Expoinox Kemeny SW Tipus MANUAL

DECLARATIONS OF CONFORMITY
En
AND INSTRUCTIONS BOOKLET
FOR A CORRECT INSTALLATION
OF A CHIMNEY SYSTEM OR
LINER IN FUNCTION OF THE
WORKING CONDITIONS
(METAL CHIMNEYS)
07-2009
INDEX En
Conformity declaration:
- Conformity declaration and product description with and without seal:
- SW04, SW05, SW06, SW08, SW10 P: 2
- ESW04, ESW05, ESW06, ESW08, ESW10 P: 6
Booklet of instruction:
1 - Warnings P: 11
2 - Norms references P: 11
3 - Usefield P: 12
4 - Installation P: 12
5 - Assembly schemes P: 14
6 - Maintenance P: 19
7 - Guarantee P: 19
Appendix A:
8 - Data plate P: 20
9 - Instruction for data plate filling
of the chimney/liner:
- SW04, SW05, SW06, SW08, SW10 P: 21
- ESW04, ESW05, ESW06, ESW08, ESW10 P: 22
Appendix B:
10 - Declaration of mechanical resistances for the system with and without seal:
- SW04, SW05, ESW04, ESW05 P: 23
- SW06, ESW06 P: 24
- SW08, ESW08 P: 25
- SW10, ESW10 P: 26
Appendix C:
11 - Examble of label reported on component of series:
- SW P: 27
- ESW P: 27
1
CONFORMITY DECLARATION
Chimneys – Requirements for metal chimneys
09
Part 2: Requirements for metal chimneys 0063
Commercial name
of the product: SW04, SW05, SW06, SW08,
SW10 without seal
Product description: Single wall metal liner
PRODUCT DESCRIPTION ACCORDING TO EN 1856-2 STANDARD

Certificate n.: 0063-CPD-8847 Liner EN 1856-2 T600 N1 W V2 L50040 G SW04
Connecting flue pipe EN 1856-2 T600 N1 D V2 L50040 G (500) SW04
Liner EN 1856-2 T600 N1 W V2 L50050 G SW05
Product description:
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Corrosion resistance:
Inner Skin Material Details:
Fire resistance from inside
(G: yes; O: no) and distance from
combustible materials (in mm):
Commercial serie:
Manufacturer: EXPO INOX S.P.A.

VIALE ARTIGIANATO, 6
(I) - 27020 BORGO SAN SIRO (PV)
Plant: Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)
Job title of the

responsible person: Executive board
Notification Body: KIWA ITALIA S.p.A. Via Carducci, 5 - 31020 San Vendemiano
Certificate Number: 0063-CPD-8847
2
Tab. 1 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES
SW04, SW05, SW06, SW08, SW10 - WITHOUT SEAL
REF. Additional
CHARACTERISTICS AND PERFORMANCES EN1856-2 VALUE / LEVELS TEST TYPE Information
1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, 155, Manufacturer statement
160, 180, 200, 220, 230, 250, 300, 350, 400
450, 500, 550, 600, 650, 700, 750, 800
2.0 Inner skin material Par. 4 / 5
Type Par. 6.5.2 AISI 316L (1.4404) Manufacturer statement
Nominal thickness 80÷500: 0.4 mm (L50040), 0.5 mm (L50050), Manufacturer statement
80÷800: 0.6 mm (L50060), 0.8 mm (L50080),
1 mm (L50100)
3.0 Mechanic resistance and stability Par. 6.1 ISTITUTO GIORDANO
Supports compression resistance Par. 6.1.1 Maximum height reachable Test report: 186003 Appendix B
T elements compression resistance Test report: 186003
Traction resistance Par. 6.1.2 Test report: 197044
Wind resistance Par. 6.1.3.2 Maximum height of the chimney from last Test report: 184917
wall band
2 meters for Ø 80 to Ø 300
1 meter for Ø 350÷800
Max distance between wall band Test report: 184917
4 meters Ø 80 to Ø 250
3 meters for Ø 300
1 meter Ø 350 to Ø 800
4.0 Not vertical installation ISTITUTO GIORDANO
Maximum inclination from vertical Par. 6.1.3.1 90° Test report: 184917
Maximum length inclined tract Par. 6.1.3.1 2 meters for Ø 80÷300, 1 meter for Ø 350÷800 Test report: 184917
5.0 Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO
Test report: 184917
6.0 Distance to combustible materials Par. 6.2 500 mm when used as connecting flue pipe, LNE DOSSIER F060950
not supplied when used as liner
7.0 Accidental contact Par. 6.4.2 Protection is required in areas where Manufacturer statement
contact is possible
2
8.0 Thermal resistance Par. 6.4.3 0.0 m C / W Manufacturer statement
9.0 Condense resistance Par. 6.4.4 W liner ISTITUTO GIORDANO
D connecting flue pipe Test report: 200060
10.0 Resistance to penetration of rain water Par. 6.4.6 Suitable for external installation ISTITUTO GIORDANO
Test report: 184917
11.0 Flow resistance Par. 6.4.7
Maximum diameter variation of linear components Par. 6.4.7.1 1 mm (according to EN 13384-1) Manufacturer statement
Resistance coefficient for non linear elements Par. 6.4.7.2 According EN 13384-1 Manufacturer statement
12.0 Terminals ISTITUTO GIORDANO
Protection against rain water Par. 6.4.7.3 Anti down-draught terminal Test report: 188864-188667
Flow resistance ζ Anti down-draught terminal ζ = 1.06 According EN 13384-1
Flow resistance ζ (rain cap) ζ = 1 Ø 80÷150; ζ = 1.5 Ø 180÷800
Aerodynamic performance Par. 6.4.8.2 Not supplied
13.0 Corrosion resistance Par. 6.5.1 V2 Test report: TÜV AG943
(thickness 0.5 - 0.5 - 0.6 - 0.8 - 1.0)
14.0 Freeze-thaw resistance Par. 6.5.3 Achieved according EN 1856-1 EN 1856-1
15.0 Harmful substances Par. 7.2 None Manufacturer statement
16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions
17.0 Method of components’ joint and elements Par. 7.2 Manufacturer statement See instructions
for bad weather protection
18.0 Fumes direction Par. 7.2 Installation with female in up position / arrow Manufacturer statement See instructions
fumes direction
19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions
20.0 Single assembly instructions for every given Par. 7.2 Manufacturer statement See instructions
unassembled component
21.0 Positioning of opening for cleaning Par. 7.2 Technical norms
and inspection
22.0 Data plate installation Par. 7.2 Next to the flue in a visible position or next Manufacturer statement See appendix A
to a services meter
23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement
and/or limitations
24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement
Polypropylene brushes can be used
3
09
Commercial name
of the product: SW04, SW05, SW06, SW08,
SW10 with seal
Product description: Single wall metal chimney
Certificate n.: 0063-CPD-8846 Chimney system EN 1856-1 T160 P1 W V2 L50040 O 30 SW04*
Chimney system EN 1856-1 T200 P1 W V2 L50040 O 30 SW04**
Chimney system EN 1856-1 T160 P1 W V2 L50050 O 30 SW05*
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Commercial serie:
*WITH RED SEAL / **WITH BLACK SEAL

Job title of the

4
SW04, SW05, SW06, SW08, SW10 - WITH SEAL
REF. Additional
160, 180, 200, 220, 230, 250, 300
Type Par. 6.5.2 AISI 316L (1.4404) Manufacturer statement
0.6 mm ( L50060), 0.8 mm (L50080),
1 mm (L50100)
Wind resistance Par. 6.1.3.2 Maximum height of the chimney from last Test report: 184917
wall band
2 meters for Ø 80 to Ø 300

4 meters Ø 80 to Ø 250
3 meters for Ø 300
Maximum length inclined tract Par. 6.1.3.1 2 meters for Ø 80-300 Test report: 184917
5.0 Gas tightness Par. 6.3 Pressure class: P1 Test report:
EXPOLAB 0001/05
6.0 Distance to combustible materials Par. 6.2 3 cm for T160 °C and T200 °C Test report:
EXPOLAB 0001/05
contact is possible
8.0 Thermal resistance Par. 6.4.3 0.0 m2 C / W Manufacturer statement
9.0 Condense resistance Par. 6.4.4 W ISTITUTO GIORDANO
Test report: 184917
Test report: 184917
Resistance coefficient for non linear elements Par. 6.4.7.2 Secondo EN 13384-1 Manufacturer statement
13.0 Corrosion resistance Par. 6.5.1 V2 Test report: TÜV AG943
(thickness 0.4 - 0.5 - 0.6 - 0.8 - 1.0)
fumes direction
and inspection
22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A
or next to a services meter
and/or limitations
25.0 Elastomeric seals Par. 7.2 Red seal TÜV AG 944
Black seal IMQ n° 01SF00050
5
09
Commercial name
of the product: ESW04, ESW05, ESW06,
ESW08, ESW10 without seal
Product description: Single wall metal liner

Certificate n.: 0063-CPD-8847 Liner EN 1856-2 T600 N1 D Vm L20040 G ESW04
Connecting flue pipe EN 1856-2 T600 N1 D Vm L20040 G (500) ESW04
Liner EN 1856-2 T600 N1 D Vm L20050 G ESW05
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Commercial serie:

Job title of the

6
ESW04, ESW05, ESW06, ESW08, ESW10 - WITHOUT SEAL
REF. Additional
160, 180, 200, 220, 230, 250, 300, 350,400,
450, 500, 550, 600, 650, 700, 750, 800
Type Par. 6.5.2 AISI 304 (1.4301) Manufacturer statement
Nominal thickness 80÷500: 0.4 mm (L20040), 0.5 mm (L20050) Manufacturer statement
80÷800: 0.6 mm (L20060), 0.8 mm (L20080),
1 mm (L20100)
Wind resistance Par. 6.1.3.2 Maximum height of the chimney Test report: 184917
from last wall band
2 meters for Ø 80÷300
4 meters Ø 80÷250
3 meters for Ø 300
1 meter Ø 350÷800
Maximum length inclined tract Par. 6.1.3.1 2 meters for Ø 80÷300, Test report: 184917
5.0 Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO
Test report: 184917
6.0 Distance to combustible materials Par. 6.2 500 mm when used as connecting flue pipe, LNE DOSSIER F060950
not supplied when used as liner
contact is possible
9.0 Condense resistance Par. 6.4.4 D
Test report: 184917
13.0 Corrosion resistance Par. 6.5.1 Vm Manufacturer statement
fumes direction
and inspection
22.0 Data plate installation Par. 7.2 Next to the flue in a visible position or next to Manufacturer statement See appendix A
a services meter
and/or limitations
7
09
Commercial name
of the product: ESW04, ESW05, ESW06,
ESW08, ESW10 with seal
Product description: Single wall metal chimney

Certificate n.: 0063-CPD-8846 Chimney system EN 1856-1 T160 P1 D Vm L20040 O 30 ESW04*
Chimney system EN 1856-1 T200 P1 D Vm L20040 O 30 ESW04**
Chimney system EN 1856-1 T160 P1 D Vm L20050 O 30 ESW05*
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Commercial serie:
*WITH RED SEAL / **WITH BLACK SEAL

Job title of the


8
ESW04, ESW05, ESW06, ESW08, ESW10 - WITH SEAL
REF. Additional
1.0 Nominal dimenions (mm) Par. 4 80, 100,110,120,125, 130,140,150, Manufacturer statement
155, 160, 180, 200, 220, 230, 250, 300
Type Par. 6.5.2 AISI 304 (1.4301) Manufacturer statement
0.6 mm (L20060), 0.8 mm (L20080),
1 mm (L20100)
Wind resistance Par. 6.1.3.2 Maximum height of the chimney from Test report: 184917
last wall band
2 meters for Ø 80÷300

4 meters Ø 80÷250
3 meters for Ø 300
Maximum length inclined tract Par. 6.1.3.1 2 meters for Ø 80÷300 Test report: 184917
5.0 Gas tightness Par. 6.3 Pressure class: P1 Test report:
EXPOLAB 0001
6.0 Distance to combustible materials Par. 6.2 3 cm a T160° C and T200 °C Test report: EXPOLAB 0001/05
contact is possible
9.0 Condense resistance Par. 6.4.4 D

Test report: 184917
13.0 Corrosion resistance Par. 6.5.1 Vm Manufacturer statement
fumes direction
21.0 Positioning of opening for cleaning and Par. 7.2 Technical norms
inspection
22.0 Data plate installation Par. 7.2 Next to the flue in a visible position or next Manufacturer statement See appendix A
to a services meter
23.0 Double flue or covering specifics and/or Par. 7.2 The double flue must be incombustible Manufacturer statement
limitations
25.0 Elastomeric seals Par. 7.2 Red seal TÜV AG 944
Black seal IMQ n° 01SF00050
9
BOOKLET
OF
INSTRUCTIONS
10
1. WARNINGS
These instructions are integral and essential part of

the product and they are supplied with every chimney.
Read this booklet carefully because it provides important
safety information regarding the installation,
maintenance and safe use of a system chimney.
The installation must be carried out according to local
building regulations, according to the manufacturer’s
instructions and either, by professional suitably qualified
installer, or building regulation approval must be
obtained from the local authority prior to commencement
of the work.
For information regarding the required qualification
please refer to either CORGI, HETAS or OFTEC
regulatory bodies.
The manufacturer accepts no responsibility for damage
or other losses incurred as a result of the incorrect use
these components. Failure to comply with the installation
and use instructions supplied herein will negate any
warranty either granted or implied by the manufacturer.
The chimney system should be only used only for the
pur pose for which it has been designed.
Dispose of the packaging carefully. Polythene can be
dangerous, keep away from children.
2. NORMS REFERENCES
I riferimenti normativi sono riferiti alle seguenti norme:
• EN 1856-1/03 Chimneys- requirements for metal
chimneys - part 1 : system chimney products
• EN 1856-2/04 Chimneys - Requirements for metal
chimneys - Part 2: Metal liners and connecting flue
pipes
• EN 1443 /03 Chimneys-General requirements
• EN 1859/00 Chimneys-Metal chimneys - Test
methods
11
3. USEFIELD
SW04, SW05, SW06, SW08 and SW10 systems are suitable for any type of appliance (excluded ESW04,
ESW05, ESW06, ESW08, ESW10 system which is not suitable for condensing appliances and similar
appliances) and for any fuel (gas, oil, wood or solid fuel), with negative pressure (class N1=40 Pa) for
temperatures up to 600°C (it has to be used as a liner or connecting flue pipe) or with positive pressure (class
P1=200 Pa) for temperatures up to 200°C (in this application the use of red silicon seals is necessary) and
200°C (in this application the use of black silicon seals in necessary).
The next table summarises all just described conditions.
TAB 9 - WORKING CONDITIONS FOR SW
LEVEL OF TEMPERATURE
WITH SEAL red/black WITHOUT SEAL
Nominal of operation °C 200 600
TYPE OF IMPACT
Nominal of operation Pa P1 N1
RESISTANCE TO THE WATER (H2O)
Dry fumes ADMITTED ADMITTED
Wet fumes ADMITTED ADMITTED*
ADMITTED COMBUSTIBLES GASEOUS AND LIQUID GASEOUS LIQUID AND SOLID
(excluded cereals in wet working conditions)
* For the horizontal part at the outside of the connection of the male and female put a liquid silicone, to conclude the installation
install the locking band.
TAB. 9A - WORKING CONDITIONS FOR ESW
LEVEL OF TEMPERATURE
Nominal of operation °C 200 600
TYPE OF IMPACT
Nominal of operation Pa P1 N1
RESISTANCE TO THE WATER (H2O)
Dry fumes ADMITTED ADMITTED
Wet fumes NOT ADMITTED NOT ADMITTED
ADMITTED COMBUSTIBLES GASEOUS AND LIQUID GAEOUS, LIQUID AND WOOD
ATTENTION!
We do not recommend the use of stainless steel chimneys systems where there is a presence of any halogens
in the atmosphere.
In installations where this may occur, such as the use of chimney in laundries, dry cleaners’, printing premises,
hairdressers and cosmetic salons any product guarantee’s will be invalid.
4. INSTALLATION
FEMALE FORM
SW04, SW05, SW06, SW08, SW10, ESW04, ESW05,
ESW06, ESW08 and ESW10 systems are manufactured
with male and female forms with ripped self centring seals
as shown in picture 1. The positioning of the silicon seal
FUMES
in the appropriate recess, located inside the female form,
DIRECTION
guarantees the pressure tightness. After the beginning of
any component installation, make sure that the product
designation, reported on the component and on the
packing, is suitable for the installation. At this point proceed
in the following way: LOCKING BAND
- Ensure that the joints are in good condition and clean:
components with damaged joints should not be used.
- Install the system with the arrow following the direction
of the flues gases, this means with the female form on
the upside. See fig. 1. FIG. 1
12
- Ensure the silicon seal is (when required for the application) is seated correctly in its recess.
- Push the sections together. During this phase it is necessary to ensure the seal does not suffer any
damage, it is recommended to lubricate the joint to ease installation.
- After assembly of the two components fit the locking band and ensure the screw is securely tightened (8
N.m). Every locking band is marked with two numbers, which indicate the external diameter, the band is
assembled correctly when the greater value between the two is installed at the bottom. (See fig. 2).
- Respect the assembly plans and the rules of positioning of the static elements reported on following
pages.
- All Expo systems need to have protective shields (for example a simple press folded sheet metal
encasement) to prevent accidental contact if there is a risk of human contact. The protective shield has
to be positioned at a minimum distance of 50 mm from the chimney’s outer skin.
- If the chimney installation is case to combustible materials, respect the minimum distances specified in
the product designation*.
130 FUMES
132 DIRECTION
FIG. 2 Example of locking band Ø 130 single wall
- The assembly of the wall support is as follows:

• fix the two EXCSDP triangular cantilever supports to the wall. The brackets can be installed pointing up
or down too avoid obstacles in their vicinity.
• Fix intermediate anchor plate to the cantilever brackets as shown in picture 3a and picture 3b.
BOLTS BOLTS BOLTS BOLTS

SUPPLIED SUPPLIED SUPPLIED SUPPLIED
W A L L
W A L L
WEDGES WEDGES
NOT SUPPLIED NOT SUPPLIED
SIDE VIEW FRONT VIEW SIDE VIEW FRONT VIEW
FIG. 3A Installation of cantilever brackets FIG. 3B Installation of cantilever brackets

with intermediary anchor plate with base plate
• The angled or flat flashing, with storm collar is installed as follows:

- 1) Insert on top edge of the flashing under the roof slate or tiles and over the roof tiles on the lower edge.
- 2) The storm collar must be positioned as close to the top of the flashing to ensure on ingress of water
during heavy rain. Once the storm collar is located a bead of silicone must be applied to the point
where the collar meets the outside of the pipe, as illustrated in fig. 4a and fig 4b.
* Local regulations may require a greater clearance from combustible materials when used with certain fuels.
13
FLAT ROOF
OOF
ED R
ANGL
CHIMNEY
CHIMNEY
FIG. 4A Typical assembly of FIG. 4B Typical assembly of

angled flashing with flat flashing with storm
storm collar collar
5. ASSEMBLY SCHEMES
5.1.Assembly scheme for single chimneys (picture 3)
When the checks described in paragraph 4 are executed, proceed to the chimney assembly like the following
phases:
- To put on the chimney flue’s base a start plate with lateral draining or a condense draining element with
an eventual siphon in the case of positive pressure working, to guarantee the chimney verticality.
- To continue then with an inspection element, which can be:
• Provided of round stopper with holding gasket, for liners/chimneys working also in positive pressure till
200 Pa, wet and/or temperatures till 200 °C
• Provided of rectangular stopper, covered inside with a ceramics fibre felt, for ducts working in negative
pressure in dry conditions with temperatures till 600 °C
- To continue putting on the linear elements needed to reach the clutch level of the smoke canal to chimney.
- To insert now the connection T90° which allows to connect the smoke canal to the chimney. According
EN12391 the connecting flue pipe has to be installed with an angle of minimum 3°.
- So, to put on the linear elements till to reach the wanted exit level. In the case where a lateral moving is
necessary, it must be done respecting the prescriptions reported into conformity declarations (from tab.
1 to tab. 4 in function of the used system) to “not vertical installation”.
- When the outlet level in reached, holding in consideration the minimum heights forced by in force norms
the maximum jerk height reported into conformity declarations (from tab. 1 to tab. 4 in function of the used
system) to “wind resistance” to install the exit terminal, fixing it to the chimney flue with a locking band.
- When the assembly operations are finished, the identification plate* provided by the manufacturer must
be fixed near the chimney; the formalities completing are reported in appendix A.
* In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by
contacting our technical office.
14
FIG. 5
ASSEMBLY SCHEME
OF A SINGLE CHIMNEY
13 12 14
11
10
16
09
08
07
06 05
04 03
01
02
15
COMPONENT NUMBER DESCRIPTION
01 Base plate with drain plug
02 Tee cap with condense drain
03 Inspection section
04 Ash collection section
05 Intermediary anchor plate
06 Cantilever brackets (pair)
07 Tee 90°
08 Element smoke test and temperature
09 45° fixed bend
10 45° fixed bend
11 500 mm pipe
12 Rain cap
13 Anti down draught terminal
14 Tapered section terminal
16 0.25 m pipe
5.2. Assembly scheme for multiple chimneys flues used for type B devices (picture 6A and B)
phases:
- To put on the chimney flue’s base a start plate with lateral draining or a condense draining element, to
guarantee the chimney verticality.
- provided of round stopper with holding gasket, for liners/chimneys working also in positive pressure till
200 Pa, wet and/or temperatures till 200°C.
- To insert now the connection T90° which allows to connect the smoke canal to the chimney: in function
of the typology of the system foreseen by the designer, a T90 coaxial (pic. 6 B) or 45° sloping (pic. 6 A)
connection should be installed.
- So, to put on the linear elements till to reach the wanted exit level.
16
Rain cap
Main duct
Individual duct
Main duct
T 135° tee
Section entargement Individual duct

adaptor
Individual duct
Wall bracket
90° tee Internal branched

90° tee duct
Intermediary plate
Intermediary plate
Inspection element
Inspection element
Condensate drain
Condensate drain plug
plug
FIG. 6.A MULTIPLE CHIMNEY FIG. 6.B COAXIAL CHIMNEY
5.3. Assembly scheme for multiple chimneys flues used for type C devices
phases:
- To put on the chimney flue’s base a start plate with lateral draining or a condense draining element with
an eventual siphon in the case of positive pressure working, to guarantee the chimney verticality.
• provided of round stopper with holding gasket, for liners/chimneys working also in positive pressure till
200 Pa, wet and/or temperatures till 200 °C.
- To insert now the first Tee 90° connection reduced to DN 80 which allows to connect the smoke canal to
the chimney.
- To position, over the first juncture, an element which allows to find the temperature and the pressure.
- So, to put on the linear elements till to reach the wanted exit level. In the case where a lateral moving is
necessary (only 2 lateral movings of 30° are allowed), it must be done respecting the prescriptions reported
into conformity declarations (from tab. 1 to tab. 4 in function of the used system) to “not vertical
installation”.
17
- To position, over the last juncture, an element which allows to find the temperature and the pressure. (see
fig. 7 and fig. 7.b
Fume and temperature

sampling element
Straight section
90° tee reduced
Fume and temperature

sampling element
Section with test point
Starting base
FIG. 7A. MULTIPLE CHIMNEY SW
WARNING
We would like to remember also that, in any case, each installation must comply with standards in force,
and local rules according to the manufacturer instruction and to qualified staff and installed in a very good
manner by a qualified technician as foreseen by the law in force.
18
6. MAINTENANCE
The maintenance of the metallic chimney is very important to keep the planning conditions and the working
characteristics unchanged in a long time.
It will be necessary execute a planned maintenance, carried out by qualified technicians, in according to a
periodicity determined with users and the responsible person of the chimney according to the specifics of
the norms in forced.
In according to the norm dispositions, we advise to intervene with the following minimum frequency:
- gaseous combustibles once a year
- liquid combustibles every 6 months
- solid combustibles every 3 months
The cleaning of the flue should be done with adequate equipment, according to the law and regulations
dispositions on the subject of security and health of workers into the work places.
According to the ordinary maintenance, to clean the internal walls of the chimney/chimney flue with a sponge
or a plastic brush which are applied to a reel is enough, if it is necessary; iron instruments must be absolutely
avoided.
For this operation, at the base of the chimney flue, a incombustible collect tube must be installed, which
has for entrance a closing metal door.
Opening the inspection door, to enter in the inside of the chimney/chimney flue is possible to do eventual
interventions.
To enter in the inside is possible even removing the chimney top or directly through the eventual terminal
situated on the top.
The rain water and/or condenses must be always correctly disposed by means of the connection of “condense
draining” or base plate for a draining. During the maintenance, we recommend to check the free ebb of
condenses. A good and complete maintenance consists of even a check of the correct joint among the
elements, the caulking’s integrity and the internal wall of the chimney.
7. GUARANTEE
It is excluded any manufacturer’s responsibility or liability, in case of evidence that an un-correct maintenance
has been carried out by qualified technicians.
Expo approves, as qualified technicians, only the technicians associated to national chimney sweeper
organisation, having the participation certificated to specialisation courses.
19
APPENDIX A
DATA PLATE*
27020 BORGO SAN SIRO (PV) - Viale Artigianato, 6 09

Tel. +39 0382 87237 - Fax +39 0382 87330
www.expoinox.com - e-mail: info@expoinox.com 0063
CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CPD-8846
CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CPD-8847
APPORRE UNA CROCE SULLA SERIE COMMERCIALE UTILIZZATA
❑ SW04 ❑ SW05 ❑ SW06 ❑ SW08 ❑ SW10

❑ ESW04 ❑ ESW05 ❑ ESW06 ❑ ESW08 ❑ ESW10
SEZIONE RISERVATA ALL’INSTALLATORE / SECTION RESERVED A THE INSTALLATOR / SECTION RESERVEE A L’INSTALLATION
1) DESIGNAZIONE / DESIGNATION EN 1443

2) Ø mm
3) DISTANZA DEL MATERIALE COMBUSTIBILE / DISTANCE OF THE COMBUSTIBLE MATERIAL
DISTANCE DU MATERIAL COMBUSTIBLE mm
4) INSTALLATORE (NOME, INDIRIZZO) / INSTALLER (NAME, ADDRESS) / INSTALLATEUR (NOM, ADRESSE) 5) DATA / DATE
ATTENZIONE: LA PRESENTE ETICHETTA NON DEVE ESSERE RIMOSSA O MODIFICATA / ATTENTION: DON’T REMOVE OR MODIFY THIS PLATE
/ ATTENTION: LA PRESENTE ETIQUETTE NE DOIT PAS ETRE ENLEVEE OU MODIFIEE
20
INSTRUCTION FOR DATA PLATE FILLING OF THE
SW04, SW05, SW06, SW08, SW10 CHIMNEY/LINER
Make a x on the used system: SW04 for thickness 0.4 mm; SW05 for thickness 0.5 mm; SW06 for thickness
0.6 mm; SW08 for thickness 0.8 mm; SW10 for thickness 1.0 mm.
The system data plate must be applied next to the chimney, in a visible position.
The plate must be completed by the installer and it must report the following information:
- 1) Chimney designation according to EN 1443 norm
- 2) Nominal chimney diameter (in mm)
- 3) Minimum distance from combustible material (in mm)
- 4) Installer data
- 5) Installation’s date
EXAMPLE OF A CHIMNEY DESIGNATION

At point 1) Chimney designation according to norm EN 1443 insert one of the three case according to the
system working type.
CORRELATION BETWEEN EN 1443 NORM AND NORM EN 1856-1 AND EN 1856-2 COMBUSTIBLE TYPE
CASE EN 1443 NORM NORM EN 1856-1 EN 1856-2 COMBUSTIBLE TYPE
A EN 1443 T200 P1 W 2 O30 EN 1856-1 T200 P1 W V2 L50050* O30 WITH SEAL GAS, OIL IN POSITIVE PRESSURE
B EN 1443 T600 N1 D 3 G500 EN 1856-2 T600 N1 D V2 L50050* G500 WITHOUT SEAL GAS, OIL; SOLID COMB: IN NEGATIVE PRESSURE
C EN 1443 T600 N1 W 3 G EN 1856-2 T600 N1 W V2 L50050* G WITHOUT SEAL GAS, OIL, SOLID COMB.
(for cereals only dry applications are admitted)
Where, for example, in the A case
EN 1443 T 200 P1 W 2 O30
Reference norm
Temperature class
Pressure class
Condense resistance
Corrosion resistance
Soot fire resistance and distance from combustible material
At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm.
At point 3) insert in the designation

- 30 mm when used as chimney system till temperatures of maximum 160°C
- 500 mm when used as liner or connecting flue pipe
At point 4) insert the name and the address of installer
At point 5) insert the installation’s date
* Thickness 0.4 mm write L50040, 0.5 mm write L50050, 0.6 mm write L50060, 0.8 mm write L50080, 1 mm write L50100.
21
INSTRUCTION FOR DATA PLATE FILLING OF THE
ESW04, ESW05, ESW06, ESW08, ESW10 CHIMNEY/LINER
Make a x on the used system: SW04 for thickness 0,4 mm; SW05 for thickness 0,5 mm; SW06 for thickness
0,6 mm; SW08 for thickness 0,8 mm; SW10 for thickness 1,0 mm.
The system data plate must be applied next to the chimney, in a visible position
The plate must be completed by the installer and it must report the following information:
- 1) Chimney designation according to EN 1443 norm
- 2) Nominal chimney diameter (in mm)
- 3) Minimum distance from combustible material (in mm)
- 4) Installer data
- 5) Installation’s date
EXAMPLE OF A CHIMNEY DESIGNATION

At point 1 ) Chimney designation according to norm EN 1443 insert one of the three case according to the
system working.
CORRELATION BETWEEN EN 1443 NORM AND NORM EN 1856-1 AND EN 1856-2 COMBUSTIBLE TYPE
CASE NORM EN 1443 NORM EN 1856-1 EN 1856-2 COMBUSTIBLE TYPE
A EN 1443 T200 P1 D 2 O30 EN 1856-1 T200 P1 D Vm L20050* O30 WITH SEAL GAS, OIL IN POSITIVE PRESSURE
B EN 1443 T600 N1 D 2 G500 EN 1856-2 T600 N1 D Vm L20050* G500 WITHOUT SEAL GAS, OIL, WOOD IN NEGATIVE PRESSURE
C EN 1443 T600 N1 D 2 G EN 1856-2 T600 N1 D Vm L20050* G WITHOUT SEAL GAS, OIL, WOOD IN NEGATIVE PRESSURE
Where, for example, in the A case:
EN 1443 T 200 P1 D 2 O30
Reference norm
Temperature class
Pressure class
Condense resistance
Corrosion resistance
Soot fire resistance and distance from combustible material
At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm.
At point 3) insert in the designation

- 30 mm when used as chimney system till temperatures of maximum 160°C
- 500 mm when used as liner or connecting flue pipe
At point 4) insert the name and the address of installer
At point 5) insert the installation’s date
* Thickness 0.4 mm write L20040, 0.5 mm write L20050, 0.6 mm write L20060, 0.8 mm write L20080, 1 mm write L20100.
22
APPENDIX B
Declaration of mechanical resistances for the system
SW04, SW05, ESW04, ESW05 with and without seals
A: maximum height reachable, using the Tee 90° element with
a starting plate as base element
B: maximum height supported by the intermediary plate element
D with supports pair

C: maximum distance between two wall band
D: maximum height reachable from last wall band
Diameter Meters
(mm) A B C D
80 164 79 4 1.5
C 97
100
142
140
69
68
4
4
1.5
1.5
110 127 61 4 1.5
120 116 56 4 1.5
125 110 54 4 1.5
130 107 52 4 1.5
140 100 48 4 1.5
150 93 36 4 1.5
155 88 34 4 1.5
B 160
180
97
86
33
30
4
4
1.5
1.5
200 77 27 4 1.5
220 70 24 4 1.5
230 63 20 4 1.5
250 62 21 4 1.5
A 300
350
60
46
15
31
3
1
1.5
1
400 41 27 1 1
450 36 24 1 1
500 33 21 1 1
550 19 20 1 1
600 18 18 1 1
650 16 16 1 1
700 15 15 1 1
750 14 14 1 1
800 13 13 1 1
23
SW06, ESW06 with and without seals
B: maximum height supported by the intermediary plate element
with supports pair
D D: maximum height reachable from last wall band
Diameter Meters
(mm) A B C D
80 136 66 4 1.5
97 119 57 4 1.5
C 100
110
116
106
56
51
4
4
1.5
1.5
120 97 47 4 1.5
125 92 45 4 1.5
130 89 43 4 1.5
140 83 40 4 1.5
150 77 38 4 1.5
155 74 36 4 1.5
160 72 35 4 1.5
B 180
200
72
64
31
28
4
4
1.5
1.5
220 59 26 4 1.5
230 52 23 4 1.5
250 51 22 4 1.5
300 50 19 4 1.5
A 350
400
39
34
26
22
1
1
1
1
450 30 20 1 1
500 27 18 1 1
550 16 16 1 1
600 15 15 1 1
650 14 14 1 1
700 13 13 1 1
750 12 12 1 1
800 11 11 1 1
24
B: maximum height supported by the intermediary plate
element with supports pair
Diameter Meters
(mm) A B C D
80 102 50 4 1.5
97 89 43 4 1.5
C 100
110
87
79
42
38
4
4
1.5
1.5
120 72 35 4 1.5
125 69 33 4 1.5
130 67 32 4 1.5
140 62 30 4 1.5
150 58 22 4 1.5
155 55 21 4 1.5
160 54 21 4 1.5
B 180
200
54
48
19
17
4
4
1.5
1.5
220 44 15 4 1.5
230 42 14 4 1.5
250 39 13 4 1.5
300 37 9 3 1.5
A 350
400
29
25
19
17
1
1
1
1
450 23 15 1 1
500 20 13 1 1
550 12 12 1 1
600 11 11 1 1
650 10 10 1 1
700 10 10 1 1
750 9 9 1 1
800 8 8 1 1
25
B: maximum height supported by the intermediary plate
element with supports pair
Diameter Meters
(mm) A B C D
80 82 40 4 1.5
97 71 34 4 1.5
C 100
110
70
63
34
31
4
4
1.5
1.5
120 58 28 4 1.5
125 55 27 4 1.5
130 53 26 4 1.5
140 50 24 4 1.5
150 46 23 4 1.5
155 44 21 4 1.5
160 43 21 4 1.5
B 180
200
39
35
19
17
4
4
1.5
1.5
220 32 15 4 1.5
230 31 14 4 1.5
250 28 13 4 1.5
300 23 11 3 1
A 350
400
23
20
15
13
1
1
1
1
450 18 12 1 1
500 16 11 1 1
550 10 10 1 1
600 9 9 1 1
650 8 8 1 1
700 8 8 1 1
750 7 7 1 1
800 6 6 1 1
26
APPENDIX C
Example 09
of label reported on VIALE ARTIGIANATO, 6

27020 BORGO S. SIRO (PV)
0063
components of series SISTEMA CAMINO / CONDOTTO

SYSTEM CHIMNEY / CONDUIT
EN 1856-1 / EN 1856-2
Ø 200 T 90° ridotto 80
Ø 200 T90° reduced to 80
SW EN 1856-1 - T160 P1 W V2 L50050 O 30 con guarnizione / with seal
EN 1856-2 - T600 N1 W V2 L50050 G senza guarnizione / without seal
EN 1856-2 - T600 N1 W V2 L50050 G500 senza guarnizione / without seal
LOTTO: ……
09
VIALE ARTIGIANATO, 6 0063

ESW SISTEMA CAMINO / CONDOTTO

EN 1856-1 / EN 1856-2
EN 1856-1 - T160 P1 D Vm L20050 O 30 con guarnizione / with seal
EN 1856-2 - T600 N1 D Vm L20050 G senza guarnizione / without seal
EN 1856-2 - T600 N1 D Vm L20050 G500 senza guarnizione / without seal
LOTTO: ……
Example 09
of label reported on VIALE ARTIGIANATO, 6 0063

packaging of series SISTEMA CAMINO / CONDOTTO
EN 1856-1 / EN 1856-2
SW Ø 200 T90° reduced to 80
EN 1856-1 - T160 P1 W V2 L50050 O 30 con guarnizione / with seal
EN 1856-2 - T600 N1 W V2 L50050 G senza guarnizione / without seal
EN 1856-2 - T600 N1 W V2 L50050 G500 senza guarnizione / without seal
09
0063
ESW VIALE ARTIGIANATO, 6
SISTEMA CAMINO / CONDOTTO

EN 1856-1 / EN 1856-2
EN 1856-1 - T160 P1 D Vm L20050 O 30 con guarnizione / with seal
EN 1856-2 - T600 N1 D Vm L20050 G senza guarnizione / without seal
EN 1856-2 - T600 N1 D Vm L20050 G500 senza guarnizione / without seal
27
EXPO INOX S.P.A.
27020 Borgo San Siro - PV

Viale Artigianato, 6 - Tel. 0382 87237 - Fax 0382 87330
e-mail: info@expoinox.com
27027 Gropello Cairoli - PV

Via Don Motti, 5 - Tel. 0382 814343 - Fax 0382 817223
e-mail: expoinox@expoinox.com
w w w . e x p o i n o x . c o m

Expoinox Kemeny SW Tipus MANUAL

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DECLARATIONS OF CONFORMITY

PRODUCT DESCRIPTION ACCORDING TO EN 1856-2 STANDARD

Manufacturer: EXPO INOX S.P.A.

Plant: Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)

Job title of the

Certificate Number: 0063-CPD-8847

Manufacturer: EXPO INOX S.P.A.

Plant: Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)

Job title of the

Certificate Number: 0063-CPD-8846

Max distance between wall band Test report: 184917

PRODUCT DESCRIPTION ACCORDING TO EN 1856-2 STANDARD

Manufacturer: EXPO INOX S.P.A.

Plant: Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)

Job title of the

Certificate Number: 0063-CPD-8847

PRODUCT DESCRIPTION ACCORDING TO EN 1856-1 STANDARD

Manufacturer: EXPO INOX S.P.A.

Plant: Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)

Job title of the

Certificate Number: 0063-CPD-8846

Max distance between wall band Test report: 184917

9.0 Condense resistance Par. 6.4.4 D

These instructions are integral and essential part of

FIG. 2 Example of locking band Ø 130 single wall

- The assembly of the wall support is as follows:

BOLTS BOLTS BOLTS BOLTS

SIDE VIEW FRONT VIEW SIDE VIEW FRONT VIEW

FIG. 3A Installation of cantilever brackets FIG. 3B Installation of cantilever brackets

• The angled or flat flashing, with storm collar is installed as follows:

FIG. 4A Typical assembly of FIG. 4B Typical assembly of

Section entargement Individual duct

90° tee Internal branched

FIG. 6.A MULTIPLE CHIMNEY FIG. 6.B COAXIAL CHIMNEY

Fume and temperature

90° tee reduced

Fume and temperature

Section with test point

FIG. 7A. MULTIPLE CHIMNEY SW

27020 BORGO SAN SIRO (PV) - Viale Artigianato, 6 09

CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CPD-8846

CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CPD-8847

APPORRE UNA CROCE SULLA SERIE COMMERCIALE UTILIZZATA

❑ SW04 ❑ SW05 ❑ SW06 ❑ SW08 ❑ SW10

1) DESIGNAZIONE / DESIGNATION EN 1443

EXAMPLE OF A CHIMNEY DESIGNATION

Where, for example, in the A case

EN 1443 T 200 P1 W 2 O30

At point 3) insert in the designation

At point 4) insert the name and the address of installer

At point 5) insert the installation’s date

EXAMPLE OF A CHIMNEY DESIGNATION

Where, for example, in the A case:

EN 1443 T 200 P1 D 2 O30

At point 3) insert in the designation

At point 4) insert the name and the address of installer

At point 5) insert the installation’s date

D with supports pair

D D: maximum height reachable from last wall band

D D: maximum height reachable from last wall band

D D: maximum height reachable from last wall band

of label reported on VIALE ARTIGIANATO, 6