roof curb
is not used, installing contractor should make an airtight 2. Differentiate between the duct pressure (HI) and
connection by attaching field fabricated duct collars to the reference pressure (LO) taps by using different color
tubing or by tagging the tubes. Daikin recommends 3/16ʺ
bottom surface of either the roof curb’s duct flange or the unit’s
I.D. plastic tubing.
duct opening. Do not support the total weight of the duct work
from the unit or these duct flanges. See Figure 33. 3. Locate the duct pressure (HI) tap near the end of a long
duct to ensure that all terminal box take-offs along the
Use flexible connections between the unit and ductwork to
run have adequate static pressure.
avoid transmission of vibration from the unit to the structure.
4. Locate the duct pressure tap in a non-turbulent flow area
To minimize losses and sound transmission, design duct work
of the duct. Keep it several duct diameters away from
per ASHRAE and SMACNA recommendations.
take-off points, bends, neckdowns, attenuators, vanes, or
Where return air ducts are not required, connect a sound other irregularities that may create turbulent air flow.
absorbing T or L section to the unit return to reduce noise
5. Use a static pressure tip (Dwyer A302 or equivalent) or
transmission to the occupied space.
the bare end of the plastic tubing for the duct tap. (If the
Ductwork exposed to outdoor conditions must be built in duct is lined inside, use a static pressure tip device.)
accordance with ASHRAE and SMACNA recommendations
6. Install the pressure tap so that it senses only static
and local building codes.
pressure (not velocity pressure). If a bare tube end is
used, it must be smooth, square (not cut at an angle) and
Figure 35: Installing Duct Work perpendicular to the airstream.
7. Locate the reference pressure (LO) tap somewhere near
Unit duct opening the duct pressure tap within the building.
Unit base
8. If the reference pressure tap is not connected to the
sensor, unsatisfactory operation will result.
9. Route the tubes between the curb and the supply
duct, feeding them into the Main Control Panel through
9.76"
the Panel Entrance Plate. Connect the tubes to their
respective inlets on the appropriate pressure sensor in
the Low Voltage Control Panel. See Figure 34 for the
suggested routing for the tubing.
4.58"
Flexible
connector
Figure 36: Recommended Tubing Route to Sensors
Roof curb
Ductwork Duct flanger
in roof curb
Installing Duct Pressure Taps

Units that will operate as a VAV unit require a reading of the
duct static pressure. This requires that pressure taps be field
installed and plumbed back to the pressure sensors in the unit.
There may be up to two duct static pressure sensors on a unit;
DSP1 is provided when the unit is built for VAV operation and
an additional sensor DSP2 is optional. When present, these
sensors are located within the Low Voltage Control Panel
shown in Figure 3 on page 6.
Carefully locate and install the field provided pressure tap.

Installation
Installing Building Static Pressure Sensor Taps

CAUTION 6. Locate the reference pressure (LO) tap in the area
surrounding the controlled space. Improperly locating the
Please be careful when removing tubing from the fragile pressure sensor reference tap may result in unsatisfactory operation.
fitting. Do not use excessive force or wrench the tubing back and forth when
removing the tubing. Excessive force and motion can break off and damage 7. If the reference pressure (LO) tap is to be located
the sensor. outside, locate it away from condenser fans, walls,
or anything else that may cause air turbulence. The
Units that are selected with the capability for direct building reference pressure (LO) tap must be mounted high
static pressure control require a reading of the building static enough above the roof or ground so that it is not affected
pressure. This requires that pressure taps be field installed and by snow. Additionally, use an outdoor static pressure
plumbed back to the Building Static Pressure sensor (BSP) in tip (Dwyer A306 or equivalent) to minimize the adverse
the unit. When present, the BSP sensor is found in the Low effects of wind. Place some type of screen over the
Voltage Control Panel sensor to keep out insects. Loosely packed cotton works
well.
Carefully locate and install the field provided pressure taps.
Improperly locating or installing the BSP pressure taps may 8. Route tubing between the reference pressure tap and
result in unsatisfactory operation. Consider the following the Building Static Pressure sensor (LO) tap. The tubing
pressure tap locations and installation recommendations. should be routed between the curb and the supply duct,
The installation must comply with all applicable local code entering the Main Control Panel through the Panel
requirements. Entrance Plate. See Figure 3 on page 6 for the
recommended route for field installed tubing to the BSP.
1. Install a tee fitting with a leak-tight removable cap in each
Seal the penetration to prevent water from entering.
tube near the sensor fitting. This facilitates connecting a
manometer or pressure gauge if testing is required.
Installing Discharge Air Temperature
2. Differentiate between the building pressure (HI) and
outdoor pressure (LO) taps by using different color tubing Sensor
or by tagging the tubes. Daikin recommends 3/16ʺ I.D. The discharge air temperature sensor should be installed in
plastic tubing. the supply air duct. downstream of the rooftop unit. Locate
3. Regardless whether the pressure in the controlled space the sensor at a location that approximates the average duct
is to be positive or negative with respect to its reference, temperature. To avoid the affects of radiation, the sensor
the building pressure tap will be the HI pressure tap on should not be in direct line of sight with the gas furnace.
the Building Static Pressure sensor. Generally, locate the sensor 5-10’ from the unit discharge
and after one duct turn to allow for air mixing. Do not install
4. Locate the building pressure (HI) tap in the area that downstream of VAV boxes or other dampers.
requires the closest control. Typically, this is a ground
level floor that has doors to the outside. The location 1. Drill a 7/8” Diameter hole in the duct, insert the
must not allow the reading to be influenced by any temperature probe and secure plate to duct using 2-#10
source of moving air (velocity pressure). These sources screws.
may include air diffusers or outside doors. 2. Be sure to apply gasket or sealant to back of mounting
5. Route tubing between the building pressure tap and plate prior to screwing the plate to the duct to create an
the Building Static Pressure sensor (HI) tap. The tubing air tight seal.
should be routed between the curb and the supply duct,
entering into the Main Control Panel through the Panel Figure 37: Temperature Sensor Installation
Entrance Plate. See Figure 34 on page 29 for the
recommended route for field installed tubing to the BSP.

Unit Wiring
Field Power Wiring

DANGER The point of connection for service conductors will be within
the Main Control Panel. However, on some units service
LOCKOUT/TAGOUT all power sources prior to wiring or servicing the unit. conductors may be required to be installed in the Electric
Hazardous voltage can cause serious injury or death. Disconnect electric Heater Control Panel. Consult the Unit Specific Electrical
power before servicing equipment. More than one disconnect may be Schematics to determine if the electric heater will require its
required to de-energize the unit. own set of service conductors. Refer to “Daikin Electric Heater
Modules” on page 74 for service conductor entrance details
DANGER pertaining to the electric heater.
Dangers indicate a hazardous electrical situation which will result in death The recommended entrance for field installed service
or serious injury if not avoided. conductors that terminate in the Main Control Panel is through
the Panel Entrance Plate in the bottom right corner of the
DANGER control panel enclosure. This entrance to the Main Control
Proper line voltage and phase balance must be provided. Improper voltage Panel is shown in Figure 35 on page 32 and also noted in
or excessive phase imbalance may result in severe damage to the electrical Figure 36
components within the unit. When planning the installation of the service conductors,
consider the information in Table 6, Table 7, and Table 8 on
For the unit to operate, power must be supplied to the page 32. These tables provide details for the field wired
unit through field installed service conductors. Electrical service conductor connections including the number of
characteristics, such as Unit Voltage, Minimum Current ports that will be available per phase as well as the range of
Ampacity (MCA), and Maximum Overcurrent Protection (MOP) conductor gauge that they will accept. Table 6 provides this
are found on the Unit Nameplate. These characteristics must information for non-fused disconnects, Table 7 covers the
be considered when planning the installation of the service fused disconnects, and Table 8 details power block ports.
conductors and other applicable field wiring.
NOTE: The installation of all field wiring, must comply with all
applicable local codes and ordinances. The warranty
is void if the field wiring is not in accordance with
these standards.
Depending on the unit configuration, the unit will come with

either a Fused Disconnect, a Non-Fused Disconnect, a power
block, or a combination in cases where multiple sources
of power are specified. Consult the Unit Specific Electrical
Schematics to determine the number of required sources of
power. Refer to Table 5 for the standard multiple point power
connection options and their function.
Table 7: Multiple Point Power Connection Options

Power Disconnect Load Location
Sources Designation
Supply and return
DS2 fan motors plus Main control panel
2 controls
DS1 Balance of unit Main control panel
Field Connect Electric heat Electric heat control panel
2
Field Connect Electric heat Electric heat control panel
Supply and return
3 DS2 fan motors plus Main control panel
controls

Unit Wiring
Table 8: Non-Fused Disconnect Lug Port Details Copper wire is required for all field installed conductors.
Supply voltage must not vary by more than 10% of the unit
Non Fused Type 1 Ports Type 2 Ports
voltage specified on the nameplate. Phase voltage imbalance
Disconnect Min Max
Size Qty AWG AWG Qty Min Awg Max Awg must not exceed 2%. (Calculate the average voltage of the
30 1 #10 2/0 — — — three legs. The leg with voltage deviating the farthest from
60 1 #10 2/0 — — — the average value must not be more than 2% away.) Contact
100 1 #10 2/0 — — — the local power company for correction of improper voltage or
200 1 #6 300MCM — — — phase imbalance.
400 2 1/0 250MCM 1 #4 600MCM
The unit has an option to come with a GFCI service outlet
pre-installed in order to satisfy the code requirements of NEC
Table 9: Fused Disconnect Lug Port Details
210.63. If the GFCI or the service lights were selected as field
Fused Type 1 Ports Type 2 Ports powered, conductors supplying a 115V 20/15A source must be
Disconnect Qty Min Max Qty Min Awg Max Awg run to terminals in the control panel as shown in the example
Size AWG AWG
in Figure 35. These terminals are typically located in the Main
60 1 #14 #6 — — —
Control Panel at the High Voltage Terminal Block, TBHV.
100 1 #12 #1 — — —
200 1 #6 300MCM — — — If the GFCI or service lights were selected as unit powered,
400 2 1/0 250MCM 1 #4 600MCM then no additional wiring must be run beyond the 3 phase
service conductors to power the 115V service outlet. Consult
Table 10: Power Block Port Details the Unit Specific Electrical Schematics to determine the
Power
installation requirements.
Type 1 Ports Type 2 Ports
Block
Min Max
Ampacity Qty Qty Min Awg Max Awg
AWG AWG
510 1 #2 600MCM 12 #14 #4
760 4 #4 500MCM — — —
950 2 1/0 750MCM 10 #14 2/0
Figure 38: Typical Field Power Entrance – Main Control Box

Unit Wiring
Figure 39: Typical Field Power Entrance – Panel Entrance Plate
Figure 40: Field Wired GFCI Power

Unit Wiring
Field Control Wiring

DANGER Figure 41: Graphical Representation of TB2
LOCKOUT/TAGOUT all power sources prior to wiring or servicing the unit.
Electrical shock hazard that may cause severe injury or death. Connect only
low voltage NEC Class II circuits to the Error! Reference source not found.
Error! Reference source not found.. Reinstall and secure all protective front
panels when the wiring installation is complete.
Rebel Applied units are available with several control schemes

which may require low voltage field wiring. Use the Unit
Specific Electrical Schematics to determine which control
connections will be required for installation. Check unit specific
electrical documentation in the door of the control panel. Figure
Z is a graphical representation of TB2 and Table 9 shows the
possible field connections that can be made.
Table 11: Potential field Connections and Locations on TB2
Terminal Block Number Description Signal
200 Power 24V AC
201 Signal for Tennant Override Contact Closure
202 Condensate Overflow Switch Contact 1 Contact Closure
Condensate Overflow Switch Contact 2 & feed into
203 Contact Closure
SD2 E-stop series
204 Feed from SD2 into E-Stop Series Contact Closure
205 Field Provisions for E-Stop Contact Closure
206 Field Provisions for E-Stop Contact Closure
207E Relative Humidity Sensor #1 (ZRH1) 4-20mA
208E Humidity Sensor 4-20mA
208G Relative Humidity Sensor #2 (ZRH2) 4-20mA
210 Space Temeprature Sensor 1 Thermistor
210E Space Temperature Sensor 2 thermistor
210G Space Temperature Sensor 3 thermistor
212 Setpoint Adjustment, Wallstat Signal
214 CO2 / Ext OA Reset 0-10V DC
215 Alarm Output 24VAC relay
216 Alarm Return 24VAC relay
217 Fan Operation 24VAC relay
220 Freezestat Sensor Terminal 1 Contact Closure
221 Freezestat Sensor Terminal 2 Contact Closure
231 Alarm Reset Contact Closure
236 Controller Common
240 Local / Remote Status relay output
240C System Ready Output relay output
242 Cooling system Interlock (From Field) Contact Closure
246 Reheat Valve Cmd 0-10V DC
247 Cooling Capacity Input 0-10V DC
250 Cooling Actual Capacity Output 0-10V DC
267 SAF1 Capacity Cmd (From Field) 0-10V DC
275 EF Capacity Cmd (From Field) 0-10V DC
296A Return Air SD Aux Contact relay output
296B Return Air SD Aux Contact relay output
296C Supply Air SD Aux Contact relay output
296D Supply Air SD Aux Contact relay output
297 Passive Ventilation Input Contact Closure
297A Passive Ventilation Input Contact Closure
2100 Smoke Purge - Purge Contact Closure
2101 Smoke Purge - Pressurize Contact Closure
2102 Smoke Purge - Vent Contact Closure
2103 Smoke Purge - Shutdown Contact Closure

Unit Wiring
Rebel Applied units operate with 115V and 24V control circuit
power. All field control wiring connections are made at the class
II terminal block TBLV2 which is located in the Low Voltage
Control Panel, shown in Figure 40
NOTE: The installation of all field wiring, must comply with all
applicable local codes and ordinances. The warranty
may be limited or certain aspects excluded if the field
wiring is not in accordance with these standards.
If a single conduit containing 24V and 115V wiring is
run above the roofline between units, consider the
24V wiring within as an NEC Class I wiring system.
Figure 42: Wiring Raceway, Air Handler Sections
Wiring raceway (remove cover for access to

harnesses from main control box to unit-
mounted control devices)
Figure 43: Wiring Connections Control Box (located in Condenser Section, Shown without Doors or Panels)
Wiring entrance point for
condenser fan wires
Wiring entrance point from air

handler sec�on
Wiring entrance
point to low
Wiring entrance point voltage control box
to main control box
from outside of unit

Unit Wiring
Field Output Signals

There are several output signals on the MicroTech 4 Controller Figure 44: Field Output Schematic
that may be available for field connections. For example, the
Alarm Output and the Auxillary Output, shown in Figure 41, can
be used to send signals to external systems.
A field supplied 24VAC relay must be installed in order to
interface these outputs with a system external to the unit.
When the respective signal is active, the signal terminal
will be energized with 24VAC. The coil of the field supplied
24VAC relay must be wired between the signal terminal and
the common terminal. These would be terminals TBLV2-215
and TBLV2-217 in the case of the Alarm Output and terminals
TBLV2-216 and TBLV2-217 in the case of the Auxiliary Output.
The field installed relay coil may draw no more than 3VA or
125mA at 24VAC.

Unit Operation
Unit Operation
Preparing Unit for Operation

Power-up Fan Operation
There is a 115 VAC control circuit transformer and several Within 120 seconds after the fans start, the controller expects
24VAC circuit transformers within the unit to control the various to get feedback from the fans (via modbus) that they are
loads and sensors within the unit. See as-built schematics that operating properly. If MCB-the controller does receive that
are sent with the unit to familiarize yourself with the various feedback, the controller assumes the fans did not start. It then
features and control circuits. shuts down the unit and generates an alarm. Units configured
NOTE: Unit ships with factory installed jumpers in the for VAV control, the supply fan(s) is modulated to maintain
emergency override circuit on TB2 between terminals the duct static pressure setpoint. On VAV units or CAV
202 and 203. units equipped with return fan capacity control, the fan(s) is
modulated to maintain an acceptable building static pressure.
Start Up Operating State
When a unit is commanded to start it will always enter the
Economizer Operation
Startup operating state from the OFF operating state. The unit If the unit is equipped with a 0-100% modulating economizer
remains in the Startup operating state for an adjustable time and the conditions are suitable for free cooling, the unit
period (default 180 seconds) before entering the recirculating attempts to satisfy the cooling load by using the outdoor air
operating state. economizer before using mechanical cooling.
If the unit is configured for Zone Temperature Control the
Recirculating Operating State transition to economizer operation will occur if all the following
During the Start up operating state the fans remain off, are true:
the outdoor air dampers are driven closed, and variable • The control temperature rises above the occupied cooling
speed supply air fan’s remain at 0%. Cooling and heating set point by more that ½ the occupied cooling high
are disabled, except for 100% OA heating start sequences. deadband
Recirculating Operating State Units with return air always • The discharge air temperature is greater than the Min
enter the Recirculating operating state after the completion DAT limit by more than ½ the DAT heating deadband.
of the Startup operating state. In the Recirculating operating This will prevent more cold air from being brought in when
state fans are started and operate while the outdoor air the DAT is already cold
dampers remain closed. This allows temperature conditions
• The economizer operation is not disabled
throughout the unit and space to equalize before temperature
control begins. Cooling and heating remain disabled. The If the unit is configured for Discharge Air Temperature Control
unit remains in the Recirculating operating state until the the transition to Mechanical cooling will occur if all the following
Recirculate State Timer (default 180 seconds) expires. are true:
NOTE: 100% outdoor air units do not transition through the • The control temperature rises above the occupied cooling
Recirculating operating state. set point by more that ½ the occupied cooling deadband
• The discharge air temperature is greater than the DAT
Fan Only cooling set point by more than ½ the DAT cooling
The unit enters the Fan Only operating state after the deadband
recirculation timer expires. Units configured for 100% outside • Post heat operation is complete
air operation will transition directly from the Start up operating
• Economizer operation is not disabled
state into the Fan Only operating state. Once entering the Fan
Only state of operation the unit will then, based on sensor
inputs transition into any of the 4 remaining states of operation
- heating, cooling, economizer, or minimum discharge air
heating. Min DA

Unit Operation
Fixed Speed Compressor Operation External Time Clock

You can use an external time clock as an alternative to (or in
4-Compressor/4-Stage Unit addition to) the MicroTech 4 controller’s internal scheduling
In this configuration there are four equally sized compressors function. The external timing mechanism is set up to open
and two cooling circuits. In the following description, and close the circuit between field terminals 201 and 202.
compressor #1 is lead. However, if Auto Lead/Lag Staging is When the circuit is open, power is not supplied to digital input
selected on the keypad, the lead compressor is the one in the MCB- DI3. This is the normal condition where the controller
lead circuit with the least number of run hours. follows the programmable internal schedule. When the circuit
is closed, power is fed to DI3, the MicroTech 4 controller
When the unit disconnect is closed, 115 V (ac) power is
responds by placing the unit in the occupied mode, over riding
supplied directly from control transformer T1 to the compressor
any set internal schedule
crankcase heaters, and motor protectors (MMP).
Cross Load VAV Box Signal/Fan Operation Signal

During a call for mechanical cooling, if HP1 is closed, then Digital Output #10 (MCB-DO10) may be selected as either the
DO1 on expansion module C closes, energizing the M1 Fan Operation output or the VAV output via the keypad. The
compressor contactor. The M1 auxiliary brings on required VAV/Fan Pop selection can be selected by accessing the Unit
condenser fans, liquid line solenoid valve and de-energizes the Setup menu in the Extended Menu section. See “Field Power
crankcase heater. Wiring” on page 31 for details.
The second stage of cooling is controlled by DO1 on expansion
module D. Compressor 2 is on circuit 2 and is brought on in
Fan Operation
the same manner as compressor #1, as well as the condenser The Fan Operation output is ON when the unit is not Off and
fans, solenoid valve and crankcase heater on the circuit. when both the unit is OFF and airflow is detected. It is off when
the unit is off and airflow is not detected.
The 3rd stage of cooling is controlled by DO2 on expansion
module C and brings on compressor 3.
VAV Box Output
The 4th stage of cooling is controlled by DO2 on expansion
module D and brings on compressor 4. In the Heating state, the VAV Output is turned OFF to indicate
that hot air instead of the normal cool air is being supplied to
Lead Load the VAV boxes. The VAV boxes are driven to their Heating
Position when hot air is provided based on either the normally
The loading and unloading process is similar except that both open or normally closed contacts of the VAV output. The VFD
compressors in the lead cooling circuit 1 energize before will continue to be controlled to maintain the desired duct
energizing any compressors in lag circuit 2. static pressure. This output is also OFF when the unit is in
the Startup or Recirculation states. If this output is in the Heat
Phase Voltage Monitor (OFF) position when the unit enters the Fan Only state or
The phase voltage monitor protects against high voltage, Minimum DAT Control state, the output remains OFF for an
phase imbalance, and phase loss (single phasing) when any adjustable Post Heat Time (while the unit VFDs are driven to
one of three line voltages drops to 74% or less of setting. This minimum speed) or until the VFD gets to its minimum speed if
device also protects against phase reversal when improper the Post Heat Time is set greater than 0. The Post Heat Timer
phase sequence is applied to equipment, and low voltage can be adjusted via the keypad/display Timer Setting menu in
(brownout) when all three line voltages drop to 90% or less of the Extended Menus.
setting. An indicator run light is ON when all phase voltages are During unoccupied operation, the VAV Box Output is in the
within specified limits. The phase voltage monitor is located on Cool (ON) position unless airflow is detected. When airflow is
the load side of the power block with a set of contacts wired to detected, it switches to the Heat (OFF) position.
the 115-volt control circuit to shut the unit down whenever the
phase voltages are outside the specified limits.

Unit Operation
Entering Fan Temperature Sensor Propeller Exhaust Fan Option

The entering fan temperature (EFT) sensor and an associated Economizer units may include propeller exhaust or centrifugal
“Lo Airflow Problem” alarm are provided on VAV units with return fan options. This section covers maintenance and
MicroTech 4 control and gas or electric heat. The EFT sensor operating instructions for the propeller exhaust option.
is located in the supply fan section of the unit at the supply air Centrifugal return fan construction, maintenance and operation
funnel. is similar to supply fans and covered in other sections of this
Heat is disabled whenever the airflow is detected to be too low manual.
for safe heating operation. This condition is indicated when the
supply air temperature exceeds the mixed air temperature by Figure 45: Fan Rotation
more than 60°F (16°C).
NOTE: This value is not always 60°F. It depends on whether
the unit is gas or electric heat and on the burner/
baffling arrangement on gas heat units.
In this case, a “Lo Airflow Problem” alarm is generated and
heat is not enabled until the alarm is manually cleared. Refer
to the operation manual for information on clearing alarms (OM
1288).
Duct High Pressure Limit

The duct high pressure limit control (DHL) is provided on all
VAV units. The DHL protects the duct work, the terminal boxes,
and the unit from over pressurization, which could be caused
by, for example, tripped fire dampers or control failure. The Figure 46: Three Fans with Bottom Return
DHL control is factory set to open when the discharge plenum
pressure rises to 5.0ʺ wc.
If the DHL switch opens, digital input DI5 on the Main Control
Board de-energizes. The MicroTech 4 controller then shuts
down the unit and enters the Off-Alarm state. The alarm must
be manually cleared before the unit can start again.
Refer to the operation manual supplied with your unit for more
information on clearing alarms (OM 1288).
Variable Frequency Drive Operation

Refer to the vendor instructions supplied with the unit.
Convenience Receptacle/Section Lights

A Ground Fault Circuit Interrupter (GFCI) convenience
receptacle is provided in the main control box. Both unit-
powered and field-powered versions are offered.
Optional lights are available for certain sections in the unit.
Each light includes a switch and convenience receptacle and is
powered by the external 115V power supply connected to TB7.

Unit Operation
Fan Prestarting Checks Ultraviolet Lights Option

Check all fasteners and set screws for tightness. This is When this option is employed, ultraviolet C light bathes
especially important for bearing set screws. the moist surfaces on the coil and drain pan, killing most
microorganisms that can grow there.
The propeller should rotate freely and not rub on the fan
panel venturi. Rotation direction of the propeller should be Typically, ultraviolet lights are installed on the leaving side of
checked by momentarily turning the unit on. Rotation should the cooling coils in the unit. Each light module is mounted on a
be in the same direction as the rotation decal affixed to vertical rail and is removable for convenient bulb replacement.
the unit or as shown in Figure 42 on page 39. For three- UV Light Power Disconnect switches (one per door) are
phase installations, fan rotation can be reversed by simply factory installed on every door that allows a direct line of sight
interchanging any two of the three electrical leads. to the UV lamps when opened. These switches are designed
to prevent UV exposure when cabinet doors are opened and
Fan Maintenance must not be disabled.
Once the fan is put into operation, set up a periodic A viewing window near the UV lights allows viewing to
maintenance program to preserve the reliability and determine if the lights are energized. The viewing windows use
performance of the fan. Items to include in this program are: specially designed glass that blocks harmful UV light.
• Bearings
• Fasteners Figure 47: Typical Ultraviolet Light Installation
• Setscrews
• Lubrication
• Removal of Dust/Dirt
Damper Counterbalance Adjustment

The following instructions should be followed when attempting
to maximize the counterbalance effect on the dampers. Be
aware that when the balance setting is highly sensitive, friction
wear and contamination will have an adverse effect to the
operation of the damper. The sensitivity of the counterbalance
should only be set to meet the application requirements. The
damper must be mounted square and plumb and operate freely
before any weight adjustments are performed.
Ultraviolet Light Operation

The Ultraviolet (UV) Lights are powered by the main 115V
transformer and therefore will normally be on whenever the unit
is powered on. There are door switches that are installed on
some doors with access to UV radiation. These doors must be
closed for the UV lights to operate. If any one of these doors
are opened, the UV lights will lose power and turn off. When
entering the space where there may be UV light, ensure the
UV lights are off by removing power from the unit by turning off
the main power disconnect(s). Refer to Figure 45 for UV Light
control schematic. Always refer to the Unit Specific Electrical
Schematics for information regarding the number of door
switches present.
Figure 48: Typical Ultraviolet Light Wiring Schematic

Unit Operation
Convenience Receptacle/Section Lights Servicing High Voltage Control Panel

A Ground Fault Circuit Interrupter (GFCI) convenience Components
receptacle is provided in the main control box on all units. The
receptacle can either be field powered or unit powered. If it DANGER
is field powered, a field wired 120V circuit must be provided. LOCKOUT/TAGOUT all power sources prior to servicing the unit.
Refer to the Field Power Wiring section for more details. If the Hazardous voltage may cause serious injury, death, and property damage.
receptacle is unit powered, then no additional field wired 120V Disconnect electric power before servicing equipment. More than one
circuit is required for it function. disconnect may be required to de-energize the unit.
If the optional service lights were included, the light switch will
Disconnect all electric power to the unit when servicing control
be located near the GFCI receptacle. The lights are always
panel components. Unless power is disconnected to the unit,
powered by the same source as the GFCI; either unit powered
the components remain energized. Always inspect units for
or Field powered depending on the GFCI option selected.
multiple disconnects to ensure all power is removed from the
control panel and its components before servicing.
Check, Test and Start Procedures
DANGER
Before Start-up
LOCKOUT/TAGOUT all power sources before servicing this equipment. 1. Verify that the unit is completely and properly installed
More than one disconnect may be required to de-energize unit. with ductwork connected.
2. Verify that all construction debris is removed, and that
Electric shock and moving components such as, fans, dampers, energy
the filters are clean.
recovery devices can cause serious injury, death and property damage.
3. Verify that all electrical work is complete and properl
All start-up and service work must be performed only by trained, experienced terminated.
technicians familiar with the hazards of working on this type of equipment.
4. Verify that all electrical connections in the unit control
Read and follow the all relevant manuals before operating or servicing. panel and compressor terminal box are tight, and that the
Bond the equipment frame to the building electrical ground through proper voltage is connected.
grounding terminal or other approved means. 5. Verify all nameplate electrical data is compatible with the
power supply.
All units are complete an end of line operation test at the
6. Verify the phase voltage imbalance is no greater than 3%.
factory to promote proper operation in the field. Nevertheless,
the following check, test, and start procedures must be 7. Verify that gas piping is complete and leak tight.
performed to properly start the unit. To obtain full warranty 8. Verify that the shutoff cock is installed ahead of the
coverage, complete and sign the check, test, and start form furnace, and that all air has been bled from the gas lines.
supplied with the unit, or complete the “Rooftop Equipment 9. Manually rotate all fans and verify that they rotate freely.
Warranty Registration Form” on page 110 and return it to
10. Verify all fasteners on the fan assemblies are still tight.
Daikin.
11. Verify that the evaporator condensate drain trap is
A representative of the owner or the operator of the equipment installed and that the drain pan is level.
should be present during start-up to receive instructions in the
operation, care, and maintenance of the unit. 12. If unit is curb mounted, verify that the curb is properly
flashed to prevent water leakage.
13. Before attempting to operate the unit, review the control
layout description to become familiar with the control
locations.
14. Review the equipment and service literature, the
sequences of operation, and the wiring diagrams to
become familiar with the functions and purposes of the
controls and devices.
15. Verify that the crankcase heaters are operating. These
should operate for at least 24 hours before starting the
compressors.
16. Determine which optional controls are included with the
unit.
NOTE: If desired, you can significantly reduce all MicroTech 4
internal control timers by the changing the entry
under keypad menu Main Menu\Commission Unit\
Timer Settings\Startup,Recirculate = (from 180s to
60s min where 60s is the number of seconds you
want the unit to operate with fast timers).

Unit Operation
Initial Manual Mode Start-Up OA Damper Start-up

Initial Start-up should be performed in manual control mode 1. Check whether the outdoor air is suitable for free cooling
before proceeding to the cooling/heating start up. by displaying the keypad menu Main Menu\Manual
Control\OA Damper Position=30%.
Power Up a. Verify that the OA damper position moved and the
1. Close the unit disconnect switch. With the control system Return air damper (if present) also moved.
switch in the OFF position, power should be available b. Leave OA damper Open for next step
only to the control circuit transformer (T1) and the
compressor crankcase heaters.
Return/Exhaust Fan Start-up
2. Turn the Switch to ON. Power should now be supplied to
1. Verify all duct and unit mounted isolation dampers are
the control panel, and the LEDs on MCB1 should follow
open.
the normal startup sequence.
2. Activate the Fan through the keypad menu Main Menu\
Supply Fan Start-up Manual Control\Ret/Exh Fan = On;Set Ret/Exh Fan Cmd =
40%
1. Verify all duct and unit mounted isolation dampers are
open. a. Check Fan rotation for proper rotational direction
2. Place the unit into Manual Contorl Mode through the 3. Speed the fan Up through the keypad menu Main Menu\
keypad menu Main Menu\Manual Control\Manual Ctrl = Manual Control\Set Ret/Exh Fan Cap Cmd = 100%
Manual a. Check the manual motor protectors or that the
3. Activate the Fan through the keypad menu Main Menu\ circuit breakers have not tripped.
Manual Control\Supply Fan = On; Set SAF Cap Cmd = b. Check the phase monitor.
40%
4. Verify the DHL safety, if included, is opening at a
a. Check Fan rotation for proper rotational direction pressure compatible with duct working pressure limits.
4. Speed the fan Up through the keypad menu Main Menu\ NOTE: Supply and return or exhaust fans should be adjusted
Manual Control\SAF Cap Cmd = 100% for proper airflow during air balancing.
a. Check the manual motor protectors or that the See “Air Balancing” on page 46
circuit breakers have not tripped.
Leaving Manual Control when complete through the keypad
b. Check the phase monitor. menu Main Menu\Manual Control\Manual Ctrl = Normal
5. Verify the DHL safety, if included, is opening at a
pressure compatible with duct working pressure limits.
NOTE: Supply and return or exhaust fans should be adjusted
for proper airflow during air balancing.
See “Air Balancing” on page 46

Unit Operation
Cooling/Heating Start up Fixed Speed Compressor Startup

Supply Fan Start-up CAUTION
1. Verify all duct and unit mounted isolation dampers are Low ambient temperature can cause compressor damage. Do not attempt
open. to start up and check the refrigeration system when the outdoor air
temperature is below 50°F unless the unit is specially equipped for low
2. Place the unit into Fan Only through the keypad menu. ambient operation.
Main Menu\Quick Menu\Ctrl Mode= FanOnly
a. The fan will activate. NOTICE
b. Check the manual motor protectors or that the Venting refrigerant to atmosphere is not allowed per federal and state laws
circuit breakers have not tripped. and local regulations and codes.
c. Check the phase monitor. Make certain the supply and return fans are operational and
3. Verify the DHL safety, if included, is opening at a prepare for compressor operation.
pressure compatible with duct working pressure limits. If the unit contains optional compressor isolation valves, Verify
NOTE: Supply and return or exhaust fans should be adjusted that valves are open. These are ball valves that can be opened
for proper airflow during air balancing. with a quarter turn.
See “Air Balancing” on page 46 Verify that the unit has not lost its refrigerant charge. Check the
compressor oil level before startup. The oil level should be at
Economizer/OA Damper Start-up or slightly above the center of the sight glass.
1. Check whether the outdoor air is suitable for free Verify that the crankcase heaters are energized. These should
cooling by displaying the keypad menu Main Menu\ operate for at least 24 hours before starting the compressors.
ViewStatus\Economizer\FreeClgStatus=Avai or Unavaill Verify that the condenser fan blades are positioned properly
verify that the enthalpy changeover control is working and that the screws are tight (Figure 46). The fan blade must
properly. You may want to take temperature and humidity be correctly positioned within its orifice for proper airflow
measurements. across the condenser coils.
2. At the keypad, set the cooling setpoint low enough so
that the controller will call for cooling. Adjust the value Figure 49: Condenser Fan Blade Positioning
in Commission Unit\CoolingSet-Up\Occ Clg Spt below
the temperature shown as Control Temp in the same
menu. In addition, on DAC units, adjust the value in
Commission Unit\CoolingSet-Up\DAT Clg Spt below the
temperature shown in Disch Air in the same menu.
3. Place the unit into cooling mode through the keypad
menu Quick Menu\Ctrl Mode = Cool Only.
4. Observe the outdoor air dampers: 1.25"
a. If the outdoor enthalpy is low, the control algorithm
should start to modulate the dampers open to
maintain the discharge air setpoint.
b. If the outdoor enthalpy is high, the dampers should
maintain their minimum position. Look at menu
ViewStatus\Economizer\Min OA Pos. Change this
entry to another value. Verify that the dampers
move to the new minimum position setpoint.
5. If the unit is equipped with comparative enthalpy
sensors, no adjustment is necessary. MicroTech 4
compares the energy required to cool and dehumidify the
outside air vs the return air and decides which is less.
NOTE: It may not be possible to check the economizer
operation in both low and high enthalpy states on the
same day. If this is the case, repeat this procedure on
another day when the opposite outdoor air enthalpy
conditions exist.

Unit Operation
Scroll Compressor Rotational Direction

Scroll compressors only compress in one rotational direction. 7. The compressor should operate continuously while there
Three-phase compressors can rotate in either direction is a call for cooling. If the compressor cycles on its low
depending upon phasing of the power to L1, L2, and L3. pressure switch, due the following:
Since there is a 50/50 chance of connecting power to cause a. Verify that the circuit is not low on refrigerant.
rotation in the reverse direction. Use a phase rotation meter b. Check for low supply airflow.
to confirm phasing is clockwise. If the compressor is rotating
properly when energized, the suction pressure will decrease c. Check for clogged filters.
and the discharge pressure will increase. If the compressor is d. Check for restricted ductwork.
rotating in reverse, the sound level is louder and current draw
is reduced substantially. After several minutes of operation e. Check for very low temperature return air entering
rotating in the incorrect direction, the compressor’s motor the unit.
protector may trip. Tripping will not damage the compressor as f. Verify that the liquid line components, expansion
long as it does not continue to repeat this cycle. valve, and distributor tubes are feeding the
All three-phase compressors are wired the same internally. evaporator coil.
Therefore, once the correct phasing is determined for a specific g. Verify that all air handling section panels are
system or installation, connecting properly phased power closed.
leads to the same terminals should maintain proper rotational
h. Verify that the liquid line solenoid valves are
direction.
completely open (energized).
Perform the following procedure on all units:
8. If the refrigeration circuit has multiple compressors, verify
1. At the keypad, The cooling set point value in Commission that the compressors stage properly. As the circuit load
Unit\Cooling Set-Up\Occ Clg Spt will need to be adjusted increases the second compressor (if available) will be
below the Control Temp shown in the same menu. In energized.
addition, on DAC units, adjust the value in Commission
9. Verify that the condenser fans are cycling (ON/OFF)
Unit\CoolingSet-Up\DAT Clg Spt below the temperature and rotating properly (blowing air upward). When a
shown in Disch Air in the same menu
compressor starts, at least one condenser fan should
2. Place the unit into cooling mode through the keypad also start. MT4 should control the remaining condenser
menu Quick Menu\Ctrl Mode = Cool Only. fans based on ambient air conditions. Refer to the unit
3. Verify that the low ambient compressor lockout wiring diagrams for control wiring.
temperature setpoint, Main Menu\Commission Unit\ 10. After 15 minutes of run time, check the oil level in the
Cooling Setup\Clg Lo OAT Lk is set below the current compressor sightglass (if available). If low oil or heavy
outside air temperature (OA Temp) is shown in the same foaming is observed, it is possible that liquid refrigerant
menu. is returning to the compressor. Check the suction
NOTE: Do not attempt to operate the compressors if the superheat It should be between 10°F (-12°C) and 14°F
outdoor air is below 50°F. See the caution statement (-10°C).
under “Compressor Startup”. 11. Place the unit into the “Fan Only” mode through the
4. Note that if the unit has an economizer and the outdoor keypad menu Main Menu\Quick Menu\Ctrl Mode = fan
air enthalpy is low, the economizer must fully open only.
before the controller will energize mechanical cooling. 12. Check refrigerant circuit #2 by repeating steps 2
5. When the outdoor air damper has fully opened and the through 9.
time delay has expired, the liquid line solenoid and the 13. Check the compressor oil level again. If oil level is low,
compressor should start. consult Technical Support before adding oil.
a. Verify that there is a call for cooling by checking 14. Verify that the condenser refrigerant subcooling for each
the keypad menu Quick Menu\Unit State =. This refrigeration circuit at full capacity is between as shown
should be in Cooling. in Table 10
b. Check the keypad to ensure the compressors have
been enabled. menu Main Menu\ViewStatus\Unit Table 12: Expected Subcooling for Compressor Startup
Status/Settings\Clg Status =. The compressors will
Outdoor Air Temp. (F) Subcooling (F)
only run if this reads (Enabled).
75-80 7-10
6. Verify that compressor #1 starts. If the compressor motor 81-90 10-12
hums but does not run, verify that it is getting three- 91-95 12-15
phase power. 95-105 15-20

Unit Operation
Expansion Valve Superheat Adjustment Heating System Startup

(Thermal Expansion Valve)
General
It is very important that the expansion valve superheat setting
be adjusted to be between 10°F (–12°C) and 14°F (–10°C). 1. At the keypad, set the heating setpoints high enough so
that the controller calls for heating. Adjust the value in
Insufficient superheat will cause liquid refrigerant flood Main Menu\ Commission Unit\Heating Set-Up\Occ Htg Spt
back to the compressor which may result in slugging. = above the Control Temp shown in the same menu. In
Excessive superheat will reduce system capacity and shorten addition, on DAC units, adjust the DAT heating value in
compressor life. Main Menu\Commission Unit\Heating Set-Up\ DAT Htg
Turn the adjustment stem clockwise to increase superheat. Spt above the dischargetemperature shown as Disch
Not exceeding one turn, adjust the stem and then observe the Temp in the same menu.
superheat. Allow up to 30 minutes for the system to rebalance 2. Place the unit into heating mode through the keypad
at the final superheat setting. menu Main Menu\quick Menu\Ctrl Mode = Heat Only.
Checking Superheat 3. Verify that the high ambient heat lockout temperature
setpoint, Main Menu\Commission Unit\Heating Setup\
Following are recommendations for checking superheat: Htg Hi OAT Lk is set above the current outside air
1. Close the unit section doors. Operating the unit with its temperature (OA Temp) is shown in the same menu.
doors open will affect the expansion valve and system
operation considerably. Hot Water and Steam Heat
2. For units with one expansion valve per circuit, check the The Hot Water or Steam valve actuator should open the valve.
pressure and temperature at the compressor suction The hot water or steam valve is open when the valve stem is
valve. up. If the unit loses power, the spring in the actuator should
drive the valve wide open.
NOTE: If low oil level is accompanied by heavy foaming
visible in the oil sight glass, it is possible that excess
liquid refrigerant is returning to the compressor. Electric and Gas heat
Check the suction superheat and adjust the Electric and gas heaters are addressed later in this manual.
expansion valve for 10°F (–12°C) and 14°F (–10°C) of
superheat. If proper superheat is obtained, sight glass
foaming is not a concern.

Unit Operation
Air Balancing
DANGER 5. Set the compressor lead/lag function as desired using
keypad menu Main Menu\Advanced Menus\Cooling
Moving Machinery hazard. Moving components such as, fans, dampers, Setup\Lead Circuit and Main Menu\Advanced Menus\
energy recovery devices can cause serious injury or death. Do not use a Cooling Setup\Load Method = Lead Load or Cross Load
mechanically driven tachometer to measure the speed of return fans on this
fan arrangement. Use a strobe tachometer. CAUTION
If the unit has hot gas bypass on circuit #1 only, lead circuit must always be
WARNING circuit #1 and Load method set to Lead Load.
Rotating parts can cause serious injury or death. Replace all fan guards
6. Set the duct static pressure control parameters as
that are temporarily removed for service.
required in keypad menu Main Menu\Quick Menu\ SAF
DSP Spt =___ in.; RAF DSP Spt=___ in.; BldgSP Spt=___
Air balancing should be performed by a qualified air balancing
in. based on application and unit configuraiton.
technician.
7. Set the RF/EF Control Parameters based on the
The following should be performed as part of the air balancing
applicaiton
procedure:
a. If RF/EF Control = Tracking, then set the fan
1. Check the operating balance with the economizer tracking parameters as required in keypad menu.
dampers positioned for both full outdoor air and minimum Main Menu\ Commission Unit\RF/EF Setup\ Sup Fan
outdoor air. Max, RF @ SF Max, Sup Fan Min, RF @ SF Min.
2. Verify that the total airflow will never be less than that b. If Main Menu\ Commission Unit\RF/EF Setup\ RF/EF
required for operation of the electric heaters or gas Ctrl = BSP, Set the building static pressure control
furnace. parameters as required in keypad menu location
3. For VAV units that have fan tracking control, adjust the Main Menu\Quick Menu\BldgSP Spt=___ in. based
supply/return fan balance by using the MicroTech 4 application and unit configuraiton.
controller’s built-in, automatic capability. c. If Main Menu\ Commission Unit\RF/EF Setup RF/EF
Ctrl = DSP, Set the building static pressure control
When all start-up procedures are completed, set the controls parameters as required in keypad menu Main
and program the MicroTech 4 controller for normal operation. Menu\ Commission Unit\RF/EF Setup \RAF DSP
Use the following list as a guide; some items may not apply to Spt=. Based application and unit configuraiton
your unit.
NOTE: This configuration is only available with a modulating
1. Set the heating and cooling parameters as required for Exhust air Damper.
normal unit operation.
d. Main Menu\ Commission Unit\RF/EF Setup\ RF/EF
a. Main Menu\Commission Unit\HtgClgChgovr Set-Up\ Ctrl = OAD, then set the fan tracking parameters as
Ctrl Temp Scr = RAT, Space, OAT, None based required in keypad menu. Main Menu\ Commission
on application needs. Refer to OM-1288 for Unit\RF/EF Setup\ ExhOn OA Pos=%, ExhMax
recommendations OAPos =%
b. Main Menu\Commission Unit\CoolingSet-Up\Occ e. For details on commissing RFEF Ctrl = CAV, Flow,
Clg Spt & DAT Clg Spt. Sped/Net, or Flow Diff, refer to OM-1288
c. Main Menu\Commissiong Unit\Heating Set-Up\Occ 8. Set the Outside air damper and economizer control
Htg Spt & DAT Htg Spt. parameters as required in keypad menu Main Menu\
2. Set the low ambient compressor lockout setpoint as Commission Unit\OA Damper Set-Up
required in menu, Main Menu\Commission Unit\Cooling a. Set the Vent Limit = % open required at 100% SAF
Setup\Clg Lo Oat Lk =. Do not set it below 50°F (10°C) full ventialtion
unless the unit is equipped for low ambient operation. b. Set the loFlo Vent Limit OAD % at minimum SAF
3. Set the high ambient heat lockout temperature setpoint, speed, full ventilation
Main Menu\Commission Unit\Heating Setup\Htg Hi OAT Lk c. If the unit is performnace DCV (Demand Control
as required. Ventilation), Set the DCV limit for the minimum
4. Set the alarm limits as required in Main Menu\ OAD position during DCV at 100% SAF Flow. Set
Commission Unit\Alarm Configurations\Alarm Limits. CO2 Reset = PPM@DCVLmt = lower threshold
of CO2 ppm allowed and PPM@VentLmt = Upper
threshold of CO2 ppm allowed.

Unit Operation
9. Set the control timers as required in keypad menu Main Using the Keypad/Display
Menu\Commission Unit\Timer Settings.
The keypad/display consists of a 5-line by 22 character display,
a. Set the date and time in keypad menu Setup/ three keys and a “push and roll” navigation wheel. There is an
Service\Time/Date\. Alarm Button, Menu (Home) Button, and a Back Button. The
b. Set the operating schedule as required using wheel is used to navigate between lines on a screen (page)
keypad menus. Main Menu\ViewStatus\Date/ Time and to increase and decrease changeable values when editing.
and Date/Time/Schedules. Pushing the wheel acts as an Enter Button.
NOTE: When used with a Building Automation System, these The first line on each page includes the page title and the line
settings may need to be kept at the default of no number to which the cursor is currently “pointing”. The line
schedule: numbers are X/Y to indicate line number X of a total of Y lines
for that page. The left most position of the title line includes an
Maintaining Control Parameter Records “up” arrow to indicate there are pages “above” the currently
displayed items, a “down” arrow to indicate there are pages
Daikin recommends that the MicroTech 4 controller’s setpoints “below” the currently displayed items or an “up/down” arrow
and parameters be recorded and saved for future reference. If to indicate there are pages “above and below” the currently
the Microprocessor Control Board requires replacement, this displayed page.
record facilitates entering the unit’s proper data. The following
tables display all the setpoints, monitoring points, and program Each line on a page can contain status only information or
variables offered by MicroTech 4 plus the keypad road map include changeable data fields. When a line contains status
used to find each parameter. only information and the cursor is on that line all but the value
field of that line is highlighted meaning the text is white with
A number of menus and menu items that appear on the unit a black box around it. When the line contains a changeable
keypad/display are conditional and may not apply to a specific value and the cursor is at that line, the entire line is highlighted.
unit, depending on the unit software configuration. The unit Each line on a page may also be defined as a “jump” line,
software configuration is defined by a “Software Configuration meaning pushing the navigation wheel will cause a “jump” to
Code” shown on a label located near the keypad/display. The a new page. An arrow is displayed to the far right of the line to
Software Configuration Code also can be displayed via the indicate it is a “jump” line and the entire line is highlighted when
six menu items in the Config Code menu on the unit keypad/ the cursor is on that line.
display.
The keypad/display Information is organized into five main
NOTE: Keep a record of any changes made to any of these
menus or menus groups; Alarm Lists Menu, System Summary
items.
Menu, Standard Menus, Extended Menus and Advance
Menus.
NOTE: Only menus and items that are applicable to the
specific unit configuration are displayed.
Figure 50: Keypad Controls
System Summary 3/23
Advanced Menus
Alarm Lists
Unit State= Cooling
Clg Capacity= 25%

Unit Operation
The Alarm Lists Menu includes active alarm and alarm log Figure 51: Password Main Page
information. The System Summary Menu includes status
information indicating the current operating condition of the
unit. Standard Menus include basic menus and items required
Daikin AHU 1/3
to setup the unit for general operation. These include such
Enter Password
things are control mode, occupancy mode and heating and
cooling setpoints. Extended Menus include more advanced
items for “tuning” unit operation such as PI loop parameters
and time delays. Advanced Menus include the most advanced
items such as “unit configuration” parameters and service Continue W/O Password
related parameters. These generally do not need changing
or accessing unless there is a fundamental change to or a
problem with the unit operation.
Version Information
Passwords
When the keypad/display is first accessed, the Home Key
is pressed, the Back Key is pressed multiple times, or if the
keypad/display has been idle for the Password Timeout timer Figure 52: Password Entry Page
(default 10 minutes), the display will show a “main” page where
the user can enter a password or continue without entering a
password. Enter Password 1/1
Various menu functions are accessible or inaccessible,
depending on the access level of the user, and the password
they enter, if any. There are four access levels, including no
password, Level 2, Level 4, and Level 6, with Level 2 having Enter Password ****
the highest level of access. Without entering a password, the
user has access only to basic status menu items. Entering
the Level 6 password (5321) allows access to the Alarm Lists
Menu, Quick Menu, and the View Status Unit Menus group.
Entering the Level 4 password (2526) allows similar access
as Level 6 with the addition of the Commission Unit Menu,
Manual Control, and Service Menu groups. Entering the Level
2 password (6363) allows similar access as Level 4 with
the addition of the Unit Configuration Menu. To access the
advanced menu, you need to enter a level 2 password and set
the enable advanced menu flag to Yes in the service menu.
Continuing without entering one of these three levels allows
access only to the Alarm Lists Menu and the System Summary
Menu.
NOTE: Alarms can be acknowledged without entering a
password.
The password field initially has a value **** where each *
represents an adjustable field. These values can be changed
by entering the Edit Mode.
Entering an invalid password has the same effect as continuing
without entering a password.
Once a valid password has been entered, the controller
allows further changes and access without requiring the user
to enter a password until either the password timer expires
or a different password is entered. The default value for this
password timer is 10 minutes. It is changeable from 3 to 30
minutes via the Timer Settings menu in the Extended Menus.

Unit Operation
Navigation Mode Smoke and Fire Protection

In the Navigation Mode, when a line on a page contains no DANGER
editable fields all but the value field of that line is highlighted
meaning the text is white with a black box around it. When the The potential risk of smoke, fire, or fumes entering the unit can result in
line contains an editable value field the entire line is inverted serious injury, death, and property damage
when the cursor is pointing to that line.
Daikin optionally offers factory installed outdoor air, return
When the navigation wheel is turned clockwise, the cursor air, and exhaust air dampers as well as smoke detectors in
moves to the next line (down) on the page. When the wheel is the supply and return air openings, complete with wiring and
turned counter-clockwise the cursor moves to the previous line control. These components often are used in the building’s
(up) on the page. The faster the wheel is turned the faster the smoke, fume, and fire protection systems. However, due to
cursor moves. the wide variation in building design and ambient operating
When the Back Button is pressed the display reverts back to conditions into which our units are applied, we do not represent
the previously displayed page. If the Back button is repeated or warrant that our products will be fit and sufficient for smoke,
pressed the display continues to revert one page back along fume, and fire control purposes. The owner and a fully qualified
the current navigation path until the “main menu” is reached. building designer are responsible for meeting all local and
NFPA building code requirements with respect to smoke, fume,
When the Menu (Home) Button is pressed the display reverts and fire control.
to the “main page.”
When the Alarm Button is depressed, the Alarm Lists menu is Smoke Detectors
displayed. Field installed smoke detectors in the return air ductwork or
the supply air ductwork can be coordinated with the unit’s
Edit Mode operation through the unit controller’s binary input. This input
The Editing Mode is entered by pressing the navigation wheel is wired to TB2 and the supply air smoke detector can be
while the cursor is pointing to a line containing an editable field. wired between terminals 103 and 104 and the return air smoke
Once in the edit mode pressing the wheel again causes the detector can be wired between terminals 104 and 105. The T2
editable field to be highlighted. Turning the wheel clockwise transformer supplies 24 V (ac) across each of these terminals
while the editable field is highlighted causes the value to be and a dry set of contacts can be wired to these terminals
increased. Turning the wheel counter-clockwise while the respectively.
editable field is highlighted causes the value to be decreased. Factory installed smoke detectors have similar wiring and the
The faster the wheel is turned the faster the value is increased control sequence is as follows:
or decreased. Pressing the wheel again cause the new value When smoke is detected by either sensor, the normally closed
to be saved and the keypad/display to leave the edit mode and sensor contacts open. This removes power from binary input
return to the navigation mode. on the main control board.
The MicroTech 4 controller responds by shutting down the
unit. The controller is placed in the Alarm Off state and cannot
be restarted until the alarm is manually cleared. Refer to the
operation manual supplied with the unit for information on
clearing alarms.
The smoke detectors must be reset manually once they have
been tripped. Power must be cycled to the smoke detector to
reset.

Unit Operation
Ventilation Override Control Emergency Shutdown

An Optional ventilation override control feature provides three The terminals 205 & 206 on TB2 can be used for any field
contact inputs inputs pre-wired in the unit control panel for supplied component that requires a unit emergency shutdown.
overide control in the event of an emergency. They are all When these terminals are used, the factory installed jumper
designated on a field wired terminal strip in the low voltage must be removed.
control panel.
Sequences - the ventialtion control feature allows for one of Freeze Protection
the following sequences to be performed. An optional freezestat is available on units with MicroTech 4
NOTE: For all Sequences the Emergency OFF contact control that have hot water, chilled water, or steam heating
should be open. coils. The sensing element is located on the downstream
side of the heating coil in the heating section of the unit. If
1. Ventilate: When the digital input for Ventilate is active, the freezestat detects a freezing condition and closes, the
the Outdoor air damper is opened to 100%. MicroTech 4 controller takes different actions, depending on
2. Pressurization: When Pressurization is active, the whether the fans are ON or OFF. The freezestat is an auto
Outdoor air damper is opened to 100%, and the Supply reset type of control; however, the controller alarm that it
Fan Ramps to Vent Capacity. SAF Vent Capacity is causes is manually reset if the fan is on and auto reset if the
adjustible in the MircoTech 4 under Main Menu\Advanced fan is OFF.
Menus\SAF Set-Up\SAFVentCap
3. Purge: When Purge is active, the return damper is held
shut and the Exhaust fan ramps to Vent Capacity. RFEF
Vent Capacity is adjustible in the MicroTech 4 under Main
Menu\Advanced Menus\RFEF Set-Up\RFEFVentCap
Figure 53: Smoke Detector Schematic

Unit Operation
MicroTech® 4 Remote User Interface

In addition to the unit-mounted user interface provided with Features
MicroTech 4 controls, Daikin applied rooftop systems can
be equipped with a remote user interface that handles up to • Can be wired up to 700 meters from units for flexibility in
eight units per interface. The remote user interface provides placing each remote user interface within your building.
convenient access to unit diagnostics and control adjustments, • Unit and remote user interfaces are both active.
without having to access your roof or mechanical rooms
located on each floor. Figure 54: Remote User Interface
Each remote user interface offers the same functionality as its
unit-mounted counterpart, including:
• Push-and-roll navigation wheel with an 8-line by 30
character display format.
• Digital display of messages in English language.
• All operating conditions, system alarms, control
parameters and schedules are monitored.
Figure 55: Process Bus Wiring Connections
Daisy-chain up to 8 unitsto a
single remote interface
Figure 56: Specifications and Connections

Interface
Process Bus Up to eight interfaces per remote
Bus Connection CE+, CE– not interchangeable
Terminal 2-screw connector
Max. Length 700 meters
Cable Type Twisted pair cable, 0.5 ... 2.5 mm2
Display
LCD Type FSTN
5.7(w) × 3.8(h) × 1.5(d) inches
Dimensions [114 × 96 × 38] mm
Cover Removal: through the wall wiring connection
Resolution Dot-matrix 96 × 208 pixels
Backlight Blue or white, user configurable
Environmental Conditions
Operation IEC 721-3-3
Temperature -40°C to 70°C
Restriction LCD -20° to 60°
Humidity <90% r.h. (no condensation)
Cover Removal: surface wiring connection
Min. 700hPa, corresponding to max.
Air Pressure 3,000 (m) above sea level

Unit Operation
MicroTech 4 Field Installed Sensors DDC Space Sensors

The MicroTech 4 unit controller can be connected to a variety The Rebel Applied MicroTech 4 works with 10kohm Type 2
of field installed sensors. thermisotors and can support up to 3 sensors. These sensors
can drive cooling and heating based on the highest, lowest,
• Space Sensor with tenant override – Daikin PN:
or average space sensor reading. A Combo sensor version
113117701
provides Temperature and humidity.
• DDC Space Sensor with Setpoint Adjust and Tenant
Override – Daikin PN: 910143408 NOTE: Only one sensor can drive the Setpoint adjustment.
• Combo DDC Temp and Humidity Sensor with Setpoint Adj
and Tnt Ovrd – Daikin PN: 910191961 Figure 57: Daikin Space Sensor
• Comminicating Network Space Sensors – Daikin PN:
910279216 and 910278050
• Space Humidity Sensor – Daikin PN: 910202119
• Wall Mounted CO2 Sensor – Daikin PN: 107287012
• Duct Mounted CO2 Sensor – Daikin PN: 910111672
Space Temperature Sensors

The Rebel Applied MicroTech 4 works with 10kohm Type 2
thermisotors and can support up to 3 sensors. These sensors
can drive cooling and heating based on the highest, lowest, or
average space sensor reading.

Unit Operation
Communicating Network Space Sensors Figure 59: QMX Sensor
The MicroTech 4 unit controller can be connected to a Network

of the 3 space sensors as either a temperature sensor only
or a temeprature, Humidity and CO2 combo sensor. Each
Sensor comes with a backlit LCD screen to show current
space conditions, allow setpoint adjustment and commupance
commands.
• Network Temperature Sensor – Part Number 910279216
• Network Combo Temeprature Sensor – Part Number
910278050
Figure 58: Network Space Sensor

Refer
Referto
to OM 1288
OM-1288 for for
MT4MicroTech
configuration and4 configuration
set-up instructionsand
set-up
Note: instruction
The sensor is available in english units only and does not show SI units.
NOTE: The sensor is available in English units and does

not show SI units.
The MicroTech 4 can support up to 3 Network (QMX) sensors

wired to the Process Bus terminals with a Daisy Chain Twisted
pair. Refer to OM 1288 for MicroTech 4 configuration and set-
up instructions
NOTE: The sensor is available in english units only and does
not show SI units.

Unit Operation
Keypad and Display Menu Structure

Figure 61: Main Menu – Keypad/Display Menu Structure
The following is a description of the MicroTech 4 menu structure. These menus and items can all be displayed with the keypad/
display. Menu items displayed will change based on the selected unit configuration. Refer to OM 1288 for more details.
Figure 60: Main Menu – Keypad/Display Menu Structure
Main Menu
Enter Password ►
Quick Menu ►
View Status ►
Unit State=_________
Unit Status=________
MWU Status=_______
System Mode= ______
ClgIntrLock= _______
Dehum Status=______
Ctrl Mode= Off Enter Password About This Unit Quick Menu
Occ Mode= Auto Enter Password ******* SO_Item= 123456_12345 Unit State=_____________ Min DAT Limit= 55.0°F
Commission Unit ► Unit SN= FBOU123456789 Unit Status=____________ Unocc Clg Spt= 85.0°F
Manual Control ► App Version= 2506018xxx MWU Status=___________ Unocc Htg Spt= 55.0°
Service Menus ► Cf1-15= xxxxxxxxxxxxxxxx Dehum Status=__________ SAF Capacity= XXX%
Advanced Menus ► Cf6-29= xxxxxxxxxxxxxxxx System Mode= Local SAF Duct Press= X.Xin
Trending Set-Up ► Main BSP= X.XX ClgIntrLock=____________ SAF DSP Spt= 1.0in
Unit Maintenance ► LON BSP= X.XX DH Bleeddown=_________ RF/EF Cap = XXX%
BMS Communications ► LON App Ver= X.XX Ctrl Mode= Off Bldg Press= X.XXin
Alarm Lists ► BACnet BSP= X.XX Occ Mode= Auto/Net BldgSP Spt= 0.05in
About This Unit ► HMI GUID= Clg Capacity= XXX% RAF DuctPress=X.XX in
xxxxxxxx-xxxx-xxxx-xxxx- OAD Position= XXX% RAF DSP Spt= -1.0 in
xxxxxxxxxxxx Htg Capacity= XXX% CO2 PPM = XXXXppm
OBH GUID= Rht Cap= XXX% OA Flow= XXXXXCFM
xxxxxxxx-xxxx-xxxx-xxxx-
xxxxxxxxxxxx Control Temp= XXX°F MinOAFlw Spt= 2000CFM
Occ Clg Spt= 72.0°F SAF Flow= XXXXXCFM
Occ Htg Spt= 68.0°F SAF Flow Spt= 2000CFM
Disch Air= XXX°F OA Temp = XXX°F
DAT Clg Spt= 55.0°F Rel Hum1 = XXX%
DAT Htg Spt= 85.0°F Rel Hum2 = XXX%

Unit Operation
Manual Control Trending Set-Up Unit Maintenance

Manual Ctrl= Normal CondSolCirc1= Off Apply Chgs= No Operating Hours ►
Supply Fan= Off CondSolCirc2= Off Sample Time= 60s Air Filters ►
SAF Cap Cmd= 0% EVI1 Cap= 0% TrendOnOff= On
OAF1 Circ1 = Off EVI2 Cap= 0% Enable Trend1= Yes Operating Hours
OAF2 Circ1 = Off EHGBP1 Cap=0% Enable Trend2= No Supply Fan= XXXXXh
OAFs Circ1 = Off EHGBP2 Cap=0% Enable Trend3= No Ret/Exh Fan= XXXXXh
OF2 Ovrd Circ1 = Off CW Valve=0% Enable Trend4= No Cooling= XXXXXh
OAFCap Circ1= 0% Heat Enable= Off EnaFreeTrend= No Heating= XXXXXh
OAF1 Circ2 = Off Htg Valve= 0 AutoExpTime=1440 min Economizer= XXXXXh
OAF2 Circ2 = Off SCR Capacity= 0% Export Data= No Tnt Override= XXXXXh
OAFs Circ2 = Off F&BP Damper= 0% Clear Trend= Done VCmp1= XXXXXh
OF2 Ovrd Circ2 = Off Htg Stg 1= Off TrendFull = Wrap VCmp2= XXXXXh
OAFCap Circ2= 0% Htg Stg 2= Off
FCmp1= XXXXXh
Exh Dampers= 0% Htg Stg 3= Off
FCmp2= XXXXXh
Ret/Exh Fan= Off Htg Stg 4= Off
FCmp3= XXXXXh
RF/EF Cap Cmd= 0% MHGRht Valve= 0%
FCmp4= XXXXXh
OADamperPos= 0% RH Bleed Valve= Off
FCmp5= XXXXXh
VCmp1= Off LSCRht Valve= 0%
FCmp6= XXXXXh
VCmp1 Cmd= 0% ER Wheel= Off
Dehumid= XXXXXh
VCmp2= Off ER Whl CapCmd= 0%
Reheat= XXXXXh
VCmp2 Cmd= 0% ERBP Dmpr Cl= Off
ER Wheel= XXXXXh
FCmp1= Off ERBP Dmpr Op= Off
ER Preheat= XXXXXh
FCmp2= Off SCR Preheat= 0%
FCmp3= Off Alm Output= Off
Air Filters
FCmp4= Off Aux Output= Off
MainFltrSpt1= 0.5in
FCmp5= Off
MainFltrPres1= _________
FCmp6= Off
MainFltrSpt2= 0.5in
MainFltrPres2= _________
MainFltrSw= ____________
FinalFltrSpt= 0.5in
FinalFltrPres= __________
FinalFltrSw= ____________

Unit Operation
Figure 62: View Status Menu Structure
View Status
Unit Status/Settings ►
Occupancy ►
Temperatures ►
Flow Status ►
SAF Cap Control ►
RF/EF Control ►
Cooling ►
Economizer ► Unit Status/Settings Occupancy Flow Status
Heating ► Unit State= _____________ Occupancy= ____________ Airflow= _______________
Dehumidification ► Unit Status = ___________ Occ Mode= Auto/Net Supply Fan= ___________
Power Monitor ► MWU Status = __________ OccSrc= _______________ Ret/Exh Fan= ___________
Date/Time/Schedules ► System Mode= Local UnoccSrc= _____________
Date/Time ► ClgIntrLock=____________ Tnt Ovrde Tm= 0 Min
CmpCapIn=_____________ TstatTO= Yes
RhtCapIn=______________
AlmReset In=___________ SAF Cap Control
Dehum Status = _________ SAF Capacity= XXX%
Ctrl Mode= Off SAF Cap Cmd= XXX%
Clg Status= ____________ SAF Duct Press= X.Xin
Htg Status= ____________ CO2 PPM = XXXXppm
Econo Status= __________ Temperatures OA Flow= XXXXXCFM
Clg Capacity= XXX% Control Temp= XXX°F Bldg Press= X.XXin
Htg Capacity= XXX% Disch Air= XXX°F
Rht Capacity= XXX% Return Air= XXX°F
SAF Capacity= XXX% EffSpace T= XXX°F
RF/EF Capacity = XXX%
Space Temp 1=XXX°F
OAD Position= XXX%
Space Temp 2=XXX°F RF/EF Control
Rel Hum1 = XXX%
Space Temp 3=XXX°F RF/EF Cap= XXX%
Rel Hum2 = XXX%
OA Temp= XXX°F RFEF Cap Cmd= XXX
Net Emrg Ovrd=Normal
EF/LC Temp= XXX°F Bldg Press= X.XX
Net App Mode= Auto
ER LWT= XXX°F RFEF Flow=XXXXXCFM
ER EWT= XXX°F RAF DectPress=-X.Xin
DRT1= XXX°F
DRT2= XXX°F
SRT1= XXX°F
SRT2= XXX°F
VCmp1 Temp= XXX°F
VCmp2 Temp= XXX°F
LRT1= XXX°F
LRT2= XXX°F

Unit Operation
Cooling Dehumidification Power Monitor Date/Time/Schedules Date/Time

Clg Capacity=XXX% Dehum Status= _________ TotalUnitkWh=__________ Time= hh:mm:ss Time= hh:mm:ss
Clg Status= ____________ DH Bleeddown= ______ Unit kW= ______________ Date= MM/DD/YYYY Date= MM/DD/YYYY
VCmp1= Off Rel Hum1 = XXX% PeakUnitkW= __________ UTC Diff= -60 UTC Diff= -60min
VCmp2= Off Rel Hum2 = XXX% AverageUnitkW= ________ Daily Schedule Daylight Savings
VCmp1 Cmd= 0% Dewpoint1= XXX°F L1L2Voltage= ___________ Mon= HH:MM-HH:MM DLS Strt Month=Mar
VCmp2 Cmd= 0% Dewpoint2= XXX°F L2L3Voltage= ___________ Tue= HH:MM-HH:MM DLS Strt Week=2ndWeek
FCmp1= Of f Reheat Spt= XXX°F L1L3Voltage= ___________ Wed= HH:MM-HH:MM DLS Endt Month=Nov
FCmp2= Of f Reheat Cap= XXX% L1kW= ________________ Thu= HH:MM-HH:MM DLS Endt Week=1stWeek
FCmp3= Of f L2kW= ________________ Fri= HH:MM-HH:MM DLS Enable=Auto
FCmp4= Of f L3kW= ________________ Sat= HH:MM-HH:MM
FCmp5= Of f L1Current= _____________ Sun= HH:MM-HH:MM
FCmp6= Of f L2Current= _____________ Hol= HH:MM-HH:MM
L3Current= _____________ Holiday Dates
NetSyskVAR= __________ Hol 1= MMMDD/YY-MMDD/YY
kVAR L1= ______________ Hol 2= MMMDD/YY-MMDD/YY
Economizer
kVA L1= _______________ Hol 5= MMMDD/YY-MMDD/YY
OAD Position= XXX%
Min OA Pos= XXX%
Econo Status = _________
Power Factor= __________ Hol 8= MMMDD/YY-MMDD/YY
FreeClgStatus = _________
Accm kVARh L1= ________ Hol 9= MMMDD/YY-MMDD/YY
Accm kVARh L2= ________ Hol 10= MMMDD/YY-MMDD/YY
Accm kVARh L3= ________ One Event Schedule
Accm kVARh= __________ Beg=MMMDD/YY @ HH:MM
End=MMMDD/YY @ HH:MM
Heating Optimal Start
Htg Capacity=XXX% Enable= No
Htg Status=_____________ Htg Rate= 0.4°F/min
Htg Stg 1= Off Htg OAT= 35.0°F
Htg Stg 2= Off Des Htg OAT= 0.0°F
Htg Stg 3= Off Clg Rate= 0.4°F/mi
Htg Stg 4= Off Clg OAT= 85.0°F
Des Clg OAT= 95.0°F
Daylight Savings
DLS Strt Month=Mar
DLS Strt Week=2ndWeek
DLS Endt Month=Nov
DLS Endt Week=1stWeek
DLS Enable=Auto
Purge
Max Purge= 0min

Unit Operation
Figure 63: Commission Unit Menu Structure
Commission Unit
Unit Set-Up ►
Timer Settings ►
SAF Set-Up ►
RF/EF Set-Up ►
Htg/Clg ChgOvr Set-Up ►
Cooling Set-Up ►
Econo Set-Up ►
OA Damper Set-Up ► Unit Set-Up SAF Set-Up RF/EF Set-Up Htg/Clg ChgOvr Set-Up
Heating Set-Up ► Eng Units= English SAF Ctrl= CAV RF/EF Ctrl= BSP Ctrl Temp Src= RAT
Dehum Set-Up ► UnitName= xxxxxxxx Speed Control Speed Control RemSptSrc= None
Humidity Sensor Set-Up ► Loc Space T Cfg= Sen1 Rem SAF Cap= 33% RFEF Cap= 5% Control Temp= XXX°F
Energy Rec Set-Up ► Emerg Stop= ManClr DSP Control BSP Control Occ Clg Spt= 72.0°F
Relief Damper Set-Up ► SAF DuctPress= X.Xin Bldg Press= X.XXin Occ Htg Spt= 68.0°F
Space Sensor Set-Up ► SAF DSP Spt= 1.0in BldgSP Spt= 0.05in Occ Clg DB= 2.0°F
Configurable IO ► SAF DSP DB= 0.1in BSP DB= 0.010in Occ Hlg DB= 2.0°F
Alarm/Event Config ► 1 Zone VAV Control Fan Tracking Control CalRemSpt@10°C=No
Control Temp= XXX°F Sup Fan Max= 100% CalRemSpt@50°F=No
Timer Settings Occ Clg Spt= 72.0°F RFEF @ SF Max= 95% CalRemSpt@30°C=No
Start Up= 180s Occ Htg Spt= 68.0°F Sup Fan Min= 30% CalRemSpt@86°F=No
Recirculate= 180s Occ Clg DB= 2.0°F RFEF @ SF Min= 25% DemandShed=Enable
Clg Stg Time= 5min Occ Hlg DB= 2.0°F RAF DSP Control
Htg Stg Time= 5min CO2 Control RAF DuctPress= X.X
Zero OA Time= 0m Min SAF PPM= 800ppm RAF DSP Spt= -1.0 in
Tnt Ovrd Incr= 120min Max SAF PPM= 1100ppm RAF DSP DB= 0.10in
Post Heat= 0s Min PPM Cap= 50% Flow Control
Max PPM Cap= 100% RFEF Flow= XXXXXCFM
Low DAT= 6min Cooling Set-Up
Flow Control RFEF Flow SPT= 2000CFM
Service Time= 0min Circ1 CmpState=________
OA Flow= XXXXXCFM RFEF Flow DB= 3%
OA Flow Spt= 20 Flow Diff Control Circ2 CmpState=________
OA Flow DB= 3% SAF Flow= XXXXXCFM FCmp1=_______________
SAF Flow= XXXXXCFM RFEF Flow= XXXXXCFM FCmp2=_______________
SAF Flow Spt= 2000CFM Min Flow Diff= 0CFM FCmp3=_______________
SAF Flow DB= 3% Max Flow Diff= 0CFM FCmp4=_______________
BSP Control SAF Lo Flow= 150CFM FCmp5=_______________
Bldg Press= X.XXin SAF Hi Flow= 748CFM FCmp6=_______________
BldgSP Spt= 0.05in Flow Diff Spt= XXXXCFM Control Temp= XXX°F
BSP DB= 0.010in Flow Diff DB= 15 CFM Occ Clg Spt= 72.0°F
SAF Setup OAD Position Control Occ Htg Spt= 68.0°F
Max SAF Hz= 60Hz ExhOnOAPos= 40% Disch Air= XXX.X°F
Max SAF RPM= 2600RPM ExhMxOAPos= 100% DAT Clg Spt= 72.0°F
Min Clg Spd= 40% RFEF Setup DAT Clg DB= 2.0°F
Max Clg Spd= 100% Max RFEF Hz= 60Hz EffSpactT= XXX°F
Min Htg Spd= 40% Max RFEF RPM= 2600RPM Unocc Clg Spt= 85.0°F
Max Htg Spd= 100% Min RFEF Cap= 5% Unocc Dif f= 3.0°F
VAVBox Out=___________ Max RFEF Cap= 100% Clg Stage Time= 5min
SAF Status=____________ RFEF Status=______________ OA Temp= XXX.X°F
SAF1 Status=___________ RFEF1 Status=_____________ Clg Lo OAT Lck= 25°F
SAF2 Status=___________ RFEF2 Status=_____________ OAT Diff= 2°F
SAF3 Status=___________ RFEF3 Status=_____________ Min Clg Spt= 55.0°F
SAF4 Status=___________ RFEF4 Status=_____________ Min Clg Spt @= 0
Clg Reset= None
Max Clg Spt= 65.0°F
Max Clg Spt @= 100
DXBP LCTSpt = 52.0°F
DXBP LCTDB = 2.0°F
DXBPLCTSptReset =None
DXBPMinLCTSpt = 45.0°F
DXBPMinLCTSpt@ = 0
DXBPMaxLCTSpt = 52.0°F
DXBPMaxLCTSpt@ = 100

Unit Operation
Econo Set-Up OA Damper Set-Up Heating Set-Up Humidity Sensor Set-Up Configurable I/O
Control Temp= XXX°F Vent Limit= 20% Control Temp= XXX°F Hum Sensor 1= SpaceH1 Apply IO Chgs= No
Occ Clg Spt= 72.0°F LoFlo V Lmt= 30% Occ Htg Spt= 68.0°F Hum Sensor 2 = OAH X1 Cfg= AI_V
Occ Clg DB= 2.0°F DCV Limit= 10% Occ Hlg DB= 2.0°F SpcHumSensType = VDC Input X1=_______________
Disch Air= XXX.X°F OAD Position= XXX% Disch Air= XXX.X°F SpcHum MinSig= 0.0V X2 Cfg= AI_V
UseDATClgSpt=Yes Min OA Pos= XXX% DAT Htg Spt= 85.0°F SpcHum MaxSig= 10.0V Input X2= ______________
DAT Econ Spt= 55.0°F Min OA Src= ___________ DAT Htg DB= 2.0°F SpaceRel Hum 1= __________ X3 Cfg= AI_V
DAT Econ DB= 2.0°F Min OA Reset= None EffSpactT= XXX°F SpaceDwpnt1= ____________ Input X3=_______________
Clg Stage Time= 5min External Reset Unocc Clg Spt= 85.0°F SpaceRel Hum2= __________ X4 Cfg= AI_V
Econ Chgovr= EnthOAT OA @ MinV/mA= 0% Unocc Dif f= 3.0°F SpaceDwpnt2= ____________ Input X4= ______________
OA Temp= XXX°F OA @ MaxV/mA= 100% Htg Stage Time= 5min RARelHum= ______________ X5 Cfg= AI_V
Chgover Temp= 70.0°F Min V/mA= 0.0V OA Temp= XXX.X°F RADewpoint= _____________ Input X5=_______________
Econo Dif f= 2°F Max V/mA=10.0V Htg Hi OAT Lk= 55°F OARelHum= ______________ X6 Cfg= AI_V
Econo FDD= On CO2 Reset OAT Diff= 2°F OADewpoint= _____________ Input X6= ______________
Econo Reset= None CO2 Reset= Yes Htg Reset= None X7 Cfg= AI_V
Min Econ Spt= 55.0°F PPM@DCVLmt= 800PPM Min Htg Spt= 55.0°F Input X7=_______________
Min Econ Spt @= 0 PPM@VntLmt= 1000PPM Min Htg Spt @= 0 X8 Cfg= AI_V
Max Econ Spt= 65.0°F CO2 PPM = XXXXppm Max Htg Spt= 120.0°F Input X8= ______________
Max Econ Spt @= 100 CO2 QMXSnsr =QMX1 Max Htg Spt @= 100
Max OAT Lmt @= 75°F Flow Reset Min DAT Ctrl= Yes
Energy Rec Set-Up
Min OAT Lmt @= 70°F OA Flow Reset= Yes Min DAT Limit= 55.0°F
Energy Rcvy= Yes
Calibrate OAD=No OA Flow= XXXXXCFM MWU Sensor= CtrlTemp
ER Wheel= ____________
Pos Sw Open= 97% OA Flow Spt= 2000CFM StgGpriState= ____
Wheel Cap= XXX% Alarm/Event Config
Max Sw Diff= 3% OA Flow DB= 3% StgGSpltState= ____
Whl Spd Cmd= XXX% Alarm Limits
Pos Sw Close= 3% BSP Reset StgGDiagCode= ____
ERWhlRotSw= __________ Hi Disch Temp= 170°F
Min Sw Diff= 5% BSP OA Ovrd= No ModGState= ____
ER1ErrStatus= __________ Lo Disch Temp= 40°F
OAD Sw Status=_________ BldgSP Spt= 0.05in ModGDiagCode= ____
ER2ErrStatus= __________ Hi Return Temp= 120°F
OAEOffset= 0.0°F BSP DB= 0.010in ModGErrCode= ____
ER LWT= XXX°F Alarm Out Config
OADewpoint=___________ F&BP Method= OpenVlv
ER EWT= XXX°F
OARelHum=____________ F&BP ChgOvrT= 37°F Faults= Fast
RARelHum=XXX%
OAEnthalpy=___________ Problems= Slow
RADewpoint=___________ Warnings= Off
RARelHum=____________
RAEnthalpy=____________
DATSptEnth=___________
Dehum Set-Up
Dehum Method= None Relief Damper Set-Up
RelHum 1=XXX% Exh Plen Press=X.XXXin
RelHum 2=XXX% Ef fExh PSP Spt= _____
Hum 1 Spt=50% Rel Dmpr Cmd= _____
Hum 2 Spt=50% ExhPSP Lo Spt= 0.150in
Dewpoint 1=XXX°F ExhPSP Hi Spt= 0.350in
Dewpoint 2=XXX°F Exh PSP DB= 0.050in
Dewpnt 1 Spt=XXX°F
Dewpnt 2 Spt=XXX°F
Rel Hum DB = 2%
Dewpoint DB= 2°F
LCT Setpoint= XXX°F
LCT Spt Reset= None Space Sensor Set-Up
Min LCT Spt= 45°F CommissionSnsrs= No
Min LCT Spt@= 0.0 Sensor1SN= 000000
Max LCT Spt= 52.0°F Sensor2SN= 000000
Max LCT Spt@= 100 Sensor3SN= 000000
Min Rheat Spt= 55.0°F SerialNo1= _____________
Max Rheat Spt= 65.0°F SerialNo2= _____________
DAT Clg DB= 2.0°F SerialNo3= _____________
DAT Htg DB= 2.0°F
Unocc Dehum= No

Unit Maintenance
Unit Maintenance
Servicing Control Panel

Components
WARNING
LOCKOUT/TAGOUT all power sources before servicing this equipment.
More than one disconnect may be required to de-energize unit. Moving
machinery such as fans, dampers and energy recovery devices may cause
injury, death, and property damage
WARNING
Exercise caution when servicing the unit. Sharp edges are inherent to sheet
metal parts, screws, clips and similar items. Wear appropriate PPE such
as eye protection, gloves, protective clothing, foot wear, etc. to prevent
personal injury, severe personal injury, or death..
CAUTION
Sharp edges are inherent to sheet metal parts, screws, clips, and similar
items. May cause personal injury. Exercise caution when servicing
equipment.
DANGER
LOCKOUT/TAGOUT all power sources prior to servicing the unit.
Hazardous voltage may cause serious injury or death.
Disconnect all electric power to the unit when servicing

control panel components Always inspect the unit for multiple
disconnects to ensure all power is removed from the control
panel and its components. More than one disconnect may be
required to de-energize the unit.

Unit Maintenance
Example Wiring Diagram

Figure 64: Typical Rebel Wiring Diagram

Unit Maintenance
Figure 65: Typical Rebel Wiring Diagram (continued)

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance

Unit Maintenance
Planned Maintenance
Preventive maintenance is the best way to avoid unnecessary
expense and inconvenience. Have this system inspected at
regular intervals by a qualified service technician. The required
frequency of inspections depends upon the total operating time
and the indoor and outdoor environmental conditions. Routine
maintenance should cover the following items:
• Tighten all belts, wire connections, and setscrews.
• Clean the evaporator and condenser coils mechanically
or with cold water, if necessary. Usually any fouling is
only matted on the entering air face of the coil and can be
removed by brushing.
• Check each circuit’s refrigerant sightglass when
the circuit is operating under steady-state, full load
conditions. The sightglass should then be full and clear. If
it is not, check for refrigerant leaks.
NOTE: A partially full sight glass is not uncommon at part
load conditions.
• Check for proper superheat.
• Check for proper subcooling.
• Check for blockage of the condensate drain. Clean the
condensate pan as needed.
• Check the power and control voltages.
• Check the running amperage of all motors.
• Check all operating temperatures and pressures.
• Check and adjust all temperature and pressure controls
as needed.
• Check and adjust all damper linkages as needed.
• Check the operation of all safety controls.
• Check the condenser fans and tighten their setscrews.
• Lubricate the door latch mechanisms.

Unit Maintenance
Unit Storage
Location Cooling Circuits
The Daikin Rooftop Packaged System Unit is an outdoor The steps below are necessary only if the unit has been
unit. However, the schedule may dictate storage either on the started.
ground or in its final position at the site. If the unit is stored on 1. Turn the compressor manual motor protectors (MMP) to
the ground, additional precautions should be taken as follows: the OFF position.
• Make sure that the unit is well supported along the length 2. Close the discharge and liquid line refrigerant service
of the base rail. valves on each circuit.
• Make sure that the unit is level (no twists or uneven 3. Tag the valves as a warning for the technician who
ground surface). restarts the units.
• Provide proper drainage around the unit to prevent
flooding of the equipment Gas Furnace
• Provide adequate protection from vandalism, mechanical LOCKOUT/TAGOUT all power sources If the unit is equipped
contact, etc. The condenser fins are particularly with a gas furnace and close the gas shutoff valve.
vulnerable to damage by even light contact with objects.
Control Compartment
• Make sure all doors are securely closed.
• If isolation dampers are provided, verify that they are 1. Daikin recommends that the electronic control
properly installed and fully closed to prevent the entry equipment in the unit be stored in a 5% to 95% RH (non-
of animals and debris through the supply and return air condensing) environment.
openings. 2. It may be necessary to put a heat source (light bulb) in
• Units without isolation dampers should be fitted with the main control panel to prevent the accumulation of
covers over the supply and return air openings. atmospheric condensate within the panel.
3. The location and wattage of the heat source is
Preparation dependent on local environmental conditions.
Supply (and Return) Fans 4. Check the control compartment every two weeks to
1. Turn the supply and return fan manual motor protectors check that the heat source is functional and is adequate
(MMP) to the OFF position. for current conditions.
2. Once every two weeks, rotate the fan and motor shafts.
Mark the shaft positions first to make sure they stop in a
different position.
3. Depending on local climatic conditions, condensate
may collect on components inside the unit. To prevent
surface rust and discoloration, spray all bare metal parts
with a rust preventive compound, and consider adding
a desiccant inside of the cabinet and control panel.
Pay close attention to fan shafts, bearings, and bearing
supports,
Cabinet Sections
Once a month, open a door on each section and verify that no
moisture or debris is accumulating in the unit.

Unit Maintenance
Restart
After extended storage, perform a complete start up. Inevitable Gas Furnace
accumulations of dirt, insect nests, etc. can contribute to
problems if not cleaned out thoroughly prior to start up. In For information on maintenance of the gas furnace, refer to
addition, thermal cycling tends to loosen mechanical and “Daikin Tubular Gas Heater Series” on page 83
electrical connections. Following the startup procedure helps On Daikin equipment that includes the extended 2nd -5th year
discover these and other issues that may have developed compressor warranty option, the replacement compressor must
during the storage interval. be ordered through the Daikin Parts Department (Minneapolis).
1. Contact the Daikin Parts Department for compressor
availability.
2. Send the Daikin Parts Department a completed parts
order form.
3. The Parts Department will process the order and the
compressors will be shipped from our Dayton, OH
warehouse via ground transportation. If next-day air is
required, you will need to indicate this on the parts order
form and a freight charge will be billed to your account.
Air freight costs are not covered under the Daikin
warranty.
4. After the failed compressor has been replaced, it must
be returned to Daikin with a Return Goods Tag attached.
You will receive the tag in the mail and it must be
attached to the compressor. The Return Goods Tag will
have instructions on where to send the compressor. If
the compressor is not returned, you will be billed for the
replacement compressor.
5. Consideration may be given at this time to a compressor
teardown analysis, depending on the history of failures.

Unit Maintenance
Daikin Electric Heater Modules

DANGER Electric Heater General Information
LOCKOUT/TAGOUT all power sources prior to servicing the unit. More than The 23rd through the 26th digits in the DPSA rooftop model
one disconnect may be required to de-energize the unit. number will be used to define the DPSA Main electric heater
when the unit is furnished with a factory installed electric
WARNING heater.
Electrical shock can cause severe personal injury or death. Control panel Example: DPSA - - - - - - - - - - - - - - - - - EEDS would be a
must be serviced by trained and qualified technicians. 40kW electric heater with modulating control.
The DPSA electric heaters are available with stage or
WARNING modulating heat output. The heaters are designed for outdoor
Electrical shock can cause severe personal injury or death. All protective non-residential installations only.
deadfront panels must be reinstalled and secured when power wiring is
If unit is equipped with energy recovery wheel (ERW), the 43rd
complete.
digit in the DPSA rooftop model number will be used to define
the ERW pre heater.
WARNING
Example: DPSA - - - - - - - - - - - - - - - - - C would be a 10kW
Installation and maintenance must be performed only by qualified personnel
electric heater with SCR.
who are trained and experienced with this type of equipment and familiar
with local codes and regulations. The DPSA ERW electric heaters are only available with
modulating heat output. The heaters are designed for outdoor
WARNING non-residential installations only.
Improper installation, adjustment, alteration, service, or maintenance The electric heat design consists of a heating coil, DDC staging
can cause personal injury or death. Read carefully and understand this control, and all operational safeties. The safety switches
installation and maintenance manual thoroughlybefore installing or include high-limit temperature switches and individual coil
servicing this equipment. fusing.
The high limit temperature switches are configured as
automatic resetting for the primary protection switch(es) and
manual resetting for the backup protection switch(es). See
Table 11 for main electric heat or Table 12 for ERW electric
heater. The primary protection switch(es) open the control
circuit and shuts the heater down when the temperature
reaches the high limit set point; the circuit closes again when
the temperature falls below dead band and then allows the
heater to run. The backup protection switch(es) open the
control circuit and shuts the heater down when the temperature
exceeds the set point. The switch(es) requires manual
resetting to resume electric heat operation. The Temperature
High Limit backup switches may be found by deenergizing the
unit, removing the dead-front, and locating the switches as per
Figure 61 on page 75.

Unit Maintenance
Table 13: Main Electric Heat Switch Identification Table 14: ERW Electric Heat Switch Identification
High High High High
Temperature Temperature Temperature Temperature
Size Voltage KW Amps Voltage KW Amps
Limit Primary Limit Backup Limit Primary Limit Backup
Switch (Qty.) Switch (Qty.) Switch (Qty.) Switch (Qty.)
208 10 – 15 28 – 42 2 1 208 10 – 45 28 – 124 3 2
240 10 – 15 24 – 36 2 1 240 10 – 55 25 – 138 3 2
1
480 10 – 15 12 – 18 2 1 480 10 – 60 13 – 75 3 2
600 10 – 15 10 – 15 2 1 600 10 – 60 10 – 61 3 2
240 20 – 139 48 – 335 2 1
2 480 20 – 140 24 – 168 2 1 Figure 75: Backup Manual Switch Location
600 25 – 125 24 – 120 2 1
240 159 383 2 2 ML1
3 480 159 – 239 192 – 288 2 2
600 149 – 249 144 – 240 2 2
ML2
Figure 74: Backup Manual Switch Location
Heat Coil Area
ERW Pre Heater

Note: Manual Limits accessible through mist eliminators
NOTE: It is not recommended to use the auxiliary electric

heat as a reheat source for space control.

Unit Maintenance
Installation Operation
The DPSA main electric heater and ERW pre heater are To operate electric heater, make sure all associated control
factory installed and wired. Field supplied power wiring to be in equipment is on, energize main supply disconnect, and set
accordance with N.E.C. and any existing local codes by trained controlling thermostat above ambient temperature. This heater
qualified installation and service personnel. is equipped with automatic and manual reset temperature
limiting controls. If it fails to operate, make sure manual resets
Startup are operative by pushing reset buttons as discussed above.
Manual Mode Maintenance

1. Turn main power ON to the AH cabinet Check all electrical connections, including field and factory-
made connections, for tightness at least once per year or
2. Turn power ON to the electric heater
operating season. Any filters in the airstream must be kept
3. Set the process supply fan to deliver at least the clean so that adequate airflow is maintained.
minimum required air flow via MicroTech 4. See cabinet
electric heat data plate for flow rate.
4. Enable electric heater control via MicroTech 4
5. Input temperature control value via MicroTech 4 and
observe discharge air temperature is responding as
expected.
Automatic Mode:
1. Turn main power ON to the AH cabinet
2. Turn power ON to the electric heater
3. Set MicroTech 4 to desired control parameters

Unit Maintenance
Table 15: Troubleshooting-Main Electric Heat or ERW Electric heat

Problem Cause Remedy
Main power OFF Turn main power disconnect switch on
Check to see if fan unit is on and if auxiliary contact on fan motor starter is closed.
Check all field wiring for continuity or possible short circuits.
Fan not activated
Check wiring diagram on inside of cover of heater or panelboards for interlocks and
remote control equipment to make sure it is all working
Check for obstructions to airflow through the heater. (Outdoor Air Damper Open, Mist
Eliminators Clean, Filters Clean, etc)
Manual thermal cutout tripped Check that heater has at least the minimum amount of airflow
Check all manual thermal cutout(s) reset button(s) - reset as required
Check all fuses - replace as required
No Heat
Automatic thermal cutout tripped Check that heater has at least the minimum amount of airflow
Fuses blown Check that heater has at least the minimum amount of airflow
Check for burned out elements by disconnecting power wiring to the elements and
connecting a reliable ohmmeter to the element terminals
Heating element burned out
Element resistance (R) should be: R = E2/(1.06xW) ± 5%
Where E = voltage across element; W = Number of kW x 1000/Number of elements
Low line voltage Check nameplate voltage is equal to line voltage
Cycling on automatic thermal cutout Check that heater has at least the minimum amount of airflow
Low Output
Fuses blown Check that heater has at least the minimum amount of airflow
Check to see if fan is ON
Control system Check all field wiring for continuity or possible short circuits
Check wiring diagram to make sure interlocks and remote control equipment are working
Not enough airflow Check that heater has at least the minimum amount of airflow
Overheating
Uneven or partially blocked airflow Check that heater has at least the minimum amount of airflow
High line voltage Check nameplate voltage is equal to line voltage

Unit Maintenance
Problem Cause Remedy

Check for obvious signs of terminal and wiring overheating
Tighten and repair as required|
Loose connections
Terminals Overheating All terminals should be checked and tightened once a year or at the start of every heating
season
Improperly sized wire All incoming wiring should be sized in accordance with NEC Article 424
High voltage Check nameplate voltage is equal to line voltage
Check nameplate voltage is equal to line voltage
Low control voltage
Check control voltage, it should not be less than 90% of the contactor coil voltage
Contactor Hum or Chatter
Dirt on armature of holding coil Clean contactor armature with low air pressure and a stiff brush
Defective contactor Replace contactor

Unit Maintenance
Electric Heater Wiring Diagrams

Figure 76: 10kW – 240kW (Stage Control)
DS01 PB1
ELECTRICALCIRCUIT # 1
L1
L1 T1
L2
L2 T2
L3
L3 T3
GLG01
PB1 BB10 MMP10-1

T1 SAF #1
L1A T1A T1
T2
MTR
L2A T2A T2
T3
L3A T3A T3
GLG101 GND
MMP10-2
SAF #2
L1A T1A T1
MTR
L2A T2A T2
L3A T3A T3
GLG102 GND
PB1
F1A
T1
1 2
T2
F1B
T3 460V
1 2 H1 H3 H2 H4
F1C
TB3 120V TB3
X1 X2
120V XF 2 T01 N1
120V N1
120V N1
120V N1
N1

Unit Maintenance
Figure 77: 100kW – 250kW (Step Control)

Unit Maintenance
Figure 78: 10kW – 50kW (Full SCR Control)

Unit Maintenance
Figure 79: 40kW – 250kW (SCR Vernier Control)
PB1 BB2 MMP2

M2
T1 COMPR-2
L1A T1A L1 T1 T1
T2
MTR
L2A T2A L2 T2 T2
T3
L3A T3A L3 T3 T3
GLG2 GND
MMP4
M4
COMPR-4
L1A T1A L1 T1 T1
MTR
L2A T2A L2 T2 T2
L3A T3A L3 T3 T3
GLG4 GND
PB1 PB1
FB11 VFD11 FB21 VFD21
T1 CFAN-11 T1 CFAN-21
U1 U2 U1 U2
L1 T1 T1 L1 T1 T1
T2 T2
V1 V2 MTR V1 V2 MTR
L2 T2 T2 L2 T2 T2
T3 T3
W1 W2 W1 W2
L3 T3 T3 L3 T3 T3
PE1 PE2 PE1 PE2

GLG11 GND GLG21 GND
M12 M22
CFAN-12 CFAN-22
VFD11-U2 VFD21-U2
L1 T1 T1 L1 T1 T1
VFD11-V2 MTR VFD21-V2 MTR

L2 T2 T2 L2 T2 T2
VFD11-W2 VFD21-W2
L3 T3 T3 L3 T3 T3
403 GND 403 GND
INVERTER
PB1 PCB
FB1 A2P V1R L1R K1M (A3P)
T1 COMPR-1
L1A L1B 1 4(+) N U
L1 T1 T1
T2
L2A L2B 2 V MTR
L2 T2 T2
T3
L3A L3B 3 5(-) P W
L3 T3 T3
GND
GND

Unit Maintenance
Daikin Tubular Gas Heater Series

Packaged Gas Heater Module
ANSI Z83.8/CSA 2.6 General Gas Furnace Information
WARNING This furnace must be installed in the designated non-
combustible heat chamber of the cabinet. If it is removed, it
Fire or Explosion Hazard—Read Carefully.
is only to be replaced with an approved Original Manufacture
LOCKOUT/TAGOUT all power sources prior to installing the gas furnace. Equipment Supplier furnace(s), installed and operated as
Failure to follow warnings exactly could result in serious injury, death, specified by the approved Original Manufacture Equipment
or property damage. Be sure to read and understand the installation, Supplier. It is not designed to have any portion of the heat
operation, and service instructions within this manual. Improper installation, exchanger outside the cabinet in which the furnace module is
adjustments, alterations, service, or maintenance can cause serious injury, housed.
death or property damage.
The Rating Plate/Name Plate has been permanently attached
• Do not store or use gasoline or other flammable vapors or liquids in the to the furnace assembly. It contains information including gas
vacinity of this appliance type, maximum and minimum input rating, manifold pressure,
What to do if you smell gas maximum and minimum inlet gas pressure, maximum and
minimum airflow requirements, output capacity and electrical
• Do not try to light any product that is fueled by or contains an open flame rating for the furnace. The plate also includes model number,
• Do not touch any electrical switch serial number and scan code. This plate is to always remain
attached to the furnace.
• Do not use any telephone in the building
This furnace must be applied in accordance with the
• Leave the building immediately
requirements of its listing. Louvred openings for combustion
• Imediately call the gas supplier from a remote telephone and follow the air have been provided in the furnace(s) access door. The air
gas supplier’s instructions opening provides unrestricted combustion air to the burners
• If you cannot reach the gas supplier, call the loca fire department or 911 and sized such that a minimum free area is maintained. The
minimum free area is defined as 1 in2 (625 mm2) per 4000
• Installation and service must be performed by a qualified installer, BTUH (2.345 kW).The access door provides direct access to
service agency, or gas supplier the furnace vestibule where the burners, combustion inducer
fan, ignition controls and ignition safeties are housed. The vent
NOTICE discharge is sized such that it is equal to or larger than the
HM series modules are a recognized furnace component design certified discharge area of the combustion exhaust inducer fan. A non-
by Intertek® Testing Services (ETL). For outdoor installation only. Must be adjustable High Limit Switch will shut off the gas supply to the
installed downstream from refrigeration systems in cabinet applications. main burners should the outlet air reach a temperature exceed
250°F (121°C).
NOTICE The cabinet supply air flow delivery package has been
Ensure gas furnace flues do not discharge near the fresh air intake of any designed to provide sufficiently well distributed air flow across
other equipment or building opening. The unit should be installed so that the heat exchanger to limit heat exchanger temperatures to
the fresh air has unimpeded access to the louvered furnace fresh air intake. 1330 °F (721°C)
WARNING
UNit equipped with gas heating must not be operated in an atmosphere
contaminated with chemicals which will corrode the unit, such as halogenated
hydrocarbons, chlorine, cleaning solvents, refrigerants, swimming pool
exhaust, etc. Exposure to these compounds may cause severe damage to
the gas furnace and result in improper or dangerous operation. Operation
of the gas furnace in such a contaminated atmosphere constitutes product
abuse and will void all warranty coverage by the manufacturer. Questions
regarding specific contaminants should be refferd to your local gas utility.

Unit Maintenance
Unit Location and Clearances

While the cabinet location is normally selected by the architect, Figure 80: Typical Gas Heat Section Assembly and
builder, or installer, before installation ensure that the following Component Identification (10:1 600 MBH model shown)
requirements are met before final installation:
1. Do not install unit where it may exposed to potentially
explosive or flammable vapors.
2. Do not locate unit in areas where corrosive vapors (such
as chlorinated, halogenated, or acidic) are present in
the atmosphere or can be mixed with combustion air
entering heater.
3. Cabinet location must provide access to all doors and
panels and allow adjustment and service of the furnace
4. Cabinet location must provide an adequate, unimpeded
supply of fresh air for combustion.
5. Flue discharge should be at least 120 inches away
from any opening or other equipment through which
combustion products could enter the building
6. Clearance from combustibles to be no less than as listed Item Description Item Description
below: 1 Heat Exchanger 8 Rollout switch
2 Inducer blower 9 High limit switch
a. Furnace access side........................ 18 in (914 mm) 3 Inducer orifice plate 10 Flue
b. All other sides..................................... 6 in (152 mm) 4 Igniter 11 Pressure switch
5 Gas safety valve 12 Flame sensor
c. Flue to any combustible surface...... 18 in (914 mm)
6 Modulating valve 13 Control board
7 In-shot burner 14 Control board
Do not use this package heater if any part has been under
water. Immediately call a qualified service technician to inspect
the heater and any gas control which has been under water.
If the 23rd digit in the model number is a “G”, the rooftop unit
was furnished with a factory installed natural gas furnace
(Example: DPSA.....GG3KE). If the 23rd digit in the model
number is a “P”, the rooftop unit was furnished with a factory
installed propane furnace. The Rebel Applied commercial
rooftop units are available in a variety of furnace capacity
and turndown configurations. Reference the DPSA Gas
Furnace Capacity Data section below for configuration-
specific information. DPSA packaged gas heat rooftop units
are designed for outdoor non-residential installations only.
Furnaces to be supplied configured for natural gas OR LP only.
DPSA gas heat furnaces consist of a 439 stainless steel
tubular heat exchanger, in-shot burner manifold with gas valve,
induced combustion blower, gas heat DDC control module, and
all operational safeties. The safety switches include a high-limit
temperature switch, a combustion blower proof of airflow, and
the flame roll-out switch (see Figure 67) .

Unit Maintenance
DPSA Gas Furnace Capacity Data

Table 16: DPSA Natural Gas Furnace Capacities Capacity Table
Supply Manifold
Max. Out Rated Low/ Rated
Heat Size Efficiency Pressure Presure Temp Rise Min. Airflow
Fuel Temp °F Control High MBH Output MBH
MBH (kW) (%) Min/Max Min/Max in. °F (°C) CFM (m3/hr)
(°C) (kW) (kW)
in.w.c. (kPa) w.c. (kPa)
110/200 1.1/3.5
2-Stage
7 – 14 (32.2/58.6) (0.3/0.9) 5972
200 (58.6) 81 120 (49) 162 (47.5) 25 (14)
(1.7 – 3.5) 40/200 0.2/3.9 (10,147)
5:1 Modulation
(11.7/58.6) (0.1/1.0)
220/400 1.1/3.5
2-Stage
(11.7/58.6) (0.3/0.9)
7 – 14 80/400 5972
400 (117.2) 81 120 (49) 5:1 Modulation 324 (95) 50 (28)
(1.7 – 3.5) (23.4/117.2 0.2/3.9 (10,147)
40/400 (0.1/1.0
10:1 Modulation
(11.7/117.2)
8959
50 (28)
300/600 1.1/3.5 (15,221)
2-Stage 486 (142.4)
(87.9/117.2) (0.3/0.9) 6399
70 (39)
(10,872)
8959
50 (28)
165/600 1.1/3.5 (15,221)
4-Stage 486 (142.4)
(48.4/175.8) (0.3/0.9) 6399
70 (39)
7 – 14 (10,872)
600 (175.8) 81 120 (49)
(1.7 – 3.5) 8959
50 (28)
120/600 1.1/3.5 (15,221)
5:1 Modulation 486 (142.4)
(35.2/175.8) (0.3/0.9) 6399
Natural Gas 70 (39)
(10,872)
8959
50 (28)
60/600 0.2/3.9 (15,221)
10:1 Modulation 486 (142.4)
(17.6/175.8) (0.1/1.0 6399
70 (39)
(10,872)
9954
60 (33)
80/800 0.2/3.9 (16,912)
10:1 Modulation 648 (189.9)
(23.4/234.5) (0.1/1.0 5972
100 (56)
7 – 14 (10,147)
800 (234.5) 81 120 (49)
(1.7 – 3.5) 9954
60 (33)
40/800 0.2/3.9 (16,912)
20:1 Modulation 648 (189.9)
(11.7/234.5) (0.1/1.0 5972
100 (56)
(10,147)
13,998
60 (33)
112/1125 0.6/3.9 (23,782)
10:1 Modulation 911 (267.1)
(32.8/329.7) (0.2/1.0) 8399
100 (56)
1125 7 – 14 (14,269)
81 120 (49)
(329.7) (1.7 – 3.5) 13,998
60 (33)
56/1125 0.2/3.9 (23,782)
20:1 Modulation 911 (267.1)
(16.4/329.7) (0.1/1.0) 8399
100 (56)
(14,269)

Unit Maintenance
Table 17: DPSA LP Gas Furnace Capacities Capacity Table

Supply Manifold
Max. Out Rated Low/ Rated
Heat Size Efficiency Pressure Presure Temp Rise Min. Airflow
Fuel Temp °F Control High MBH Output MBH
MBH (kW) (%) Min/Max Min/Max in. °F (°C) CFM (m3/hr)
(°C) (kW) (kW)
in.w.c. (kPa) w.c. (kPa)
110/200 2.7/8.8
2-Stage
11 – 14 (32.2/58.6) (0.7/2.2) 5972
200 (58.6) 81 120 (49) 162 (47.5) 25 (14)
(2.7 – 3.5) 40/200 0.4/11.2 (10,147)
5:1 Modulation
(11.7/58.6) (0.1/2.8)
220/400 2.7/8.8
2-Stage
(11.7/58.6) (0.7/2.2)
11 – 14 80/400 5972
400 (117.2) 81 120 (49) 5:1 Modulation 324 (95) 50 (28)
(2.7 – 3.5) (23.4/117.2 0.4/11.2 (10,147)
40/400 (0.1/2.8)
10:1 Modulation
(11.7/117.2)
8959
50 (28)
300/600 2.7/8.8 (15,221)
2-Stage 486 (142.4)
(87.9/117.2) (0.7/2.2) 6399
70 (39)
(10,872)
8959
50 (28)
165/600 2.7/8.8 (15,221)
4-Stage 486 (142.4)
(48.4/175.8) (0.7/2.2) 6399
70 (39)
11 – 14 (10,872)
600 (175.8) 81 120 (49)
(2.7 – 3.5) 8959
50 (28)
120/600 1.8/11.2 (15,221)
5:1 Modulation 486 (142.4)
(35.2/175.8) (0.5/2.8) 6399
LP Gas 70 (39)
(10,872)
8959
50 (28)
60/600 0.4/11.2 (15,221)
10:1 Modulation 486 (142.4)
(17.6/175.8) (0.1/2.8) 6399
70 (39)
(10,872)
9954
60 (33)
80/800 1.2/11.2 (16,912)
10:1 Modulation 648 (189.9)
(23.4/234.5) (0.3/2.8) 5972
100 (56)
11 – 14 (10,147)
800 (234.5) 81 120 (49)
(2.7 – 3.5) 9954
60 (33)
40/800 1.3/11.2 (16,912)
20:1 Modulation 648 (189.9)
(11.7/234.5) (0.3/2.8) 5972
100 (56)
(10,147)
13,998
60 (33)
112/1125 5.0/11.2 (23,782)
10:1 Modulation 911 (267.1)
(32.8/329.7) (1.2/2.8) 8399
100 (56)
1125 11 – 14 (14,269)
81 120 (49)
(329.7) (2.7 – 3.5) 13,998
60 (33)
56/1125 1.3/11.2 (23,782)
20:1 Modulation 911 (267.1)
(16.4/329.7) (0.3/2.8) 8399
100 (56)
(14,269)

Unit Maintenance
Ventilation and Flue Pipe Requirements

CAUTION The Rebel Applied rooftop unit is equipped with a louvred
furnace access door to supply adequate combustion air. The
Prevent snow levels from blocking airflow into the furnace vestibule and unit includes a factory supplied flue assembly and requires no
combustion air inlet. Ensure snow does not accumulateand interfere with additional field supplied parts such as a chimney, flue pipe,
the operation of electronics within the vestibule. Breidert cap, draft inducer, etc.
WARNING Installation
Connect this unit only to gas supplied by a commercial utility. This furnace 1. Inspect the gas furnace module upon arrival for any
must be installed by an experienced professional intallation company that damage that may have occurred during shipping.
employs fully trained and experienced technicians. Failure to connect
gas lines to proper connection points may result in injury, death, and 2. Locate rating plate and verify that the furnace fuel
property damage. Install the gas piping in accordance with local codes supply and power requirements are met at the point of
and regulations of the installing utility company. In the absence of local installation.
codes, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the
CSA B149.1, Natural Gas and Propane Installation Code — latest edition. Electrical Requirements
All electrical equipment must be grounded and wired in
CAUTION accordance with the National Electric Code (ANSI/NFPA 70)
Sharp edges on sheet metal, fasteners, clips and similar items may cause in the US and the Canadian Electric Code (CSA C22.1) in
personal injury. Exercise caution when installing or servicing the unit and Canada as well as any codes of the local jurisdiction in which
please wear appropriate personal protective equipment (PPE), such as eye the equipment is installed. If any original wire supplied with the
protection, gloves. protective clothing, footwear, etc. appliance must be replaced, it must be replaced with wiring
material having a temperature rating of at least 90°C (194°F)”.
DANGER
Flue installation
LOCKOUT/TAGOUT all power sources prior to starting the spark ignitor
and ignition controller. Keep hands and tools away to prevent electrical Flue assemblies are shipped secured to the interior of the
shock. Failure to adhere to this warning can result in serious injury or death. supply fan section. Remove flues from shipping straps by
removing the bolts securing the strap to the fan bulkhead.
Straps may be discarded while strap hardware should be
WARNING
reinstalled in their respective holes. Return to the furnace
Fire or Explosion Hazard—Read Carefully. vestibule and remove flue blank off plates. Retain hardware
Failure to follow warnings exactly could result in serious injury, death, and use to mount flues to flue openings.
or property damage. Be sure to read and understand the installation,
operation, and service instructions within this manual. Improper installation,
adjustments, alterations, service, or maintenance can cause serious injury,
• Do not store or use gasoline or other flammable vapors or liquids in the
vacinity of this appliance
What to do if you smell gas
• Do not try to light any product that is fueled by or contains an open flame
• Do not touch any electrical switch
• Do not use any telephone in the building
• Leave the building immediately
• Imediately call the gas supplier from a remote telephone and follow the
gas supplier’s instructions
• If you cannot reach the gas supplier, call the loca fire department or 911
• Installation and service must be performed by a qualified installer,
service agency, or gas supplier

Unit Maintenance
Gas Piping Requirements

Gas Pressure Requirements
Inlet gas pressure must be maintained at 7.0" wc for Natural Install all piping in accordance with the National Fuel Gas Code
Gas and 11.0" wc for Propane. Maximum inlet pressure must (ANSI Z223 .1), (NFPA 54-1999) and any applicable local codes.
not exceed 13.0" wc to prevent damage to the gas valve. Remove all burrs and obstructions from pipe. A drip leg must
Gas piping must be sized and routed to provide the minimum be installed in the vertical line before each burner such that it
required pressure when the burner is operating at maximum will not freeze. All pipe threads must have a pipe dope which is
input. Consult your local utility on any questions on gas resistant to the action of LP gas .
pressure available, allowable pipe pressure drops, and local After installation, pressurize the piping as required and test
piping requirements. Table 16, Table 17, and Table 18 provided all joints for tightness with a rich soap solution or UL 913
for sizing reference. combustible gas leak detector. Any bubbling is considered a
leak and must be eliminated.
Table 18: Natural Gas Pipe Flow Capacity* (CFH)

Gas Capacity in CFH
Pipe Size-inches (Ips)
Pipe Length ½ ¾ 1 1¼ 1½ 2 2½ 3 4
(ft)
10 132 278 520 1050 1600 2050 4800 8500 17500
20 92 190 350 730 1100 2100 3300 5900 12000
30 73 152 285 590 890 1650 2700 4700 9700
40 63 130 245 500 760 1450 2300 4100 8300
50 56 115 215 440 670 1270 2000 3600 7400
60 50 105 195 400 610 1150 1850 3250 6800
70 46 96 180 370 560 1050 1700 3000 6200
80 53 90 170 350 530 990 1600 2800 5800
90 40 84 160 320 490 930 1500 2600 5400
100 38 79 150 305 460 870 1400 2500 5100
125 34 72 130 275 410 780 1250 2200 4500
150 31 64 120 250 380 710 1130 2000 4100
175 28 59 110 225 350 650 1050 1850 3800
200 26 55 100 210 320 610 980 1700 3500
*Assuming Pressure Drop of 0.3" Wc & Specific Gravity of 0.60
Table 19: Conversion for Specific Gravities other than 0.60 Table 20: Conversion for Pressure Drop other than 0.3"
Natural Gas Multiplier Inches W.C. Inches W.C.
Multiplier Multiplier
Pressure Drop Pressure Drop
0.50 1.100
0.1 0.577 1.0 1.83
0.60 1.000
0.2 0.815 2.0 2.58
0.70 0.936
0.3 1.000 3.0 3.16
0.80 0.867
0.4 1.16 4.0 3.65
0.90 0.816
0.6 1.42 6.0 4.47
1.00 0.775
0.8 1.64 8.0 5.15
Propane-Air Multiplier
1.10 0.740
Propane Multiplier
1.55 0.622
Butane Multiplier
2.00 0.547

Unit Maintenance
Field Gas Piping

CAUTION Figure 81: DPSA Gas Furnace Field Connection Detail
Use a stabilizing wrench when intalling field gas piping in order to prevent
damage to the factory supplied manifold assembly.
DANGER
Read Carefully. Testing for gas leaks with an open flame can cause an
explosion or fire resulting in property damage, personal injury, or death. Us
a commercially available soap solution made specifically for the detection
of leaks to check all connections.
WARNING
Overheating or failure of the gas supply to shut off can cause equipment
damage, severe personal injury, or death. Turn off the manual gas valve to
the appliance before shutting off the electrical supply.
WARNING
Gas Explosion Hazard—Read Carefully.
Do not attempt to connect gas lines to the condensate drain nipple. Open
furnace vestibule and positively identify the proper gas manifold connection
point. Failure to connect gas lines to the proper gas manifold connection
point may result in serious injury or death. 1. Follow all applicable NFPA and local code requirements
for isolation, traps, and more between the regulator and
unit manifold. Ensure pipe routing does not interfere with
downstream access doors and general unit accessibility.
Suggested routing and items shown in Figure 68. Note
that two nipples connections are provided at the furnace
section. The upper pipe nipple is the fuel gas supply
connection and is sized based on unit input capacity. See
Table 19. The lower, ¾" NPT nipple is connected to the
vestibule condensate drain pan. Only connect gas to the
unit gas supply connection point.
2. Field piping to be installed and supported such that it
does not generate any load on the Factory supplied gas
manifold(s).
3. The appliance must be isolated from the gas supply
system by closing off the manual shut off valve during
any pressure testing less than 0.5 psi (3.5 kPa) of the
gas supply piping system.
4. The appliance and its individual shut-off valve must be
disconnected from the gas supply system during any
pressure testing greater than or equal to 0.5 psi (3.5
kPa).
5. Regulator to be sized for the maximum total Btu input
required for the heater(s).
Table 21: DPSA Gas Furnace Fuel Pipe Sizing

Furnace Capacity Gas Pipe Size
200MBH, 400MBH, 600MBH 1.25" NPT
800MBH, 1125MBH 1.5" NPT

Unit Maintenance
Altitude Conversion Gas Conversion

WARNING Field gas conversion kits can be obtained through Daikin Parts
and Services for converting furnace to an alternate fuel. The
Read carefully. This unit is equipped at the factoy for use with either natural conversion to be performed by only trained experienced and
gas or propane, as specified on the furnace data plate. Conversion requires qualified personnel who are knowledgeable of all pertinent
a special kit supplied by Daikin Parts. Failure to use the proper conversion codes and regulations.
kit can cause a fire, carbon monoxide poisoning, or explosion which may
result in personal injury, property damage, or death.
Table 23: Furnace Natural Gas to LP Gas Conversion Kit
WARNING Natural Gas to LP Gas Conversion
Furnace Size in MBH (KW) Part Number
Installation and maintenance must be performed only by qualified personnel
Staged
who are trained and experienced with this type of equipment and familiar
200 (58.6) MQ099
with local codes and regulations.
400 (117.2) MQ099
For elevations up to 2000 feet, rating plate input ratings apply. 600 (175.8) MQ099-01
Modulating
For high altitudes (elevations over 2000 ft) contact Daikin 200 (58.6) MQ099-02
Applied Parts . 400 Low (117.2) MQ099-03
See tables below N or part numbers. Or contact local gas 400 High (117.2) MQ099-04
supplier to confirm gas heating value has been devalued for 600 Low (175.8) MQ099-05
applicable elevations. 600 High (175.8) MQ099-06
800 Low (234.5) MQ099-07
NOTE: If the fuel source has been derated for altitude by
800 High (234.5) MQ099-08
the local utility provider then a conversion kit is not
1125 Low (329.7) MQ099-09
required
1125 High (329.7) MQ099-10
Table 22: Furnace Identifications for Altitude Table 24: Furnace LP Gas to Natural Gas Conversion Kit
Elevation in feet Part Number LP Gas to Natural Gas Conversion
200 MBH Furnace Size in MBH (KW) Part Number
2000–2999 MQ095 Staged
3000–3999 MQ095 200 (58.6) MQ098
4000–4999 MQ095-01 400 (117.2) MQ098
5000–5999 MQ095-02 600 (175.8) MQ098-01
6000–6999 MQ095-03 Modulating
400 MBH 200 (58.6) MQ098-02
2000–2999 MQ095 400 Low (117.2) MQ098-03
3000–3999 MQ095 400 High (117.2) MQ098-04
4000–4999 MQ095-01 600 Low (175.8) MQ098-05
5000–5999 MQ095-02 600 High (175.8) MQ098-06
6000–6999 MQ095-03 800 Low (234.5) MQ098-07
600 MBH 800 High (234.5) MQ098-08
2000–2999 MQ096 1125 Low (329.7) MQ098-09
3000–3999 MQ096 1125 High (329.7) MQ098-10
4000–4999 MQ096-01
5000–5999 MQ096-02
6000–6999 MQ096-03
800 MBH
2000–2999 MQ096
3000–3999 MQ096
4000–4999 MQ096-01
5000–5999 MQ096-02
6000–6999 MQ096-03
1125 MBH
2000–2999 MQ097
3000–3999 MQ097
4000–4999 MQ097-01
5000–5999 MQ097-02
6000–6999 MQ097-03

Unit Maintenance
Condensate Management Operations

NOTICE WARNING
Furnace condensate is acidic and may discolor roofing materials. It is the Read carefully. Overheating or failure of the gas supply to shut off can
responsibility of the end user or contractor to determine if the condensate cause equipment damage, severe personal injury, or death. Turn off the
will damage roofing material. If applicable codes or regulations require, the manual gas valve to the appliance before shutting off the electrical supply.
condensate must be directed or routed to a field supplied and installed drain
system.
WARNING
CAUTION Read carefully. Testing for gas leaks with an open flame can cause an
explosion or fire resulting in property damage, personal injury, or death.
Condensate may freeze if it is not properly piped to a drain or provided with
Use a commercially available soap solution made specificcally for the
some form of heat protection. Frozen drain lines may cause accumulation
detection of leaks to check all connections.
of condensate inside the heat exchanger which may result in water
intrusion, and damage to the rooftop equipment and the facility.
CAUTION
All units are equipped with a 3/4" NPT stainless steel Hot Surface Hazard.
condensate drain pipe projecting from the vestibule side of
the furnace section, below the fuel gas inlet. Note that the If the furnace has been operating before/prior to service, please use
condensate drain pipe nipple is the lower of the two pipe caution. Allow chimney flue, gas heat exchanger, and combustion manifold
nipples, reference Figure 69. Drainage of condensate directly to cool before servicing. Failure to follow may personal injury.
onto the roof may be acceptable in some jurisdictions; it is the
Start-Up Responsibility
responsibility of the end user or contractor to determine if the
condensate will damage roofing material. If applicable codes The start-up organization is responsible for determining that
or regulations require, condensate must be routed to a field the furnace, as installed and as applied, will operate within the
supplied and installed drain system. limits specified on the furnace rating plate.
1. The furnace must not operate at insufficient airflow or
Figure 82: Condensate Drain Field Connection Detail temperature rise greater than specified (refer to Table
21 on page 90 and Table 22). On variable air volume
systems it must be determined that the furnace will not
be operated if or when system airflow is reduced below
the specified minimum airflow.
2. It must be established that the gas supply is within the
proper pressure range (refer to Table 21 on page 90
and Table 22).
Start-up and service of this equipment must be

performed by trained and qualified technicians. It is highly
recommended that the initial start-up and future service be
performed by Daikin trained technicians who are familiar with
working on live equipment. A representative of the owner or the
operator of the equipment should be present during start-up to
receive instructions in the operation, care and adjustment of
the unit.

Unit Maintenance
Before Start-Up Operating Procedures

1. Notify inspectors or representatives who may be required
to be present during start-up of gas fuel equipment. Burner and Gas Manifold Pressure Adjustment
These could include the gas utility company, city gas
inspectors, heating inspectors, etc. WARNING
Fire or Explosion Hazard—Read Carefully.
2. Review the equipment and service literature and become
familiar with the location and purpose of the furnace Failure to follow warnings exactly could result in serious injury, death,
controls. Determine where the gas and power can be or property damage. Be sure to read and understand the installation,
turned OFF at the unit and before the unit. operation, and service instructions within this manual. Improper installation,
adjustments, alterations, service, or maintenance can cause serious injury,
3. Determine that power is connected to the unit and
available.
• Do not store or use gasoline or other flammable vapors or liquids in the
4. Determine that the gas piping, meter, and service
vacinity of this appliance
regulator have been installed, tested, and meet the
equipment requirements . What to do if you smell gas
5. Ensure that all required equipment and instruments are • Do not try to light any product that is fueled by or contains an open flame
available for start-up. • Do not touch any electrical switch
Preliminary Start-Up • Do not use any telephone in the building
1. Close gas main. • Leave the building immediately
2. Check the combustion inducer fan wheel for binding, • Imediately call the gas supplier from a remote telephone and follow the
rubbing, or loose setscrews. gas supplier’s instructions
3. Confirm supply voltage. • If you cannot reach the gas supplier, call the loca fire department or 911
4. Purge the gas lines. • Installation and service must be performed by a qualified installer,
5. Leak check. Using a rich soap-water mixture and a service agency, or gas supplier
brush, check the gas lines for leaks. Correct all leaks
before starting furnace. WARNING
Read carefully. Replace and/or tighten all plugs removed or lossened
when adjusting gas pressure. Leak test the fittings using a commercially
available soap solution made specifically for the detection of leaks to checl
all connections. Failure to follow this warning could result in an explosion,
fire, severe personal injury, death, or property damage.
WARNING
Read carefully. Never test for gas leaks with an open flame. It can cause
an explosion or fire resulting in property damage, personal injury, or death.
Use a commercially available soap solution made specificcally for the
detection of leaks to check all connections.
Rebel Applied gas furnaces are available in a variety of staged

and modulating configurations. Reference Table 24 on page
95 to identify the pressure required at the various locations
shown in Figure 70 based on your unit’s input capacity and
modulation range. Follow the directions in the burner and gas
manifold instructions section below based on your furnace’s
modulation capacity.

Unit Maintenance
Figure 83: Diagrams for Pressure Measurement Locations

Unit Maintenance
Table 25: Furnace Gas Pressure Itemization

P2 (in. w.c.) P3 P4 P5
Fuel Modulation Heat Input Capacity P1 (in.w.c.)
High Low High Low High High
2-Stage 200 MBH, 400 MBH 7.0 3.5 1.06
2-Stage 600 MBH 7.0 3.5 3.5
4-Stage 600 MBH 7.0 3.5 1.06 3.5 1.06
200 MBH, 400 MBH 7.0 3.5 0.14
5:1 Modulation
600 MBH 7.0 3.5 0.56 3.5 1.06
Natural Gas
400 MBH, 600MBH 7.0 3.5 0.14 3.5
10:1 Modulation 800 MBH 7.0 3.85 0.15 3,2
1125 MBH 7.0 3.5 0.56 3.85 3.5 3.5
800 MBH 7.0 3.85 0.15 3.2
20:1 Modulation
1125 MBH 7.0 3.5 0.14 3.5 3.5 3.5
200 MBH, 400 MBH 11.0 10,15 3.07
2-Stage
600 MBH 11.0 10.15 10.15
4-Stage 600 MBH 11.0 10.15 3.07 10.15 3.07
200 MBH, 400 MBH 11.0 10.15 0.41
5:1 Modulation
600 MBH 11.0 10.15 1.62 10.15 3.07
Propane
400 MBH, 600 MBH 11.0 10.15 0.41 10.15
6:1 Modulation 800 MBH 12.0 11.15 0.45 8.85
1125 MBH 11.0 10.15 1.62 10.15 10.15 10.15
800 MBH 12.0 11.15 0.45 11.15 8.85
12:1 Modulation
1125 MBH 11.0 10.15 0.41 10.15 10.15 10.15
Figure 84: Staged Gas Safety Control

Unit Maintenance
Burner and Gas Manifold Pressure Adjustment Instructions

2-Stage Furnaces Modulating Furnaces
1. Read gas pressure P1 at the Inlet Pressure Tap of 1. Read gas pressure P1 at the Inlet Pressure Tap of
the two stage valve (Figure 70) and confirm pressure the two stage valve (Figure 70) and confirm pressure
matches the value specified in Table 23 for your unit’s matches the value specified in Table 23 for your unit’s
capacity and modulation configuration. Adjust upstream capacity and modulation configuration. Adjust upstream
pressure reducing gas regulator as required to obtain pressure reducing gas regulator as required to obtain
inlet pressure specified in Table 23. inlet pressure specified in Table 23.
2. In main cabinet control panel, set Microtech 4 controller 2. In main cabinet control panel, set MicroTech 4 controller
to manual mode. Specify high fire operation by to manual mode. Specify high fire operation by “Htg
setting “Htg Stage 2” menu item to ON. Back at the Valve” menu item to 100%. Continue to specify high
furnace, read gas pressure P2 on the burner manifold fire operation by setting all available “Htg Stage” menu
pressure tap. Confirm P2 pressure matches the HIGH items to ON. Back at the furnace, read the gas pressures
value specified in table S for your unit’s capacity and specified in Table 23 for your configuration on the burner
modulation configuration. If adjustment is required, adjust manifold pressure taps. Confirm each pressure matches
the HI regulator on the two stage gas valve (Figure 71) the HIGH value specified for each manifold in Table 23
for your unit’s capacity and modulation configuration.
3. In main cabinet control panel, set MicroTech 4 controller
If adjustment is required, adjust the HI regulator on the
to manual mode. If “Htg Stage 2” menu item is set to
relevant staged gas valve (Figure 71).
ON, turn it OFF. Specify low fire operation by setting “Htg
Stage 1” menu item to ON. Back at the furnace, read 3. In main cabinet control panel, set MicroTech 4 controller
gas pressure P2 on the burner manifold pressure tap. to manual mode. Specify low fire operation by setting all
Confirm P2 pressure matches the LOW value specified available “Htg Stage” menu items to OFF. Continue to set
in table S for your unit’s capacity and modulation low fire operation by setting the “Htg Valve” menu item to
configuration. If adjustment is required, adjust the Lo/ the applicable value shown in Table 24.
Med regulator on the two stage gas valve (Figure 71).
Back at the furnace, read gas pressure P2 on the burner
4-Stage Furnaces manifold pressure tap. Confirm P2 pressure matches the
LOW value specified in Table 23 for your unit’s capacity and
1. Read gas pressure P1 at the Inlet Pressure Tap of modulation configuration. If adjustment is required, adjust the
the two stage valve (Figure 70) and confirm pressure Lo/Med regulator on the two stage gas valve (Figure 71). If
matches the value specified in Table 23 for your unit’s fine adjustments are required, refer to the “Maxitrol EXA Star
capacity and modulation configuration. Adjust upstream Controller” on page 96 documentation.
pressure reducing gas regulator as required to obtain
inlet pressure specified in Table 23.
Table 26: Modulating Furnace Low Fire “Htg Valve” Value
to manual mode. Specify high fire operation by setting all Furnace 200 400 MBH 600 MBH 800 MBH 1200 MBH
Capacity MBH
“Htg Stage” menu items to ON. Back at the furnace, read Modulation 5:1 5:1 10:1 5:1 10:1 5:1 10:1 5:1 10:1
gas pressure P2 and P3 on the burner manifold pressure Low Fire
tap. Confirm both P2 and P3 pressures match the HIGH “Htg Valve” 20% 20% 40% 20% 20% 40% 20%
Setting
value specified in Table 23 for your unit’s capacity and
modulation configuration. If adjustment is required, adjust
the HI regulator on the relevant two stage gas valve
(Figure 71)
to manual mode. If any “Htg Stage” menu items are ON,
turn them OFF. Specify low fire operation by turning
“Htg Stage 1” and “Htg Stage 2” menu items ON. Back
at the furnace, read gas pressure P2 and P3 on the
burner manifold pressure taps. Confirm both P2 and P3
pressures match the LOW value specified in Table 23
for your unit’s capacity and modulation configuration. If
adjustment is required, adjust the Lo/Med regulator on
the relevant two stage gas valve (Figure 71).

Unit Maintenance
Maxitrol EXA Star Controller

Connections Low Fire Setting - Button #2
Step 1: Remove 2 screws holding cover. To enter low fire setting mode, press and hold button #2 until
the LED light blinks red. Release. The valve is now in the
Step 2: Connect switched OFF 24V (AC/DC) power source
low fire setting mode. Buttons #1 and #2 are used to set the
to terminals 3 and 4. Note polarity when using a
desired low fire setting.
DC power source or if one leg of an AC transformer
secondary is externally grounded or is sharing power Press or hold Button #2 to decrease gas flow. Each button
with another half-wave device. press equates to the minimum available step size and will
decrease flow slowly. Holding the button down auto steps and
Step 3: Set DIP switches to match available control signal.
eliminates the need to repeatedly press the button. Use this
Step 4: Connect switched OFF control signal to terminals 1 feature to rapidly decrease the flow.
and 2. Observe polarity. Note that the return, or signal
Press or hold Button #1 to increase gas flow. Each button
ground, must be connected to terminal 2.
press equates to the minimum available step size and will
Step 5: Switch power and control signal ON. increase flow slowly. Holding the button down auto steps and
Step 6: Set valve (see “Valve Setting” in section below). eliminates the need to repeatedly press the button. Use this
feature to rapidly increase the flow.
Step 7: Replace cover.
To save the low fire setting, simultaneously hold Buttons #1
and #2 until the blinking LED turns OFF.
Valve Setting
NOTE: Controls left in any setting mode will default to the
The EXA STAR modulating valve series has two (2) buttons current settings and return to normal operating mode
and a communication LED for the user interface. The buttons after 5 minutes of inactivity.
are used to set the valve for high and low fire settings (see
Figure W).
Figure 85: Maxitrol EXA Star LEDs
1. High Fire Setting (LED will be solid red)
2. Low Fire Setting (LED will be blinking red)
3. Operating Mode (LED will be OFF)
High Fire Setting - Button #1

To enter high fire setting mode, press and hold button #1 until
the LED lights solid red. Release. The valve is now in the high
fire setting mode. Buttons #1 and #2 are used to set desired
high fire setting.
Press or hold Button #1 to increase gas flow. Each button
increase flow slowly. Holding the button down auto steps and
feature to rapidly increase the flow.
Press or hold Button #2 to decrease gas flow. Each button
decrease flow slowly. Holding the button down auto steps and
feature to rapidly decrease the flow.
To save the high fire setting, simultaneously hold Buttons #1
and #2 until the LED turns OFF.
NOTE: Controls left in any setting mode will default to the
current settings and return to normal operating mode
after 5 minutes of inactivity.

Unit Maintenance
Service
The furnace DDC controller has diagnostic information for
troubleshooting the furnace operation. Reference VB1285 and
VB1287 documentation below as applicable.
Maintenance
WARNING Planned maintenance is the best way to avoid unnecessary
expense and inconvenience. Inspect the heating system
Installation and maintenance must be performed only by qualified personnel at regular intervals by a trained and experienced service
who are trained and experienced with this type of equipment and familiar technician. The following service intervals are typical for
with local codes and regulations. average situations but should be adjusted per site conditions.
WARNING Fuel pressure and control settings should be made only by

trained and qualified personnel.
Improper installation, adjustment, alteration, service, or maintenance can
cause severe personal injury or death. Read and understand this installation Always replace covers on burner controls and boxes as the
and maintenance manual thoroughly before installing or servicing this electrical contacts. Perform maintenance of controls, gas
equipment. valves, and other components in accordance with the furnace
module instruction manual.
WARNING Monthly
Electrical shock and moving machinery hazard. Check cabinet air filters and replace if dirty. After heavy
LOCKOUT/TAGOUT all power sources prior to servicing the equipment. snowfall verify that combustion air intakes are not blocked by
Electrical shock can cause injury, death, and property damage. More than snow. Periodically check during periods of snow accumulation
one disconnect may be required to de-energize unit. All start-up and service as drifting may also lead to combustion air intake blockage.
work must performed only by trained, experience technicians familiar with
this type of equipment. Read and follow the MicroTech controller manual Twice Yearly
before operating or servicing. Bond the eqipment frame to the building’s 1. Combustion Air: Check combustion inducer fan for dirt
electrical ground through the grounding terminalor other approved means. buildup and lint. Check combustion air intake louvers and
flue box/vent for accumulation of dirt and debris.
CAUTION 2. Cleaning: Inspect and clean flue tubes and combustion
Hot surface hazard. chamber. Keep burner vestibule clean. Dirt and debris
can result in poor combustion and lower efficiency.
May cause minor to moderate personal injury. Allow burner assembly and
chimney flues to cool before servicing equipment. Yearly
1. Debris: Check vent terminal screens for blockages and
CAUTION
accumulation.
Prevent snow levels from blocking airflow into the furnace vestibule and
combustion air inlet. Ensure snow does not accumulate and interfere with 2. Heater and the Venting System: Shall be inspected
the operation of electronics within the vestibule. once a year by a qualified service agency.
3. Gas Train: Check all valves, piping and connections for
leakage with a rich soap solution or UL 913 combustible
gas leak detector. Any bubbling is considered a leak and
must be eliminated. Inspect and clean flame rod, ignition
electrode, and burner manifold.
4. Condensate Pan and Drain: Remove any debris that
may have accumulated in the drain pain and drain.

Unit Maintenance
VB1285 BPP Split Manifold Modulating Control

Sequence of Operation
1. A call for heat is initiated by the rooftop unit control 8. The run cycle will continue until any of the following
through a digital Modbus signal. Refrigeration Only conditions are met.
control packages may differ. a. The call for heat is terminated
2. The VB1285 control will then go through a system check b. Any of the safety devices (high limit, air pressure,
to ensure that the high temperature limit and rollout rollout, etc.) are triggered
switches are closed, the air pressure switch is open, and
the modulating valve is positioned correctly. c. The control reaches its maximum run time of 6
hours. If this condition is reached, the control
3. The control will then enter the pre-purge cycle, where will terminate the run cycle, continue through
the inducer will run at the programmed purge pressure. the proper sequence of operations, and then
During this cycle, the control will look for the air pressure immediately enter the system check and pre-purge
switch to close and open at the correct settings. cycles to prepare for re-ignition.
4. Once the system check and pre-purge cycles are 9. Once the run cycle has terminated, the redundant safety
complete, the control will enter the ignition cycle. valve will close, the modulating valve will return to its set
a. The modulating valve and inducer will go to their position, and the draft inducer will ramp up to its “light-
“light off” settings. off” setting for a 45 second post-purge cycle.
b. The DSI ignition module will be energized and the 10. After the conclusion of the post-purge, the control will
spark ignitor will activate. enter the “OFF” state. While safety devices are still
monitored, all system outputs are de-energized.
c. The redundant safety valve will open, allowing gas
flow.
d. The burners will ignite and the control will receive a
signal from the flame sensor.
e. The spark ignitor will remain active for the duration
of the ignition cycle, regardless of flame status .
5. If flame is not established during the ignition cycle, the
control will repeat the pre-purge and ignitions cycles up
to three times. After three failed ignition attempts, the
board will enter a 1 hour lockout.
6. Once flame has been established, the control will enter a
warmup period to ensure flame stabilization and reduce
condensation in the heat exchanger.
7. After the warmup period, the control will enter the run
cycle. During the run cycle, the burner firing rate and
draft inducer pressure are determined based on the heat
demand received by the control via a Modbus signal or
the analog thermostat.
NOTE: If the control is paired with a split manifold, steps 1
through 6 pertain to the primary burners. Once the
control exits the warmup period and the firing rate is
dictated by the rooftop control, the control will ignite
the secondary burners and modulate the primary
burners based on the demand for heat.

Unit Maintenance
VB1287 BPP 2-Stage and 2-Stage Split Control

Sequence of Operation
1. A call for heat is initiated by the rooftop unit control 8. The run cycle will continue until any of the following
through a digital Modbus signal. Refrigeration Only conditions are met.
control packages may differ. a. The call for heat is terminated .Any of the safety
2. The VB1287 control will then go through a system check devices (high limit, air pressure, rollout, etc.) are
to ensure that the high temperature limit and rollout triggered.
switches are closed, the air pressure switch is open, and b. The control reaches its maximum run time of 6
the modulating valve is positioned correctly. hours. If this condition is reached, the control
3. The control will then enter the pre-purge cycle, where will terminate the run cycle, continue through
the inducer will run at the programmed purge pressure. the proper sequence of operations, and then
During this cycle, the control will look for the air pressure immediately enter the system check and pre-purge
switch to close and open at the correct settings. cycles to prepare for re-ignition.
4. Once the system check and pre-purge cycles are 9. Once the run cycle has terminated, the redundant safety
complete, the control will enter the ignition cycle. valve will close, the modulating valve will return to its set
position, and the draft inducer will ramp up to its “light-
a. The inducer will go to its “light off” setting (usually
off” setting for a 45 second post-purge cycle.
high speed).
10. After the conclusion of the post-purge, the control
b. The DSI ignition module will be energized and the
will enter the “OFF” state. All system outputs are
spark ignitor will activate.
de-energized but all safety devices are still monitored.
c. The safety valve will open, allowing gas flow.
d. The burners will ignite and the VB1287 control will
receive a signal from the flame sensor.
e. The spark ignitor will remain active for the duration
of the ignition cycle, regardless of flame status.
5. If flame is not established during the ignition cycle, the
control will repeat the pre-purge and ignition cycles up to
three times. After three failed ignition attempts, the board
will enter a 1 hour lockout.
6. Once flame has been established, the control will enter a
warmup period to ensure flame stabilization and reduce
condensation in the heat exchanger.
7. After the warmup period, the control will enter the run
cycle. During the run cycle, the burner firing rate is
determined by the heat demand received by the control
via a Modbus signal or the analog thermostat. Two firing
stages, High or Low, are available.
NOTE: If the control is paired with a split manifold, steps 1
through 6 pertain to the primary burners. Once the
control exits the warmup period and the firing rate is
dictated by the rooftop control, the control will ignite
the secondary burners and step High or Low the
primary burners based on the demand for heat.

Furnace Wiring Diagrams
Figure 86: 200 and 400 MBH (2-Stage)

Figure 87: 600 MBH (2-Stage)

Figure 88: 600 MBH (4-Stage)

Figure 89: 200 and 400 MBH (5:1 Modulation)

Figure 90: 600 MBH (5:1 Modulation), 400 MBH and 600 MBH (10:1 Modulation)

Figure 91: 800 MBH (10:1 Modulation)

Figure 92: 800 MBH (20:1 Modulation)

Figure 93: 1125 MBH (10:1 Modulation), 1125 MBH (20:1 Modulation)

Rooftop Equipment Warranty Registration Form
Warranty Exclusion Rebel Equipment Warranty Registration Form (continued)
Warranty Registration
Select Yes Form,
or No. If not 13F-4157,
applicable to thePart
type8 of
– Furnace Check,
unit, select N/A. Test, and Start.
VIII. FURNACE CHECK, TEST, & START
A. Gas pressure at main (inches w.c.): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . __________
B. Gas pressure at manifold (inches w.c.): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . __________
C. High limit control OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
D. Flame failure shutoff (seconds): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . __________
E. Airswitch OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
F. Main Gas Valve Close-Off OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A

G. Modulation Gas Heat Performance
Gas Pressure
Mod. Valve Reg. Valve
25% ______ in Wc. 25% ______ in Wc.
50% ______ in Wc. 50% ______ in Wc.
75% ______ in Wc. 75% ______ in Wc.
100% ______ in Wc. 100% ______ in Wc.
IX. MAINTAINING
Warranty is void if theMICROTECH CONTROLinPARAMETER
furnace is operated the presenceRECORDS
of
chlorinated vapors,
After the unit if the tested,
is checked, airflowandthrough the
started furnace
and the finaliscontrol
not in parameters are set, record the final settings. Keep these records on file
accordance
and updatewith ratingchanges
whenever plate, ortoifthe
thecontrol
wiringparameters
or controlsare have
made. Keeping a record facilitates any required analysis and troubleshooting
of the
been system or
modified operation
tamperedand with.
facilitates restoration after a controller replacement.
In-Warranty Return
Thank you for completing Material
this form. Procedure
Please sign and date below.
Material other than compressors may not be returned except North America
by permission of authorized factory service personnel of Daikin
at Signature
Minneapolis, Minnesota.
_____________________________________________________________ Daikin (“Company”) Startup warrants to contractor, purchaser and any
date: ___________________________
owner of the product (collectively “Owner”) that Company, at
A “return goods” tag will be sent to be included with the its option, will repair or replace defective parts in the event any
Return completed form by mail to:
returned material. Enter the information as called for on the tag product manufactured by Company, including products sold
in Daikin
order toWarranty
expedite Department,
handling 13600
at out Industrial
factoriesParkand Boulevard,
issuance of Minneapolis, MN 55441
under the brand names Daikin Air Conditioning, AAF
credits. All parts
or by email shall be returned to the factory designated on
to: AAH.Wty_WAR_forms@daikinapplied.com
thePlease
return goods tag, transportation charges prepaid. Air Conditioning, AAF HermanNelson and Daikin Service,
fill out the Daikin Applied “Quality Assurance Survey Report” and list any additional comments that could affect the operation of this unit; e.g., shipping damage, failed
and used in the United States or Canada, proves defective
components, adverse installation applications, etc. If additional comment space is needed, write the comment(s) on a separate sheet, attach it to the Survey Report and return it to
The return of the part does not constitute an order for in form.
material or workmanship within twelve (12) months from
the Warranty Department of Daikin Applied with the completed Equipment Warranty Registration
replacement. A purchase order for the replacement part initial startup or eighteen (18) months from the date shipped
must be entered through your nearest Daikin representative. by Company, whichever occurs first. Authorized replaced
The order should include the component’s part number and parts are warranted for the duration of the original warranty.
Submit Form
description and the model and serial numbers of the unit All shipments of such parts will be made FOB factory, freight
involved. prepaid and allowed. Company reserves the right to select
If it is determined that the failure of the returned part is due to carrier and method of shipment.
faultyClear
materialFormor workmanship within the standard warranty In addition, labor to repair or replace warranty parts is provided
period, credit will be issued on the customer’s purchase order. during Company normal working hours on products with
rotary screw compressors, centrifugal compressors and on
absorption chillers. Warranty labor is not provided for any other
products.
13F-4157 (06/17) 4

Company’s liability to Owner under this warranty shall not Assistance

exceed the lesser of the cost of correcting defects in the
products sold or the original purchase price of the products. To obtain assistance or information regarding this warranty,
please contact your local sales representative or Daikin
PRODUCT STARTUP ON ABSORPTION, CENTRIFUGAL Service office.
AND SCREW COMPRESSOR PRODUCTS IS MANDATORY
and must be performed by Daikin Service or a Company
authorized service representative.
Sole Remedy
THIS WARRANTY CONSTITUTES THE OWNER’S
It is Owner’s responsibility to complete and return the
SOLE REMEDY. IT IS GIVEN IN LIEU OF ALL OTHER
Registration and Startup Forms accompanying the product to
WARRANTIES. THERE IS NO IMPLIED WARRANTY OF
Company within ten (10) days of original startup. If this is not
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
done, the ship date and the startup date will be deemed the
same for warranty period determination, and this warranty shall PURPOSE. IN NO EVENT AND UNDER NO CIRCUMSTANCE
expire twelve (12) months from that date. SHALL COMPANY BE LIABLE FOR INCIDENTAL, INDIRECT,
SPECIAL, CONTINGENT OR CONSEQUENTIAL DAMAGES,
Exceptions WHETHER THE THEORY BE BREACH OF THIS OR ANY
OTHER WARRANTY, NEGLIGENCE OR STRICT LIABILITY
1. If free warranty labor is available as set forth above, such IN TORT.
free labor does not include diagnostic visits, inspections,
travel time and related expenses, or unusual access time No person (including any agent, sales representative, dealer
or costs required by product location. or distributor) has the authority to expand the Company’s
obligation beyond the terms of this express warranty or to state
2. Refrigerants, fluids, oils and expendable items such as that the performance of the product is other than that published
filters are not covered by this warranty. by Company.
3. This warranty shall not apply to products or parts For additional consideration, Company will provide an
which (a) have been opened, disassembled, repaired, extended warranty(ies) on certain products or components
or altered by anyone other than Company or its thereof. The terms of the extended warranty(ies) are shown on
authorized service representative; or (b) have been a separate extended warranty statement.
subjected to misuse, negligence, accidents, damage,
or abnormal use or service; or (c) have been operated,
installed, or startup has been provided in a manner
contrary to Company’s printed instructions, or (d) were
manufactured or furnished by others and which are not
an integral part of a product manufactured by Company;
or (e) have not been fully paid for by Owner.

Rooftop
Equipment Warranty Registration Form
To comply with the terms of Daikin Applied Warranty, complete and return this form
within 10 days to the Warranty Department of Daikin Applied.
Check, test, and start procedure for Rooftop roof mounted air conditioners with or without heat
recovery and roof mounted air handlers.
GENERAL INFORMATION
Job Name: ____________________________________________________________ Unit No.: _______________________________

SOI No.:________________________________
Installation address: _____________________________________________________________________________________________
City: _________________________________________________________________ State: _________________________________
Purchasing contractor: ___________________________________________________________________________________________
City: _________________________________________________________________ State: _________________________________
Name of person doing start-up: ____________________________________________________________________________________

Company name: ________________________________________________________________________________________________
Address: ______________________________________________________________________________________________________
City/State/Zip: __________________________________________________________________________________________________
UNIT INFORMATION
Unit model number: ____________________________________________________ Unit serial number: ______________________

Compressor 1 model number: ____________________________________________ Serial number: __________________________
13F-4158 (06/17) ©2017 Daikin Applied • (800) 432-1342 • www.DaikinApplied.com

Rooftop Equipment Warranty Registration Form (continued)
Select Yes or No. If not applicable to the type of unit, select N/A.
I. INITIAL CHECK
A. Is any shipping damage visible? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
B. Are fan drives properly aligned and belts properly adjusted? . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
C. Tightened all setscrews on pulleys, bearings and fans? . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
D. Have the hold-down bolts been backed off on spring mounted fan isolators? . . . . . . . . . . . . . . . . . Yes No N/A
E. Do fans turn freely? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
F. Has the discharge static pressure reference line been properly located within the building? . . . . . . . . . Yes No N/A
G. Electrical service corresponds to unit nameplate? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
G1. Voltage at Terminal Block | Disconnect 1–2_____________ V 2–3 _____________ V 1–3 _____________ V
H. Is the main disconnect adequately fused and are fuses installed? . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
I. Are crankcase heaters operating, and have they been operating 24 hours prior to start-up? . . . . . . . . . Yes No N/A
J. Are all electrical power connections tight? (Check compressorelectrical box.) . . . . . . . . . . . . . . . . Yes No N/A
K. Is the condensate drain trapped? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
II. FAN DATA
A. Check rotation of supply fan? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
B. Voltage at supply fan motor: . . . . . . . . . . . . . . . . 1–2_____________ V 2–3 _____________ V 1–3 _____________ V
C. Supply fan motor amp draw per phase: . . . . . . . . . . . . . . . L1 _____________ L2 _____________ L3 _____________
D. Fuse sizes: . . . . . . . . . . . . . . . . ._______________________________________________________________________
E. What is the supply fan rpm? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _____________
F. Check rotation of return fan?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
G. Voltage at return fan motor: . . . . . . . . . . . . . . . . 1–2_____________ V 2–3 _____________ V 1–3 _____________ V
H. Return fan motor amp draw per phase: . . . . . . . . . . . . . . . L1 _____________ L2 _____________ L3 _____________
I. Fuse sizes: . . . . . . . . . . . . . . . . ._______________________________________________________________________
J. What is the return fan rpm? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _____________
K. Record supply static pressure at unit in inches of H20: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _____________
L. Record return static pressure at unit (with outside air dampers closed) in inches of H20: . . . . . . . . . . . . . . . _____________
13F-4158 (06/17) 2

III. START-UP COMPRESSOR OPERATION
A. Do compressors have holding charges?
Circuit #1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Circuit #2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
B. Are compressors rotating in the right direction? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
C. Do condenser fans rotate in the right direction? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
D. Ambient temperature (°F): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _____________
E. Does unit start up and perform per sequence of operation? . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
IV. PERFORMANCE DATA

A. Compressor voltage across each phase: . . . . . . . . . 1–2_____________ V 2–3 _____________ V 1–3 _____________ V
B. Compressor amperage of fully loaded compressor: Compressor #1 — Phase 1________ Phase 2 ________ Phase 3 _______
Compressor #2 — Phase 1________ Phase 2 ________ Phase 3 _______
C. Low pressure cut-out: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
D. Low pressure cut-in: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
E. High pressure cut-out: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
F. Discharge pressure, one compressor: . . . . . . . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
G. Discharge pressure, fully loaded, 2–3 compressors: . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
H. Suction pressure, one compressor: . . . . . . . . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
I. Suction pressure, fully loaded, 2–3 compressors: . . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
J. Liquid press, fully loaded, 2–3 compressors (at liquid line shutoff valve): . . . Circuit 1 __________ psig Circuit 2 __________ psig
K. Liquid temperature, fully loaded, 2–3 compressors: . . . . . . . . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
L. Suction line temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ____________ °F ____________°F
M. Superheat: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ____________ °F ____________°F
N. Subcooling:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ____________ °F ____________°F
O. Is the liquid in the line sightglass clear and dry? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
P. Does the hot gas bypass valve function properly?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
13F-4158 (06/17) 3

Q. At what suction pressure does the hot gas bypass valve open?. . . . . . . . Circuit 1 __________ psig Circuit 2 __________ psig
R. Record discharge air temperature at discharge of unit: ___________ °F
S. Are all control lines secure to prevent excessive vibration and wear? . . . . . . . . . . . . . . . . . . . . . Yes No N/A
T. Are all gauges shut off and valve caps and packings tight after start-up? . . . . . . . . . . . . . . . . . . . Yes No N/A
V. ELECTRIC HEAT CHECK, TEST & START

A. Electrical heat service corresponds to unit nameplate? . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Volts _____________ Hertz _____________ Phase _____________

B. Are there any signs of physical damage to the electric heat coils? . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
C. Have all electrical terminals been tightened? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
D. Does sequence controller stage contactors properly? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
E. Electric heater voltage across each phase: . . . . . . . . . . . . . . . . . ___________ L1 ___________ L2 ___________ L3
F. Amp draw across each phase at each heating stage:
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6
Phase L1: ___________ ____________ ____________ ___________ ___________ ____________
Phase L2: ___________ ____________ ____________ ___________ ___________ ____________
Phase L3 ___________ ____________ ____________ ___________ ___________ ____________
G. FLA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L1 ___________ L2____________ L3 ___________
H. Operate electric heat with fans off. Electric heat must cycle on high limit control . . . . . . . . . . . . . . . Yes No N/A
VI. GAS BURNER CHECK, TEST, & START

Specifications:
For gas, see Forced Draft Gas Burner Installation and Maintenance Bulletin. (IM 684 and IM 685)
A. Gas Furnace:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model no. __________________
B. Gas Burner: . . . . . . . . . . . . . . . . . . . . . . . . . . .Model no.___________________ Serial no. ___________________
C. Gas Rated firing rate (MBH input): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ._________________
D. Gas Altitude (ft. above sea level): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ._________________
E. Input (CFH): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
F. Gas pressure at burner (inches w.c.): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
G. CO2 (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
H. CO2 (%): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
I. Pilot flame only in microamps (steady at low fire): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
J. Pilot Tap-gas pressure (inches w.c.): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
K. Motor only/burner FLA running amps: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
L. High limit control OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
M. Flame safeguard (microamps): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
13F-4158 (06/17) 4

N. Flame failure shutoff (seconds): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _________________
O. Airswitch OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
P. High Gas Pressure Switch OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Q. Low Gas Pressure Switch OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
R. Main Gas Valve Close-off OK?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A

S. Modulation Gas Heat Performance
Gas Pressure
Mod. Valve Reg. Valve
25% ______ in Wc. 25% ______ in Wc.
50% ______ in Wc. 50% ______ in Wc.
75% ______ in Wc. 75% ______ in Wc.
100% ______ in Wc. 100% ______ in Wc.
VII. Hot Water Coil
A. Pressure test OK? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
VIII. Heat Recovery
A. Heat wheel rotates freely? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
B. Heat wheel VFD operates properly? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
C. Heat wheel VFD . . . . . . . . . . . . . . Model No. _________________________ Serial No. ___________________________
D. Check for air bypass around heat wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
IX. Design Flow Calibration
A. Verify power is supplied to the MicroTech III unit controller . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
B. Verify that the shipping screws have been removed from the measuring station vane . . . . . . . . . . . . Yes No N/A
C. Examine station for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
D. Record Level Position after calibration
• LH Level Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ____________
• RH Level Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ____________
NOTE: This is viewed in the MicroTech III controller, in the Min OA setup menu.
13F-4158 (06/17) 5

X. Have all electronic or electrical controls been checked, adjusted, and tested for proper operation per the installation and
maintenance bulletins?
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
XI. MAINTAINING MICROTECH CONTROL PARAMETER RECORDS

After the unit is checked, tested, and started and the final control parameters are set, record the final settings. Keep these records
on file and update whenever changes to the control parameters are made. Keeping a record facilitates any required analysis and
troubleshooting of the system operation and facilitates restoration after a controller replacement.
Thank you for completing this form. Please sign and date below.
Signature _____________________________________________________________ Startup date: ___________________________
Return completed form by mail to:

Daikin Warranty Department, 13600 Industrial Park Boulevard, Minneapolis, MN 55441
or by email to: AAH.Wty_WAR_forms@daikinapplied.com
Please fill out the Daikin Applied “Quality Assurance Survey Report” and list any additional comments that could affect the operation of this unit; e.g., shipping damage, failed
components, adverse installation applications, etc. If additional comment space is needed, write the comment(s) on a separate sheet, attach it to the Survey Report and return it to
the Warranty Department of Daikin Applied with the completed Equipment Warranty Registration form.
Submit Form
Clear Form
13F-4158 (06/17) 6

Quality Assurance Survey Form
Quality Assurance Survey Report
To whom it may concern:

Please review the items below upon receiving and installing our product. Select N/A on any item that does not apply to the product.
Job Name: _____________________________________________________________________ Daikin Applied S.O. No. _______________
Installation address:____________________________________________________________________________________________________
City: ___________________________________________________________________________ State: _______________________________
Purchasing contractor:__________________________________________________________________________________________________
City: ___________________________________________________________________________ State: _______________________________
Name of person doing start-up (print): ___________________________________________________________________________________
Company name: ______________________________________________________________________________________
Address: ____________________________________________________________________________________________
City/State/Zip: _______________________________________________________________________________________
Unit model number: ____________________________________________________ Unit serial number: __________________________
1. Is there any shipping damage visible? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Location on unit ____________________________________________________________________________________
2. How would you rate the overall appearance of the product; i.e., paint, fin damage, etc.?
Excellent Good Fair Poor
3. Did all sections of the unit fit together properly? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
4. Did the cabinet have any air leakage? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Location on unit ___________________________________________________________________________________
5. Were there any refrigerant leaks? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
From where did it occur? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping Workmanship Design
6. Does the refrigerant piping have excessive vibration? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Location on unit ___________________________________________________________________________________
7. Did all of the electrical controls function at start-up? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
Comments _______________________________________________________________________________________
8. Did the labeling and schematics provide adequate information? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes No N/A
9. How would you rate the serviceability of the product?

10. How would you rate the overall quality of the product?
11. How does the quality of Daikin Applied products rank in relation to competitive products?
Comments _______________________________________________________________________________________
Please list any additional comments which could affect the operation of this unit; i.e., shipping damage, failed components, adverse installation applications, etc. If additional comment
space is needed, write the comment(s) on a separate sheet, attach the sheet to this completed Quality Assurance Survey Report, and return it to the Warranty Department with the
completed preceding “Equipment Warranty Registration Form”.
13F-4160 (02/16) ©2016 Daikin Applied • (800) 432-1342 • www.DaikinApplied.com


Daikin Applied Training and Development
Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high
priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com
and click on Training, or call 540-248-9646 and ask for the Training Department.
Warranty
All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied Representative for warranty details. To find your
local Daikin Applied Representative, go to www.DaikinApplied.com.
Aftermarket Services
To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.
Products manufactured in an ISO Certified Facility.
IM 1287 (01/20) ©2020 Daikin Applied | (800) 432–1342 | www.DaikinApplied.com

Installation and Start-Up Manual IM 1287 Rebel Applied Packaged Rooftop

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation and Start-Up Manual IM 1287 Rebel Applied Packaged Rooftop

Uploaded by

Copyright:

Available Formats

Installation and Start-up Manual

Rebel Applied™ Packaged Rooftop

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Start Up Operating State . . . . . . . . . . . . . . . . . . . . 37

Hot Water Coil Piping . . . . . . . . . . . . . . . . . . . . . . 23 Initial Manual Mode Start-Up . . . . . . . . . . . . . . . . 42

Steam Coil Piping . . . . . . . . . . . . . . . . . . . . . . . . . 25 OA Damper Start-up . . . . . . . . . . . . . . . . . . . . . . . 42

Damper Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cooling/Heating Start up . . . . . . . . . . . . . . . . . . . . 43

Economizer Dampers . . . . . . . . . . . . . . . . . . . . . . 27 Economizer/OA Damper Start-up . . . . . . . . . . . . . 43

Exhaust Hood Assembly . . . . . . . . . . . . . . . . . . . . 28 Expansion Valve Superheat Adjustment

IM 1287 • REBEL APPLIED ROOFTOP 2 www.DaikinApplied.com

DDC Space Sensors . . . . . . . . . . . . . . . . . . . . . . . 52 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 99

www.DaikinApplied.com 3 IM 1287 • REBEL APPLIED ROOFTOP

This manual provides installation information about the Rebel

Compressor Nameplate DANGER

Gas Burner Nameplate NOTICE

Electric Heater Nameplate

IM 1287 • REBEL APPLIED ROOFTOP 4 www.DaikinApplied.com

Daikin Rebel Cooling Configuration

Figure 2: DPS-A Unit, Typical

www.DaikinApplied.com 5 IM 1287 • REBEL APPLIED ROOFTOP

Figure 3: Typical Component Locations—DPS-A Units

Condensate Connection 1.5” NPT Bottom Discharge Air

Outside/Return Air Dampers Filter

Low Voltage Control

Evaporator Heat Section (Natural Gas, Main Control Panel

IM 1287 • REBEL APPLIED ROOFTOP 6 www.DaikinApplied.com

Figure 4: Schematic, Standard Circuit

Figure 5: Schematic, Hot Gas Bypass Circuit

www.DaikinApplied.com 7 IM 1287 • REBEL APPLIED ROOFTOP

Figure 6: Schematic, MHGRH Circuit

Figure 7: Low Ambient Circuit Schematic

Low Ambient Configurations

IM 1287 • REBEL APPLIED ROOFTOP 8 www.DaikinApplied.com

Figure 8: Condenser Piping, Compressors, 1 to 2 Compressors per Circuit are Provided*

Splitter Solenoid Ckt 2

Optional Refrigerant Hot gas Bypass

Filter Dryer (replaceable core optional)

*Unit with 4 fixed speed compressors shown

www.DaikinApplied.com 9 IM 1287 • REBEL APPLIED ROOFTOP

Controlled Component Locations

Figure 9: Control and Component Locations

Outdoor Air Pre Heater

Exhaust Wheel Condenser

Return Air Dampers

Hot Water Coil Leaving Coil Service

Discharge Air Furnace

IM 1287 • REBEL APPLIED ROOFTOP 10 www.DaikinApplied.com

Figure 10: Control Panel Locations

Energy Wheel /Electric

Main Control Panel

Figure 11: Typical Main Control Panel

www.DaikinApplied.com 11 IM 1287 • REBEL APPLIED ROOFTOP

Figure 12: Typical Low Voltage Control Panel

IM 1287 • REBEL APPLIED ROOFTOP 12 www.DaikinApplied.com

www.DaikinApplied.com 13 IM 1287 • REBEL APPLIED ROOFTOP

Unit Installation Unit Clearances

Figure 16: Service Clearances (Scenario A)

Supply Fan Section

IM 1287 • REBEL APPLIED ROOFTOP 14 www.DaikinApplied.com

Figure 17: Service Clearances (Scenario B)

Supply Fan Section

www.DaikinApplied.com 15 IM 1287 • REBEL APPLIED ROOFTOP

Figure 18: Overhead Clearance

Furnace flue (if