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Case hardening R.

CARB+®,
Carbonitriding, Carburisation
Process description: Carburisation
Case hardening R.CARB+® During the carburisation procedure, the marginal
Case hardening R.CARB+® is a combination of layer of a steel (usually case-hardened steels) is
carburisation and hardening process including concentrated with carbon and subsequently slowly
tempering. This results in a carburised marginal cooled in an inert gas atmosphere in order to
area with a carbon content of 0.6 - 0.8%. The not achieve an increased hardness. This method
carbon content decreases continuously towards allows the components to be processed, which is
the core. The result of the hardening process is a then followed by the actual hardening process. An
margin with a high hardness and a soft, tough core. advantage of this procedure is that it is possible
with this sequence to manufacture components
Carbonitriding with different case depths. Materials suited for the
Carbonitriding differs from case hardening carburisation process are case-hardened steels
R.CARB+® in terms of the addition of nitrogen. The with a carbon content below 0.25 w/w.
marginal zone is concentrated with nitrogen in
addition to carbon. This is followed by a hardening This is applied in the following sectors:
process incl. tempering in order to achieve the → Tool manufacturing and mechanical engineering,
desired characteristics. In comparison to case agricultural machinery, aerospace, etc.
hardening R.CARB+®, the carbonitriding procedure
provides the advantage that the hardenability is Materials:
increased due to the nitrogen. Thus, unalloyed → Case-hardening steels with carbon contents
steels (construction steels) can also be treated. As below 0.25 % w/w
is the case with the case hardening, a hard, wear
resistant marginal surface with a high strength
and a tough core is the result of the carbonitriding
procedure.
Case hardening R.CARB+®,
Carbonitriding, Carburisation
Key characteristics: Necessary information:
→E xact process control → Material specifications
(thermocouples, online diffusion calculator, mass → Required surface hardness
flow controller, quenching medium, etc.) → Subsequent processing steps (e.g. straightening,
→P rocess parameters adapted to materials distortion control, burnishing)
→ Required hardness penetration depth, incl.
Maximum furnace area: machining allowance
→ 1 ,050 x 690 x 700 mm (L x W x H) → Please indicate maximum warpage and/or
reference points in case of possible straightening
Maximum batch weight: operations
→ 1 ,100 kg gross weight → Areas must be protected prior to carburisation
(covering)
What is the primary purpose of application of this
method: Observe the following in terms of the delivery
→F  or adjusting the strength and toughness condition of the components:
properties of the material → Component should be free from greases, oils,
→ I ncrease in surface hardness processing aids or drawing and casting marks
→H  igh wear resistance → Preferably avoid sharp edges and/or large cross-
→ I ncreased durability and reduced pressure sections
requirements
Important:
Cycle duration: → A uniform surface cannot be ensured in unal-
→S ee schedule list loyed case-hardening steels (e.g., C15).
→ Dimensional changes must be taken into consi-
deration - please note that it must be manufac-
tured with corresponding machining allowance

Contact:
RÜBIG Sales
+43 (0) 7242 / 660 60
ht.vertrieb@rubig.com

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