NGO VAN QUYET gC CLC TIE: nC CS a CHI TH ET MAYPGS, TS. NGO VAN QUYAT TU DONG HOA TINH TOAN THIETKE CHI TIET MAY (Theo gido trinh Chi tiét may) In lan thit nhat NHA XUAT BAN KHOA HOC VA KY THUAT HA NOI - 2005LOI MO1 DAU Dai naong phue vu ctia cudn sack mats: ortaic héi ta cde sinh vien thude cde trying dai hoe k¥ thud, cao déing AS thudt,... thm chi cée hoe vien ede tng trung hoc chuyén nghiép Fuad va cic rung td day nghé cor khi Ki cain thigt ké chi tiéi may, may cor Khi. Frong qué trinh hoc tap mon hoc Chi tiéi may, Nguyén IN - Chi thiét may, Cor so co hoc may, Co’ so thidi ke md _ Sach sé gitip cdc hoc vién mot cach dae te bhi lam hai tdp ton hoae thie ké' dé dn mon hoc. Sau nita, sich ed the’ tins tat héw tham khao bd ich cho cde kS su co Khi, ede nhan vien kX thudt trong cde vién thiét ké co khi hode cae phong KS thudt cia cde whet may cet Khe Cae write cia sich gdm 3 phin Phén I gidi thiew van edt vé khei nding ue dong tink todn ctia phan mém todn hoc Maple va kha nang te déng thidi ke theo cong nghé thich nghi (Adaptive echnology) ctia phd mém cor hoc Mat. Phin nay con trinh bay nhiing quan diém vé ut déng hod va thiét ké°15i 1ae trong gud trinh thidi ke dy ca kh Phan 2 gidi thigu mot 56° chuomg trinh we dong tinh todn thidt ke’ cdc seb cé cong dung chung v6t st trg ghip cuia phdn mém Maple 6 © cde chi eh dling chung didn buh, DIN (Die); ISO_.v6i sie tro ip ctia phan mém Mat 6. Da bier, sich wrink bay phicong phap ny ding tin Phan 3 tinh bay nhiowg vi du thiét cy thé... theo mot 36 quy chudn nhc ANSI (M; totin dé bén medi ctia chi riét may nho phén mém nay. Sach trink bay theo hning ndng cao AF ndng thieh ke Chi et ondy erén andy vt tink va RS nang sit dung phot hop, hat hod phén mém todn hoc va phan mém ca hoc trong vige ue déng hod tinh todn thiet ke Wi sae ee Chi ti mndy 63 eding dung chung iren co se ede Séch gio Khoa mai nhdt vé Chi tid dy dVigt nam cling nine & nuéc nyoai Phang phép trink bay ngdn gon. dé hidu theo hing thie hank thidt ke’ ca khi tren may tink cé nhan (PC) voi cong nghé kich chuot vi xem (Chickand See). Sach khéng nhac lai nhiing Is thuyét, ning cong thie tink todn trinh bay trong cdc séch gido khoa vé Chi tiéi mdy, ma chi trink bay trinh cdc bude 1¢ dong tinh todn thiéi ke dé nhan duge sin phim mong mudn Trong phan phu luc cé gibi thigu mot so ban vé ldp clia mét s6 loai hop gidm te vd mét s6 ban vé ché tao céc chi tiéi dién hinh. — ~ Dé phuc vu hinh thie gido duc tt xa (Distant Education) hode E- Learning-Teaching, cudn sch nay con duge xudt ban dudi dang E-Textbook (Sach gido khoa dign tit) ding true tiép trén ting PC ddc tap; cde mang cuc b6 LAN; WAN va truc tuyén trén INTERNET. E-extbook nay c6 nhiéu hink dnk dong vi cong nghé Multimedia va mot 86 tién bo Khdc ciia CNTT da duge sit dung trigt dé. Trong qué trinh hoan thién cudn sdch ndy, tdc gid da nhén duge nhiéu kién dng g6p xdy dung quy béu cia cdc dng nghiép va cdc chuyén gia. de gid xin chdn thanh cdm on: TS Nguyén Hitu Dién, Trudng Phong Gidi tich va tink todn khoa hoc, Vign Todn hoc thudc Vién Khoa hoc va Cong nghe Viét Nam; PGS. TS An Higp, Bo Mon Thiéi ke Méy, PGS.TS Tran Vinh Hung, Trung tam CADICAM thudc Trudmg Dai hoc Giao thong Van tdi; PGS. TS Nguyén Minh Tudin thuje Trung tam Khoa hoc-Cong nghé Quan su, PGS.TS.Dink Bé Tru, Hoc vién K¥ thugt Quan su thude BO Quéc phong vé nhiing § kid déng gop qus bau dé. Tée gid xin giti 161 cdm on dat biét ti cdc can b6 clia Nha xudt bin dt tham gia vao céc cong doan dé cudn séch nay duge ra mit ban doc. Cudi cing téc gid xin mhigt thank cém on va hoan nghénh moi > kign dong gop xdy dung cia ban doc. Moi nhu edu vé sie dung phan mém (Maple & MDT), E-Textbook, ciing nhu moi § kigh ding gép xdy dung xin céc ban vui long lién hé true tiép voi Nha xuudit ban Khoa hoc va K¥ thudt, 70 Tran Hung Dao, hodc lién hé véi tée gid theo dign thoai (04) 7.541.575 hoe (0280) 866.682 hay wail quyeinv@ yahoo.com Xin chan thanh cdm on Ila Noi. ngay 10 thang 10 nam 2004 TAC GIAMUC LUC LOINOT DAU MUC LUC BANG I. MOT SO KY HIEU QUY UGC THEO TCYN BANG IL. MOT SO KY HIEU QUY UGC CHiNH TRONG PHAN MEM MDT (HOA KY) PHAN I: GIGI THIEU CAC PHAN MEM TRO GIUP TUDONG TINH TOAN THIET KE CHI TIET MAY Chuong 1. gu vé phn mém trg gidp tinh toan Maple 1.1 Gidi thigu van tat 1.2 Dac diém néi bat cha Maple 1.3 Phin mém Maple 6 (Chucong 2. Gidi thieu vé phn mém tro gidip thiét ké MDT 2.1 Gidi thigu vin tit 2.2 Dac diém ndi bat cha Mdt 2.3 Phan mém Mat 6 Chuong 3. Nhimg quan diém vé tur déng héa thiét ké chi tiét may 3.1 Nhimg noi dung thiét ke may 3.2 Nhiing ndi dung thiét ké chi tiét may 3.3 Céc chi tidu vé kha nang fam vie cba chi tiét may 3.4 Nhing quan diém vé ty dong hod thie ké chi tiét my PHAN II. TUDONG HOA TINH TOAN NHO SUTRO GIUP CUA PHAN MEM MAPLE 6 Chuong 4. Chuong trinh ty dong hos tinh toan bé truyén dai 4.1 Chon loai dai 4.2 Tinh tin cde thong s6 hinh hoc, kich thutée 4.3 Kiém tra cée digu kien géc om va dinh Kich thutie bn dai 4 7 7 18. 19 2 2 23 25 31 31 32 33 37 45 45 474.4 Xie dinh cde hye téc dung lén true va kiém bén Chuong 5. Chusong trinh tu dong hod tinh tosin bo truy 5.1 Chon loai xich 5.2. Kiém nghitm céc diéu kign bén 5.3 Tinh cdc thong sé hinh hoe dia xich 5.4 Xée dinh Hye téc dung len truc én xich Chuong 6, Chuong trinh ty déng hod tinh toan banh rang try 6.1 Chon dong co 6.2 Phan phoii ty s6 trayén 6.3 Thict ke bd truyén dai 6.4 Thiét KES truyén bénh rang try 6.5 Thidt ke true 6.6 Tinh toan chon 6 (Chuang 7. Chuong trinh tir dong hed tink ton binh rang nén (cén) 7.1 C&e thong s6 dau v0 7.2 Thick ké bd truyén binh rang nén (con) 1.3 Xée dinh céc luv tée dung lén cfc binh rang khi lam vie Chuong 8. Chuong trinh ts dong hod tinh todn true vit-binh vit 8.1 Céc thong si dau vao 8.2 Chon vat liew 8.3 Tinh todn cdc thong s6 hinh hoc 8.4 Xe dinh ede Ive tée dung fen true vit-hinh vit khi Tam vige 8.5 Tinh niet trayén dong truc vit Chuong 9. Chuong trinh ur déng hos tinh todn true 9.1 Céc théng s6 tinh todn cot hin 9.2 Céc thong s6 tinh bén méi, 49 vOng va g6e xoay cha truc 9.3 Cae cong thie tinh todn chi yCu 9.4 Cac bing sé liu thuing dang 9.5 Chuong tinh tinh toan true vit Chuong 10. Chutong trinh ty dong hod tinh tosn 6 truc 10.1 Chon Toai 6 tan 10.2 In ket qua tinh toxin 6 50 52 52 56 58 60 61 6L 65 66 RB 94 102 113 M3 14 HO 142 142 142 147 152 153 154 154 155 156 159 168 183 183 1R4PHAN IIL TUDONG HOA THIET KE CHI TIRE MAY NH SUTRO GIUP CUA PHAN MEM MDT6 Chuong 11. Tu dong tinh chon moi ghép dinh tin 11.1 Gigi thidu cdc loai dinh tin 11.2 Gidi thieu cae bude ng dong tinh chon 11.3 Viv Chuong 12, Tu déng tinh chon moi ghép bulong Chuong 13. Tut dong tinh chon truyén dong dai 13.1 Gigi thigu cdc loai day dai 13.2 Gidi thidu cde hude ty dong tinh chon 13.3 Vidu Chuong 14, Tx dong tinh chon truyén ding xich 4.1 Gidi thigu cic loai xich 14.2 Gidi thi 14.9 Vida Chuong 15. Tw dong tinh chon truyén dong banh rang tru 15.1 Gidi thidu de bude te dong tinh chon ic loa binh rang tr 15.2 Gidi thigu cae bude tu dong tinh chon 15.3 Vidu Chuong 16, Tu dong tinh chon true 16.1 GiGi thigu cdc loai true 16.2 GiGi thieu cée bude Ur dong tinh chon 16.3 Vide Chicong 17. Ts dong tinh chon 6 trot 17.1 Gigi 17.2 GiGi thigu cde bude wy dong tinh chon 17.3 Vidw Chuong 18. Tu déng tinh chon 6 lan 18.1 Gigi thigu ede loai 6 Lan Jogi Garayt 18.2 Gidi thigu cde buck: wy dong tinh chon 18.3 Vida Chuang 19. Tu dong tinh chon 3 x0 19.1 Gigi th 19.2 gu cde loai 1d x0 id thigu cae bude wr dong tinh chon 193 193 194 194 196 201 201 201 205 207 207 207 210 212 212 212 213 216 216 216 220 229 229 229 230 233 233 233 233 239 239 23919.3 Vidu Chuong 20. Huéng dan chung vé lye chon vat ligu t61 mu 20.1 Yeu céu vé tfoh nang sit dung 20.2 You cfu vé tinh cong nghe 20.3 Yeu céu vé tinh kinh t€ 20.4 Yeu céu vé bio vé moi traimg va an toan x3 hoi. PHU LUC 1: Vi du tinh ton thiét ké mét hé din dong co khi Yéu cdu: thiét k€ dong co-hop gidm (6c truc vit-bénh vit-bang ti PHY LUC 2: Cae tuy chon khi thiét ké PHU LUC: Bang chuyén déi don vi KET LUAN TAL LIEU THAM KHAO 245 249 249 253 253 255 257 257 273 275 216BANG 1. MOT SO KY HIEU QUY UGC THEO TCVN (TIEU CHUAN ViET NAM) ne | ky higu Ten got Ben vi t v [Gocnangetaren 0 2 2 | H6s6 ngoai ue tac dung vao bulong 3 9 | Géc ma sat twang dong a 4 6 | Chigu day cla tm ghép mm 5 | tg sudt phap cia mot han MPa (wimm) 6 | Ging sust tip (cit) cha mai han MPa (Niemen) 7 | H6 88 pdm ding suat cho phép cia méi han khi ti thay a8 8 0 — | He s6 bn 8 G66 tip xuc a 10. | ty | img suat edt ainn MPa 11. | | H8 86 Poatxéng cita vat lieu chi tiét bi bao (truc) 12. |, | Gidinan mai uén dai han véi chu trinh cng sust a6i| MPa, xing {Néern’) 13. |, | Gigi han mi xodn dai han vdi chu trinh img suat doi | MPa xing 14. | | He 86 Poatxéng cita vat iu chi tiét bao (mays) 15. | 9, | Bién 46 (mg suat uén MPa 16. | Bign 46 «ng sust xoan MPa 17, | 2, | 6 mém cia bung 18.) os. % |} Gi6i han bén ud, xodn MPa 19. | ay | ng suat dap MPa 20. | «| tng sudt kéo cia tim MPa 21. | om | Ging sudt uén trung Binh MPa 2 m —_ | tg suai xodn trung binh MPa 23. | | 88 mém ela cac tm ghép 24 5 __| ng sust edt eta tim ghep MpaNe 25, 26 27. 28. 29, 30. 3t 32. 33. 34. 36. 36. 37. 38. 40, a4 42, 43, 44, 45 46 47 48, 49, 50 owe 9 2 eo ea Tigp theo bang 1 Ten goi Ban vi He $6 an toan bén mdi cho phép | Xing suat phap cho phép ca méi han MPa (wim) {ing suai tip cho phép cia moi han MPa (Wimm’) Lue dn nha cho phép tac dung lén méi ghép N Din tich mat cat ngang ca buléng mm* ign tich bs mat tiép xc ca chi vet may (am | mm? hep) Chiéu réng cla tém ghép mm Chiéu réng cha 6 fan mm Kind nang ti d6ng can thiét cba & tinh toa tk) Kha nang 18i tinh cia 6 tidy chudin (kN) Kha nang tai dang cla 6 tiéu chun N, (kN) ‘Bung kinh dinh ren (avéng kinh tu chun) mm Bung kinh danh nghia cla méi ghép mm Budng kinh than dinh tan mm Budang kinh truc mm ung kkinh trong cla vong trong cia 6 lan (ngdng | mm. ‘Buéng kinh ngoai cla vong ngoai cia é fan mm using kinh trong cla true Sng mm using kinh chan ren mm ‘Buténg kinh trong cla chy tiét bj bao (truc) mn ‘Batang kinh trung sinh cba ren mm Buéng kinh ngoai cia chi tét bao (raya) mm Buéng kinh than buléng: mm ‘ung kinh 16 lap buléng mm ung kinh 1 dat inh tan nim Khoang cach tir mat dau cia tém ghép dén tam | mm hang din dau tién toTigp theo bing 1 ky higu Ten goi Bon ee | Khodng cach ede ke 161 ruc rung hoa ella mat edt | mm 52, | &, | Madun dan héi loai 1 ca vat lieu chi tit 6] 620 | MPa, (truc) (im) 53. ‘Médun dan héiloai 1 cia vat liu chi tiét bao (mayo) MPa 54. 1 | Hé so ma sat tinh & bé mat tiép xe 56. P| Hé 56 ma sat thay thé & bé mat tgp xtic 56. | FP | Ngoal le tac dung sr “, | Lue doe true, truyén qua mei ghép 58. =, | Lue tae dung doc true trong 66 truyén banh rang, | ‘rye vit 59. | | Lue doc true tac dung vao 6 N 60. | | Lyetde dung én tém ghép tai hang dinh tan thes 1 N 61 F, | Luc tac dung huting tam N 62 F, | Lue tid tuyéin trong b6 truyén banh rang - truc vit N 63. | F,, Fa | Luc vong trong b6 truyén banh rng - truc vit N 64. | | Luc xidt chat dai dc trong méi ghép buléng N 65 F, | Lue tae dung len mdi ain tan hoae bulbng hoac | oN diém han 66. k | Ghiéu cao canh duting han mm 67 X —_[H@ sé an toan méi ghép (chéng trust, chdng téch hoy 68 |, | He s6ké dn 4ac tinh t3i trong 69. | K, | He 86 ké dén anh huting ca nhiet a6 70. 1 | Chiéu dai méi ghép han (chiéu ei dung han) mm nm Téng chiéu dai ct mm 72. Tudi tho cilia 6 tinh theo trie Tréu vong 23. Chiu dai cla mét han doc mn 74. Tudi the cila 6 tinh theo gid gid 75. Chiéu dai cia méi han ngang mm 76. Mémen tugng duang Nm, NemTip theo bing I Ten goi 77 78 79, 80, 81 82, 83. a4 85, 86, 87, 88. 89 20. 1 2. 93. 96, 97, 99. 100. 101 102. 12 Poo ar eee 4A Momen uéh true Mémen uén truc quanh truc x Mémen u6n true quanh true y Téc 86 quay cla truc hoe cia ving trong (ngoai) chad £86 doi ctia mei ghép chat {86 doi cén thidt true khi lp theo ghuong phap Ip é ‘BO doi ln nhat ca kigu ldp duve chon ‘Ap suit trén bé mat tip xic tép chat Bu6c ren ‘Cong suit truyén dng Tal trong dong twang duong trong 6 Ti trong dng doc true twang dang Bi trong khéng 461 thay thé twang dung cho ede 414i trong thay déi Buéc xoan 6 Tai trong finh twang dang & ede 6 true Tai trong tinh doc truc tueng ducng 8 cac 6 truc Tai trong inh hung tam tuong duong & cae 6 true ‘Tal trong d6ng hung tam song duong & ede & truc Phan lye ton phan & cae 6 ruc Chiéu cao cac dinh map mé lén nhat tren bé mat chi tit bj bao (trac) CChiéu cao cae dinh map mo Kén nhét trén bé mat Chi tiét bao (maya - bé mat 18) Chiu day cia tém ghép Lye doc truc phy cla 6 dé chan, Buée dinh tan Mémen xodn Mémen xodn truyén qua méi ghép Don vi ‘Nm, Nm Nm, Nmm_ Nm, Nem vong/phat mm mm (kN) mm zzz22 ym umNe 103 104, 105, 106, 107. Tip theo bang | ky higu Tan goi Ban vi FONNNS KX Mé men xodn true Hé 56 ké dén vong nao quay Hi 6 18 trong huting tam Hé 86 ti trong tinh hung tm Hé 56 tal trong doc true He sé ti trong tinh doc truc ‘86 lugng buléng eva nhém 86 luong dinh trong mdi ghép Sé luong con lan Chiu réng then ‘Chiu cao then Chiéu cao tinh tod cla then Chiéu dai then Budng kinh danh nghia truc Chigu sau canh then trén true Chiu sau ranh then tran 1S MO men truyén ‘Nm, Nom mm MPa MPa 13BANG I. MOT SO KY HIEU QUY UGC CHINH TRONG PHAN MEM MDT (CUA HOA KY) Nt | Ky nigu Jt] Abphe | He sé tap eune cng ual Beto | He s6 tap trung (ing susit thc 16 3 S| He 86 antoan mdi 4 S| He s6 antoan chay 5. | 6, | M6 sékh8 nang ti tinh cla 6 Jan a) 6 © | Me 56 khd nang tai ding cia é tan «nN 7. 1 | He sé anh hung cing nghé kich thuBe ti gil han bén kéo, gic han chy 8. 2 | Hé s6 anh hung cda kich thuéc hinh hoc 8 Ka | He sé anh hudng cba kich tude khi 66 tap trung ling suat 10. | Ke | He sé a6 nham 1] kv | He 38.66 dn bs mat 12 K | He sa anh huang téng hap 16. dd bén mos 13] kA | He sé chdng thao ling +4 | K2F | H@ sé anh hudng t6i 6 bén chay 15. | Gama F | Hé s6 anh huding téng hap 1846 bén chdy 16] 0 | evsngkinnion mmanch 7 | Butng kink ahé cia true ram, Inch | 18. ‘Bung kinh trong eta tras | mm, ine |N° 19, 20 21 22 23 24 25. 26. a7. 28. 29, 30. at 32, 33, 36, 37 38, 39 Ky higu FVM MA M Sigma Sigmak sp Tau 1 an sw Ten goi Bugng kinh con lan Khong cach tam hai con 1an He sé lye huding kinh He 86 luc doc truc Luc ban déu van dai dc Mamen uén Luc tac dung vao chi tiét may Mémen uén néi chung Ung suai jen 46 trong buléng Ung suait cho phep trong buléng Hé s6 an to’n méi cla buléng Ung suat truot Ung sust truat cho phép ‘Butong kinh I trén tim ghép Bube ren Chiéu réng dai 6c Chiéu réng dau buléng Chiéu cao dai 6c Chiéu cao au buléng Chiu day tim ghép ‘Duding kinh trung binh ren Tigp being It Bon vi mm, inch mm, inch kN Nm N Nm Nimm? Nimm? Nimm® Nim? Nim? mm, inch mm, inch mm, inch mm, inch, mm, inch mm, inch mm, inch mm, inchTip bang IT Ne Tén goi [Bon vi 40. @ —) 8ubng kinh chan ren ‘mm, inch 4 @ | Bubng kinh bu lang mm, inch 42, | A | Dien tich mat cat mo inch* co 1, ] Mémen quan tinh mat cat d6i v6i truc x Mt 4 J, ) Momen quan tinh mat e&t di véi true y mm* 45, | My | Momen uén Nm 46. T | Mé men xodn Nm 47. | S_| Be ving (bién dang cua dam, truc) mun 16PHAN 1 GIGI THIRU PHAN MEM TRO GIUP TU DONG TINH TOAN THIET KE CHI THT MAY ee Chuong 1 GIGI THIEU VE PHAN MEM TRG GIUP TINH TOAN MAPLE 4.1 GIGI THIEU 4.4.1. Nguén gée xuat xt Maple [A mot hé phén mém chuyen dung cho cOng vige tinh togn bao gdm ea in todn bing dé thi. Sin phim nay do truimg Dai hoc Téng hyp Waterloo (Canada) va trudng Dai hoc ky thuat Zurich (Lien bang Bic) xay dung va dua vao thi trudng dau tién, ndm 1985, tren thé gidi. Nhing dac tinh co bin chia Maple a dé sir dung, khong ddi hdi cai hinh may phiit Kon, dap tng nhs cés inh todn cba nhiéu déi tuemg. N6 gidp nang cao chai lung day va hoc, nhung khong Lim mat di tw duy todn hoc, Ta cong ca dic Wwe gidp cho vi nang cao hiéu qua sir dung va nghién cifu. Ngoai ra, Maple ebm duoc thie k& thich hop véi ché dd tuung tc gilta ngubi va may, cho phép nguii sir dung phat trién cdc modun chuy¢a dung, 19p trinh hoac 140 thu vign rigng ngay trong phén mém cia ching ta. tinh todn thudn ty bing ky higu todn hoc, ede tinh tosn 86 va cae Phan mém Maple, khong nhing 1a phén mém day hoc thuan tay, md. véi mot khdi tuong dé 80 cde cong vide ma né lam duge, cing voi Khé nang bidy didn hinh anh tuyét voi va sy don gidn trong str dung cia n6, Maple 1a mot cong cy haw higu trong viée day va hoe ap. 4.9.2, Khi lugng tei thie Véi mot khoi lugng kien thite togn hoe tit thap t6i cao, tir dom gidn t phic tap, tt cé dig 16) hign dai hae chifa trong [500-2000 trang in khé Ad "7